CN101718062B - Internal-combustion multipurpose dual-track tamping machine - Google Patents

Internal-combustion multipurpose dual-track tamping machine Download PDF

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Publication number
CN101718062B
CN101718062B CN2009102272584A CN200910227258A CN101718062B CN 101718062 B CN101718062 B CN 101718062B CN 2009102272584 A CN2009102272584 A CN 2009102272584A CN 200910227258 A CN200910227258 A CN 200910227258A CN 101718062 B CN101718062 B CN 101718062B
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China
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ramming
frame
tamping
insulation
firm
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Expired - Fee Related
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CN2009102272584A
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CN101718062A (en
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陈志森
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Abstract

The invention relates to an internal-combustion multipurpose dual-track tamping machine which belongs to the filed of the railway maintenance machinery and is used for tamping a common track bed or a hardened track bed under the dual tracks. The internal-combustion multipurpose dual-track tamping machine is mainly technically characterized by being fixed on a stand by a gasoline engine, the power of the gasoline engine is distributed onto four output shafts by a clutch through belt transmission, connected parts can be used alternatively, can be interchanged rapidly, can be connected with a planetary tamping rod to generate exciting force by using a planetary mechanism to tamp the common track bed and can be connected with a split tamping pick to generate impact force by using a crank slide block to tamp the hardened track bed, and the ternary insulation ensures the reliable insulation, avoids the electric coupling and protects the line signal against influence. The internal-combustion multipurpose dual-track tamping machine has light weight, long service life, novel design, reasonable structure, multiple functions, strong adaptability, good vibration attenuation effect, high production efficiency and good tamping effect, is humanized and is comfortable to operate and convenient to maintain, can conveniently and rapidly get on and off the tracks and can ensure the driving safety, the construction safety and the human safety.

