CN101497253B - Metal and non-metal composite board - Google Patents

Metal and non-metal composite board Download PDF

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CN101497253B
CN101497253B CN 200910002896 CN200910002896A CN101497253B CN 101497253 B CN101497253 B CN 101497253B CN 200910002896 CN200910002896 CN 200910002896 CN 200910002896 A CN200910002896 A CN 200910002896A CN 101497253 B CN101497253 B CN 101497253B
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film
expansion
metal
thermal coefficient
thickness
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CN101497253A (en
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陶贤平
徐天骄
徐跃
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Fujian Star Building Materials Co., Ltd.
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徐跃
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Abstract

The invention relates to a metal and nonmetal composite plate, which is formed by compounding a metal panel, rubber sheets A and rubber sheets B on a hot pressing and laminating machine. The specific surface area of the inner surface of the metal panel is enlarged, and the inner surface is coated with a thin layer of high-performance resin rubber. After being overlapped according to a proper order, the metal panel and the plurality of the rubber sheets A and the rubber sheets B are placed on the hot pressing and laminating machine together, and are once solidified and molded integrally by adopting a proper compounding process. The metal and nonmetal composite plate has the advantages of high cost performance, good temperature toleration, high planeness and wide application field.

Description

A kind of metal and metalloid composite panel
Technical field:
The present invention relates to a kind of metal surface composite board shaped material, espespecially the laminated composite board material of sheet metal and non-metallic fibers semi-solid preparation film.
Background technology:
Existing metal species composite board wide in variety all has different shortcomings.As soft in aluminium-plastic panel board core material matter, plate face intensity is low, easily scratches not anti-accidental impact; " sheet metal and glass cement cloth lamination composite material for decoration " described material of ZL97235972.9, the more difficult control of Forming Quality, flatness is on the low side, and price is relatively costly; " sheet metal and non-glass fibre film composite decorative material " described material of ZL98213436.3, flatness are difficult to assurance, and peel strength is on the low side, and formula is mixed and disorderly, are unfavorable for batch production.Apply for a patent 200810074243.4 " metal and metalloid composite panel ", in literary composition, the part description is clear not, and is comprehensive not.
Summary of the invention:
Purpose of the present invention: a kind of suitability for industrialized production, cost is suitable, the plate surface evenness is high, the compound interface peel strength is high metal and metalloid composite panel be convenient to is provided.
Technical scheme of the present invention: adopt physics or chemical method to process the inner surface of metal decking (or two), after purge drying, apply the anti-high performance resin glue of very thin one deck (or glued membrane); Press thermal coefficient of expansion calculating principle I, II and symmetry principle, calculate A film, the B film quantity selected, superimposed in certain sequence; Be placed on the hot pressing laminating machine, adopt suitable hot pressing combination process, the disposable integral curing molding.
Metal decking in the present invention is the thin plate of stainless steel or copper, aluminium, coated steel, Coated Steels, coating aluminium etc., and thickness is 0.1-2MM.
The metal decking inner surface adopts physics or chemical method to process, and as mechanical hacking, chemical attack, electrochemical treatments etc., purpose is that the specific area of inner surface is enlarged, and to increase bond area, improves adhesion strength; Then purify, drying.
Glue in prepreg and metal decking adhesion strength are not fine, metal decking inner surface coating high performance resin glue (or glued membrane) in the present invention, this glue penetration enters the metal decking inner surface that specific area through prior processing has enlarged, and can guarantee high stable adhesion strength.The characteristics of this high performance resin glue (or glued membrane): generally do not solidify under normal temperature and contact, solidify under higher pressure and temperature, have higher adhesion strength, cold and hot stability preferably.Its kind comprises: high performance polyesters glue, polyurethanes glue, epoxies glue, phenolic glue, epoxide modified glue, phenol aldehyde modified glue etc.
The semi-solid preparation film of the non-metallic fibers in the present invention comprises the film of glass film, chemical fabric film, papery film, diablement fort film, wooden film, other Inorganic Non-metallic Materials.
Non-metallic fibers prepreg base material used divides two types:
1), have the non-metallic fibers of expansion and contraction property, comprising: paper fiber, cotton fibriia, wood-fibred, asbestos fibre, rock wool fibers etc. are called the A fiber; Semi-solid preparation film with non-metallic fibers of expansion and contraction property is called the A film; The A film is semi-solid preparation film a kind of, that two kinds or two or more A fiber are made.
2), non-metallic fibers with the cold character that rises of pyrocondensation, comprising: glass fibre, chemical fibre (choosing resistant to elevated temperatures kind in the present invention), carbon fiber, some ceramic fibre etc. are called the B fiber; Semi-solid preparation film with non-metallic fibers of the cold character that rises of pyrocondensation is called the B film; The B film is semi-solid preparation film a kind of, that two kinds or two or more B fiber are made.
In the present invention, making semi-solid preparation film glue used is the macromolecule resin glues such as epoxy resin, phenolic resins, epoxy novolac, phenolic aldehyde butyraldehyde, pollopas, modified epoxy, phenol-formaldehyde resin modified; Maybe can add fire retardant in glue, maybe can select corresponding flame retardant type macromolecule resin glue.
In the present invention, metal decking can be a panel, also can be two identical panels, also can be two different panels.Divide three kinds of situations, adopt three kinds of different calculating principles (implication of calculating principle sees for details in the specific embodiment), determine film quantity, superimposed order:
1), during a panel, according to thermal coefficient of expansion calculating principle I, determine the number of A film, the number of B film, that metal decking, A film, B film is superimposed successively;
2), when two identical panels are done respectively the up and down surface layer, with symmetrical staggered layer of metal decking 1, A film and B film, metal decking 2 is superimposed successively;
