CN101496641B - Technique for producing run-resistant spandex core-spun silk stockings - Google Patents
Technique for producing run-resistant spandex core-spun silk stockings Download PDFInfo
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Abstract
The invention relates to a process for producing a spandex core-spun run resistant hosiery, which comprises the steps of manufacturing of core-spun yarns, weaving, dyeing and shaping, wherein during shaping, the core-spun yarns are melted by adopting proper temperature, so that the woven core-spun yarns are mutually adhered to form a net lace structure; the core-spun yarns among the hosiery net lace are mutually adhered, so that a compact netted structure is formed between the transverse direction and the longitudinal direction of the hosiery to change the prior weaving structure; and even if one or more of yarns of the hosiery are broken, the broken yarns are not laddered due to the adhering relation of the net laces, so the hosiery has the run resistant function.
Description
Technical field
The present invention designs the production technology of silk stocking, specifically a kind of production technology of bright and beautiful ammonia looping silk stocking, and this technology can be produced the on-run silk stocking effectively.
Background technology
Silk stocking have become a kind of requirement in the modern female life, it not only has the function of dress, also has aesthetic property, the raw material of present high-grade silk stocking normally adopts spandex and Polyamide Yarns to make, promptly adopt Polyamide Yarns that the spandex silk is carried out looping, form bag core silk, dye after bag core silk is woven into silk stocking, finalize the design, packing, sale of finished goods.But silk stocking are weft-knitted plain weave, with the product of normal packet core silk making, in case careless hanging breaking in the wearing process, silk stocking can so both lose effect attractive in appearance rapidly along the broken hole longitudinal diffusion, can lose the effect of socks again, can only throw away, cause very big waste.
Invented in the recent period the silk stocking of on-run abroad, this silk stocking are owing to use its special material to make, and when socks are scratched, the fiber special performances will stop broken hole to diffusion all around, thereby reach the function of " anticreep ".
Yet present this on-run silk stocking only have the high-grade brand vendor of minority to make, because raw material rare (only limit to Japan day spin clearly KL model), cost an arm and a leg, reason restriction such as technology is immature, difficulty of processing is big, yield rate is low, make this silk stocking difficult universal, can only among a small circle, use.
Summary of the invention
Based on this, the purpose of this invention is to provide a kind of production technology of run-resistant spandex core-spun silk stockings, can make prepared silk stocking have the on-run function according to the bag core silk of this explained hereafter.
Another object of the present invention is to provide a kind of production technology of run-resistant spandex core-spun silk stockings, and the silk stocking of this explained hereafter have excellent anticreep performance, and cost of manufacture is cheap, process stabilizing, yield rate height, good springiness, good hand touch.
The present invention is achieved in that
A kind of production technology of run-resistant spandex core-spun silk stockings, it comprises the making of core silk, braiding, dyeing, fixating shape step, it is characterized in that in fixating shape step, adopt suitable temperature, to wrap the fusing of core silk, it is sticking that interlaced bag core silk is stained with mutually, forms the net buckle structure.The bag core silk that spandex and outsourcing silk constitute is under the condition of melting, tissue between the silk stocking net is buckled (spandex of saying so exactly) is stained with sticking mutually, thereby form net buckle structure closely between silk stocking horizontal and vertical, overcome original braiding shortcoming, even the one or more of silk thread fractures of silk stocking, because being stained with sticking relation the between this spandex makes bag core silk still can maintain the connection between horizontal and vertical, fracture place can not continue to extend, thereby makes silk stocking have anti-drop function.
In described bag core silk (CR) making step, use spandex and outsourcing silk (as the 12D-20D polyamide fibre) on high speed looping machine, to process, twist 1300-1800T/M (the thawing of spandex when for the benefit of finalizing the design, must reduce the twist of looping as far as possible, but the raw material thread of low twist waits the silk stocking production process to cause difficulty to braiding, this also is the restriction reason of this finished product rate, therefore control the twist in suitable scope), draw ratio 2.0-3.0, such technique initialization can be taken into account having well aspect silk stocking " good lines " and " excellent anticreep performance "; And in bag core silk making step, adjustments overfeeding is 94%-95%, solves the difficult problems such as heap silk, broken yarn of looping process broken end problem and braiding process preferably, the weaved rate of raising product.For making spandex melt produce anti-drop function, setting temperature is chosen as 120--130 ℃, can make that silk stocking are smooth, spandex fully melts and be stained with stickingly, and keeps feel and elasticity preferably.
Above-mentioned bag core silk (CR) must balance so that the physical and chemical parameter of bag core silk is stablized, be beneficial to braiding more than 5 days in 20--25 ℃ of environment after it completes.
