CN101417745B - Full-automatic capping, de-capping, box-turnover and material feeding integrated machine - Google Patents
Full-automatic capping, de-capping, box-turnover and material feeding integrated machine Download PDFInfo
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- CN101417745B CN101417745B CN200810233608A CN200810233608A CN101417745B CN 101417745 B CN101417745 B CN 101417745B CN 200810233608 A CN200810233608 A CN 200810233608A CN 200810233608 A CN200810233608 A CN 200810233608A CN 101417745 B CN101417745 B CN 101417745B
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- raising legs
- spinner
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Abstract
The invention provides a full-automatic integration machine of capping, cap-removing and tank-reversing feeding, which comprises a base and is characterized in that a rotating stage is arranged at the base and provided with a lifting frame that is provided with a clamping and embracing turnover device and a tank cover taking and placing device. Only a device is used for conveniently and rapidly realizing the full-automatic processes of cap taking, clamping and embracing, displacing, turnover unloading, displacing and cap adding, and the whole machine has high automation degree, sensitive and accurate action, compact structure, flexile and convenient control and small occupied space, and the disposed cigarette treatment can be carried out once for all without disposed cigarette detection, and the charging efficiency is high, simultaneously, a cigarette tank finishes the turnover feeding in a clamping and embracing manner, so the cigarette tank can be designed to be a structure with light weight and small size, thus reducing the total bearing load of elevated stereo storehouses, reducing the total height, increasing the safety of the elevated stereo storehouses as well as saving the cost of construction.
Description
Technical field
The present invention relates to a kind of full automaticity box-overturning material feeding machine, relate in particular to a kind of full automaticity that is used on the cigarette primary processing line and add a cover, go lid, mould turnover material feeding integrated machine, belong to mechanical equipment manufacturing and design field.
Background technology
In the box storage cigarette logistics system of cigarette industry, according to the production of cigarettes requirement, the box flue-cured tobacco that needs to lay in is in time rendered on the manufacturing line, to satisfy the automation production of cigarettes.In this process, all need accomplish storage tank and go a series of actions such as lid, storage tank mould turnover, residual cigarette clean, storage tank is added a cover.The method that realizes has dual mode at present: traditional turnover machine mode and robot mould turnover mode.
One, traditional turnover machine mode: main at present through traditional turnover machine completion feeding; Promptly going the machine that covers, turnover machine, residual cigarette clearing apparatus, a cover vision system, a cover to weigh through a capping machine, one, reinspection equipment accomplishes storage tank goes to cover, the toppling over of storage tank, the cleaning of residual cigarette, storage tank are added a cover etc. a series of actions; Wherein turnover machine is used to accomplish the mould turnover action that feeds intake; Adding the machine that covers accomplishes smoke box is added a cover and go lid; Dynamically smoke box scale and vision system are accomplished residual cigarette detection, and turnover machine and high pressure blow-gas device are accomplished residual cigarette cleaning.The storage tank that for this reason is complementary with traditional turnover machine must be a band four-way entry design-calculated bottom construction, is not difficult to find out thus; Use existing turnover machine to accomplish the action of mould turnover feeding, need the combination of multiple devices to accomplish, the technology floor area is big; Equipment constitutes huge; Overall investment is big, and cost is high, inefficiency.In addition, receive the restriction of traditional turnover machine self structure, can not realize 180 ° of upsets, thereby inevitably have residual cigarette phenomenon in the storage tank, it is unclean to topple over material, must bring many kinds tobacco leaf pipe tobacco in storing process each other the flavour passage taint of odour maybe.In addition; The case lid of storage tank and casing are owing to the influence of working accuracy, usage condition etc., and the interchangeability between case lid and the casing is bad, in the technological process of using traditional turnover machine; It is complicated because technological process is long; Realize that the former lid of former case is not easy very much, impossible even, therefore can not guarantee to add a cover reliable effectively.
Two, robot mode: this mode is accomplished everything by main robot and secondary robot.Main robot is accomplished mould turnover, residual cigarette cleaning function, and secondary robot is accomplished and gone to cover, adds a cover, case lid pile function.The characteristics of this mode are in order to satisfy the needs of line capacity, to need the combination of two robots could accomplish many group actions at least.The working space scope is big, realize many group actions, and the robot type must adopt the revolute robot.Thereby overall investment is big, and cost is high, and control is complicated, and technical risk is high, and maintenance difficult is high to the skills and knowledge requirement of maintenance man.In the technological process of using robot,, also there is the technical barrier of realizing the former lid of former case owing to need carry out piling, conveying and distribution to the case lid of storage tank.
