CN101343752A - Graphite electrode coated with high temperature oxidation resistant ceramic paint and manufacture method thereof - Google Patents

Graphite electrode coated with high temperature oxidation resistant ceramic paint and manufacture method thereof Download PDF

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Publication number
CN101343752A
CN101343752A CNA2008100588183A CN200810058818A CN101343752A CN 101343752 A CN101343752 A CN 101343752A CN A2008100588183 A CNA2008100588183 A CN A2008100588183A CN 200810058818 A CN200810058818 A CN 200810058818A CN 101343752 A CN101343752 A CN 101343752A
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China
Prior art keywords
temperature
graphite electrodes
high temperature
graphite
oxidation resistant
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CNA2008100588183A
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CN101343752B (en
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严继康
甘国友
肖才巧
杨萍
孙加林
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The invention provides a high temperature anti-oxidation ceramic paint coated graphite electrode and a preparation method thereof. The high temperature anti-oxidation ceramic paint coated graphite electrode is characterized in that high temperature anti-oxidation ceramic paint is coated on the surface of an electrode, and the high temperature anti-oxidation ceramic paint is composed of the following components: 24 to 68 percent of Al(OH)3, 8 to 49 percent NaOH, 9 to 30 percent of water, 3 to 20 percent of Al2O3 and 0 to 5 percent of dispersing agent. A ceramic coating which can prevent oxygen from diffusing to the electrode surface is formed on the surface of a common electrode, thereby effectively protecting the electrode against being oxidized, and further reducing the electrode consumption and the production cost, at high temperature, the high temperature anti-oxidation ceramic paint can evaporate out the constitutional water in the sodium aluminum oxide bonding agent, which can form a porous structure, and have the functions of thermal retardation, heat isolation and noise elimination. The invention has the advantages that the process is simple, the operation is convention, the high temperature anti-oxidation ceramic paint coated graphite electrode is energy-saving, pollutant is not discharged, the investment is less, and the running cost is low.

Description

Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint and preparation method thereof
Technical field
The present invention relates to a kind of Graphite Electrodes and preparation method thereof, especially a kind of Graphite Electrodes that is coated with high-temperature antioxidation ceramic coating and preparation method thereof belongs to the electrode production technical field.
Background technology
The electrolytic anode consumption is greatly the one of the main reasons that causes the electrolysis production cost high, accounts for about 15% of total cost, is the important indicator that each electrolysis production enterprise all will examine.2006, China's electrolytic aluminum output was 1,000 ten thousand t.Yet China's electrolytic aluminium anode carbon consumption is compared with international most advanced level, but has bigger gap, and according to the literature, the clean consumption of external anode is 406kg/t-Al, and the average clean consumption of China's electrolytic aluminium anode but is about 460kg/t-Al.China's electrolytic aluminum will consume about 36 tons of carbon anode every year more, not only causes production cost to increase, and also causes the waste of non-renewable in a large number high quality carbon resource simultaneously, has seriously restricted further developing of China's electrolytic aluminum industry.Therefore, be necessary fully prior art is improved.
Summary of the invention
Purpose of the present invention for solving the prior art above shortcomings, provides a kind of Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint just, and is not oxidized with the protection Graphite Electrodes, and then reduces graphite electrode consumption and production cost.
The present invention finishes by following technical proposal: a kind of Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint is characterized in that being coated with the high-temperature antioxidation ceramic coating of being made up of following raw materials according at graphite electrode surface:
Al(OH) 3 24~68%
NaOH 8~49%
Water 9 ~ 30%
Al 2O 3 3~20%
Dispersion agent 0 ~ 5%.
Described dispersion agent is one or more in lemon three sour ammoniums or the poly amic acid.
