CN101593323A - Feed production quality tracking system - Google Patents
Feed production quality tracking system Download PDFInfo
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- CN101593323A CN101593323A CNA2009100885574A CN200910088557A CN101593323A CN 101593323 A CN101593323 A CN 101593323A CN A2009100885574 A CNA2009100885574 A CN A2009100885574A CN 200910088557 A CN200910088557 A CN 200910088557A CN 101593323 A CN101593323 A CN 101593323A
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Abstract
A kind of feed production quality tracking system, comprise bar-code printer and bar code scanning machine, and the computer software and hardware system, described computer software and hardware system realizes that in conjunction with bar codes technique following function is to review feed production quality: (1) raw material sign and in-out-storehouse management; (2) formula number management and maintenance restriction; (3) production control and production information record; (4) small powder Charge Mixture Control; (5) control that feeds intake; (6) finished product lot number control.Use native system to trace back to whole production links and raw material, therefrom pinpoint the problems, for the improvement of quality provides foundation from batch number of finished feed.
Description
Technical field:
The present invention relates to a kind of feed production quality tracking system.
Background technology:
Quality tracing is exactly to product that has quality problems or semi-manufacture, according to batch and relevant information unify to recall processing, can realize reviewing to relevant informations such as production run, quality inspection, the purchasing of raw materials and supplier, so that all batch products that quality problems take place are recalled processing from final user, finished product.
The health of animal feed and safety are related to people's animal food safety.In order to ensure quality of the fodder, also should carry out tracing to the source postpartum, set up feed and follow the tracks of and the work of reviewing, could strengthen and improve the quality and the security of feed product from the production of fodder source, guarantee the omnidistance high-quality of feed product, safety, High-efficient Production, guarantee animal food safety.
But currently do not see automatic traceability system as yet and be applied in the production of fodder process.
Summary of the invention:
The objective of the invention is to set up a kind of feed production quality tracking system.Can be controlled the key link of production of fodder process, be prevented mistake, be write down data relevant in the production run automatically, thereby be realized the trackability of product quality, finally be improved the feed food security.
The present invention has set up production of fodder process control and quality tracing system, has reached the foregoing invention purpose.
This system comprises bar-code printer and bar code scanning machine, and the computer software and hardware system, and described computer software and hardware system realizes that in conjunction with bar codes technique following function is to review feed production quality:
(1) raw material sign and in-out-storehouse management module;
(2) formula number is managed and is safeguarded limiting module;
(3) production control and production information logging modle;
(4) small powder Charge Mixture Control module;
(5) control module that feeds intake;
(6) finished product lot number control module.
The each several part function declaration is as follows.
1, raw material sign and in-out-storehouse management
Raw material directly influences feeding quality, and system closes it as first of production run control.Solve the following problem that is prone in the raw materials control:
(1) raw material sign is imperfect or lack of standardization, as production batch sign, date of manufacture sign, warehouse-in date sign, best, the longest quality guarantee period sign etc., may cause delivery, neck material mistake;
(2) different batches mixes use, does not use as a batch materials, removes to use other batch again, causes to intersect and uses, and may cause unstable product quality;
(3) the first in first out operation easier is big, easily causes part material because the period of storage long hair phenomenons such as change, pollution that mildew.
At the problems referred to above, raw materials control is mainly realized following function:
(1) sets up bar code identification raw material warehouse-in batch information
Bar code information comprises: raw material code, supplier, lot number, date of manufacture, and can print large and small label as required, and bar code is pasted (extensions) on the packaging bag of raw material, case, scan for store management and batch weighing operation and discern use.
(2) raw material outbound restricted information is set
Follow first in first out, only follow this principle and can print and provide material requistion.After setting, batch weighing success, system can register the raw material outbound automatically.
(3) raw material forewarning management
Expired raw material, be about to term of validity raw material and carried out prompt facility.Spend the best shelf-life when raw material but cross long storage life, need, can use after qualified its check.Raw material is crossed long storage life and is banned use of.
2, formula number management and maintenance restriction
By the formulation management function, login for every kind of product is provided with formula number, a title, and preserve following information: weighing serial number, raw material code, weighing unit, standard weights, higher limit, lower limit, feeding sequence.
Technology department carries out maintenance management to the prescription of each product, and has only through the personnel that authorize and could safeguard prescription and consult prescription in system, and other staff can't see prescription, guarantees maintaining secrecy with consistent of formulation data.
