CN101585698A - Method for preparing porcelain granules by using fly ash - Google Patents
Method for preparing porcelain granules by using fly ash Download PDFInfo
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- CN101585698A CN101585698A CNA2009100231791A CN200910023179A CN101585698A CN 101585698 A CN101585698 A CN 101585698A CN A2009100231791 A CNA2009100231791 A CN A2009100231791A CN 200910023179 A CN200910023179 A CN 200910023179A CN 101585698 A CN101585698 A CN 101585698A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The invention discloses a method for preparing porcelain granules by using fly ash, which comprises the following steps: putting fly ash, potassium feldspar and quartz as raw materials into a ball mill respectively, dry-milling the raw materials, sieving the milled raw materials respectively, removing iron from the sieved fly ash, putting the fly ash after iron removal, the sieved potassium feldspar and quartz and kaolin into the ball mill, and wet-milling and evenly mixing the materials to form mixed slurry; and granulating the mixed slurry by adopting a pressure type spray granulator, putting the granules into an alumina crucible, placing the alumina crucible into a silicon-carbon rod resistance furnace, sintering and naturally cooling the granules, and taking out the granules to obtain the high-strength porcelain granules. The method for preparing the porcelain granules by using the fly ash is not only favorable for saving natural resources and reducing the production cost, but also favorable for environmental protection. The fly ash does not need to be crushed by a high-power crusher, and the fly ash is mixed evenly. The production process is easy to control, and has little energy consumption; the strength of the prepared fly ash porcelain granules can reach 60 to 120MPa; and the porcelain granules have good properties of light weight, high temperature resistance, corrosion resistance and the like, and can be used as a fracturing propping agent for middle and deep layer oil-gas fields.
Description
Technical field
The present invention relates to a kind of waste material that utilizes and prepare method of ceramic material, particularly a kind of method of utilizing rejected fly ash to prepare haydite.
Background technology
Haydite is the needs for adaptation modern architecture lightness, high performance, and by the new concrete light-weight aggregate of the general Application and Development in countries in the world.According to the difference of raw material, it can be divided into leca, lytag and haydites of book structure.Lytag has light weight, insulation, sound insulation, heat insulation, freeze proof, advantage such as intensity is big, water-intake rate is low, can be used as building masonry infill, heat insulating refractory materials, filtering material, sound absorbent material etc., instead of clay haydite and haydites of book structure, have energy-conservation, characteristics (Yu Minfeng such as profit is useless, environmental protection, Wang Shijie, king's roller etc. the popularization of the new way of total utilization of PCA-lytag production technology and application [J]. Chinese comprehensive utilization of resources, 2006,24 (11): 11-12).
In recent years, along with the in-depth of flyash Studies of Comprehensive Application and the develop rapidly of oil exploration industry, lytag is applied in the petroleum drilling operation as fracturing propping agents, make oil, gas well output improve several times to tens times, replace conventional quartz sand propping agent gradually, become the proprietary material of Shallow Oil-Gas field pressure break exploitation.But at present, the oil-gas field major part belongs to moderate depth, requires fracturing propping agents to have high strength, low percentage of damage, to bear the various corrosion in huge pressure in rock stratum and the ground environment.In the world more adopt the alundum goods as in, deep-seated oil gas field fracturing propping agents, though this goods can meet the demands on physicochemical property, but raw material sources difficulty, the complete processing complexity, and energy consumption is big, cost is high, makes its application be restricted (Gao Haili, the trip talent, Wu Hongxiang etc. the development of high-strength petroleum fracturing propping agent [J]. Flos Bombacis Malabarici science and technology and information, 2006,31 (4): 19-20).
Summary of the invention
The objective of the invention is to overcome the shortcoming of above-mentioned prior art, a kind of method of utilizing rejected fly ash to prepare haydite is provided.Not only raw material sources are extensive, production cost is low for this method, energy consumption is little, and turn waste into wealth, and can produce high-strength compress supporting agent for coarse oil, in, the deep layer oil-gas field fracturing provides the fracturing material of better performances.
