CN101346197B

CN101346197B - Apparatus for and method of manufacturing helically wound structures

Info

Publication number: CN101346197B
Application number: CN2006800489967A
Authority: CN
Inventors: J·P·布斯
Original assignee: ITI Scotland Ltd
Current assignee: ITI Scotland Ltd
Priority date: 2005-12-23
Filing date: 2006-12-21
Publication date: 2013-07-17
Anticipated expiration: 2026-12-21
Also published as: AU2006327969A1; BRPI0621126B1; GB0526409D0; CA2632644A1; JP5118647B2; PE20070835A1; CN101346197A; US8955362B2; EP1971450A1; BRPI0621126A2; MA30058B1; GB2433453A; JP2009520604A; MX2008008218A; RU2008130372A; WO2007072079A1; CA2632644C; US20120291956A1; GB2433453B; AU2006327969B2

Abstract

An apparatus (50) for and method of manufacturing helically wound tubular structures (116) includes a rotating faceplate (74) upon which are mounted a plurality of diameter defining rollers (78) which, in operation, cause a strip material (80) to be plastically deformed into a helical winding which may be lain down in abutting or self-overlapping relationship to form said tubular structure (116).

Description

Equipment and method for the manufacture of helically wound structures

Technical field

The present invention relates to equipment and method for the manufacture of helically wound structures, relate in particular to the manufacturing by the rectangular structure that forms with spiral bonding relation coiling metal tape.Other structure example such as hold-up tank, tower and supporting construction also can have benefited from feature as herein described.

Background technology

At present, people have known the manufacture method of such tubular element, with the prefabricated metal tape wrapping to the rotation mandrel on, metal tape is thus to drop on the mandrel and to be held in place because of the mechanically deform of belt edge from overlapping mode is attached, thereby it is closely sealed to make belt edge be adjacent the edge, and band is held in place on the final structure.EP0335969 discloses a kind of equipment of making the helically coiling tubular structure, and this tubular structure is formed by the flat metal band on mandrel.Flat band from one of concentric a pair of feed tube volume of installing of the axis of the tubular structure that will make be sent.The winding head of rotation is used to band around to mandrel, and this winding head comprises a plurality of power forming rolls, before metal tape is sent to for last group roller that band is fallen to putting to the mandrel, the power forming rolls is given the metal tape cross section with original shape, an edge swaged forging to being with then, as a result, metal tape by mechanical lock be combined in metal tape on the preceding one deck that covers.This is the process of a complexity.Also be provided with for guaranteeing that this mechanism comprises the forming rolls speed control for being with mechanism stably.Coaxial-type feed tube volume rolls up feed by outside feed, to keep the supply of feed tube volume.Under the situation that need not to shut down, welding station is used to one of band is terminated on the other end.

People also know following technology, by just controlled the final diameter that a plurality of radius forming rolls are controlled forming tube before band is turned to its final structure.US Patent No. 3851376 discloses such allocation plan, and this patent relates to the method and apparatus for the manufacture of helically-seamed sealed metal tube, and wherein the screen resilience of material is controlled in the allowed band.For this reason, be provided with many forming rolls, they have stationary roll three-roller type arrangement architecture, and the stationary roll position is chosen to be can give the radius of curvature of metal tape with expectation when metal tape passes roller.Additional rollers can in order to increase and decrease operating force as required, guarantee that thus screen resilience remains in the limit range of expectation in response to the feedback signal displacement of expression screen resilience.

People have also known following technology, make the metal tape strain, it is turned to overlap helically wound structures certainly, and make band keep its net shape with adhesive (glue).Unfortunately, band wants to return to its lax (flat) state all the time, therefore, for prevent with leafing and expansion and need to use adhesive.In addition, final structure is born the high leafing power that is produced by the stress in the plastic deformation band, and this has applied high load capacity to adhesive itself, damages the structural intergrity of this structure thus and its bearing capacity is restricted to be significantly less than its theoretical limit.

Though such scheme provides the pipe manufacturing method that can accept fully, they or rely on the plastic deformation at metal tape edge to guarantee that product is not loose, or must in forming process, rotate final products, these two kinds of methods all may have problem.For example, when metal tape is fallen to putting on the layer that formerly falls to putting, make the metal tape edge deformation and it is locked together in needed power is sizable on this layer.In addition, such equipment has unnecessarily consumed big energy, and because the such manufacturing process of high-speed cruising is very difficult, so the speed of this equipment is very slow.The problem that must rotate product in forming process is restricted to this scheme can only produce than short sections, and when needs during than the long tube section, just must will be connected together than short sections.When laying overland pipeline, have to add following joint and do not expect very much to take place, Ben Gaoang this joint and synthetic and can ging wrong at work.