3), when two different panels are done respectively the up and down surface layer, according to thermal coefficient of expansion calculating principle II, determine the number of A film, the number of B film, that metal decking 1, A film, B film, metal decking 2 is superimposed successively;
In the present invention, after the raw material that said method is chosen is superimposed, together be positioned on the hot pressing laminating machine compoundly, the technological parameters such as the compound temperature of lamination, pressure, time are determined according to the kind of film, quantity etc.
In the present invention, metal decking situation no matter, part A film and part B film also can interlock superimposed.
The gross thickness of composite board of the present invention is 0.4-20MM.
Metallic plate outer surface of the present invention can cover the diaphragm that one deck is conveniently thrown off again.
Advantage of the present invention:
1), with the metal decorative material of single material relatively, reduce metal consumption, the material cost performance is high.2), with other types combinations or composite material for decoration (as foam sandwich, aluminium-plastic panel etc.) relatively, specific strength is high, temperature tolerance good, application is extensive.3) and ZL97235972.9, and the material in ZL98213436.3 relatively, and flatness is high, peel strength is high, be fit to suitability for industrialized production.
Description of drawings:
Fig. 1, for the Coated Steels thin plate and two kinds of non-metallic fibers films compound before, generalized section when superimposed.In figure: 1, diaphragm; 2, Coated Steels thin plate; 3, the metallic plate inner surface of processing; 4, high-performance glued membrane; 5, several papers rubber sheets (A film); 6, several glass films (B film).
Fig. 2, the generalized section after compound for stainless sheet steel and two kinds of non-metallic fibers films.In figure: 1, diaphragm; 2, stainless steel steel sheet; 3, stainless steel inner surface, high-performance glued membrane, papers rubber sheet (A film) compound interface; 4, papers rubber sheet (A film) cementing layer; 5, A film, B film compound interface; 6, glass film (B film) cementing layer.
The specific embodiment:
We find:
Metal has the phenomenon of expanding with heat and contract with cold, and the thermal coefficient of expansion of metal is lower than general nonmetallic materials.
The fiber of general paper fiber, diablement fort fiber, wood fibre, most of Inorganic Non-metallic Materials has expansion and contraction property; And the fiber of glass/glass fiber, most of chemical fibre, fraction Inorganic Non-metallic Materials has the cold character that rises of pyrocondensation.The different characteristic separately of non-metallic fibers also can correspondingly pass to semi-solid preparation film separately and solidify after finished product.
The thermal coefficient of expansion of various materials is not identical, and this has just determined: their random superimposed heating is compound, cooling after, and vary with temperature in routine use, serious out-of-flatness, warping phenomenon can appear in composite board.
So, through complicated calculation of thermodynamics design as can be known: after adopting suitable superimposed order compound according to rational ratio on the film of the non-metallic fibers of two class opposite nature, its macroscopic property (as thermal coefficient of expansion) can be near sheet metal in certain temperature range (such as under-2-50 ℃ state).
The present invention is exactly in conjunction with above-mentioned principle, solves the difficult problem of the composite board flatness that how to guarantee multiple material.
Concrete calculating principle is as follows:
1), during a metal decking, adopt thermal coefficient of expansion calculating principle I:
Suppose: the thermal coefficient of expansion a after the A film solidifies, thickness Ha; Thermal coefficient of expansion b after the B film solidifies, thickness Hb; The thermal coefficient of expansion c of metal decking, thickness Hc; Composite board gross thickness H.
Require: composite board keeps smooth, angularity substantially under the normal temperature state of-2-50 ℃
Figure G2009100028966D00041
Also namely require: in the said temperature scope, the thermal coefficient of expansion after two kinds of film composite curings is near the thermal coefficient of expansion of metal decking.
Step: according to numerical value a, b, c, Hc, H, determine the numerical value of Ha, Hb, then by the thickness of sheet film, thereby know the number that can select separately.Metal decking, A film, B film is superimposed successively.
2), during two different metal deckings, adopt thermal coefficient of expansion calculating principle II:
Suppose: the thermal coefficient of expansion a after the A film solidifies, thickness Ha; Thermal coefficient of expansion b after the B film solidifies, thickness Hb; The thermal coefficient of expansion c1 of metal decking 1, thickness Hc1; The thermal coefficient of expansion c2 of metal decking 2, thickness Hc2; Composite board gross thickness H.
Require: composite board keeps smooth, angularity substantially under the normal temperature state of-20-50 ℃
Figure G2009100028966D00051
Also namely require: in the said temperature scope, the thermal coefficient of expansion after two kinds of film composite curings can be coordinated with the thermal coefficient of expansion of two metal deckings, guarantees that composite board top and the bottom expand with heat and contract with cold basically identical.
Step: according to numerical value a, b, c1, c2, Hc1, Hc2, H, determine the numerical relation of Ha, Hb, then by the thickness of sheet film, know the number that to select separately.With metal decking 1, A film, B film, metal decking 2 is superimposed successively.
3), during two identical metal deckings, adopt symmetry principle:
Require: take in the intermediate layer as benchmark, the distributing order of two type films can interlock arbitrarily, but will guarantee that the up and down is symmetrical, because symmetrical structure can guarantee that generally composite board has flatness preferably.
Step: the quantity of A film and B film can be chosen arbitrarily, and symmetrical staggered layer, the metal decking 2 of metal decking 1, A film and B film is superimposed successively;
Adopt above-mentioned calculating principle to know, the material of following kinds, quantity is a kind of proper selection:
As shown in Figure 1, with the Coated Steels thin plate of the thickness inner surface that is 0.3MM through the chemical attack cleaning-drying, high-performance epoxy jelly membrane, 8, the thick paper flame-proof phenolic aldehyde film (A film) of 0.2MM, 0.18MM 5, thick glass flame retardant epoxy film (B film) is superimposed successively; Be placed in the template of laminating machine, according to the hot pressing laminating technology, control uniform temperature, pressure, time, composite curing is cut out burr removing after taking out, and diaphragm is covered in the metal surface on laminating machine.

