CN101696523A - CVC non-lycra elastic woven cloth and production process thereof - Google Patents
CVC non-lycra elastic woven cloth and production process thereof Download PDFInfo
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- CN101696523A CN101696523A CN200910035753A CN200910035753A CN101696523A CN 101696523 A CN101696523 A CN 101696523A CN 200910035753 A CN200910035753 A CN 200910035753A CN 200910035753 A CN200910035753 A CN 200910035753A CN 101696523 A CN101696523 A CN 101696523A
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Abstract
The invention discloses a CVC non-lycra elastic woven cloth and a production process thereof, relating to the technical field of production processes of woven fabrics. Weft yarn and warp yarn both adopt CVC yarn; the weft yarn is spooled, pretreated, dyed, dehydrated, dried, rewound, warped and sized; and the warp yarn is spooled, pretreated, dyed, dehydrated, dried, rewound and woven and then is aftertreated. The invention has simple and reasonable process, convenient production, product weft elasticity of 14-18 percent, excellent physical and mechanical properties and appearance quality as compared with the traditional CVC textile, beautiful and elegant fabric, thick and soft handfeel, enough elasticity in weft and free stretch when worn, thereby being a first-chosen fabric for high-grade shirts.
Description
Technical field
The present invention relates to the technical field of producing of woven weaving face fabric, relate in particular to the whole technology of dyeing and weaving that a kind of CVC does not have Lycra elastic force cloth.
Background technology
The CVC yarn-dyed fabric is as common a kind of fabric, at the production technology of aspects such as yarn weaving, lining arrangement comparative maturity.
The CVC fabric panel is because contain cottonly greater than washing, and the abundant softness of feel wear pleasantly, and not balling-up and type is arranged is washed indeformablely, can not play pleat, can not shrink, and wears well, and wrinkle resistance is good.By dye, weave, the discussion of finishing technique research and development and producing, making the CVC yarn-dyed fabric be rich in new intension becomes the target that people pursue.
But it is single that existing C VC fabric panel still is a kind, as when having certain elasticity and require, and the essential Lycra that adopts, because Lycra has the defective of itself, as, not easy dyeing, elastic force surplus, weave complexity, lining size instability, problem such as spandex in use is aging.
Therefore, want on common CVC fabric panel, to have breakthrough, will be constantly on fabric, introduce some novel techniques, to dye, weave, finishing technique research, the characteristic and the value of lifting CVC yarn-dyed fabric.
Summary of the invention
The object of the invention is to overcome the shortcoming that existing CVC fabric exists, and provides a kind of and unfold more freely, wear more comfortable, the CVC non-lycra elastic woven cloth that taking is better.
Woven cloth of the present invention all adopt the CVC yarn through weft yarn, broadwise elasticity is 14%~18%.
Another purpose of the present invention is to invent a kind of production method of above-mentioned fabrics.
Production method: warp thread is through winder, pre-treatment, dyeing, dehydration, oven dry, rewinding, warping, sizing, weft yarn is through winder, pre-treatment, dyeing, dehydration, oven dry, rewinding, carry out back arrangement after weaving, it is characterized in that describedly all adopting the CVC yarn through weft yarn; The speed of a motor vehicle is 500 ± 50rpm during longitude and latitude yarn bobbin dyeing yarn winder; Adopt 110 ℃ of single bath process to carry out pre-treatment respectively through weft yarn, the auxiliary agent of pre-treatment is made up of the multi-functional refining agent of 2.0g/L, 3g/L caustic soda and 6~8g/L H2O2, and the pH value of body lotion is 10.5~12, and bath raio is 1: 10, operation 110 degree * 20 minutes; Warp thread is with SSM rewinder rewinding, and tension force is 2 lattice, and the speed of a motor vehicle is 800m/min, and weft yarn rewinder tension force is 0, and the speed of a motor vehicle is 800m/min; The speed of a motor vehicle of warp thread warping is 400m/min; Adopt Toyota's cam loom to weave; When the back is put in order, the speed of a motor vehicle of singing 130m/min, destarch is enzyme desizing, the working solution temperature is 65~75 ℃, the time 〉=35min that banks up under 60~65 ℃ of environment temperatures, mercerising speed of a motor vehicle 60m/min, concentration of lye is 265~270g/l, setting temperature is 125 ℃, and the preshrunk cloth rate that contracts is 3.5%, 80 of cropping filling densities.