Description

Internal-combustion multipurpose dual-track tamping machine
Technical field
The invention belongs to the railway maintenance mechanical field.
Background technology
At present, mostly the China railways existing line is to have the quarrel circuit except that a small amount of high-speed railway and Line for Passenger Transportation, and at foreseeable future, the newly built railway major part will be for there being the quarrel circuit.Plant equipment efficiently safe in utilization is made firm by ramming quarrel circuit railway roadbed is arranged, closely knit ballast aggregate, and firm railway roadbed is an important ring of railway maintenance construction.Railway roadbed is broadly divided into common railway roadbed and hardens two types of railway roadbeds; These two types of railway roadbeds there is different maintenance construction requirements; Should adopt different tamping operation method and tamping machine: will utilize mechanical oscillation to overcome the frictional resistance between the ballast aggregate to common railway roadbed; Make it relative motion and arrange again, reach closely knit ballast aggregate, the firm purpose of railway roadbed thereby fill up space sleeper under; And for hardening railway roadbed, then need utilize mechanical impact force to wash the railway roadbed that hardens open earlier and make firm by ramming again, requirement must not be smashed ballast aggregate to pieces.Current, the small-sized machine that is used for common railway roadbed tamping operation has light hydraulic tamping machine and flexible axle to make two kinds of rods firm by ramming, and along with train speed raising, the operation of light hydraulic tamping machine upper track is restricted; Make the railway roadbed that hardens firm by ramming, the impacting pickaxe of using broken damage road surface in the HIGHWAY MAINTENANCE operation that has, the split type tamping pickaxe that the employing that also has has just been developed.Railway maintenance department urgently hopes to have a kind ofly can make common railway roadbed firm by ramming, can make the railway roadbed that hardens firm by ramming again, and can carry out under the double track the novel maintenance construction machinery of railway roadbed tamping operation simultaneously and develop.
Summary of the invention
The object of the invention is exactly will require to design to the maintenance construction of different railway roadbeds a kind ofly can change tamping unit fast; Both can make common railway roadbed firm by ramming; Also the railway roadbed that hardens can be made firm by ramming, and the formula of the novel internal combustion safely and efficiently tamping tool of railway roadbed tamping operation under the double track can be carried out simultaneously.
Technical scheme of the present invention is: complete machine by body, planetaryly make rod firm by ramming, split type tamping pickaxe three parts are formed.Body partly is fixed on the frame with a gasoline engine, and the power of gasoline engine is assigned on four output shafts through clutch, V-belt, the driven pulley that the driving pulley groove is arranged on the shell, and output shaft is contained in the bearing support; One end cooperates with driven pulley, and the other end has the endoporus of band ratchet, and an end of bearing support is equipped with head; Bearing support is fastened on the frame with screw thread pair I, little insulation sleeve, square insulation sleeve; The insulation of bearing support and frame, frame with screw thread pair II and two big insulation sleeves be fastened on set a roof beam in place on, the frame and the insulation of setting a roof beam in place; The outer hoop of the rectangular tube of frame two ends and both sides has six rubber ferrule, though slide down frame also with rail insulation; Planetary flexible axle one end of making rod part firm by ramming is equipped with flexible shaft end, with tapper to be threaded, be bearing on the big play bearing; Revolve round the sun along the raceway that is consolidated in the excellent shell in the time of rotation; Constitute planet circular system, produce exciting force and arrive caput, be used to make firm by ramming common railway roadbed through excellent shell, barred body; The flexible shaft end of flexible axle one end of split type tamping pickaxe part be bearing on the bearing and with square plug with threaded connection; Side's plug injects in the square hole that connects axle; Connect axle and gear shaft with threaded connection, drive slider-crank mechanism and produce impact force action in the pick bar and with it with the pick of threaded connection, the pick bar is installed in the snap seat that is consolidated in the casing below; Four directions on the pick bar is injected in the square hole of snap seat, can be impacted, make firm by ramming the railway roadbed that hardens with snap locking; The planetary rod of making firm by ramming is general with flexible axle plug, coupling head, the tapered sleeve of the split type tamping pickaxe other end, can exchange fast, and the flexible axle plug injects in the hole of output shaft, and its groove fastens ratchet, and in the coupling head insertion head, plate lower link handle gets final product.
The invention has the beneficial effects as follows: power source is separated by the flexible axle flexible pipe with tamping unit, avoids gasoline engine under vibrational state, to turn round, and has alleviated the harm of gasoline engine waste gas to the operator, long, the hommization of in light weight, life-span; It is general that body and planetary is made the coupling part of rod, split type tamping pickaxe firm by ramming; Fast changeable; Be applicable to respectively and make common railway roadbed firm by ramming and harden railway roadbed; Also can a side make common railway roadbed firm by ramming, opposite side is made the railway roadbed that hardens firm by ramming, and a tractor serves several purposes, operation is comfortable, vibration damping is good, production efficiency is high, it is effective to fiddle with; And can make railway roadbed under the double track simultaneously firm by ramming, and insulation is reliable, can not join film and ring line signal, and the road is convenient and swift up and down, guarantees traffic safety, construction safety, personal safety, and is novel in design, rational in infrastructure, maintenance is easy.