Summary of the invention

The purpose of this invention is to provide equipment and method for the manufacture of tubular structure, it reduces and might overcome some problems that exist in the prior art.

Therefore, the invention provides the equipment of the tubular structure that a kind of manufacturing is made of the helically coiling band, comprising: panel, installing around the mode that longitudinal axis rotates; Driving mechanism is used for driving panel and rotates around longitudinal axis on first direction; Size rolls is installed on the panel for making band be bent to predetermined diameter before being made into tubular structure.

This equipment preferably includes the forming rolls assembly, and it installing and be used for forming cross sectional shape at band before band is shaped to predetermined diameter with the mode of panel rotation.One of them described forming rolls can be driven voller.

Size rolls preferably includes three mutual opposed rollers, and one of them roller two other roller relatively is adjusted, so that obtain to concern the radius of curvature that limits by the position between the described size rolls at any band that passes between the size rolls.

In a concrete allocation plan, size rolls comprise a pair of can be around pinch roll and the ring roller of himself longitudinal axis rotation, band can pass between this is to pinch roll, and the ring roller can be by around the rotation of second pinch roll and relative first pinch roll is adjusted.

In the allocation plan of a most convenient, this equipment comprises the actuator that links to each other with the ring roller, is used for realizing the adjustment of relative second pinch roll of ring roller.

Advantageously, this equipment can be equipped with counter roll, and it reacts on the plastic force that is applied on the band when the ring roller forces band to obtain radius of curvature.

This equipment preferably includes second actuator, is used for making the relative pinch roll of shaft position of counter roll to change.Actuator also can be set be used for realize relative another the axial adjustment of of pinch roll.

Advantageously, this equipment comprises driving mechanism, is used for driving at least one of described size rolls.

At one especially easily in the allocation plan, this equipment comprises the computer that actuator herewith or these actuators link to each other, and is used for the position relation of this roller of control or these rollers.Computer can comprise the programmed computer of controlling described roller according to preset program.

This equipment preferably includes first gear assembly that is installed on the panel, and first gear assembly is by driven with the fixed gear of panel coaxial line arrangement, and first gear assembly engages with size rolls, is used for driving size rolls.

Be easily, this equipment also comprises second gear assembly that is installed on the panel, and second gear assembly is by driven with the fixed gear of panel coaxial line arrangement, and second gear assembly engages with forming rolls, is used for driving forming rolls.This equipment also comprises main actuator, is used for driving panel at first direction, and this main actuator can comprise the driven gear that is meshed with respective gears portion on the panel.

Be easily, this equipment comprises stock support, is used for supporting the band supply that will be made into tubular structure and gets the raw materials ready.Stock support can comprise the box that along the circumferential direction extends, and this box extends around panel in the panel outer radius.

Be easily, this box comprises around longitudinal axis isolated a plurality of backing roll along the circumferential direction, and these backing rolls cooperate and allow to get the raw materials ready with the part that the band supply is got the raw materials ready and rotate around longitudinal axis.Backing roll can be according to the mode of rotating on the not rotating part that is fixed on assembly installing.

In a concrete configuration scheme, described a plurality of forming rolls are arranged along longitudinal axis dislocation, wherein along with band is transferred into size rolls from the band feed, change with respect to the rotation of the described roller of this axis helical angle according to band.

Be easily, this equipment can comprise first for the band deflector roll, be used for guiding band feed from store mechanism to forming rolls.This equipment also comprises second for the band deflector roll, is used for the finished band feed of guiding extremely will form tube-like piece at this from size rolls inner radius.

Advantageously, this equipment comprises gluer, is used for after band passes size rolls glue being coated onto at least the part of any band.Gluer comprises that adhesive storing box is used to store roll of adhesive strip.Adhesive storing box can comprise with panel and be installed in mandrel on the panel rotatably, and the adhesive tape feed can be located and rotation can be on being applied to described tubular structure shaping band the time around mandrel.

This equipment also can comprise the end liner removal mechanism, is used for removing before adhesive tape is coated onto on the tubular structure shaping band all the protection end liners on the adhesive tape.

Advantageously, panel comprises that centre bore is used to hold the core lining, and described tubular structure forming belt can be wound on the core lining to form final tubular structure.Be easily, be provided with the center pivot of band hollow structure, this hollow structure is defined for the centre bore of admitting the core lining.

Fulcrum is preferably non-rotary and be provided with gear at fulcrum, and this gear is formed for driving the fixed gear of described roller.