3, production control and production information record
The production management personnel are at computer terminal input production instruction order on the same day, and system calculates the usage quantity of various raw materials automatically according to production instruction order, and notice storehouse and batching worker, are convenient to that raw material is received and cost control.
Managerial personnel can check manufacturing schedule and detailed record of production at any time, comprise information such as batching record, the record that feeds intake.
4, small powder Charge Mixture Control.Can be with reference to figure 6, Fig. 6 is the batch weighing control flow.
The small powder batch weighing accurately whether, the quality of feed product is played crucial effects because additive raw material, standard, prescription and process equipment are good again, weighing and batching are in case make mistakes, all wrong totally, all finish.Because must adapting to, weighing, batching link add wide in variety, requirements such as addition is few, the accuracy height of weighing, weighing cycle weak point, manually prepare burden for the feed addictive that generally adopts now, sense of responsibility and quality mind to operating personnel are had relatively high expectations, in actual production process because the mispairing that causes of human factor, leakage is joined, weighing precision is low etc., and phenomenon has a strong impact on quality of the fodder.Though some enterprise adopts the double operation of checking, and can reduce error rate to a certain extent, has increased the recruitment cost, and the hand-kept weighing result, also inconvenient quality tracing.At the problems referred to above, bar code identification technology, Computer Control Technology and dosing device are combined together, form the perfect mistake proofing feed proportioning system of a cover, can effectively prevent the influence of human factor to the batching production run, increase work efficiency, guarantee the stability and the reliability of product quality, reduce the waste of resource, reduce production costs.Small powder Charge Mixture Control major function comprises:
(1) production line batching personnel carry out batch weighing work according to the production schedule of setting (comprising formula number, dosage, production batch), and system lists raw material code, standard weights, higher limit, lower limit according to the weighing order automatically.
(2) get the material mistake for preventing, whether before the weighing, it is correct to get material with scanner scans raw strip font code with detection.Incorrect when the raw material category, cross the term of validity, when not following first in first out, system warns, and can not carry out next step operation.
(3) in the weighing process, show the weighing state by display screen, pilot lamp.Weighing is only in the margin tolerance of setting, the weighing that just can enter next raw material.
(4) system selects to use the different size electronic scales that material is carried out weighing automatically, to obtain different measuring accuracies.
(5) weighing finishes, and system print batching (feeding intake) tag card uses for next procedure, and preserves the batching record automatically, for quality tracing.Recorded content comprises: the actual amount of production batch, production code member, each raw material and raw materials used lot number, warehouse-in date, batching date, time, batching people.And exportable EXCEL document.This record has only the personnel through authorizing to have access to, and can not change.
(6) the current formulation weighing finishes, and then whole raw materials is always checked, and system also writes down automatically and checks data.Check end,, and adhere to the tag card that feeds intake, be transported to dog-house these all small powder arrangement entruckings of filling a prescription.
5, the control that feeds intake.Can be with reference to figure 5, Fig. 5 is the control flow that feeds intake.
Control control mainly prevents phenomenons such as the leakage that human factor occurs is thrown, wrong throwing.
Before feeding intake, send the instruction that feeds intake by master-control room, and show the content that feeds intake in the terminal that feeds intake, comprising: formula number title, feeding sequence, raw material code and title, progress feeds intake.The workman is according to the prompting operation.By scanning identification feed intake batching batch and raw material bar code on the tag card, order, correctness, the integrality of throwing raw material are controlled judgement and provided prompting.Incorrect when the feeding sequence of raw material, or not at current batch mixing batch, system warns, and the current raw material that should throw in of prompting workman, has only operation correct, just can feed intake; Repeat above-mentioned operation successively, feeding intake until all raw materials finishes, and system is also judged automatically, the bright pilot lamp prompting of the ends with system that feeds intake, and the workman can the following batch of preparation that feeds intake.
The end that feeds intake, system is the feed intake data of process of record automatically, comprising: prescription number, raw material code, batching batch, the people that feeds intake, charging time, and form feed intake (batch mixing) batch.
6, lot number control
System is that every batch of batching forms unique feed lot number automatically, as the foundation of quality tracing.
Can carry out quality tracing (seeing Table 1) by feed lot number system:
When quality problems or bad feedback appear in feed in market circulation, can trace back to the record of each link of said system by the feed lot number, through systematic analysis and affirmation, recall the product or the semi-manufacture that there are quality problems.