Described high-temperature antioxidation ceramic coating makes by following process steps:
(1) with NaOH soluble in water after, in the NaOH aqueous solution, add aluminium hydroxide Al (OH) 3Powder stirred 5~30 minutes under ℃ temperature of room temperature~150, made the sodium metaaluminate binding agent;
(2) with Al 2O 3Powder directly adds in the sodium metaaluminate binding agent of step (1), under ℃ temperature of room temperature~150, stirs 10~30 minutes, adjusts viscosity to 0.1~20Pas, pH value to 11~13, just gelationus high-temperature antioxidation ceramic coating;
Perhaps
(1) with NaOH soluble in water after, in the NaOH aqueous solution, add aluminium hydroxide Al (OH) 3Powder stirred 5~30 minutes under ℃ temperature of room temperature~150, made the sodium metaaluminate binding agent;
(2) with Al 2O 3After dispersant, add water and make uniform slurry;
(3) slurry with step (2) joins in the sodium metaaluminate binding agent of step (1), adjusts viscosity to 0.1~20Pas, pH value to 11~13, gets high-temperature antioxidation ceramic coating.
The Graphite Electrodes of described coated with high temperature oxidation resistant ceramic paint makes by following method:
(1) pre-treatment of Graphite Electrodes: in the first coating of graphite electrode surface viscosity is the high-temperature antioxidation ceramic coating of 0.1~2Pas, and ℃ following drying is 5~20 minutes in room temperature~70;
(2) apply: applying the high-temperature antioxidation ceramic coating that viscosity is 10~20Pas again through the pretreated graphite electrode surface of above-mentioned (1) step, coating thickness is 0.4~2mm;
(3) solidify: the Graphite Electrodes of step (2) was at room temperature solidified 3~8 hours;
(4) drying:, promptly get the high-temperature oxidation resistant Graphite Electrodes with the Graphite Electrodes of step (3) under 70 ℃ of temperature dry 4~12 hours;
Perhaps
1) pre-treatment of Graphite Electrodes: in the first coating of graphite electrode surface viscosity is the high-temperature antioxidation ceramic coating of 0.1~9Pas, and ℃ following drying is 5~20 minutes in room temperature~70;
(2) apply: applying the high-temperature antioxidation ceramic coating that viscosity is 10~20Pas again through the pretreated graphite electrode surface of above-mentioned (1) step, coating thickness is 0.4~2mm;
(3) solidify: the Graphite Electrodes of step (2) was at room temperature solidified 3~8 hours;
(4) drying: with the Graphite Electrodes of step (3) under 70 ℃ of temperature dry 4~12 hours;
(5) thermal treatment: the dry Graphite Electrodes of step (4) is heat-treated at 900~1100 ℃, and wherein before 300 ℃, the control temperature rise rate is 1~2 ℃/min, and respectively at 100 ℃, 200 ℃ and 300 ℃ of insulation 0.5~2h; After 300 ℃, the control temperature rise rate is 5~8 ℃/min, and insulation 0.5~2h cools to room temperature then with the furnace when reaching 900~1100 ℃, promptly gets the high-temperature oxidation resistant Graphite Electrodes.
Described Graphite Electrodes adopts conventional electrodes of the prior art or carbon anode, is commercial product.
The present invention has following advantage and effect: adopt such scheme; promptly behind the graphite electrode surface coated with high temperature oxidation resistant ceramic paint; can form one deck at the common graphite electrode surface and can stop the ceramic coating of oxygen to the electrode surface diffusion; thereby effectively guard electrode is not oxidized; and then reduction consumption of electrode and production cost; high-temperature antioxidation ceramic coating can be evaporated the water of constitution in the sodium metaaluminate binding agent when high temperature; thereby formation porous; has insulation; heat insulation and abate the noise effect; this high-temperature antioxidation ceramic coating does not comprise organism; and the composition that can be by binding agent and the composition of slip are regulated the size and the distribution of pore, and its technology of method provided by the invention is simple, and is easy to operate; energy-conservation; do not discharge pollutants, invest for a short time, running cost is low.
Description of drawings
Fig. 1 is the micro-structure diagram of high-temperature oxidation resistant coating.
