CN101703980A - Ultrasonic wave and pressure rotary atomizer - Google Patents
Ultrasonic wave and pressure rotary atomizer Download PDFInfo
- Publication number
- CN101703980A CN101703980A CN200910073147A CN200910073147A CN101703980A CN 101703980 A CN101703980 A CN 101703980A CN 200910073147 A CN200910073147 A CN 200910073147A CN 200910073147 A CN200910073147 A CN 200910073147A CN 101703980 A CN101703980 A CN 101703980A
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- nozzle
- ultrasonic wave
- rotary atomizer
- pressure rotary
- nozzle head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
- B05B17/0623—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn
- B05B17/063—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn having an internal channel for supplying the liquid or other fluent material
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Abstract
The invention provides an ultrasonic wave and pressure rotary atomizer, comprising an ultrasonic wave energy converter and a pressure rotating liquid nozzle, wherein the ultrasonic wave energy converter comprises an energy converter back cover plate, a pretightening bolt and a pretightening nut, piezoelectric crystal and a nozzle front cover; the pressure rotating liquid nozzle comprises a drainage member, a gasket, a swirl member and a nozzle head; the piezoelectric crystal is clamped between the nozzle front cover and the energy converter back cover plate by the pretightening bolt and the pretightening nut; the nozzle head is installed on the drainage member and arranged at the front end of the nozzle front cover; the drainage member and the swirl member are arranged in the nozzle head; the gasket is clamped between the drainage member and the swirl member; an O-shaped seal ring is arranged between the nozzle head and the nozzle front head; and a swirl chamber is arranged in the middle of the swirl member. The atomizer can further generate liquid drops the Sauter diameters of which are several microns to one micron on the basis of the pressure rotating nozzle, thereby overcoming the pressure bottleneck of the pressure rotating nozzle after the size of the liquid drop is decreased to a certain degree.
Description
Technical field
What the present invention relates to is a kind of atomising device, specifically a kind of hyperacoustic pressure rotary-atomizing nozzle that has been coupled.
Background technology
Super-fine atomization is to realize one of prerequisite that the gas turbine wet compression technology is widely used and key technology.In the Wet Compression process, the size of drop has directly determined the service behaviour of Wet Compression system, has only the drop that is evaporated fully just can make the maximum potentiality of Wet Compression system performance.Drop is too big, except can not evaporating fully, and the impeller of bigger drop meeting percussive pressure mechanism of qi, the service life of shortening compressor.This just requires to develop a kind of novel atomizer can produce the Suo Te diameter at the droplet of several microns to tens microns, to satisfy the requirement of Wet Compression.
The pressure swivel nozzle is that a kind of eddy flow spare of nozzle interior that utilizes makes liquid produce rotation at a high speed, and in the passage of convergence, quicken to spray, form the atomizer of hollow taper liquid film so that atomizing, be characterized in that the droplet Suo Te diameter that forms is less, it is comparatively even to distribute, its shortcoming is little after to a certain degree at the Qi Suote diameter, needs high expulsion pressure if think further to reduce drop size.For the further droplet sizes that reduces the pressure swivel nozzle, and consider that the pressure swivel nozzle is a kind of liquid-sheet atomization, ultrasonic wave is coupled in the pressure swivel nozzle.By the spreading of spray of meticulous controlled pressure swivel nozzle, the dither by ultrasonic transducer generating is directly affacted on the formed liquid film of pressure swivel nozzle, can realize further atomizing.
The open report relevant with the present invention has: disclosed technical scheme in these three parts of patent patent documents of JP4169705 (A) JP4169704 (A) and JP4169703 (A), and what be primarily aimed at is the combination of simple direct-injection type drive nozzle and ultrasonic nozzle; Mentioned three in the patent document of US 3784105 (A), GB 941181 (A) and GB 1355647 (A) and turned to the master, added a technical scheme that can make the nozzle of the small cap that liquid in rotation gets up at liquid outlet with ultrasonic fog.