Can start with from following mode and search reason:
1, finds raw materials used batch, until tracing back to raw material sources.
2, search the production time section and the pairing quality information of each production process of this batch correspondence; Comprise the condition of production, the record of preparing burden, feed intake;
3, also can search production batch in this operation section by the designating step time period.
The quality information that table 1 can be reviewed by the feed lot number
| Classification | Content |
| Finished product information | Feed title, specification, factory formula numbering, date of manufacture |
| Information feeds intake | Charging time, the people that feeds intake, the raw material of throwing and feeding sequence |
| Ingredient information | Batching time, batching people, factory formula numbering, raw materials used title, code, actual weighing value, raw materials used lot number |
| The raw material lot number | Inspection record before material name, specification, date of manufacture, warehouse-in date, the warehouse-in; Raw material manufacturer, supplier |
The production of fodder that the present invention sets up can the system of reviewing be exactly that enterprise manages from the controllability of producing to the whole process of selling product, it comprises the control of the production process of circulation of product and the control of all related services, the quality assurance system that the various relevant informations of product are carried out recording storage briefly be exactly product be how to come, where all want to trace arrive.Its objective is when product quality problem occurring, can fast and effeciently inquire the raw material or the processing link that go wrong, carry out product recall in case of necessity, implement punitive measures targetedly, the level of improving the quality of products thus.
Native system can help differentiation, get rid of defective raw material; Even the generation problem also can be determined the sphere of circulation of product, tackled rapidly.Review each batch products in each operation of whole production or the quality control situation of link for the quality analysis personnel provide means and method, reappear the whole process of production of this batch products, therefrom pinpoint the problems, for the improvement of quality provides foundation.
The present invention utilizes the advantages characteristic of bar code to reach the safety of feed and the management of reviewing, and it is more efficient, real-time, convenient to compare record archives tracing mode.Fully transparent managerial ability is provided, the visualized control that ensures safety, monitors and review, and can the overall monitor source pollute, the potential safety hazard in the adjuvant of process of manufacture and objectionable impurities, the intermediate links.
Description of drawings:
Fig. 1 is the synoptic diagram of production of fodder process control and a kind of example of quality tracing system.
Fig. 2 is that raw material is gone into the library management control flow.
Fig. 3 is the interface of the prescription login of computing machine demonstration.
Fig. 4 is a kind of production management computing machine interface displayed of feed.
Fig. 5 is the control flow that feeds intake.
Fig. 6 is the batch weighing control flow.
Embodiment
A kind of feed production quality tracking system, comprise bar-code printer and bar code scanning machine, and the computer software and hardware system, described computer software and hardware system realizes that in conjunction with bar codes technique following function is to review feed production quality: (1) raw material sign and in-out-storehouse management; (2) formula number management and maintenance restriction; (3) production control and production information record; (4) small powder Charge Mixture Control; (5) control that feeds intake; (6) finished product lot number control.
Fig. 1 is the synoptic diagram of production of fodder process control and a kind of example of quality tracing system.As shown in Figure 1, comprise stock control, production management, composition maintenance and the Control Server that feeds intake among Fig. 1; In stock control and production management, all be provided with bar code printing; The data of stock control, production management, composition maintenance and the Control Server that feeds intake etc. flow to dog-house display, small powder weighing main frame, aniseed weighing respectively and check.Dog-house display, small powder weighing main frame and aniseed weighing are disposed barcode scanner (machine) respectively with checking.Small powder weighing host configuration has wide range electronic scales and a small amount of journey electronic scales.The aniseed weighing is disposed weighbridge with the control program of checking.
Fig. 2 is that raw material is gone into the library management control flow.As shown in Figure 2, raw material is gone into the library management control flow and is comprised that step is as follows: buying, and material is gone into factory; Checker by quality inspection makes inspection of raw and process materials record; By the raw material storage administrator determine the raw material code, batch, warehouse-in, date of manufacture, code of material supplier; Automatically printout raw material bar code (being bar code) identifies; Joint strip sign indicating number label is set up the raw material bar code mark on raw material.
Fig. 3 is the interface of the prescription login of computing machine demonstration.As shown in Figure 3, comprise formula table in the interface, numbering, title, quantity, type, shelf-life or the like.
The production management personnel can be in the production plan in client is imported the same day or certain period, and comprising: information such as factory formula numbering, product batch number, production quantity, the workman is according to production schedule operation.Managerial personnel can check manufacturing schedule and detailed record of production.See Fig. 4.Fig. 4 is a kind of production management computing machine interface displayed of feed.