Shown by Fig. 1: take sodium metaaluminate as binding agent, the coating take aluminium oxide as aggregate is a kind of after high-temperature heat treatment Porous ceramic film material, but pore seals, and can well stop oxygen to spread to electrode surface. Simultaneously, we go back Can find out coating and electrode matrix combination very firm.
Embodiment
Below in conjunction with embodiment the present invention is described further.
Embodiment 1
The preparation of high-temperature antioxidation ceramic coating:
Get material by following prescription:
Form gram
Al(OH) 3 40
NaOH 18
Water 20
Al 2O 3 20
Dispersion agent lemon three sour ammoniums 2
Through following method:
(1) gets above-mentioned NaOH and pour clean beaker into, add suitable quantity of water and constantly stirring; After NaOH dissolves fully, in beaker, slowly add aluminium hydroxide Al (OH) 3Powder stirred 8 minutes under 110 ℃ of temperature, made the sodium metaaluminate binding agent;
(2) with Al 2O 3After dispersant, add water and make uniform slurry;
(3) slurry with step (2) joins in the sodium metaaluminate binding agent of step (1), adjusts viscosity to 0.1Pas, pH value to 13, obtains high-temperature antioxidation ceramic coating.
Embodiment 2
The preparation of high-temperature antioxidation ceramic coating:
Get material by following prescription:
Form gram
Al(OH) 3 40
NaOH 20
Water 20
Al 2O 3 20
Through following method:
(1) gets above-mentioned NaOH and pour clean beaker into, add suitable quantity of water and constantly stirring; After NaOH dissolves fully, in beaker, slowly add aluminium hydroxide Al (OH) 3Powder at room temperature stirred 30 minutes, made the sodium metaaluminate binding agent;
(2) with Al 2O 3Powder directly adds in the sodium metaaluminate binding agent of step (1), under 150 ℃ of temperature, stirs 10 minutes, adjusts viscosity to 20Pas, pH value to 11, just gelationus high-temperature antioxidation ceramic coating.
Embodiment 3
The preparation of the Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint:
(1) pre-treatment of Graphite Electrodes: being coated with the viscosity that embodiment 1 step (3) makes at graphite electrode surface is the high-temperature antioxidation ceramic coating of 0.1Pas, at room temperature dry 20 minutes;
(2) apply: be coated with the viscosity that embodiment 2 steps (2) make through the pretreated graphite electrode surface of above-mentioned (1) step is the high-temperature antioxidation ceramic coating of 20Pas, and coating thickness is 0.4mm;
(3) solidify: the Graphite Electrodes of step (2) was at room temperature solidified 4 hours;
(4) drying:, promptly get the Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint, as the carbon anode use of Aluminium Electrolysis with the Graphite Electrodes of step (3) under 70 ℃ of temperature dry 12 hours.
Embodiment 4
The Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint preparation:
(1) pre-treatment of Graphite Electrodes: being coated with the viscosity that embodiment 1 step (3) makes at graphite electrode surface is the high-temperature antioxidation ceramic coating of 0.1Pas, under 70 ℃ of temperature dry 5 minutes;
(2) apply: be coated with the viscosity that embodiment 2 steps (2) make through the pretreated graphite electrode surface of above-mentioned (1) step is the high-temperature antioxidation ceramic coating of 20Pas, and coating thickness is 2mm;
(3) solidify: the Graphite Electrodes of step (2) was at room temperature solidified 8 hours;
(4) drying:, promptly get the Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint with the Graphite Electrodes of step (3) under 70 ℃ of temperature dry 5 hours;
(5) thermal treatment: the dry Graphite Electrodes of step (4) is heat-treated under 1000 ℃, and wherein before 300 ℃, the control temperature rise rate is 1 ℃/min, and respectively at 100 ℃, 200 ℃ and 300 ℃ of insulation 1h; After 300 ℃, the control temperature rise rate is 6 ℃/min, and insulation 1h cools to room temperature then with the furnace when reaching 1000 ℃, promptly gets the Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint, as the metallurgy industry electrode.