Be that panel is installed on this fulcrum in rotatable mode easily.

Advantageously, panel comprises and holds the station, is used for holding the flat strip feed that will be made into tubular structure.Hold the station and can comprise ring, the diameter of this ring is suitable with the diameter of described box, when being convenient to material in box thus and using up between the two transmission band.

Be easily, this equipment comprises feeding machanism, is used for when holding the station rotation station being held in the band supply, before the material in box uses up thus band is wound up into and holds on the station.

According to another aspect of the present invention, provide a kind of method for the manufacture of tubular structure, may further comprise the steps: the plastic deformation by band curves spirality with band; From overlapping mode described curved strips is wound into tubular structure, wherein the spiral radius of curvature that forms of this band bending is less than the final radius of the structure that will form.

This method preferably includes and transmits band by the step of a pair of pinch roll and ring roller, and ring roller in can described relatively pinch roll is adjusted, so that band obtains the radius of curvature expected.

Advantageously, this method comprises the step that makes band pass a pair of pinch roll, and the position of the rotation of pinch roll moves relative to each other, so that band obtains bending along its length direction, gives band thus with lateral bending and forms the band that a length of side is lacked on one side.

This method can comprise glue (adhesive) is applied to step on the some parts of band that when forming tubular structure, the above-mentioned part of band is with lap.Glue is can the adhesive tape form applied.

Advantageously, this method may further comprise the steps, and applies protective layer by at least one face in adhesive tape and protects adhesive tape, and removed protective layer before glue being coated onto the band that forms tubular structure.

Be easily, this method may further comprise the steps, and tubular core is provided and band is wound up on the core to make the tubular structure of the shell that has inner core and be made of the helically coiling material.The step that forms tubular core is preferably in the strip length direction band to be rolled and is rolled into shape and the longitudinal edge of adjacency is stitched weldering.

Perhaps, this method can also may further comprise the steps, and makes described tubular core with a succession of independent pipeline section form, and before being wound up into band on the core, a plurality of pipeline sections is assembled into continuous or approximately continuous pipe.Perhaps, also can provide described tubular core with the form of one section plastic material extruding pipe.

In a kind of allocation plan, described independently pipeline section is made by ceramic material.

Description of drawings

Now, will only give an example referring to accompanying drawing and more specifically describe the present invention, wherein:

The partial sectional view of two kinds of tubular structures that Fig. 1 and Fig. 2 make for available equipment described herein;

Fig. 3 is the diagrammatic side view according to the equipment of one aspect of the invention;

Fig. 4 is the side view of the forming head shown in Fig. 3 illustrates;

Fig. 5 is the front view of the forming head seen along the arrow A direction of Fig. 4;

Fig. 6 is the detail view of the arrangement mode of Fig. 4 and Fig. 5 size rolls shown in overall;

Fig. 7 is the cutaway view along arrow B-pinch roll that the B direction is seen of Fig. 6.

The specific embodiment

Referring now to Fig. 1,, totally form the pipe that is used in the piping with 10 tubular bodies of representing, this piping for example is the pipeline of carrying hot fluid (it also can be under the pressure).This tubular body comprises the inside that is hollow inner core 12 forms and the load-carrying covering that can encyclopaedize below this paper, and hollow inner core can be made by any method in aforesaid many manufacturing process.In a preferred method, interior pipe comprises the core of continuous formation, and it also will encyclopaedize after in this article, but people also can use by many independent core sections and interconnect and the long core that forms.Be so to form at hollow inner core 12 with 14 shells of representing totally, namely with will be with 16 screw windings to the outer surface 12a of hollow inner core 12 from overlapping mode, the BP GB2 that this overlapping mode is similar to the applicant, 280,889 and US Patent No. 5, the mode of describing in detail in 837,083 the detailed description, form pipe at mandrel.According to an aspect of the present invention, the band coiling that can be tensioned.What form shell is with 16 can have at least one

cross section step

18 and 20, and the degree of depth of each step preferably equates with thickness with 16.Preferably be with

prefabricated formation step

18 and 20 in 16, each step is from extending to the other end with 16 one, and being beneficial to finish bridging type does not have center coiling operation, and in this operation, each circle of band is admitted the clinch of next circle.Though band can comprise any in many kinds of materials such as plastics, composite even the metal, have been found that metal is especially suitable with regard to it has high strength character and easy shaping connectivity as mentioned belowly usually.Suitable metal for example comprises steel, stainless steel, titanium and aluminium, and the some of them metal is because of its anti-corrosion capability particularly suitable.Inner surface 16i with 16 and the outer surface 12a of pipe can cement in together by construction adhesive (glue), and the clinch 16a with 16 also can so cement in together.All independent parts that use adhesive to help to guarantee tubular body 10 have similar strain rate.Applying of adhesive can be by any method in many methods, but will describe a scheme that especially is fit to hereinafter in detail, and many other possibilities.