Summary of the invention
The object of the present invention is to provide a kind of equipment single, simple in structure, high efficiency; Easy to operate; Take up an area of fewly, need not residual cigarette and detect with residual cigarette and handle, only equipment just can be accomplished automatically and get that the full automaticity that lid, mould turnover feeding, former case add former lid adds a cover, goes to cover, the mould turnover material feeding integrated machine.
The present invention realizes through following technical proposal: lid, mould turnover material feeding integrated machine are added a cover, gone to a kind of full automaticity, comprises base, it is characterized in that base is provided with rotating table, establishes raising legs on the rotating table, establishes folder on the raising legs and embrace turning device and case lid fetching device.During work, embrace the turning device folder through folder and embrace casing, and take case lid away, after rotating table rotates to the feeding position, embrace the upset of turning device again through folder, material in the case is poured on the subsequent production line by the case lid fetching device; Empty van is embraced the turning device folder by folder and is embraced upset and reset afterwards, and when rotating table forwards the empty van position to, see off after adding a cover through the case lid fetching device, thereby accomplish smoke box get lid, folder embrace, move, overturn feeding, full-automatic process such as add a cover.
Said raising legs is a column or portal frame, and the lower end of column or portal frame is fixed on the rotating table, and together rotates with rotating table, to constitute rotary column or rotary portal frame, so that casing turnover direction is arranged to 90 °, 180 °, 270 °; Column or portal frame are provided with slide rail, and slide rail is provided with sliding part, and sliding part links to each other with lifting power plant so that under the drive of lifting power plant, make sliding part also can be in slide rail when together rotating with column or portal frame upper and lower moving.
Said case lid fetching device comprises horizontal support member, vacuum cup and lifting engine installation thereof; Wherein vacuum cup is installed in the below of horizontal support member one end; The horizontal support member other end is fixed on the sliding part on the raising legs, so as horizontal support member and on vacuum cup with sliding part upper and lower mobile in, also rotate with raising legs; Thereby accomplish getting, adding, actions such as ascending, descending and rotation to case lid.
Said folder is embraced turning device and is comprised spinner; Be installed in the movable type folder clasping spine of spinner one side, be installed in the engaging member of spinner opposite side, this engaging member is fixed on the sliding part of raising legs; So that when folder is embraced hand and in moving process, is accomplished clamping to casing, loosens; Completion is moved with sliding part is upper and lower simultaneously, and is rotated with raising legs the upset of casing.
Said portable folder clasping spine comprises the slide rail that is arranged on spinner one side, places in the slide rail and by two folders of cylinder or hydraulic oil cylinder driving and embraces hand, so that under cylinder or hydraulic oil cylinder driving, makes two folders embrace hand and moves along slide rail.
Said engaging member is made up of two fasteners of mutual band emboss pit, and wherein a fastener is fixed on the side of spinner, and another fastener is fixed on the sliding part of raising legs.
Said folder is embraced turning device also can be by slide rail, be located in the slide rail and embrace hands by two folders of cylinder or hydraulic oil cylinder driving, be located at clamping element and the actuator that folder embraces on hand and constitute; Wherein the slide rail outside is fixed on the sliding part of raising legs; And upper and lower mobile with sliding part, clamping element is made as two, and one of them is fixed on a folder through bearing or fixed block and embraces on hand; In the rotating shaft that another is fixed on drive motor links to each other; So that under driven by motor, the clamping element of clamping casing is rotated, thereby accomplish the upset of casing.
The lifting power plant that sliding part on said and the raising legs links to each other is that chain of the prior art promotes, band promotes synchronously, the V-type band promotes, the steel rope traction, or hoist cylinder, cylinder, and perhaps straight-line motion unit is to realize.
Said spinner is to realize in the prior art that the engine installation that rotates is a HM Hydraulic Motor, perhaps the gas motor.
Said rotating table comprises platform, the revolution inner ring that links to each other with platform, drive motor, gear and the revolution Support Gear that links to each other with pedestal, wherein; The rotating table below is fixed on the revolution outer ring through fastener; The revolution inner ring is matched through roller and the revolution Support Gear that is fixed on the pedestal, and the revolution Support Gear is meshed with gear on the machine shaft, thereby under driven by motor; Through gear stirring on the revolution Support Gear, drive revolution inner ring and rotating table and together rotate.
The type of drive such as synchronous pulley, V-type belt wheel, sprocket wheel of also can passing through said rotating table realize rotating.
Said material guide device is half annular structural part, according to the specific requirement of just turning over or turning on one's side, can be placed on the diverse location of apparatus of the present invention.Material guide device is arranged towards the casing reverses direction, can make casing when upset, and material falls on the follow-up equipment along the capable framing member of semi-ring, accomplishes the feeding task, thereby avoids making broken and airborne dust.