Spandex is selected the spandex of 15D-70D model for use, and outsourcing silk silk is then selected polyamide fibre DTY/FDY 8D-70D model or other fibers for use.
Use bag core silk (CR) to make in the bright and beautiful ammonia bag core silk stocking process, specifically make, weave in the step at bag core silk, very easily reel off raw silk from cocoons because the twist of raw material is less, the environmental condition that requires the production overall process is 20 ± 5 ℃ of temperature, humidity 60 ± 5% produces to reduce the waste product that causes because of reeling off raw silk from cocoons; Problems such as the lines that brings for the solution low twist when weaving simultaneously is bad, braiding broken end make each road wrap the uniform tension in order of core silk by automatic yarn-feeding device (KTF); In staining procedure, pay special attention to avoid damage to extraordinary spandex, therefore select the lower dye liquor of pH value (pH value is less than 7), and use the acid dyeing that is fit to, as far as possible in lower temperature dyeing (70-90 ℃); For solving the bad problem of levelling, can select the auxiliary agent of nonionic for use; Because the twist is low, color fastness is subject to harmful effect, and powerful color-fixing agent BFN (tannin acids) 4-8% is used in the dyeing back, strengthens colour fixation, improves washing fastness and crock fastness; Use hydrophilic softener (as hybrid ionic characteristic NON IONIC SOFTNER of aliphatic quaternary ammonium saline solution, silicone softening agent, fatty acid amide and fatty alcohol ether etc.) to improve feel at last, can make silk stocking to wear effect more comfortable.
The present invention is directed to existing silk stocking technology improves, bag core silk (CR) braiding of using spandex to make, and cooperate corresponding silk stocking technology, thereby changed the structure of finished product silk stocking, made that the braiding relation of silk thread is changed in the silk stocking and be stained with sticking relation, reinforcement is the structural strength between the silk thread, like this, even silk stocking are in use scratched once in a while, also can not produce the problem of rapid diffusion, make silk stocking have anti-off-line function.
And this technology uses extraordinary spandex independent research to make bag core silk (CR), substituted the original high price raw material that uses of on-run silk stocking (Japan spins the KL model clearly day), can reduce the cost of manufacture of on-run silk stocking effectively, and independent research the silk stocking production technology of suitable bag core silk (CR), be convenient to the extensive making of on-run silk stocking and be extensive use of.
Description of drawings
Fig. 1 is a process chart of the present invention.
Fig. 2 is a picture after the common silk stocking hanging breaking,
The picture of Fig. 3 anticreep silk stocking after by hanging breaking,
Fig. 4 is at microscopically, puts the structure chart of running socks after by hanging breaking.
The specific embodiment
1 pair of enforcement of the present invention of contrast accompanying drawing elaborates below.
In the described embodiment of Fig. 1, adopt spandex silk and Polyamide Yarns to wrap the core silk and make, this is a kind of implementation wherein, and Polyamide Yarns can adopt dacron thread or other outsourcing silk to substitute.Generally, the spandex silk is selected the spandex silk of 15D-70D model for use, and Polyamide Yarns is then selected polyamide fibre DTY/FDY8D-70D model or other fibers for use.
Embodiment one
Fig. 1 is described, and the technology that the present invention realized comprises the steps:
The making of A, bag core silk:
Spandex uses polyamide fibre as the outsourcing silk after at first stretching by certain draw ratio, carries out looping on high speed looping machine, is made into the bag core silk (CR) that is fit to braiding;
Spandex is selected 20D model spandex for use, and the outsourcing silk is selected polyamide fibre DT12/7 model (also can select DT20/5 or other models as required) for use, and motor speed is 20000 commentaries on classics, and draw ratio is 3, and the twist is 1300T/M, and overfeeding is 94%, and operating temperature is 25 °.
B, braiding:
After the balance of bag core silk (CR) through certain hour (5 days, control temperature at 25 °), will wrap the core silk and send into braider and weave, be made into the silk stocking semi-finished product;
On each Lu Sidao of braider, use KTF (automatic yarn-feeding device), by buffering and the balanced action of KTF, the tension force of every road silk is controlled to be 0.15-1G, thereby has solved the bad problem of lines well; By adjusting machine state,, the broken end situation is alleviated as strengthening air draught etc.