Summary of the invention
The object of the present invention is to provide a kind of ultrasonic wave and pressure rotary atomizer that the ultra-fine droplet of Suo Te diameter between several microns to tens microns can be provided for gas turbine Wet Compression system.
The object of the present invention is achieved like this:
Comprise ultrasonic transducer and two parts of pressure rotating liquid spout; Described ultrasonic transducer comprises transducer back shroud, pretension bolt and nut, piezo-electric crystal and nozzle protecgulum; Described pressure rotating liquid spout comprises drainage part, pad, eddy flow spare and nozzle head; Piezo-electric crystal steps up between nozzle protecgulum and transducer back shroud by pretension bolt and nut; Nozzle head is installed in the drainage part and places nozzle protecgulum front end, and drainage part and eddy flow spare place nozzle head, and drainage part and eddy flow spare therebetween pad have the O RunddichtringO between nozzle head and the nozzle protecgulum; Have the spin chamber in the middle of the eddy flow spare.
The present invention can also comprise:
1, there is the convergent runner of a taper spin chamber in the middle of the eddy flow spare, and eddy flow spare side has pod apertures, and the opening direction of described pod apertures is vertical tangent with spin chamber's internal face, and the number of pod apertures is 1-4, is uniformly distributed in eddy flow spare side.
2, the drainage part is one-sided fluting, and the ratio of groove width and groove depth is 1.5-2.5.
3, the operating frequency of ultrasonic transducer is at 40kHz-120kHz.
4, nozzle head is opened conical bore.
The material that eddy flow spare among the present invention, pad, drainage part and nozzle former piece use is high-class stainless steel, and other parts get final product with high pressure resistant steel alloy.
The present invention invents according to the capillary ripple mechanism of the liquid-sheet atomization mechanism of pressure swivel nozzle and ultrasonic atomizatio.
The liquid-sheet atomization mechanism of pressure swivel nozzle thinks that the liquid that sprays from the pressure swivel nozzle exists with hollow taper liquid film form, under the effect of the pneumatic power of dragging of surrounding medium, small sample perturbations on the liquid film is exaggerated, form bigger disturbance, be subjected to the influence of big disturbance, the liquid film surface can produce significantly fluctuation, this liquid film instability, be easy to produce brin, finally form drop.
The capillary ripple mechanism of ultrasonic atomization is when liquid film flows through the surface of solids of dither, can form capillary ripple on the surface of liquid film, and the crest of capillary ripple just forms tiny drop after the surface tension constraint of having requested liquid.
In conjunction with these two mechanism, specific practice is as follows: liquid is at first by the drainage part, depart from the center, flow through cyclone then, produce the liquid film of rotation at a high speed, after the ultrasonic transducer energising electric energy is converted into the vibrational energy of the surface of solids, the vibration meeting of the surface of solids can produce extremely strong disturbance to liquid film, thereby increase the turbulence energy of atomizing, improve atomization quality.
Atomising device provided by the invention can further produce the Suo Te diameter and be several microns drops to micron on the basis of pressure swivel nozzle, overcome the pressure swivel nozzle at the little pressure bottleneck after to a certain degree of drop size.
Compare with disclosed technical scheme in this patent patent document of JP4169705 (A) JP4169704 (A) and JP4169703 (A), this patent adopts the pressure rotating nozzle to combine tangible difference with ultrasonic nozzle; Compare with disclosed technical scheme in the patent document of US 3784105 (A), GB 941181 (A) and GB 1355647 (A), the present invention is as main atomizing means with the pressure rotary-atomizing, ultrasonic wave is as supplementary means, this requires the present invention at first to consider the design of spin chamber when design, the design of eddy flow spare+pad+conducting element improves operating pressure of the present invention greatly, fully makes the advantage of pressure rotary-atomizing obtain performance.On this basis, be aided with action of ultrasonic waves, make the present invention can reach the requirement of Wet Compression mist droplet particle size.
Description of drawings
Fig. 1 is a structural profile schematic diagram of the present invention;
Fig. 2 is the schematic diagram of eddy flow spare.