Monotubular net weight 0.8~1.0kg during above-mentioned cheese dyeing winder, density 0.36g/cm3.
When weaving, the speed of a motor vehicle is 680r/min, the back rest 2/5, heald frame height 98/95/92/89, angular aperture 30, warp stop frame 1, strand limit time 280/10, opening time 290, stationary time 290.
When the back is put in order, 2 of singeing fire holes, flow 14 ± 1,3~4 grades of progression; Destarch, working solution pH value are 5.5~6.5, and washing temperature is 90~95 ℃, and the cropping door width of cloth is 150cm; Car door width of cloth 135cm in the mercerising, the cropping door width of cloth is 140cm; The typing cropping door width of cloth is 149cm; Preshrunk door 145~147cm.
Technology of the present invention is simple, reasonable, convenient production.
Product is compared with existing CVC fabric and is had the following advantages:
1, CVC does not have Lycra elastic force cloth, and product physical and mechanical properties and the presentation quality of selecting for use plain weave, twill or plain weave alternative construction to produce are all fine, and lining is attractive in appearance, graceful.
2, the abundant softness of feel, broadwise are rich in elasticity, dress is unfolded freely.Wearability is better.
3, broadwise does not need to select for use Lycra spandex silk, and the broadwise good springiness is the first-selected lining of high-grade underlinen.
The specific embodiment
One, the selection of textile:
The warp-wise broadwise is selected: 45, C60T40
Two, CVC cheese dyeing technology:
Technological process: winder → pre-treatment → dyeing → dehydration → oven dry
(1) winder
Project | Winder speed of a motor vehicle rpm | Monotubular net weight KG | Density g/cm 3 |
Requirement | ?500±50 | ??0.8-1.0 | ??0.36 |
(2) pre-treatment, dyeing
The pre-treatment of CVC yarn, dyeing:
Dyeing:
Auxiliary agent:
Caustic soda: 3.0g/L
H
2O
2:6~8g/L
Multi-functional refining agent: 2.0g/L
Process conditions:
Control pH value: 10.5~11
Bath raio: 1: 10
Operation 110 degree * 20 minutes
Hot water wash, pickling subsequently, deoxidation is handled.
Use disperse dyeing of polyester, dye and re-use Dyeing of Cotton Fabric with Reactive Dyes after good, technology does not have specific (special) requirements.
Three, warp thread weft yarn pre-treatment:
Adopt 110 ℃ of technologies to carry out pre-treatment.
Four, weave production technology before the warp thread:
(1) rewinding
Warp thread SSM rewinder is produced, and tension force is 2 lattice, and the speed of a motor vehicle is 800m/min, and weft yarn rewinder tension force is 0, and the speed of a motor vehicle is 800m/min.
Guarantee tube quality, be beneficial to the later process ordinary production.
(2) warping
Select warping machines for use, speed of a motor vehicle 400rpm guarantees that the yarn path is smooth and easy, even tension is consistent.
Five, Toyota's cam loom is weaved
The knitting technology parameter
The speed of a motor vehicle | The back rest | Heald frame height | Angular aperture | Warp stop frame | The strand limit time | Opening time | Stationary time |
??680r/min | ??2/5 | ??98/95/92/89 | ??30 | ??1 | ??280/10 | ??290 | ??290 |
Six, the whole technology in back:
1, the operation of singing
For preventing pilling, require to singe processing.Flame when singing should be low and even, controls the distance of flame and fabric well, makes the flame tip just burn fabric and get final product, and prevents that burning from hardening.
Adopt 2 of one positive one anti-burners, speed of a motor vehicle 130m/min, flow 14 ± 1,3~4 grades of fineness.
2, destarch operation
Adopt the amylase destarch;
Working solution temperature and pH value: 65~75 ℃, 5.5~6.5;
Washing temperature: 90~95 ℃;
Requirement: the time>35min that banks up, environment temperature: 60~65 ℃;
Require: destarch must be clear, guarantees that feel is up to standard.