Claims (4)

1, a kind of Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint is characterized in that being coated with the high-temperature antioxidation ceramic coating of being made up of following raw materials according at graphite electrode surface:
Al(OH) 3 24~68%
NaOH 8~49%
Water 9 ~ 30%
Al 2O 3 3~20%
Dispersion agent 0 ~ 5%.
2, the Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint according to claim 1 is characterized in that described dispersion agent is one or more in lemon three sour ammoniums or the poly amic acid.
3, a kind of preparation method of Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint as claimed in claim 1 is characterized in that through following process steps:
(1) pre-treatment of Graphite Electrodes: in the first coating of graphite electrode surface viscosity is the high-temperature antioxidation ceramic coating of 0.1~2Pas, and ℃ following drying is 5~20 minutes in room temperature~70;
(2) apply: applying the high-temperature antioxidation ceramic coating that viscosity is 10~20Pas again through the pretreated graphite electrode surface of above-mentioned (1) step, coating thickness is 0.4~2mm;
(3) solidify: the Graphite Electrodes of step (2) was at room temperature solidified 3~8 hours;
(4) drying:, promptly get the high-temperature oxidation resistant Graphite Electrodes with the Graphite Electrodes of step (3) under 70 ℃ of temperature dry 4~12 hours;
Perhaps
1) pre-treatment of Graphite Electrodes: in the first coating of graphite electrode surface viscosity is the high-temperature antioxidation ceramic coating of 0.1~9Pas, and ℃ following drying is 5~20 minutes in room temperature~70;
(2) apply: applying the high-temperature antioxidation ceramic coating that viscosity is 10~20Pas again through the pretreated graphite electrode surface of above-mentioned (1) step, coating thickness is 0.4~2mm;
(3) solidify: the Graphite Electrodes of step (2) was at room temperature solidified 3~8 hours;
(4) drying: with the Graphite Electrodes of step (3) under 70 ℃ of temperature dry 4~12 hours;
(5) thermal treatment: the dry Graphite Electrodes of step (4) is heat-treated at 900~1100 ℃, and wherein before 300 ℃, the control temperature rise rate is 1~2 ℃/min, and respectively at 100 ℃, 200 ℃ and 300 ℃ of insulation 0.5~2h; After 300 ℃, the control temperature rise rate is 5~8 ℃/min, and insulation 0.5~2h cools to room temperature then with the furnace when reaching 900~1100 ℃, promptly gets the high-temperature oxidation resistant Graphite Electrodes.
4, the Graphite Electrodes of coated with high temperature oxidation resistant ceramic paint according to claim 1 is characterized in that described high-temperature antioxidation ceramic coating makes by following process steps:
(1) with NaOH soluble in water after, in the NaOH aqueous solution, add aluminium hydroxide Al (OH) 3Powder stirred 5~30 minutes under ℃ temperature of room temperature~150, made the sodium metaaluminate binding agent;
(2) with Al 2O 3Powder directly adds in the sodium metaaluminate binding agent of step (1), under ℃ temperature of room temperature~150, stirs 10~30 minutes, adjusts viscosity to 0.1~20Pas, pH value to 11~13, just gelationus high-temperature antioxidation ceramic coating;
Perhaps
(1) with NaOH soluble in water after, in the NaOH aqueous solution, add aluminium hydroxide Al (OH) 3Powder stirred 5~30 minutes under ℃ temperature of room temperature~150, made the sodium metaaluminate binding agent;
(2) with Al 2O 3After dispersant, add water and make uniform slurry;
(3) slurry with step (2) joins in the sodium metaaluminate binding agent of step (1), adjusts viscosity to 0.1~20Pas, pH value to 11~13, gets high-temperature antioxidation ceramic coating.