Especially referring to Fig. 3, from this figure, can see the equipment 50 for the manufacture of helically wound structures now, comprise: available preform part 52, core 54 is shaped in this preform part; Forming station schematically illustrates and will encyclopaedize hereinafter with 56; The secondary forming district, totally represent with 58 and comprise a plurality of as described later select member for use.In an allocation plan of available preform part 52, being provided with the flat strip that is metal coil tape 60 forms gets the raw materials ready and a plurality of feeding rollers 62, this feeding roller is sent band into forming rolls 64 and 66, forming rolls intervolves strip edge around central mandrel 68 again, has the tubular structure 54 of the opposite edges (not shown) that joins each other with formation.Overall with 70 that represent and comprise that the welder of plumb joint 72 is used to according to mode well known in the prior art opposite edges be welded, so be not further described at this.Another kind of core formation method can comprise makes a plurality of independently tubular structure sections, and each tubular structure section has connected structure at opposed end, can be assembled into segment length's core to allow a plurality of independently tubular structure sections.When adopting this cored structure, people can replace that band is shaped and the welding allocation plan with a kind of drawing-in device (not shown) that is suitable for continuously many independent segments being sent into forming station.In case be shaped, the core of any type all is admitted to forming station 56, and this is shown by the clearest in Fig. 4 and Fig. 5.

Substantially referring to these accompanying drawings, but especially referring to Fig. 4, Fig. 4 is the side view of forming station 56, and this forming station comprises panel 74, a plurality of forming rolls 76 is housed and totally with 78 one group of size rolls representing at panel 74.As shown in the figure, the profile of forming rolls can make band have as Fig. 1 or transverse shape shown in Figure 2.Yet people will recognize that forming rolls can be given band with other shape, and perhaps in some cases, forming rolls can be fully phased out.When being provided with forming rolls, forming rolls is preferably with the form setting (preferably as shown in Figure 5) of a plurality of opposed roll, band 80 is sandwiched between the opposed roll when passing between opposed roll, give the cross sectional shape of band with expectation with progressive mode thus, every pair roller increases the band distortion, up to forming the cross sectional shape of finally wanting.As shown in the figure, forming rolls is driven by driving gear 82 respectively, each driving gear is meshed with the central gear 84 that can be installed in around the mode that axis rotates on the panel and join on being incorporated in opposite side and being formed on rotating part 86 not at a side and a forming rolls, and this will encyclopaedize in the back.When panel 74 in arrow C (Fig. 5) when direction is rotated,

gear

82 and 76 is with its rotation, but because this gear and central gear 84 engagements, so will force them around himself axis rotation and drive the roll gap that band is passed in formation between the opposed forming rolls 76.As shown in the figure, along the longitudinal axis X arrangement that misplaces a little, along with band 80 is come size rolls 78 from the band feed, the rotation of each roller changes according to helical angle forming rolls respectively.But, people will recognize that, if having enough spaces be shaped band and then correct location band before band is sent into size rolls 78, just can use simpler non-dislocation layout.For guaranteeing that band is evenly sent from the feed place, provide that it is satisfactory being the band feed of supplying 88 forms of getting the raw materials ready.Advantageously, supply get the raw materials ready can be placed in the box or stock support 90 in, stock support comprises and places the forming station outside and along the isolated a plurality of backing rolls 92 of the circumferencial direction of longitudinal axis X.A get the raw materials ready part of 88 of these backing rolls 92 and band supply cooperates and allows to get the raw materials ready and rotates around longitudinal axis X.Band 80 can be removed from the inner radius that band is got the raw materials ready, and is fed to for band deflector roll 94 by first, this first for the band deflector roll with can be on panel 74 around installing with the mode of the vertical substantially axis rotation of panel.In order to drive panel 74, people can arrange motor 96 and gear drive 98, and this gear drive is connected with gear ring 100 on being arranged on backboard 102, and backboard directly links to each other with panel by ring part 104, and rotating part 86 does not extend through this ring part.