C, dyeing:
Under 70 ℃ condition, double finished product silk stocking adds dyestuff and color-fixing agent and dyes, to be made into the color that meets user's request;
Usually dyeing PH is controlled at (PH=5.5) under the solutions of weak acidity, adopts faintly acid and neutral dyestuff (can select a use, also can be used in combination) to dye;
The product dyeing back color fastness of low twist raw material can reduce than the silk stocking of common raw material, for improving washing, crock fastness, must strengthen fixation, so color-fixing agent adopts powerful color-fixing agent (tannin acids) BFN4%;
For improving feel, can add hydrophilic softener to the semi-finished product silk stocking after the dyeing and carry out subsequent treatment, hydrophilic softener is used the aliphatic quaternary ammonium saline solution usually, and consumption is 2%;
D, typing:
After the dyeing, with silk stocking heating on the socks plate, oven dry, integer.
Heating is to adopt 120 ℃--130 ℃ of Steam Heating 30 seconds, and then dry, integer, promptly make the finished product silk stocking.
Make like this to knit the socks feel good, the lines with flat transparent, and the structure of silk stocking is fastening, constitutes between the silk thread and is stained with sticking relation, can not decoherence.
Embodiment two
The making of A, bag core silk:
Extraordinary spandex uses polyamide fibre as the outsourcing silk after at first stretching by certain draw ratio, carries out looping on high speed looping machine, is made into the bag core silk that is fit to braiding;
Spandex is selected the 15D model for use, and polyamide fibre is selected DT12/7 model (also can select DT20/5 or other models as required) for use, and motor speed is 25000 commentaries on classics, and draw ratio is 2, and the twist is 1800T/M, and overfeeding is 95%, and operating temperature is 20 °.
B, braiding:
After the balance of bag core silk through certain hour (7 days, the control temperature is at 20 °), will wrap the core silk and send into braider and weave, be made into the silk stocking semi-finished product;
On each Lu Sidao of braider, use KTF (automatic yarn-feeding device), by buffering and the balanced action of KTF, the tension force of every road silk is controlled to be 0.15-1G, thereby has solved the bad problem of lines well; By adjusting machine state,, the broken end situation is alleviated as strengthening air draught etc.
C, dyeing:
Under 90 ℃ condition, double finished product silk stocking adds dyestuff and color-fixing agent and dyes, to be made into the color that meets user's request;
Usually dyeing PH is controlled at (PH=6) under the solutions of weak acidity, adopts faintly acid and neutral dyestuff (can select a use, also can be used in combination) to dye;
Color-fixing agent adopts powerful color-fixing agent tannin acids 5%;
Semi-finished product silk stocking adding hydrophilic softener to dyeing carries out subsequent treatment, and hydrophilic softener is used the aliphatic quaternary ammonium saline solution usually, and consumption is 4%;
D, typing:
After the dyeing, with silk stocking heating on the socks plate, oven dry, integer.
Heating is to adopt 130 ℃ of Steam Heating 20 seconds, then dry, integer, promptly make the finished product silk stocking.
Embodiment three
The making of A, bag core silk:
Spandex uses polyamide fibre as the outsourcing silk after at first stretching by certain draw ratio, carries out looping on high speed CV machine, is made into the bag core silk that is fit to braiding;
Spandex is selected 70D model spandex silk for use, and polyamide fibre is selected DT12/7 model (also can select DT20/5 or other models as required) for use, and motor speed is 22000 commentaries on classics, and draw ratio is 2.5, and the twist is 1600T/M, and overfeeding is 94.5%, and operating temperature is 22 °.
B, braiding:
After the balance of bag core silk through certain hour (8 days, the control temperature is at 22 °), will wrap the core silk and send into and weave the workshop and weave, be made into the silk stocking semi-finished product;
On each Lu Sidao of braider, use KTF (automatic yarn-feeding device), by buffering and the balanced action of KTF, the tension force of every road silk is controlled to be 0.15-1G, thereby has solved the bad problem of lines well; By adjusting machine state,, the broken end situation is alleviated as strengthening air draught etc.
C, dyeing:
Under 80 ℃ condition, double finished product silk stocking adds dyestuff and color-fixing agent and dyes, to be made into the color that meets user's request;
Usually dyeing PH is controlled at (PH=5) under the solutions of weak acidity, adopts faintly acid and neutral dyestuff (can select a use, also can be used in combination) to dye;
Color-fixing agent adopts powerful color-fixing agent tannin acids 6%;
Semi-finished product silk stocking adding hydrophilic softener to dyeing carries out subsequent treatment, and hydrophilic softener is used the aliphatic quaternary ammonium saline solution usually, and consumption is 3%;
Very easily reel off raw silk from cocoons before the dyeing, so design temperature is 22 ℃ in the making of bag core silk, braiding, staining procedure, humidity 55% is with the generation of reducing the number of rejects and seconds;
D, typing:
After the dyeing, with silk stocking heating on the socks plate, oven dry, integer.