3, mercerizing process
Mercerising alkali is dense: 265~270g/l;
The middle car door width of cloth: specifically by the car door width of cloth in the decision of the destarch door width of cloth;
Towards the alkali temperature: 70~80 ℃;
Require: lixiviating must be clear, last two joint pH values 5.0~5.2.
4, shaping process
The working solution clear water, working solution PH 4.5~5; 125 ℃ of drying room temperature, cropping door width of cloth 149cm;
5, shrinking processes
Standard: AATCC135-2004 (1) IVA (i) 3X:+3~-3%;
The cloth rate that contracts S cloth=3.5%.
Claims (5)
1.CVC non-lycra elastic woven cloth, what it is characterized in that described woven cloth all adopts the CVC yarn through weft yarn, and broadwise elasticity is 14%~18%.
2. production technology of CVC non-lycra elastic woven cloth according to claim 1, warp thread is through winder, pre-treatment, dyeing, dehydration, oven dry, rewinding, warping, sizing, weft yarn is through winder, pre-treatment, dyeing, dehydration, oven dry, rewinding, carry out back arrangement after weaving, it is characterized in that describedly all adopting the CVC yarn through weft yarn; The speed of a motor vehicle is 500 ± 50rpm during longitude and latitude yarn bobbin dyeing yarn winder; Adopt 110 ℃ of single bath process to carry out pre-treatment respectively through weft yarn, the auxiliary agent of pre-treatment is made up of the multi-functional refining agent of 2.0g/L, 3g/L caustic soda and 6~8g/L H2O2, and the pH value of body lotion is 10.5~12, and bath raio is 1: 10, operation 110 degree * 20 minutes; Warp thread is with SSM rewinder rewinding, and tension force is 2 lattice, and the speed of a motor vehicle is 800m/min, and weft yarn rewinder tension force is 0, and the speed of a motor vehicle is 800m/min; The speed of a motor vehicle of warp thread warping is 400m/min; Adopt Toyota's cam loom to weave; When the back is put in order, the speed of a motor vehicle of singing 130m/min, destarch is enzyme desizing, the working solution temperature is 65~75 ℃, the time 〉=35min that banks up under 60~65 ℃ of environment temperatures, mercerising speed of a motor vehicle 60m/min, concentration of lye is 265~270g/l, setting temperature is 125 ℃, and the preshrunk cloth rate that contracts is 3.5%, 80 of cropping filling densities.
3. according to the production technology of the described CVC non-lycra elastic woven cloth of claim 2, monotubular net weight 0.8~1.0kg when it is characterized in that the cheese dyeing winder, density 0.36g/cm3.
4. according to the production technology of claim 2 or 3 described CVC non-lycra elastic woven cloths, when it is characterized in that weaving, the speed of a motor vehicle is 680r/min, the back rest 2/5, heald frame height 98/95/92/89, angular aperture 30, warp stop frame 1, the strand limit time 280/10, opening time 290, stationary time 290.
5. according to the production technology of the described CVC non-lycra elastic woven cloth of claim 4, when it is characterized in that the back arrangement, 2 of singeing fire holes, flow 14 ± 1,3~4 grades of progression; Destarch, working solution pH value are 5.5~6.5, and washing temperature is 90~95 ℃, and the cropping door width of cloth is 150cm; Car door width of cloth 135cm in the mercerising, the cropping door width of cloth is 140cm; The typing cropping door width of cloth is 149cm; Preshrunk door 145~147cm.