Fig. 4 and Fig. 5 also show the configuration structure of the size rolls that overall usefulness 78 represents, size rolls is curved strips between them, and its way is to make band around one of them roller plastic deformation, defines the diameter that leaves band thus.This configuration structure is shown and will encyclopaedize hereinafter by the clearest in Fig. 6 and Fig. 7.Available gluer 106 also can be installed on the panel 74 rotatably with panel.Gluer can have various ways, is used for after band has been formed processing glue (adhesive) being applied to band, shows a specific collocation form at this, and storage box 108 wherein is equipped with roll of adhesive strip 110.Storage box 108 is installing around the mode of axle 112 rotation, and axle 112 is installed on the panel and can rotates with it, makes when panel rotate, and adhesive tape can be assigned on the strip surface when band 80 quilts are fallen to putting on core 54 (Fig. 3).Adhesive tape can provide according to the web form with end liner, before gluing, can remove end liner by end liner removal mechanism (not shown).Can see that from the cross-sectional view of Fig. 4 panel 74 has centre bore 114 and is used for holding core or lining 54, band 80 can be wound on this core or the lining, to form final structure 116.Centre bore can be equipped with the center pivot 86 of band hollow structure, and hollow structure is defined for the centre bore 114 that holds core or lining 54.If be provided with fulcrum, this fulcrum can be installed in the centre bore 114 by bearing 116, makes that panel 74 can be around fulcrum 86 rotations.Fig. 4 also show be ring 120 shapes hold station 118, the diameter of ring is suitable with the diameter of box, when being convenient to material in box thus and using up hold stand and box between transmit band.Band feed 122 forms feeding machanism, holds the station for band is sent into when holding the station rotation, with the speed identical with its wear rate in box band is wound up on this feed station thus.

Forward Fig. 6 and Fig. 7 now to, they illustrate in greater detail the specification of size rolls 78, can see, size rolls comprises a pair of

pinch roll

124 and 126 and be installed in ring roller 128 on the pivot arm 130, and pivot arm can pivot around the rotation of one of them pinch roll.Pivotal arm is inessential around which pinch roll axis rotation.Link to each other with pivotal arm 130 with 132 actuators that schematically illustrate, be used for starting and the foundation pivoting action of desirable control parameter control loop roller on arrow D-D direction hereinafter described.The position that another actuator 134 is used for changing in arrow E-E and F-F direction one of them pinch roll 126 relative another pinch roll 124 is set, and this understands and explain hereinafter again.Final counter roll 136 be set be for resist band respectively through

pinch roll

124 and 126 and ring roller 128 between the time because of the crooked any power that is subjected to of band.This counter roll also can be controlled by actuator 138, in order to make it shift to or leave band 80 in arrow G-G direction as required.Fig. 7 has been shown in further detail actuator and roller control system by cross-sectional view.From then on will recognize that among the figure that actuator 134 is preferably with the matching method setting, at each end of roller 126 actuator is arranged respectively, with inconsistent variation and equal variation of the shaft position that allows roller 126.In this particular arrangement, actuator shaft 140 stretches out from landing actuator, passes a hole 142 of running through saddle 144, crosses roller main shaft 146 (moving relative to it) and enters down saddle 146 and be fixed in 148 places in the saddle down.Between saddle, be provided with little gap 150, thereby axle 140 movement will be controlled parameter according to actuator and causes roller 126 to shift near roller 124 or leave roller 124.

Now, especially unite referring to Fig. 6 and Fig. 7 and come the description control principle.As mentioned above, roller 126 can be conditioned by independent control or the actuator 134a and the 134b that jointly control in arrow E-E and F-F direction.Roller 128 can be by actuator 132 at arrow D-D ₁Mobile on the direction, roller 136 can be by actuator 138 at arrow G-G ₁Mobile on the direction.Each actuator all is connected on the computer 140 and is subjected to its control (Fig. 3).In order to be formed the radius of curvature R of expectation before being fallen to putting the formation tubular structure at band 80 at band 80, people only need set and perhaps adjust the position of roller 128, thereby this roller forces band 80 around the axis bending of roller 126 and plastic deformation takes place, as a result, after taking place, resilience obtains the final degree of crook of expectation.In order to pass pinch roll 124 at band and to set in 126 o'clock and the suffered clamping degree of adjusting band, people only need to adjust the shaft position of roller 126 opposed rollers 124.This adjustment can be to concentrate to adjust or the difference adjustment.Difference adjusts that band one side is held than opposite side is tighter, and if plastic deformation takes place, this length that will cause band one side is slightly greater than the length of opposite side.When band drop on multi-layered product fall to putting earlier when layer last, this scheme helps the comfortable in place of band.People will recognize that long edge is the edge that at first falls to putting, because this edge will be positioned at the diameter of maximum gauge place and necessary coupling that one deck below this edge.As distinguishing mobile replacement scheme in arrow E-E direction, people can be on arrow F-F direction mobile roller 126 variantly, this will produce similarly influence to inconsistent thickness.Increase if necessary or change the degree of crook that band will be accepted, may need to come by suitable startup actuator 138 and mobile roller 136 shaft position of dancer rools 136.