Claims (7)

1. a metal and metalloid composite panel are composited on laminating machine by the semi-solid preparation film of metal decking and non-metallic fibers, it is characterized in that:
The metal decking inner surface makes specific area enlarge through processing;
The high performance resin glue of one deck that the inner surface coating is very thin;
Semi-solid preparation film with non-metallic fibers of expansion and contraction property is called the A film, and the semi-solid preparation film with non-metallic fibers of the cold character that rises of pyrocondensation is called the B film;
Metal decking is a panel, perhaps two different panels:
When 1) metal decking is a panel, according to thermal coefficient of expansion calculating principle I, determine the number of A film, the number of B film;
Thermal coefficient of expansion calculating principle I: suppose: thermal coefficient of expansion a, thickness Ha after the A film solidifies, thermal coefficient of expansion b, thickness Hb after the B film solidifies, the thermal coefficient of expansion c of metal decking, thickness Hc, composite board gross thickness H; Require composite board under the normal temperature state of-20-50 ℃, substantially keep smooth, angularity<3%, in the said temperature scope, the thermal coefficient of expansion after two kinds of film composite curings is near the thermal coefficient of expansion of metal decking; According to numerical value a, b, c, Hc, H, determine the numerical value of Ha, Hb, then by the thickness of sheet film, know the number of selecting separately;
Metal decking, A film, B film is superimposed successively;
2) metal decking is that two different panels are done respectively the up and down during surface layer, according to thermal coefficient of expansion calculating principle II, determines the number of A film, the number of B film;
Thermal coefficient of expansion calculating principle II: suppose: thermal coefficient of expansion a, thickness Ha after the A film solidifies, thermal coefficient of expansion b, thickness Hb after the B film solidifies, metal decking thermal coefficient of expansion c1, thickness Hc1 1., metal decking thermal coefficient of expansion c2, thickness Hc2 2., composite board gross thickness H; Require composite board under the normal temperature state of-20-50 ℃, basic maintenance is smooth, angularity<3%, in the said temperature scope, thermal coefficient of expansion after two kinds of film composite curings can be coordinated with the thermal coefficient of expansion of two metal deckings, guarantees that composite board top and the bottom expand with heat and contract with cold basically identical; According to numerical value a, b, c1, c2, Hc1, Hc2, H, determine the numerical relation of Ha, Hb, then by the thickness of sheet film, know the number of selecting separately;
With metal decking 1., A film, B film, metal decking be 2. superimposed successively;
After superimposed, be placed on the hot pressing laminating machine, adopt the hot pressing combination process, the disposable integral curing molding;
The total thickness of composite board is 0.4-20mm.
2. a kind of metal according to claim 1 and metalloid composite panel is characterized in that:
Metal decking is the thin plate of stainless steel or copper, aluminium, coated steel, Coated Steels, coating aluminium, and thickness is 0.1-2mm.
3. a kind of metal according to claim 1 and metalloid composite panel is characterized in that:
The high performance resin glue of metal decking inner surface coating is modified epoxy or modified phenolic glue.
4. a kind of metal according to claim 1 and metalloid composite panel is characterized in that:
A film A fiber used is the paper fiber, perhaps cotton fibriia, wood-fibred, asbestos fibre, rock wool fibers;
B film B fiber used is glass fibre, perhaps resistant to elevated temperatures chemical fibre, carbon fiber, ceramic fibre;
Two type films glue used is epoxy resin, perhaps phenolic resins, epoxy phenolics, phenolic aldehyde butyral resin, pollopas, modified epoxy, phenol-formaldehyde resin modified;
In glue or add fire retardant, or directly select corresponding flame retardant type macromolecule resin glue.
5. a kind of metal according to claim 4 and metalloid composite panel is characterized in that:
The A film is the semi-solid preparation film of two kinds or two or more different A fiber.
6. a kind of metal according to claim 4 and metalloid composite panel is characterized in that:
The B film is the semi-solid preparation film of two kinds or two or more different B fiber.
7. a kind of metal and the metalloid composite panel described according to claim 1,5 or 6 is characterized in that:
Part A film and part B film are staggered superimposed.
CN 200910002896 2008-02-02 2009-01-23 Metal and non-metal composite board Expired - Fee Related CN101497253B (en)