Heating is to adopt 125 ℃ of Steam Heating 25 seconds, then dry, integer, promptly make the finished product silk stocking.
Embodiment four
The making of A, bag core silk:
Spandex uses polyamide fibre as the outsourcing silk after at first stretching by certain draw ratio, carries out looping on high speed CV machine, is made into the bag core silk that is fit to braiding;
Spandex is selected 50D model spandex for use, and polyamide fibre is selected DT12/7 model (also can select DT20/5 or other models as required) for use, and motor speed is 24000 commentaries on classics, and draw ratio is 2.85, and the twist is 1400T/M, and overfeeding is 95%, and operating temperature is 23 °.
B, braiding:
After the balance of bag core silk through certain hour (6 days, the control temperature is at 23 °), will wrap the core silk and send into braider and weave, be made into the silk stocking semi-finished product;
On each Lu Sidao of braider, use KTF (automatic yarn-feeding device), by buffering and the balanced action of KTF, the tension force of every road silk is controlled to be 0.9G, thereby has solved the bad problem of lines well;
C, dyeing:
Under 85 ℃ condition, double finished product silk stocking adds dyestuff and color-fixing agent and dyes, to be made into the color that meets user's request;
Usually dyeing PH is controlled at (PH=5.5) under the solutions of weak acidity, adopts faintly acid and neutral dyestuff (can select a use, also can be used in combination) to dye;
Color-fixing agent adopts powerful color-fixing agent tannin acids 8%;
Semi-finished product silk stocking adding hydrophilic softener to dyeing carries out subsequent treatment, and hydrophilic softener is used the aliphatic quaternary ammonium saline solution usually, and consumption is 3%;
D, typing:
After the dyeing, with silk stocking heating on the socks plate, oven dry, integer.
Heating is to adopt 130 ℃ of Steam Heating 25 seconds, then dry, integer, promptly make the finished product silk stocking.
Fig. 2 is the pictures of common silk stocking during by hanging breaking, and from this picture as can be seen, the silk thread of being hung up will soon reel off raw silk from cocoons, and forms diffusion, makes that silk stocking are difficult to continue use again;
Fig. 3 and Fig. 4 are the picture of the anticreep silk stocking of the present invention's making, Fig. 3 is that the anticreep silk stocking are by the picture of hanging breaking, Fig. 4 is by the microscope enlarged drawing of hanging breaking part-structure, as can be seen from the figure, the anticreep silk stocking of made of the present invention are not partly spread by hanging breaking, this is based on the structure that the present invention has changed the finished product silk stocking, what make silk thread in the silk stocking changes into the sticking relation of being stained with by original braiding relation, reinforcement is the structural strength between the silk thread, like this, even silk stocking are in use scratched once in a while, also can not produce the problem of rapid diffusion, make silk stocking have anti-off-line function.
In a word, the above is a several embodiments of the present invention, does not represent and realizes all modes of the present invention, and is every in identical with the present invention or the similar technical scheme of purpose, processing step and effect, all should be in protection scope of the present invention.
Claims (5)
1. the production technology of a run-resistant spandex core-spun silk stockings, it comprises the making of core silk, braiding, dyeing, fixating shape step, it is characterized in that in fixating shape step, temperature is under 120-130 ℃, spandex is a core, with the spandex core fusing of bag core silk, it is sticking that interlaced bag core silk is stained with mutually, forms the net buckle structure; In the above-mentioned bag core silk making step, twist 1300-1800T/M, draw ratio 2.0-3.0; In bag core silk making step, the adjustment overfeeding is 94%-95%; In the braiding process, adopt the tension force of automatic yarn-feeding device adjustment bag core silk.
2. the production technology of run-resistant spandex core-spun silk stockings as claimed in claim 1 is characterized in that above-mentioned bag core silk, must be in 20--25 ℃ of environment after it completes balance more than 5 days.
3. the production technology of run-resistant spandex core-spun silk stockings as claimed in claim 1 is characterized in that keeping 20 ± 5 ℃ of temperature, humidity 60 ± 5% in the making of bag core silk, braiding step.
4. the production technology of run-resistant spandex core-spun silk stockings as claimed in claim 1 is characterized in that in staining procedure, PH less than 7 condition under, carry out low temperature dyeing under 70-90 ℃ the temperature.
5. the production technology of run-resistant spandex core-spun silk stockings as claimed in claim 1 adopts powerful color-fixing agent tannin acids 4-8% to carry out fixation, and uses hydrophilic softener to increase soft effect after it is characterized in that dyeing.
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