For achieving the above object, the technical solution used in the present invention is:
1) flyash, potassium felspar sand and quartz raw material are put into ball mill for dry grinding respectively, cross 120 mesh sieves then respectively, the flyash after sieving is adopted the permanent magnet deironing, adopt the electromagnetism deironing again, make Fe in the flyash
2O
3Content be lower than 0.5%;
2) get flyash after the deironing, the potassium felspar sand after sieving and quartzy and kaolin by flyash: kaolin: potassium felspar sand: quartzy=(30~50%): (10~25%): (30~35%): the mass percent of (10~20%) mix compound and compound put into ball mill wet-milling mixing formation mixing mud;
3) mixing mud is adopted the granulation of press spray tablets press, the particle that granulation forms is crossed 8~10 mesh sieves;
4) particle after will sieving is put into alumina crucible, and places in the globars resistance furnace, is warming up to 1200~1300 ℃ with the rate of heating of 5~10 ℃/min from room temperature, and insulation 2~3h with taking out behind the stove naturally cooling, promptly gets high-strength ceramsite.
The dry grinding of step 1) of the present invention is to utilize the alumina balls masonry to be grinding medium, and the mass ratio of control abrading-ball and raw material is 2~3: 1, grinds 0.5~2h respectively;
Step 2) wet-milling is to utilize the alumina balls masonry to be grinding medium, and the mass ratio of control abrading-ball, compound and water is 2~3: 1: 1, milling time was 0.5~3h;
The press spray tablets press inlet temperature of step 3) is 300~500 ℃, and hot-blast furnace temperature is 600~800 ℃, and temperature of outgoing air is 80~95 ℃, and mud pressure is 1.2~1.5MPa.
Beneficial effect of the present invention is embodied in:
(1) main raw material of the present invention is the trade waste of coal-burning power plant's discharging, not only helps to save natural resource with the fly-ash Preparation haydite, reduces production costs, and helps environment protection.
(2) powdered coal ash is mainly micron-size spherical particles, compares with natural mineral, and raw material need not to use high-power crusher in crushing, and batch mixing is even.
(3) production technique is controlled easily, and less energy consumption helps industrialized production.
(4) Zhi Bei lytag not only intensity can reach 60~120MPa, and have light weight, good characteristic such as high temperature resistant, corrosion-resistant, in can be used as, the fracturing propping agents of deep-seated oil gas field.
Embodiment
Embodiment 1:
1) flyash, potassium felspar sand and quartz raw material are put into ball mill for dry grinding respectively, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball and raw material is 2: 1, grind 1h respectively, cross 120 mesh sieves then respectively, flyash after sieving is adopted the permanent magnet deironing, adopt the electromagnetism deironing again, make Fe in the flyash
2O
3Content be lower than 0.5%;
2) get flyash after the deironing, the potassium felspar sand after sieving and quartzy and kaolin by flyash: kaolin: potassium felspar sand: quartz=40%: 15%: 30%: 15% mass percent mix compound and compound put into ball mill wet-milling mixing, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball, compound and water is 2: 1: 1, grinds 1h and forms mixing mud;
3) mixing mud is adopted the granulation of press spray tablets press, press spray tablets press inlet temperature is 350 ℃, and hot-blast furnace temperature is 700 ℃, and temperature of outgoing air is 85 ℃, and mud pressure is 1.2MPa, and the particle that granulation forms is crossed 8~10 mesh sieves;
4) particle after will sieving is put into alumina crucible, and places in the globars resistance furnace, is warming up to 1200 ℃ with the rate of heating of 5 ℃/min from room temperature, and insulation 2h with taking out behind the stove naturally cooling, promptly gets high-strength ceramsite.