The specific embodiment
For example the present invention is done description in more detail below in conjunction with accompanying drawing:
In conjunction with Fig. 1 and Fig. 2.Atomizer of the present invention comprises ultrasonic transducer and two parts of pressure rotating liquid spout; Ultrasonic transducer comprises transducer back shroud 5, pretension bolt and nut 3, piezo-electric crystal 4 and nozzle protecgulum 2; Described pressure rotating liquid spout comprises drainage part 6, pad 8, eddy flow spare 9 and nozzle head 1.Being positioned at eddy flow spare 9 middle spin chambers has the convergent runner of a taper, its side has pod apertures, and opening direction is vertical tangent with spin chamber's internal face, and the perforate mode is that first wide-bore is opened aperture again, the number of pod apertures is 1-4, is uniformly distributed in eddy flow spare side.
Cyclone 9 among the present invention, pad 8, drainage part 6 and nozzle head 1 adopt processing technologys such as laser boring, correct grinding and polishing.
Claims (9)
1. ultrasonic wave and pressure rotary atomizer comprise ultrasonic transducer and two parts of pressure rotating liquid spout; It is characterized in that: described ultrasonic transducer comprises transducer back shroud, pretension bolt and nut, piezo-electric crystal and nozzle protecgulum; Described pressure rotating liquid spout comprises drainage part, pad, eddy flow spare and nozzle head; Piezo-electric crystal steps up between nozzle protecgulum and transducer back shroud by pretension bolt and nut; Nozzle head is installed in the drainage part and places nozzle protecgulum front end, and drainage part and eddy flow spare place nozzle head, and drainage part and eddy flow spare therebetween pad have the O RunddichtringO between nozzle head and the nozzle protecgulum; Have the spin chamber in the middle of the eddy flow spare.
2. ultrasonic wave according to claim 1 and pressure rotary atomizer, it is characterized in that: there is the convergent runner of a taper spin chamber in the middle of the eddy flow spare, eddy flow spare side has pod apertures, the opening direction of described pod apertures is vertical tangent with spin chamber's internal face, the number of pod apertures is 1-4, is uniformly distributed in eddy flow spare side.
3. ultrasonic wave according to claim 1 and 2 and pressure rotary atomizer is characterized in that: the drainage part is one-sided fluting, and the ratio of groove width and groove depth is 1.5-2.5.
4. ultrasonic wave according to claim 1 and 2 and pressure rotary atomizer is characterized in that: the operating frequency of ultrasonic transducer is at 40kHz-120kHz.
5. ultrasonic wave according to claim 3 and pressure rotary atomizer is characterized in that: the operating frequency of ultrasonic transducer is at 40kHz-120kHz.
6. ultrasonic wave according to claim 1 and 2 and pressure rotary atomizer, it is characterized in that: nozzle head is opened conical bore.
7. ultrasonic wave according to claim 3 and pressure rotary atomizer, it is characterized in that: nozzle head is opened conical bore.
8. ultrasonic wave according to claim 4 and pressure rotary atomizer, it is characterized in that: nozzle head is opened conical bore.