The present invention has advantage and effect: adopt such scheme, promptly only use an equipment, just can realize the full-automatic process that lid, folder are embraced, are shifted, overturn discharging, are shifted, add a cover of getting of casing quickly and easily; The complete machine degree of automation is high, is active in one's movements, accurately compact conformation; Control flexiblely, institute takes up space little, and residual cigarette is just handled can one-time-reach-place; Need not residual cigarette and detect, the efficient that feeds intake height, smoke box is accomplished the upset feeding with the folder mode of embracing simultaneously; So can smoke box be designed to structure in light weight, that size is little, thereby can alleviate the overall load-bearing load in overhead three-dimensional storehouse, reduce bottom-to-top-height; Increase the safety performance in overhead three-dimensional storehouse, also saved cost simultaneously.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the birds-eye view (having removed the case lid fetching device) of Fig. 1;
Fig. 3 is the A enlarged drawing of Fig. 1;
Fig. 4 is the birds-eye view of Fig. 3;
Fig. 5 is the B enlarged drawing of Fig. 1;
Fig. 6 is that the C of Fig. 1 is to view;
Fig. 7 is another structural representation of the present invention;
Fig. 8 is the birds-eye view (having removed case lid fetching device and top structure) of Fig. 7;
Fig. 9 is the D enlarged drawing of Fig. 7.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done to further describe, be not limited thereto but hold within the present invention.
Lid, mould turnover material feeding integrated machine are added a cover, gone to full automaticity provided by the invention, comprises base 1, is located at the rotating table 2 on the base 1, is located at the raising legs 3 on the rotating table 2; The folder of being located on the raising legs 3 is embraced turning device 4 and case lid fetching device 5, and like Fig. 1, wherein, said raising legs 3 is a door-shaped frame; The lower end of raising legs 3 is fixed on the rotating table 2, and together rotates with rotating table 2, to constitute rotary raising legs 3; Raising legs 3 is provided with slide rail, is provided with sliding part 31 in the slide rail, and sliding part 31 links to each other with elevator chain 6; Like Fig. 3, elevator chain 6 links to each other with lifting hydraulic actuating cylinder 7, and hydraulic actuating cylinder 7 is by hydraulic power unit 12 fuel feeding; Like Fig. 2,, make the sliding part 31 also can be upper and lower mobile in slide rail when together rotating with door-shaped frame 3 so that drive down promoting hydraulic actuating cylinder 7.
Said case lid fetching device 5 comprises horizontal support member 51, vacuum cup 52 and promotes engine installation 53; Vacuum cup 52 is installed in the below of horizontal support member 51 outer ends; Horizontal support member 51 other ends are fixed on the lifting sliding part 31 that promotes engine installation 53, like Fig. 1, Fig. 3 so as horizontal support member 51 and on vacuum cup 52 with sliding part 31 upper and lower mobile in; Also rotate, thereby accomplish the taking, putting of case lid, ascending, descending and rotation with raising legs 3.
Said folder is embraced turning device 4 and is comprised spinner 43; This spinner 43 is a HM Hydraulic Motor, in spinner 43 1 sides portable folder is installed and embraces hand 46,47, and spinner 43 opposite sides are fixed on the sliding part 31 on the raising legs 3 through engaging member 41,42; Wherein portable folder is embraced hand 46,47 and is fixed on the slide rail 44 of spinner 43 1 sides; And drive by oil cylinder 45 and to move back and forth, engaging member is made up of two fasteners 41,42 of mutual band emboss pit, and wherein fastener 42 is fixed on the side of spinner 43 opposite sides; Fastener 41 is fixed on the sliding part 31 on the raising legs 3; So that folder is embraced hand 46,47 and in moving process, is accomplished in the stepping up, loosen of casing, spinner 43 controls make down slide rail 44 and on folder embrace hand 46,47 and oil cylinder 45 together overturns, the while is upper and lower mobile with sliding part 31; And with raising legs 3 rotations, like Fig. 1, Fig. 2, Fig. 3, Fig. 4.
Said folder is embraced tumbler 4 and also can be located on the slide rail 441 and by two folders of cylinder 451 drivings and be embraced hands 461,471 by slide rail 441, is located at folder and embraces on hand clamping element and actuator formation; Wherein slide rail 441 outsides are fixed on the sliding part 31 on the raising legs 3, and with sliding part 31 upper and lower moving, clamping element is made as two; One of them clamping element 491 is embraced on the hand 471 at folder through bearing fixing; Another clamping element 492 is fixed in the rotating shaft that links to each other with drive motor 9, so that under motor 9 drives, the clamping element 491,492 of clamping casing is rotated; Thereby accomplish the upset of casing, like Fig. 7, Fig. 8, Fig. 9.