Now, refer again to Fig. 3, available secondary forming district 58 can comprise the parts as available driving mechanism 152 and adhesive curing heater 154.

Referring to accompanying drawing, people will recognize, can make tubular structure by making panel 74 rotations generally.This move will cause band 80 to be drawn out of from box again, then through forming rolls 76 and enter size rolls 78, in size rolls, control to form the diameter of expectation by roller 124,126 and 128 appropriate location.When band leaves size rolls, can recognize better, this band be drawn towards core 54 and with as Fig. 1 and Fig. 2 the arrangement of overlap joint the most certainly of clear expression be wound onto on the core.Finally fallen to putting before on the core at band, can add glue (adhesive) to band, it is allotted with the adhesive tape form by gluer 106.The continuous rotation of panel 74 will cause the continuous modification of band 80 and fall to putting, and as long as in the storage box band feed is arranged, this process will continue.In case band uses up, just need to replenish raw material and send into box from holding station 118, and before the running band one end is being soldered on the other end again.People will recognize that also the certain structures form does not need core, and said process can carry out under the situation that core is not provided for panel.In this allocation plan, may need to provide support to the top part of formed tubular structure, in case but the top part forms, and this structure will self-supporting, because new layer is effectively fallen to putting on stable sandwich construction.In fact, when hope formed pyramidal structure, people just can adopt such collocation form, and to this pyramidal structure, people can find to be difficult to produce the taper inner core.Therefore, the structure that does not have a core also within the scope of the present invention.When producing such pyramidal structure, only need to change the degree of crook that puts on band, its way is that ring roller 128 is applied variable force application location, in order to change rolling radius as required.This process can be controlled according to the expectant control method by computer 140.

The supplementary features of this equipment comprise the computer FEEDBACK CONTROL, are changed for guaranteeing that the product diameter is maintained in the desirable limit range and/or according to the parameter of expecting.People will recognize that when band passed the diameter forming roll, people can control the plastic deformation degree of band, and people also can control the final diameter of any tubular structure made from this equipment.A key character of this equipment is its ability that forms radius of curvature R, and this radius of curvature will be wound to the radius of curvature of the core on it slightly less than band.Such configuration structure produces appreciable impact to final products, this be because beyond the screw winding ribbon form band that is made into (littler than the expectation radius) will hold with a firm grip effectively last layer or core and guarantee between the two tight contact, the stronger mechanical connection of obtainable mechanical connection when providing than this feature not thus between the two.In addition, by make the band plastic deformation rather than in prior art strain takes place, people will apply any be used in little many or even do not have adhesive under the situation of leafing load at all, thereby help to keep the globality of final structure and its bearing capacity be increased near its theoretical maximum.

People will recognize that also above-mentioned method and apparatus can be used to coat existing pipeline with shell.In this allocation plan, existing pipeline constitutes core, and this equipment just moves around this core rotation and along this core, in order to band is sealed outward to fall to putting to pipeline.When wanting maintenance or reinforcing existing pipeline, can adopt this method.

Claims

1. one kind for the manufacture of comprising core and being wound on the equipment of the tubular structure of the spiral band on the described core, comprising:

Panel is installing along the mode of first direction rotation around longitudinal axis;

Driving mechanism, be used for to drive described panel on described first direction around described longitudinal axis rotation and make described strip coil around described core; With

Size rolls, be installed on the described panel be used for making described band band be wound onto on the described core and before making tubular structure around a plastic deformation of this roller to predetermined diameter, this predetermined diameter has the radius of curvature littler than the radius of curvature of this core.

2. equipment according to claim 1 is characterized in that, comprises the forming rolls assembly, installing and be used for forming transverse shape at described band before described band is shaped to predetermined diameter with the mode of described panel rotation.

3. equipment according to claim 2 is characterized in that, at least one forming rolls in the described forming rolls is driven voller.

4. equipment according to claim 2, it is characterized in that, described size rolls comprises three rollers opposite one another, and one of them roller two other roller relatively is adjusted, so that obtain to concern the radius of curvature that limits by the position between the described roller at any band of walking between the described roller.