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CNA2008100742434A CN101224651A (en) 2008-02-02 2008-02-02 Sheet metal and non-metal fiber film compound material
CN 200910002896 CN101497253B (en) 2008-02-02 2009-01-23 Metal and non-metal composite board

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Publication number Priority date Publication date Assignee Title
CN101224651A (en) * 2008-02-02 2008-07-23 徐跃 Sheet metal and non-metal fiber film compound material
CN102886935B (en) * 2011-07-21 2015-07-29 联想(北京)有限公司 A kind of composite, its preparation method and there is the electronic equipment of this composite
CN102367689A (en) * 2011-10-11 2012-03-07 常熟市华夏建筑节能材料有限公司 Fireproof phenolic aldehyde board
CN102582206A (en) * 2012-02-28 2012-07-18 苏州东亚欣业节能照明有限公司 Preparation method of copper-clad plate made from nano composite plastic
CN102776478A (en) * 2012-08-10 2012-11-14 昆山乔锐金属制品有限公司 Metal composite coating with ceramic serving as basic body
CN103302711B (en) * 2013-05-31 2015-06-03 中南林业科技大学 Method for manufacturing heavy bridge panel
CN103585957B (en) * 2013-11-26 2016-01-20 洛阳天宝环保科技有限公司 Sorbing material of a kind of activated carbon fiber and metal substrate compound and preparation method thereof
CN110077042A (en) * 2019-05-08 2019-08-02 浙江可信竹木有限公司 A kind of highly resistance using flexible compound adhesive covers diaphragm plate and its production technology

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Publication number Priority date Publication date Assignee Title
US4514450A (en) * 1983-11-01 1985-04-30 Union Carbide Corporation Peg supported thermal insulation panel
CN2340627Y (en) * 1997-05-06 1999-09-29 徐跃 Composite decorative materials with thin metal sheet and glass fabric laminating structure
CN2369857Y (en) * 1998-02-25 2000-03-22 徐跃 Metal thin plate and non-glass fibre film composite decorative material
CN201064960Y (en) * 2006-11-21 2008-05-28 王春鸣 Metallic and non-metallic article composite artificial board
CN101224651A (en) * 2008-02-02 2008-07-23 徐跃 Sheet metal and non-metal fiber film compound material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4514450A (en) * 1983-11-01 1985-04-30 Union Carbide Corporation Peg supported thermal insulation panel
CN2340627Y (en) * 1997-05-06 1999-09-29 徐跃 Composite decorative materials with thin metal sheet and glass fabric laminating structure
CN2369857Y (en) * 1998-02-25 2000-03-22 徐跃 Metal thin plate and non-glass fibre film composite decorative material
CN201064960Y (en) * 2006-11-21 2008-05-28 王春鸣 Metallic and non-metallic article composite artificial board
CN101224651A (en) * 2008-02-02 2008-07-23 徐跃 Sheet metal and non-metal fiber film compound material

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