Description of drawings
Fig. 1 is a schematic top plan view of the present invention.
Fig. 2 is planetary front elevational schematic of making the rod part firm by ramming.
Fig. 3 is the broken section enlarged diagram of Fig. 2.
Fig. 4 is the front elevational schematic of split type tamping pickaxe part.
Fig. 5 is the partial schematic sectional view of Fig. 4.
The specific embodiment:
Specify details of the present invention and working condition in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5.Complete machine by body (1), planetaryly make rod (2) firm by ramming and split type tamping pickaxe (3) three parts are formed.Body part (1) is fixed on the frame (1-5) with a gasoline engine (1-1); The power of gasoline engine (1-1) is assigned on four output shafts (1-7) through clutch (1-3), V-belt (1-4), the driven pulley (1-6) that the driving pulley groove is arranged on the shell; Output shaft (1-7) is contained in the bearing support (1-8); One end cooperates with driven pulley (1-6), and the other end has the endoporus of band ratchet (1-10), and an end of bearing support (1-8) is equipped with head (1-9); Bearing support (1-8) is fastened on the frame (1-5) with screw thread pair I (1-15), little insulation sleeve (1-16), square insulation sleeve (1-17); Bearing support (1-8) and frame (1-5) insulation, frame (1-5) is fastened on set a roof beam in place (1-13) with screw thread pair II (1-18) and two big insulation sleeves (1-19), the frame (1-5) and (1-13) insulation of setting a roof beam in place; The outer hoop of the rectangular tube of frame (1-5) two ends and both sides has six rubber ferrule (1-14), though the frame that slides down (1-5) also with rail insulation.Triple insulation guarantee that insulation is reliable, and unlikely film rings line signal, guarantees traffic safety, construction safety, personal safety.(1-13) two ends of setting a roof beam in place respectively are equipped with and lift (1-12), a travelling wheel (1-21), convenient construction and the road up and down of moving.Gasoline engine (1-1) is outer to be equipped with protective cover (1-2), belt housing (1-20) is housed on the tape handler plays protective action.Planetary flexible axle (2-18) end of making rod part (2) firm by ramming is equipped with flexible shaft end (2-17); With tapper (2-16) to be threaded; Be bearing on the big play bearing (2-11), along raceway (2-15) revolution that is consolidated in the excellent shell (2-8), constitute planet circular system in the time of rotation; Produce exciting force and arrive caput (2-10), be used to make firm by ramming common railway roadbed through excellent shell (2-8), barred body (2-9); Flexible pipe (2-4) end is equipped with hose coupling (2-7), big tapered sleeve (2-6); Its thickened portion is equipped with vibration dampening handle (2-5); Back-up ring (2-12), oil sealing (2-13), oil seal seat (2-14) are housed in rod shell (2-8) to seal; Prevent that grease from getting into, guarantee that tapper (2-16) male cone (strobilus masculinus) carries out nonslipping pure rolling at raceway (2-15) inner conical surface.The flexible shaft end (3-5) of flexible axle (3-3) end of split type tamping pickaxe part (3) be bearing in that bearing (3-6) is gone up and with square plug (3-8) with threaded connection; Side's plug (3-8) injects in the square hole that connects axle (3-14); Connect axle (3-14) and gear shaft (3-13) with threaded connection; Drive slider-crank mechanism (3-18) and produce impact force action in pick bar (3-21) and with it with the pick (3-22) of threaded connection; Pick bar (3-21) is installed in the snap seat (3-19) that is consolidated in casing (3-12) below, the four directions on the pick bar (3-21) is injected in the square hole of snap seat (3-19), pins with snap (3-20) and can impact, make firm by ramming the railway roadbed that hardens.In flexible pipe (3-2) end packing ring (3-1) is housed, hose coupling (3-4) is housed outward, hose coupling (3-4) and snap joint (3-7) are with threaded connection; Promote platen (3-9) before using, inject snap joint (3-7) in the tie-plate (3-11), tie-plate (3-11) links with casing (3-12); Decontrol platen (3-9), stage clip (3-10) flicks, and snap joint (3-7) is pinned; Opening spring (3-15) makes that platen (3-9) is unlikely to be deviate from, and casing (3-12) is outer to be equipped with hood (3-16), operator is housed (3-16) on the hood (3-16); Reduce vibration, handled easily.Planetary make firm by ramming rod part (2) and split type tamping pickaxe partly (3) other end flexible axle plug (2-1), coupling head (2-2), (2-3) is general for tapered sleeve; Can exchange fast; Flexible axle plug (2-1) injects in the hole of output shaft (1-7); Its groove fastens ratchet (1-10), and coupling head (2-2) is inserted in the head (1-9), and plate lower link handle (1-10) gets final product.Be applicable to respectively and make common railway roadbed firm by ramming and harden railway roadbed that also can a side make common railway roadbed firm by ramming, opposite side is made the railway roadbed that hardens firm by ramming, a tractor serves several purposes, compliance are by force, operation is comfortable, vibration damping is good, production efficiency is high, tamping result is good; Complete machine is in light weight, the life-span is long, novel in design, rational in infrastructure, the maintenance easy.