Embodiment 2:
1) flyash, potassium felspar sand and quartz raw material are put into ball mill for dry grinding respectively, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball and raw material is 3: 1, grind 0.5h respectively, cross 120 mesh sieves then respectively, flyash after sieving is adopted the permanent magnet deironing, adopt the electromagnetism deironing again, make Fe in the flyash
2O
3Content be lower than 0.5%;
2) get flyash after the deironing, the potassium felspar sand after sieving and quartzy and kaolin by flyash: kaolin: potassium felspar sand: quartz=50%: 10%: 30%: 10% mass percent mix compound and compound put into ball mill wet-milling mixing, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball, compound and water is 3: 1: 1, grinds 0.5h and forms mixing mud;
3) mixing mud is adopted the granulation of press spray tablets press, press spray tablets press inlet temperature is 300 ℃, and hot-blast furnace temperature is 800 ℃, and temperature of outgoing air is 80 ℃, and mud pressure is 1.3MPa, and the particle that granulation forms is crossed 8~10 mesh sieves;
4) particle after will sieving is put into alumina crucible, and places in the globars resistance furnace, is warming up to 1220 ℃ with the rate of heating of 8 ℃/min from room temperature, and insulation 3h with taking out behind the stove naturally cooling, promptly gets high-strength ceramsite.
Embodiment 3:
1) flyash, potassium felspar sand and quartz raw material are put into ball mill for dry grinding respectively, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball and raw material is 2.5: 1, grind 2h respectively, cross 120 mesh sieves then respectively, flyash after sieving is adopted the permanent magnet deironing, adopt the electromagnetism deironing again, make Fe in the flyash
2O
3Content be lower than 0.5%;
2) get flyash after the deironing, the potassium felspar sand after sieving and quartzy and kaolin by flyash: kaolin: potassium felspar sand: quartz=30%: 25%: 35%: 10% mass percent mix compound and compound put into ball mill wet-milling mixing, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball, compound and water is 2.5: 1: 1, grinds 2h and forms mixing mud;
3) mixing mud is adopted the granulation of press spray tablets press, press spray tablets press inlet temperature is 400 ℃, and hot-blast furnace temperature is 600 ℃, and temperature of outgoing air is 83 ℃, and mud pressure is 1.5MPa, and the particle that granulation forms is crossed 8~10 mesh sieves;
4) particle after will sieving is put into alumina crucible, and places in the globars resistance furnace, is warming up to 1280 ℃ with the rate of heating of 6 ℃/min from room temperature, and insulation 2.5h with taking out behind the stove naturally cooling, promptly gets high-strength ceramsite.
Embodiment 4:
1) flyash, potassium felspar sand and quartz raw material are put into ball mill for dry grinding respectively, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball and raw material is 2.3: 1, grind 1.3h respectively, cross 120 mesh sieves then respectively, flyash after sieving is adopted the permanent magnet deironing, adopt the electromagnetism deironing again, make Fe in the flyash
2O
3Content be lower than 0.5%;
2) get flyash after the deironing, the potassium felspar sand after sieving and quartzy and kaolin by flyash: kaolin: potassium felspar sand: quartz=35%: 13%: 32%: 20% mass percent mix compound and compound put into ball mill wet-milling mixing, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball, compound and water is 2.3: 1: 1, grinds 1.5h and forms mixing mud;
3) mixing mud is adopted the granulation of press spray tablets press, press spray tablets press inlet temperature is 500 ℃, and hot-blast furnace temperature is 760 ℃, and temperature of outgoing air is 88 ℃, and mud pressure is 1.2MPa, and the particle that granulation forms is crossed 8~10 mesh sieves;
4) particle after will sieving is put into alumina crucible, and places in the globars resistance furnace, is warming up to 1250 ℃ with the rate of heating of 9 ℃/min from room temperature, and insulation 2.5h with taking out behind the stove naturally cooling, promptly gets high-strength ceramsite.