Said rotating table 2 comprises platform 21; The revolution inner ring 22 that links to each other with platform 21, drive motor 27, gear 26 and the revolution Support Gear 25 that links to each other with pedestal 1, wherein, platform 21 belows are fixed on the revolution inner ring 22 through tightening screw 23; Revolution inner ring 22 is matched with the revolution Support Gear 25 that is fixed on the pedestal 1 through roller 24; The external tooth of revolution Support Gear 25 is meshed with the gear 26 in motor 27 rotating shafts, thereby under motor 27 drives, through gear 26 stirring on revolution Support Gear 25; Drive revolution inner ring 22 and platform 21 and together rotate, like Fig. 1, Fig. 5.
Said discharge position one side is provided with drop guide 8, and this drop guide 8 is made as semicircle baffle plate, when casing overturns, material is fallen on the load transfer device 81 of below along semicircle baffle plate 8, accomplishes the feeding task, thereby avoids making broken and airborne dust, like Fig. 1, Fig. 6.
The lifting power plant that sliding part 31 on said and the raising legs 3 links to each other can be also that chain of the prior art promotes, band promotes synchronously, the V-type band promotes, the steel rope traction, and perhaps straight-line motion unit is to realize.
Said spinner 43 also can be can realize the gas motor that rotates in the prior art.
The type of drive such as synchronous pulley, V-type belt wheel, sprocket wheel of also can passing through the platform 21 of said rotating table 2 realize rotating.
Claims (2)
1. lid, mould turnover material feeding integrated machine are added a cover, gone to a full automaticity, comprises base, establishes rotating table on the base, establishes raising legs on the rotating table, establishes folder on the raising legs and embrace turning device and case lid fetching device, it is characterized in that:
Said folder is embraced turning device and is comprised: spinner; Be installed in the movable type folder clasping spine of spinner one side; Be installed in the engaging member of spinner opposite side, this engaging member is fixed on the sliding part of raising legs, wherein; Said portable folder clasping spine comprises the slide rail that is arranged on spinner one side, places in the slide rail and by two folders of cylinder or hydraulic oil cylinder driving and embraces hand; Said engaging member is made up of two fasteners of mutual band emboss pit, and wherein a fastener is fixed on the side of spinner, and another fastener is fixed on the sliding part of raising legs;
Said case lid fetching device comprises: horizontal support member, vacuum cup and lifting engine installation thereof, and wherein vacuum cup is installed in the below of horizontal support member one end, and the horizontal support member other end is fixed on the sliding part on the raising legs;
Said rotating table comprises: platform; The revolution inner ring that links to each other with platform, drive motor, gear and the revolution Support Gear that links to each other with pedestal; Wherein, Rotating table below is fixed on the revolution outer ring through fastener, and the revolution inner ring is matched with the revolution Support Gear that is fixed on the pedestal through roller, and the revolution Support Gear is meshed with gear on the machine shaft;
Feeding position in base one side is provided with drop guide, and this drop guide is the semicircular arc baffle plate of an indent, the perhaps baffle plate of polygon prismatic.
2. lid, mould turnover material feeding integrated machine are added a cover, gone to full automaticity according to claim 1; It is characterized in that said raising legs is a column or portal frame; The lower end of column or portal frame is fixed on the rotating table; Column or portal frame are provided with slide rail, and slide rail is provided with sliding part, and sliding part links to each other with lifting power plant.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN200810233608A CN101417745B (en) | 2008-11-20 | 2008-11-20 | Full-automatic capping, de-capping, box-turnover and material feeding integrated machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN200810233608A CN101417745B (en) | 2008-11-20 | 2008-11-20 | Full-automatic capping, de-capping, box-turnover and material feeding integrated machine |
Publications (2)
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CN101417745A CN101417745A (en) | 2009-04-29 |
CN101417745B true CN101417745B (en) | 2012-10-17 |
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CN200810233608A Expired - Fee Related CN101417745B (en) | 2008-11-20 | 2008-11-20 | Full-automatic capping, de-capping, box-turnover and material feeding integrated machine |
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Denomination of invention: Full-automatic capping, de-capping, box-turnover and material feeding integrated machine Effective date of registration: 20130125 Granted publication date: 20121017 Pledgee: Li Lei Pledgor: Luo Fangming Registration number: 2013990000055 |
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