CN2008100588183A 2008-08-15 2008-08-15 Graphite electrode coated with high temperature oxidation resistant ceramic paint and manufacture method thereof Expired - Fee Related CN101343752B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492319A (en) * 2011-11-25 2012-06-13 昆明理工大学 Corrosion-resistant coating material, and preparation method and use method thereof
CN103132104A (en) * 2013-03-07 2013-06-05 沈阳化工大学 Method for protecting electrolytic aluminum by using carbon anode
CN103173790A (en) * 2013-04-17 2013-06-26 湖南创元铝业有限公司 Carbon anode coating, carbon anode by using same, and preparation method of same
CN103305869A (en) * 2013-06-27 2013-09-18 中国铝业股份有限公司 Graphite powder used in aluminum electrolysis anode aluminum guide rod casting process
CN103966630A (en) * 2014-04-28 2014-08-06 沈阳化工大学 Method for treating waste electrolyte generated in production of electrolytic aluminium
CN104120454A (en) * 2014-07-01 2014-10-29 湖南创元铝业有限公司 Prebaked anode oxidation-resistant ceramic-based coating and coating method thereof
CN104909840A (en) * 2015-06-05 2015-09-16 南通扬子碳素股份有限公司 Method for manufacturing oxidation-resistant carbon product
CN107190281A (en) * 2017-05-12 2017-09-22 云南云铝涌鑫铝业有限公司 Application of the nano ceramics base coating in prevention aluminium electrolysis cell anode carbon block oxidation
CN108456005A (en) * 2018-04-20 2018-08-28 郑州大学 Graphite antioxidant coating and preparation method thereof
CN109136992A (en) * 2018-09-06 2019-01-04 索通发展股份有限公司 The preparation method of pre-baked carbon anode graphene composite protection layer
CN109638239A (en) * 2018-11-26 2019-04-16 石棉县集能新材料有限公司 A kind of lithium ion battery graphite cathode material and preparation method thereof

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492319A (en) * 2011-11-25 2012-06-13 昆明理工大学 Corrosion-resistant coating material, and preparation method and use method thereof
CN103132104A (en) * 2013-03-07 2013-06-05 沈阳化工大学 Method for protecting electrolytic aluminum by using carbon anode
CN103132104B (en) * 2013-03-07 2016-08-03 沈阳化工大学 Method with carbon anode protection electrolytic aluminium
CN103173790A (en) * 2013-04-17 2013-06-26 湖南创元铝业有限公司 Carbon anode coating, carbon anode by using same, and preparation method of same
CN103305869A (en) * 2013-06-27 2013-09-18 中国铝业股份有限公司 Graphite powder used in aluminum electrolysis anode aluminum guide rod casting process
CN103966630A (en) * 2014-04-28 2014-08-06 沈阳化工大学 Method for treating waste electrolyte generated in production of electrolytic aluminium
CN104120454B (en) * 2014-07-01 2016-08-17 湖南创元铝业有限公司 Prebaked anode non-oxidizability ceramic base coating and painting method thereof
CN104120454A (en) * 2014-07-01 2014-10-29 湖南创元铝业有限公司 Prebaked anode oxidation-resistant ceramic-based coating and coating method thereof
CN104909840A (en) * 2015-06-05 2015-09-16 南通扬子碳素股份有限公司 Method for manufacturing oxidation-resistant carbon product
CN104909840B (en) * 2015-06-05 2019-05-03 南通扬子碳素股份有限公司 The manufacturing method of resistance to oxidation carbon product
CN107190281A (en) * 2017-05-12 2017-09-22 云南云铝涌鑫铝业有限公司 Application of the nano ceramics base coating in prevention aluminium electrolysis cell anode carbon block oxidation
CN108456005A (en) * 2018-04-20 2018-08-28 郑州大学 Graphite antioxidant coating and preparation method thereof
CN108456005B (en) * 2018-04-20 2021-04-27 郑州大学 Graphite oxidation resistant coating
CN109136992A (en) * 2018-09-06 2019-01-04 索通发展股份有限公司 The preparation method of pre-baked carbon anode graphene composite protection layer
CN109638239A (en) * 2018-11-26 2019-04-16 石棉县集能新材料有限公司 A kind of lithium ion battery graphite cathode material and preparation method thereof

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