1, send the instruction that feeds intake by master-control room, and show in the dog-house terminal: the side's of batching numbering, title, the current material name that feeds intake, code, progress feeds intake.
2, the scanning bar code on the tag card that feeds intake.
3, judge get material, and feeding sequence whether correct, warn as wrong red light.
4, as correctly then this potpourri being fed intake.
5, system judges to feed intake whether finish automatically, as finishes then sapphirine pilot lamp, otherwise the bright green pilot lamp.
6, system writes down the process data that feeds intake automatically, for inquiry.
Process flow diagram is seen Fig. 5.Fig. 5 is the control flow that feeds intake.
Embodiment 3 software systems settings
The following program controlled software of production of fodder control setting:
1, raw material bar code batch management;
2, batch weighing control (can expand a plurality of weighing point on demand);
3, the control (can expand a plurality of feeding points on demand) that feeds intake;
4, finished product batch management;
5, quality tracing;
6, production management;
7, composition maintenance
The characteristics of table 2 software systems and advantage
| Feature | Advantage | Effectiveness |
| Error-disable function | Avoid mispairing, leak and the human factor influence such as to join, weighing is inaccurate, guarantee that batch weighing is accurate. | Reduce wastage of material, reduce cost, increase the benefit. |
| Easy and simple to handle, reliable | Only need a people can accurately finish the batch weighing operation. | Reduce and doublely check, reduce the recruitment cost, increase work efficiency. |
| Trackability | With raw material batch management, batch weighing, the one that feeds intake control, set up product quality and review system. | Improve the quality of products, satisfy better customer requirement |
The use-case of embodiment 4 feed production quality tracking systems
Occurred bad feedback in the market circulation of somewhere,, carried out quality tracing through following mode by using " feed production quality tracking system " to the relevant quality problems of a kind of finished feed (A):
1) reviews the finished feed lot number
Find out that the feed lot number that goes wrong is (P);
2) detection causes finished feed the reason of quality problems to occur
By detecting, find that the reason of quality problems appears in this feed lot number (P): be that wherein a kind of raw material (A) occurs due to the quality problems.
3) review the problem raw material batch
The raw material batch of used A raw material number is (M) when investigating thoroughly batch (P) production of fodder very soon by native system;
2) review the finished product and the semi-manufacture whereabouts of whole batches the feed that all finished products of problem raw material batch and A raw material that semi-manufacture are further reviewed raw material batch number (M) produced, and review and be passed to which client, handle so that recall.
Claims (3)
1, a kind of feed production quality tracking system is characterized in that, comprises bar-code printer and bar code scanning machine, and the computer software and hardware system, and described computer software and hardware system realizes that in conjunction with bar codes technique following function is to review feed production quality:
(1) raw material sign and in-out-storehouse management;
(2) formula number management and maintenance restriction;
(3) production control and production information record;
(4) small powder Charge Mixture Control;
(5) control that feeds intake;
(6) finished product lot number control.
2, system according to claim 1 is characterized in that, described raw material sign and in-out-storehouse management comprise that setting up the bar code identification raw material puts batch information in storage, raw material outbound restricted information and raw material preservation forewarning management are set.
3, system according to claim 1 is characterized in that, described small powder Charge Mixture Control major function comprises:
(1) system lists raw material code, standard weights, higher limit, lower limit according to the weighing order automatically;
When (2) getting the material mistake, system warns, and can not carry out next step operation;
(3) weighing is only in the margin tolerance of setting, the weighing that just can enter next raw material;
(4) system selects to use the electronics measuring device of correct measuring accuracy to take by weighing small powder automatically;
(5) weighing finishes, and system print batching tag card uses for next procedure, and the batching record that can not change of automatic preservation;
(6) system is always checked whole raw materials, and data checked in record automatically.
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|---|---|---|---|
| CNA2009100885574A CN101593323A (en) | 2009-07-09 | 2009-07-09 | Feed production quality tracking system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009100885574A CN101593323A (en) | 2009-07-09 | 2009-07-09 | Feed production quality tracking system |
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| CN101593323A true CN101593323A (en) | 2009-12-02 |
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| CNA2009100885574A Pending CN101593323A (en) | 2009-07-09 | 2009-07-09 | Feed production quality tracking system |
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