5. equipment according to claim 1, it is characterized in that, described size rolls comprises can be around a pair of pinch roll, the ring roller of self longitudinal axis rotation, and band is process between described a pair of pinch roll, and described ring roller can be by around the rotation of second pinch roll and relative first pinch roll is adjusted.

6. equipment according to claim 5 is characterized in that, comprises the actuator that links to each other with described ring roller, is used for realizing the adjustment of described relatively second pinch roll.

7. equipment according to claim 6 is characterized in that, comprises counter roll, and it reacts on the plastic force that is applied on this band when the ring roller forces band to obtain radius of curvature.

8. equipment according to claim 7 is characterized in that, comprises second actuator, is used for the relative pinch roll of shaft position of described counter roll is changed.

9. equipment according to claim 5 is characterized in that, comprises for one that realizes described pinch roll relative another making the actuator that axle is regulated.

10. equipment according to claim 1 is characterized in that, comprises driving mechanism, is used for driving at least one of described size rolls.

11. equipment according to claim 5, it is characterized in that, comprise the actuator that links to each other with described ring roller with the adjustment that realizes relative described second pinch roll, and comprise the computer that actuator therewith links to each other, be used for the position relation of described second pinch roll of control and/or ring roller.

12. equipment according to claim 5, it is characterized in that, comprise the actuator that links to each other with described ring roller with the adjustment that realizes relative described second pinch roll, and comprise the continuous computer that concerns with the position of controlling described roller of actuator therewith, wherein said computer comprises the programmed computer of controlling described second pinch roll and/or ring roller according to preset program.

13. equipment according to claim 1, it is characterized in that, comprise first gear assembly that is installed on the described panel, first gear assembly is by driven with the fixed gear of described panel coaxial line arrangement, and first gear assembly engages to drive described size rolls with described size rolls.

14. equipment according to claim 2, it is characterized in that, comprise first gear assembly that is installed on the described panel, first gear assembly is by driven with the fixed gear of described panel coaxial line arrangement, first gear assembly engages to drive described size rolls with described size rolls, also comprise second gear assembly that is installed on the described panel, second gear assembly is by driven with the fixed gear of described panel coaxial line arrangement, and second gear assembly engages to drive described forming rolls with described forming rolls.

15. equipment according to claim 1 is characterized in that, comprises main actuator, is used for driving described panel at described first direction.

16. equipment according to claim 15 is characterized in that, described main actuator comprises driven gear, has corresponding gear part on the described panel, described driven gear and the engagement of corresponding gear part.

17. equipment according to claim 1 is characterized in that, also comprises stock support, the band that be used for to support is used for just the being made into tubular structure stock of getting the raw materials ready.

18. equipment according to claim 17 is characterized in that, described stock support comprises the box that along the circumferential direction extends, and described box extends around described panel in the outer radius of described panel.

19. equipment according to claim 17, it is characterized in that, described stock support comprises the box that along the circumferential direction extends, described box extends around described panel on the external diameter of described panel, wherein said box comprises around longitudinal axis spaced apart a plurality of backing roll in a circumferential direction, and described a plurality of backing rolls cooperate with the part that the band supply is got the raw materials ready and allow described getting the raw materials ready around described axis rotation.

20. equipment according to claim 17, it is characterized in that, described stock support comprises the box that along the circumferential direction extends, described box extends around described panel in the outer radius of described panel, wherein said box comprises along the spaced apart a plurality of backing rolls of the circumferencial direction of longitudinal axis, described a plurality of backing roll cooperates with the part that the band supply is got the raw materials ready and allows described getting the raw materials ready around described axis rotation, and described backing roll is the mode of rotating on the not rotating part that is fixed on described box installing.

21. equipment according to claim 2, it is characterized in that, described forming rolls is arranged along the dislocation of described longitudinal axis, when band is transferred into described size rolls from the band feed, changes with respect to the rotation of the described forming rolls of the described axis helical angle according to band.

22. equipment according to claim 2 is characterized in that, comprises first for the band deflector roll, is used for guiding band feed and gets the raw materials ready to described forming rolls from band.

23. equipment according to claim 22 is characterized in that, comprises second for the band deflector roll, the band that is used for being shaped guides to tube-like piece from described size rolls will be at the internal diameter of this shaping.

24. equipment according to claim 1 is characterized in that, comprises gluer, is used for after band passes described size rolls adhesive being coated onto at least the part of arbitrary band.

25. equipment according to claim 24 is characterized in that, described gluer comprises adhesive storing box, is used for the storage roll of adhesive strip.

26. equipment according to claim 24, it is characterized in that, described gluer comprises the adhesive storing box for the storage roll of adhesive strip, described adhesive storing box comprises and being installed on the described panel so that the axle that rotates with this panel, and the adhesive tape feed can be around this location and rotation on described adhesive tape being applied to described tubular structure shaping band the time.