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Cited By (10)
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CN102634950A (en) * | 2012-04-21 | 2012-08-15 | 江苏双双布业有限公司 | Method for producing textile fabric with special functions |
CN102733166A (en) * | 2012-07-19 | 2012-10-17 | 天津田歌纺织有限公司 | Low-temperature pre-treatment process of cellulose fiber and cheese made of blend fiber of cellulose fiber |
CN104026781A (en) * | 2014-05-21 | 2014-09-10 | 江阴福斯特纺织有限公司 | High-strength, abrasion-resistant, high-absorption, high-sweat-discharge anti-wrinkle and anti-ultraviolet business wear fabric and production technology |
CN104047089A (en) * | 2014-06-23 | 2014-09-17 | 江苏华业纺织有限公司 | Production method of gradient yarn-dyed fabric |
CN104313754A (en) * | 2014-11-26 | 2015-01-28 | 南通东帝纺织品有限公司 | Weft-looping-prevention production technology of coarse yarn high-density elastic fabric |
CN106995963A (en) * | 2017-05-22 | 2017-08-01 | 江苏联发纺织股份有限公司 | Chinlon filament stretch yarn handling process suitable for fluff pulp yarn machine starching |
CN107012685A (en) * | 2017-04-18 | 2017-08-04 | 广州锦兴纺织漂染有限公司 | A kind of ultra-soft slides anti-fluffing pro-skin CVC single jersey production technologies |
CN107268148A (en) * | 2017-07-21 | 2017-10-20 | 绍兴水乡纺织品有限公司 | A kind of thread water absorben perspiring shell fabric and production technology |
CN108728986A (en) * | 2018-06-20 | 2018-11-02 | 南通联发印染有限公司 | Cotton-polyester blend, cotton polyester interwoven four-side elasticity fabric and its long vehicle dyeing production |
CN110055744A (en) * | 2019-02-28 | 2019-07-26 | 常州琨瑶纺织品有限公司 | A kind of preparation method of the pretreating reagent containing spandex fabric |
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2009
- 2009-10-13 CN CN200910035753A patent/CN101696523A/en active Pending
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102634950A (en) * | 2012-04-21 | 2012-08-15 | 江苏双双布业有限公司 | Method for producing textile fabric with special functions |
CN102634950B (en) * | 2012-04-21 | 2013-10-30 | 江苏双双布业有限公司 | Method for producing textile fabric |
CN102733166A (en) * | 2012-07-19 | 2012-10-17 | 天津田歌纺织有限公司 | Low-temperature pre-treatment process of cellulose fiber and cheese made of blend fiber of cellulose fiber |
CN104026781B (en) * | 2014-05-21 | 2015-12-30 | 江阴福斯特纺织有限公司 | High-strength wearable, the high row of high suction, crease-resistant uvioresistant duty dress fabric and production technology |
CN104026781A (en) * | 2014-05-21 | 2014-09-10 | 江阴福斯特纺织有限公司 | High-strength, abrasion-resistant, high-absorption, high-sweat-discharge anti-wrinkle and anti-ultraviolet business wear fabric and production technology |
CN104047089A (en) * | 2014-06-23 | 2014-09-17 | 江苏华业纺织有限公司 | Production method of gradient yarn-dyed fabric |
CN104313754A (en) * | 2014-11-26 | 2015-01-28 | 南通东帝纺织品有限公司 | Weft-looping-prevention production technology of coarse yarn high-density elastic fabric |
CN107012685A (en) * | 2017-04-18 | 2017-08-04 | 广州锦兴纺织漂染有限公司 | A kind of ultra-soft slides anti-fluffing pro-skin CVC single jersey production technologies |
CN107012685B (en) * | 2017-04-18 | 2019-07-02 | 广州锦兴纺织漂染有限公司 | A kind of sliding anti-fluffing pro-skin CVC single jersey production technology of ultra-soft |
CN106995963A (en) * | 2017-05-22 | 2017-08-01 | 江苏联发纺织股份有限公司 | Chinlon filament stretch yarn handling process suitable for fluff pulp yarn machine starching |
CN107268148A (en) * | 2017-07-21 | 2017-10-20 | 绍兴水乡纺织品有限公司 | A kind of thread water absorben perspiring shell fabric and production technology |
CN108728986A (en) * | 2018-06-20 | 2018-11-02 | 南通联发印染有限公司 | Cotton-polyester blend, cotton polyester interwoven four-side elasticity fabric and its long vehicle dyeing production |
CN110055744A (en) * | 2019-02-28 | 2019-07-26 | 常州琨瑶纺织品有限公司 | A kind of preparation method of the pretreating reagent containing spandex fabric |
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Open date: 20100421 |