9. ultrasonic wave according to claim 5 and pressure rotary atomizer, it is characterized in that: nozzle head is opened conical bore.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910073147A CN101703980A (en) | 2009-11-09 | 2009-11-09 | Ultrasonic wave and pressure rotary atomizer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910073147A CN101703980A (en) | 2009-11-09 | 2009-11-09 | Ultrasonic wave and pressure rotary atomizer |
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| CN101703980A true CN101703980A (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910073147A Pending CN101703980A (en) | 2009-11-09 | 2009-11-09 | Ultrasonic wave and pressure rotary atomizer |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966661A (en) * | 2010-07-08 | 2011-02-09 | 苏州科技学院 | Ultrasonic focused vapor fog cooler |
| CN103084981A (en) * | 2013-01-27 | 2013-05-08 | 苏州科技学院 | Split type ultrasonic focusing steam fog cooling device |
| CN103586153A (en) * | 2013-11-14 | 2014-02-19 | 哈尔滨工程大学 | Telescopic rotating sprinkler with speed regulating device |
| CN103879147A (en) * | 2014-03-13 | 2014-06-25 | 武汉大学 | Printing spraying head special for printing electronics |
| CN104174511A (en) * | 2014-08-14 | 2014-12-03 | 北京东方金荣超声电器有限公司 | Ultrasonic spray-drying nozzle |
| CN103286031B (en) * | 2013-05-16 | 2015-07-22 | 中国科学院光电研究院 | High-frequency and high-speed micron-sized droplet generating device |
| CN105154614A (en) * | 2015-09-29 | 2015-12-16 | 华北理工大学 | Double-medium atomizing nozzle capable of achieving atomizing under assistance of ultrasonic waves |
| CN107670893A (en) * | 2017-08-17 | 2018-02-09 | 江苏大学 | A kind of Lavalle low frequency electrostatic ULTRASONIC COMPLEX atomizer |
| CN111859821A (en) * | 2020-06-24 | 2020-10-30 | 重庆工程职业技术学院 | Dust removal method based on centrifugal jet atomization and ultrasonic vibration atomization |
| CN111841205A (en) * | 2020-06-24 | 2020-10-30 | 重庆工程职业技术学院 | Centrifugal jet atomization and ultrasonic atomization combined method with water-saving characteristic |
-
2009
- 2009-11-09 CN CN200910073147A patent/CN101703980A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966661A (en) * | 2010-07-08 | 2011-02-09 | 苏州科技学院 | Ultrasonic focused vapor fog cooler |
| CN103084981A (en) * | 2013-01-27 | 2013-05-08 | 苏州科技学院 | Split type ultrasonic focusing steam fog cooling device |
| CN103286031B (en) * | 2013-05-16 | 2015-07-22 | 中国科学院光电研究院 | High-frequency and high-speed micron-sized droplet generating device |
| CN103586153A (en) * | 2013-11-14 | 2014-02-19 | 哈尔滨工程大学 | Telescopic rotating sprinkler with speed regulating device |
| CN103586153B (en) * | 2013-11-14 | 2015-10-28 | 哈尔滨工程大学 | A kind of telescopic rotary nozzle with arrangements for speed regulation |
| CN103879147A (en) * | 2014-03-13 | 2014-06-25 | 武汉大学 | Printing spraying head special for printing electronics |
| CN104174511A (en) * | 2014-08-14 | 2014-12-03 | 北京东方金荣超声电器有限公司 | Ultrasonic spray-drying nozzle |
| CN105154614A (en) * | 2015-09-29 | 2015-12-16 | 华北理工大学 | Double-medium atomizing nozzle capable of achieving atomizing under assistance of ultrasonic waves |
| CN107670893A (en) * | 2017-08-17 | 2018-02-09 | 江苏大学 | A kind of Lavalle low frequency electrostatic ULTRASONIC COMPLEX atomizer |
| CN111859821A (en) * | 2020-06-24 | 2020-10-30 | 重庆工程职业技术学院 | Dust removal method based on centrifugal jet atomization and ultrasonic vibration atomization |
| CN111841205A (en) * | 2020-06-24 | 2020-10-30 | 重庆工程职业技术学院 | Centrifugal jet atomization and ultrasonic atomization combined method with water-saving characteristic |
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| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zheng Qun Inventor after: Zhu Rongkai Inventor after: Wang Jie Inventor after: Yue Guoqiang Inventor after: Zhang Zhengyi Inventor after: Li Xiang Inventor before: Zheng Qun Inventor before: Zhu Rongkai Inventor before: Wang Jie Inventor before: Yue Guoqiang Inventor before: Zhang Zhengyi |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: ZHENG QUN ZHU RONGKAI WANG JIE YUE GUOQIANG ZHANG ZHENGYI TO: ZHENG QUN ZHU RONGKAI WANG JIE YUE GUOQIANG ZHANG ZHENGYI LI XIANG |
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| C12 | Rejection of a patent application after its publication | ||
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Application publication date: 20100512 |