27. equipment according to claim 24; it is characterized in that; described gluer comprises that described equipment comprises the end liner removal mechanism for the adhesive storing box of storage roll of adhesive strip, is used for removing before described adhesive tape is coated onto on the described tubular structure shaping band any protection end liner on the described adhesive tape.

28. equipment according to claim 1 is characterized in that, described panel comprises that be used to the centre bore that holds the core lining described tubular structure shaping band can be wound onto on the described core lining to form final tubular structure.

29. equipment according to claim 28 is characterized in that, comprises the center pivot of being with hollow structure, this hollow structure is defined for the described centre bore that holds the core lining.

30. equipment according to claim 28, it is characterized in that, comprise the center pivot of being with hollow structure, this hollow structure is defined for the centre bore that holds the core lining, described fulcrum does not rotate and described fulcrum is provided with gear, and described gear forms in order to drive the fixed gear of described size rolls.

31. according to claim 29 or 30 described equipment, it is characterized in that described panel is installed on the described fulcrum in rotatable mode.

32., it is characterized in that described panel comprises and holds the station, is used for holding the flat strip supplied materials that will be made into tubular structure according to claim 1 a described equipment.

33. according to each described equipment in the claim 18 to 20, it is characterized in that, described panel comprises and holds the station, be used for holding the flat strip supplied materials that will be made into tubular structure, the described station that holds comprises ring, the diameter of described ring is suitable with the diameter of described box, transmits band when being convenient to material in described box thus and using up between the two.

34. according to each described equipment in the claim 18 to 20, it is characterized in that, described panel comprises and holds the station, be used for holding the flat strip supplied materials that will be made into tubular structure, comprise feeding machanism, be used for being supplied to this to hold the station band described when holding the station rotation, before the material in described box uses up thus described band be wound up into described holding on the station.

35. a tubular structure of making at equipment according to claim 1, described tubular structure is made of the spiral band, and to predetermined diameter, this predetermined diameter has the radius of curvature littler than the radius of curvature of described core to described band by plastic deformation.

36. the method by device fabrication tubular structure as claimed in claim 1 may further comprise the steps: by making the band plastic deformation, described band is bent to spirality; With from the strip coil coiled tubular structure of overlapping mode with described plastic deformation, the radius of curvature that wherein said band is produced by the plastic deformation spirality is less than the final radius of the structure that will be shaped.

37. method according to claim 36, it is characterized in that, comprise making described band through can be around a pair of pinch roll of self longitudinal axis rotation and the step of ring roller that described ring roller in can described relatively pinch roll is adjusted, so that described band obtains described radius of curvature.

38. method according to claim 36, it is characterized in that, comprise the step that makes band pass a pair of pinch roll, the displacement toward each other of the rotation of described pinch roll, so that band obtains bending along its length direction, give band thus with lateral bending and make the band that a length of side is lacked on one side.

39. method according to claim 36 is characterized in that, comprise glue is coated onto step on the part of described band, described band part when described band is made into tubular structure with lap.

40., it is characterized in that described glue is by being coated on the described band with adhesive tape form gluing according to the described method of claim 39.

41. according to the described method of claim 40; it is characterized in that; may further comprise the steps, protect described adhesive tape and before glue being applied to the described band that is used to form tubular structure, remove described protective layer by at least one the face coating protective layer in adhesive tape.

42. method according to claim 36 is characterized in that, may further comprise the steps, and tubular core is provided and described band is wound up on the described core, to make the tubular structure of the shell that has inner core and be made of the helically coiling material.

43. according to the described method of claim 42, it is characterized in that, may further comprise the steps, form described tubular core by along the band length direction band being implemented to roll to be rolled into shape and the longitudinal edge of adjacency is implemented the seam weldering.

44. according to the described method of claim 42, it is characterized in that, may further comprise the steps, make described tubular core with the form of a plurality of independent pipeline sections, and before described band is winding on the described core, described a plurality of pipeline sections are assembled into continuous or approximately continuous pipe.

45. according to the described method of claim 42, it is characterized in that, comprise the step that forms described tubular core with one section plastic material extruding pipe.

46. according to the described method of claim 42, it is characterized in that, may further comprise the steps, provide described core with the form of the independent pipeline section that constituted by ceramic material.

47. a tubular structure of making according to the described method of claim 36, described tubular structure is made of band and core, and described band is by plastic deformation spirality and the radius of curvature that the has radius less than core.