CN105110427B - A kind of compound micro-electrolysis stuffing and preparation method and application - Google Patents

A kind of compound micro-electrolysis stuffing and preparation method and application Download PDF

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CN105110427B
CN105110427B CN201510634458.7A CN201510634458A CN105110427B CN 105110427 B CN105110427 B CN 105110427B CN 201510634458 A CN201510634458 A CN 201510634458A CN 105110427 B CN105110427 B CN 105110427B
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electrolysis stuffing
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finished product
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CN105110427A (en
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陈学军
陈辉
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Dongying Guoan Chemical Co ltd
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Abstract

The invention discloses a kind of compound micro-electrolysis stuffing and preparation method and application, belong to field of waste water treatment.The micro-electrolysis stuffing is prepared by raw materials such as iron powder, active powdered carbon, dispersant, binding agent, catalyst.The micro-electrolysis stuffing is used in wastewater treatment, can solve the problem that traditional micro-electrolysis stuffing is easily hardened, the problem of being easily passivated, wastewater biodegradability can be significantly improved, improve waste water treatment efficiency.

Description

A kind of compound micro-electrolysis stuffing and preparation method and application
Technical field:
The present invention relates to a kind of micro-electrolysis stuffing and preparation method and application, more particularly to a kind of compound light electrolysis to fill out Material and preparation method and application, belongs to field of waste water treatment.
Background technology:
Micro electrolysis tech is mainly used in the pretreatment and advanced treatment process of industrial wastewater and sanitary sewage, and it reacts speed Rate is fast, and operational administrative is simple, and operating cost is low, is the first choice of many sewage plant handling process.Its main operation principle is profit Potential difference is produced with the micro-electrolysis material being filled in waste water itself, electrolysis processing is carried out to waste water, just by high molecular complexity Substance decomposition is small-molecule substance, improves wastewater biodegradability, reaches the purpose of degradation of contaminant.
Light electrolysis can substantially reduce colourity in water, because the ferrous ion that electrode reaction produces nascent state has Stronger reducing power, the chromophoric group of some organic matters can be made, as nitro-NO2, nitroso-NO are reduced into amido-NH2, two Valency iron ion can also make some unsaturated chromophoric groups, as carboxyl-COOH, azo group-N=N- double bond open so that Chromophoric group is destroyed, and colourity is removed,
Current micro electrolysis tech is mostly using the simple mixtures of iron filings and activated carbon as micro-electrolysis material, in reality In water treatment applications, the filler of the species can form one layer of passivating film after long-play on filler surface, block in water Contact of the poisonous and harmful substance with filler.Secondly, iron filings filler is easily hardened, forms short stream and channel, hinders waste water With effectively contacting for filler.In addition, the charcoal that the iron of reaction consumption is continuously replenished and is lost in is needed in running, also to filler Regularly supplement brings inconvenience with replacing.
Therefore, the improvement of composition of raw materials is carried out to filler to improve its light electrolysis effect, and to filler shape and hole The improvement of rate is the direction of micro electrolysis tech development to improve its ease of use.
The content of the invention:
The shortcomings that presently, there are for traditional micro-electrolysis stuffing, the invention discloses a kind of compound micro-electrolysis stuffing and its Preparation method and application, are used it in wastewater treatment, can solve the problem that traditional micro-electrolysis stuffing is easily hardened, the problem of being easily passivated, Wastewater biodegradability can be significantly improved, improves waste water treatment efficiency.
One of the object of the invention is to disclose a kind of compound micro-electrolysis stuffing, the micro-electrolysis stuffing prepared by following raw material and Into:
Iron powder, active powdered carbon, dispersant, binding agent, catalyst.
Dispersant wherein described above is Boratex, sodium carbonate, one kind in aluminum oxide or its combination;Described bonding Agent is sodium metasilicate, clay, one kind in bentonite or its combination;Described catalyst is the combination of copper powder, molybdenum powder and calcium oxide Thing.
Preferably, the compound micro-electrolysis stuffing is made up of the component of following parts by weight:
Iron powder:30-50 parts;
Active powdered carbon:20-40 parts;
Dispersant:5-20 parts;
Binding agent:1-10 parts;
Catalyst:1-10 parts.
Preferably, the compound micro-electrolysis stuffing is made up of the component of following parts by weight:
Iron powder, 35-45 parts;
Active powdered carbon, 25-35 parts;
Dispersant, 10-15 parts;
Binding agent, 3-7 parts;
Catalyst, 4-8 parts.
Preferably, the compound micro-electrolysis stuffing is made up of the component of following parts by weight:
Iron powder, 42 parts;
Active powdered carbon, 30 parts;
Dispersant, 12 parts;
Binding agent, 5 parts;