Embodiment 5:
1) flyash, potassium felspar sand and quartz raw material are put into ball mill for dry grinding respectively, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball and raw material is 2.8: 1, grind 0.8h respectively, cross 120 mesh sieves then respectively, flyash after sieving is adopted the permanent magnet deironing, adopt the electromagnetism deironing again, make Fe in the flyash
2O
3Content be lower than 0.5%;
2) get flyash after the deironing, the potassium felspar sand after sieving and quartzy and kaolin by flyash: kaolin: potassium felspar sand: quartz=30%: 20%: 33%: 17% mass percent mix compound and compound put into ball mill wet-milling mixing, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball, compound and water is 2.8: 1: 1, grinds 3h and forms mixing mud;
3) mixing mud is adopted the granulation of press spray tablets press, press spray tablets press inlet temperature is 430 ℃, and hot-blast furnace temperature is 630 ℃, and temperature of outgoing air is 90 ℃, and mud pressure is 1.4MPa, and the particle that granulation forms is crossed 8~10 mesh sieves;
4) particle after will sieving is put into alumina crucible, and places in the globars resistance furnace, is warming up to 1260 ℃ with the rate of heating of 7 ℃/min from room temperature, and insulation 3h with taking out behind the stove naturally cooling, promptly gets high-strength ceramsite.
Embodiment 6:
1) flyash, potassium felspar sand and quartz raw material are put into ball mill for dry grinding respectively, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball and raw material is 2.4: 1, grind 1.7h respectively, cross 120 mesh sieves then respectively, flyash after sieving is adopted the permanent magnet deironing, adopt the electromagnetism deironing again, make Fe in the flyash
2O
3Content be lower than 0.5%;
2) get flyash after the deironing, the potassium felspar sand after sieving and quartzy and kaolin by flyash: kaolin: potassium felspar sand: quartz=45%: 10%: 32%: 13% mass percent mix compound and compound put into ball mill wet-milling mixing, utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball, compound and water is 2.4: 1: 1, and milling time is 2.5h; Form mixing mud;
3) mixing mud is adopted the granulation of press spray tablets press, press spray tablets press inlet temperature is 370 ℃, and hot-blast furnace temperature is 680 ℃, and temperature of outgoing air is 95 ℃, and mud pressure is 1.5MPa, and the particle that granulation forms is crossed 8~10 mesh sieves;
4) particle after will sieving is put into alumina crucible, and places in the globars resistance furnace, is warming up to 1300 ℃ with the rate of heating of 10 ℃/min from room temperature, and insulation 2h with taking out behind the stove naturally cooling, promptly gets high-strength ceramsite.
Claims (4)
1, a kind of method of utilizing the fly-ash Preparation haydite is characterized in that:
1) flyash, potassium felspar sand and quartz raw material are put into ball mill for dry grinding respectively, cross 120 mesh sieves then respectively, the flyash after sieving is adopted the permanent magnet deironing, adopt the electromagnetism deironing again, make Fe in the flyash
2O
3Content be lower than 0.5%;
2) get flyash after the deironing, the potassium felspar sand after sieving and quartzy and kaolin by flyash: kaolin: potassium felspar sand: quartzy=(30~50%): (10~25%): (30~35%): the mass percent of (10~20%) mix compound and compound put into ball mill wet-milling mixing formation mixing mud;
3) mixing mud is adopted the granulation of press spray tablets press, the particle that granulation forms is crossed 8~10 mesh sieves;
4) particle after will sieving is put into alumina crucible, and places in the globars resistance furnace, is warming up to 1200~1300 ℃ with the rate of heating of 5~10 ℃/min from room temperature, and insulation 2~3h with taking out behind the stove naturally cooling, promptly gets high-strength ceramsite.
2, the method for utilizing the fly-ash Preparation haydite according to claim 1 is characterized in that: the dry grinding of said step 1) is to utilize the alumina balls masonry to be grinding medium, and the mass ratio of control abrading-ball and raw material is 2~3: 1, grinds 0.5~2h respectively.
3, the method for utilizing the fly-ash Preparation haydite according to claim 1, it is characterized in that: wet-milling said step 2) is to utilize the alumina balls masonry to be grinding medium, the mass ratio of control abrading-ball, compound and water is 2~3: 1: 1, milling time was 0.5~3h.
4, the method for utilizing the fly-ash Preparation haydite according to claim 1; it is characterized in that: the press spray tablets press inlet temperature of said step 3) is 300~500 ℃; hot-blast furnace temperature is 600~800 ℃, and temperature of outgoing air is 80~95 ℃, and mud pressure is 1.2~1.5MPa.
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