Claims (1)

1. internal-combustion multipurpose dual-track tamping machine is characterized in that: complete machine by body (1), planetaryly make rod (2) firm by ramming and split type tamping pickaxe (3) three parts are formed; Body part (1) is fixed on the frame (1-5) with a gasoline engine (1-1); The power of gasoline engine (1-1) is assigned on four output shafts (1-7) through clutch (1-3), V-belt (1-4), the driven pulley (1-6) that the driving pulley groove is arranged on the shell; Output shaft (1-7) is contained in the bearing support (1-8); One end cooperates with driven pulley (1-6), and the other end has the endoporus of band ratchet (1-10), and an end of bearing support (1-8) is equipped with head (1-9); Bearing support (1-8) is fastened on the frame (1-5) with screw thread pair I (1-15), little insulation sleeve (1-16), square insulation sleeve (1-17); Bearing support (1-8) and frame (1-5) insulation; Frame (1-5) is fastened on set a roof beam in place (1-13) with screw thread pair II (1-18) and two big insulation sleeves (1-19); The frame (1-5) and (1-13) insulation of setting a roof beam in place, the outer hoop of the rectangular tube of frame (1-5) two ends and both sides has six rubber ferrule (1-14), even the frame that slides down (1-5) also with rail insulation; Planetary flexible axle (2-18) end of making rod part (2) firm by ramming is equipped with flexible shaft end (2-17); With tapper (2-16) to be threaded; Be bearing on the big play bearing (2-11), along raceway (2-15) revolution that is consolidated in the excellent shell (2-8), constitute planet circular system in the time of rotation; Produce exciting force and arrive caput (2-10), be used to make firm by ramming common railway roadbed through excellent shell (2-8), barred body (2-9); The flexible shaft end (3-5) of flexible axle (3-3) end of split type tamping pickaxe part (3) be bearing in that bearing (3-6) is gone up and with square plug (3-8) with threaded connection; Side's plug (3-8) injects in the square hole that connects axle (3-14); Connect axle (3-14) and gear shaft (3-13) with threaded connection; Drive slider-crank mechanism (3-18) and produce impact force action in pick bar (3-21) and with it with the pick (3-22) of threaded connection; Pick bar (3-21) is installed in the snap seat (3-19) that is consolidated in casing (3-12) below, the four directions on the pick bar (3-21) is injected in the square hole of snap seat (3-19), can impact, make firm by ramming the railway roadbed that hardens with snap (3-20) locking; Planetary make firm by ramming rod part (2) and split type tamping pickaxe partly (3) other end flexible axle plug (2-1), coupling head (2-2), (2-3) is general for tapered sleeve; Can exchange fast; Flexible axle plug (2-1) injects in the hole of output shaft (1-7); Its groove fastens ratchet (1-10), and coupling head (2-2) is inserted in the head (1-9), and plate lower link handle (1-10) gets final product.
CN2009102272584A 2009-11-23 2009-11-23 Internal-combustion multipurpose dual-track tamping machine Expired - Fee Related CN101718062B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108842535A (en) * 2018-09-26 2018-11-20 安阳市安振高新产业有限责任公司 It is a kind of install additional torsion spring device for railway ballast make firm by ramming make stick firm by ramming
CN109577115A (en) * 2019-01-24 2019-04-05 安阳振动器有限责任公司 A kind of internal combustion type single-track running tamping tool
CN116927010B (en) * 2023-07-26 2024-03-19 沈阳路邦机械有限公司 Lithium battery flexible shaft high-frequency tamper

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4103622A (en) * 1976-09-10 1978-08-01 Franz Plasser Bahnbaumaschinen M.B.H. Ballast tamping machine
US4537135A (en) * 1983-05-04 1985-08-27 Franz Plasser Bahnbaumaschinen Industriegesellschaft M.B.H. Tamping unit
CN2617814Y (en) * 2003-04-11 2004-05-26 梁玉玺 HF internal combustion flexible shaft compactor with output with same direction
CN2707798Y (en) * 2004-04-09 2005-07-06 冯素明 Rail joint insulated connecting member
CN2861248Y (en) * 2005-12-30 2007-01-24 安阳振动器有限责任公司 Petrol engine flexible axle planetary single-side tamping tool
CN201288280Y (en) * 2008-11-03 2009-08-12 陈志森 Split type internal combustion single rail tamping tool

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4103622A (en) * 1976-09-10 1978-08-01 Franz Plasser Bahnbaumaschinen M.B.H. Ballast tamping machine
US4537135A (en) * 1983-05-04 1985-08-27 Franz Plasser Bahnbaumaschinen Industriegesellschaft M.B.H. Tamping unit
CN2617814Y (en) * 2003-04-11 2004-05-26 梁玉玺 HF internal combustion flexible shaft compactor with output with same direction
CN2707798Y (en) * 2004-04-09 2005-07-06 冯素明 Rail joint insulated connecting member
CN2861248Y (en) * 2005-12-30 2007-01-24 安阳振动器有限责任公司 Petrol engine flexible axle planetary single-side tamping tool
CN201288280Y (en) * 2008-11-03 2009-08-12 陈志森 Split type internal combustion single rail tamping tool

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Granted publication date: 20120822