Catalyst, 6 parts.
As the most preferably scheme of the present invention, the compound micro-electrolysis stuffing is made up of the component of following parts by weight:
Iron powder, 42 parts;
Active powdered carbon, 30 parts;
Boratex, 6 parts;
Sodium carbonate, 4 parts;
Aluminum oxide, 2 parts;
Sodium metasilicate, 3 parts;
Clay, 1 part;
Bentonite, 1 part;
Copper powder, 3 parts;
Molybdenum powder, 1 part;
Calcium oxide, 2 parts.
The two of the object of the invention are to provide a kind of preparation method of compound micro-electrolysis stuffing, and the preparation method includes following Step:
1) screening weighs:By the various raw materials such as iron powder, active powdered carbon, dispersant, binding agent, catalyst go after the removal of impurity by Weighed according to certain mass parts rear standby;
2) mixing ageing:Iron powder after weighing, active powdered carbon, dispersant, binding agent, catalyst raw material are added to mixing In device, after well mixed plus water stirring ageing 0.5-1.0 hours are standby, and amount of water is the mixture quality 5- after being well mixed 10%;
3) extrusion forming:Raw material after ageing is fitted into roller bearing forcing press, pressing pressure 700-800kg/cm2, compacting Into major diameter 8-10cm, minor axis 3-5cm oval semi-finished product;
3) medium temperature is dried:Above-mentioned semi-finished product are positioned in baking oven, 80-120 DEG C of drying temperature, after drying 10-20 hours Obtain drying semi-finished product;
4) high-temperature roasting:Above-mentioned drying semi-finished product are put into high temperature sintering furnace, are filled with the anti-oxidation of nitrogen, gradually heating To 800-1000 DEG C, sintering time 3-5 hours, obtain sintering semi-finished product;
5) it is cooled and shaped:Above-mentioned semi-finished product are placed less than 200 DEG C are naturally cooled in stove, taking-up is placed on ventilation continuation Room temperature is cooled to, that is, obtains compound micro-electrolysis stuffing.
The compound micro-electrolysis stuffing prepared through the above method is in porous honeycomb structure, and its internal openings rate is 40- 45%, filler accumulation porosity is 50-60%.
The third object of the present invention is to provide the application of above-mentioned compound micro-electrolysis stuffing in the treatment of waste water, i.e., for work The microelectrolysis processing of industry waste water and sanitary sewage, wherein the pH value of the industrial wastewater and sanitary sewage is adjusted to 3-5.
Compound micro-electrolysis stuffing of the present invention, its advantage are as follows:
1st, easily hardened filler in traditional light electrolysis waste water treatment process, passivation are solved, loss is serious, changes difficult ask Topic, it is convenient that filler installs additional, after some cycles are run, need to only add the i.e. sustainable maintenance light electrolysis system operation of filler on a small quantity.
2nd, optimizing raw material formula and proportioning, the micro cell potential difference of formation is big, can continue slowly to produce nascent state Ferrous ion, the organic matter in effective Decomposition Wastewater, wastewater biodegradability is improved, while reduce chromophoric group, reduce waste water Colourity.
3rd, a certain proportion of dispersant is added, specific surface area is big, and substantial amounts of microcellular structure, same volume are also formed inside filler The galvanic cell quantity that product filler is formed is big, and caused micro-current is big, big with waste water area, and treatment effeciency is high.
4th, a certain proportion of binding agent is added, makes various raw materials inter-adhesive into fixation in mixing, extruding, sintering process Shape, filler have stronger mechanical strength, and filler crushes during avoiding use, block pipeline the problem of.
5th, a certain proportion of catalyst is added, iron-activated carbon-non-ferrous metal multiple catalyzing system is formed, reduces iron carbon Between contact resistance, increase potential difference, faster, oxidation efficiency is higher for reaction speed.
Embodiment:
The present invention will be further illustrated by specific embodiment below, it will be understood by those skilled in the art that of the invention Specific embodiment is not limit the invention in any way.Any equivalent substitution each falls within the guarantor of the present invention on the basis of the present invention Within the scope of shield.
Embodiment 1:The preparation of compound micro-electrolysis stuffing
Screen and weigh iron powder 42kg, active powdered carbon 30kg, Boratex 6kg, sodium carbonate 4kg, aluminum oxide 2kg, sodium metasilicate 3kg, clay 1kg, bentonite 1kg, copper powder 3kg, molybdenum powder 1kg, calcium oxide 2kg, the above raw material after weighing are added to mixing In device, after adding water 5.5kg, stirring to be aged 1.0 hours after being well mixed, it is fitted into roller bearing forcing press, pressing pressure 700- 800kg/cm2, major diameter 8-10cm is pressed into, is positioned over after minor axis 3-5cm oval semi-finished product in baking oven, drying temperature 80- 120 DEG C, drying is put into high temperature sintering furnace after 16 hours, is filled with the anti-oxidation of nitrogen, is gradually heating to 800-1000 DEG C, sintering After 5 hours, place and less than 200 DEG C are naturally cooled in stove, taking-up is placed on ventilation and continues cool to room temperature, that is, obtains compound Micro-electrolysis stuffing.
Embodiment 2:The preparation of compound micro-electrolysis stuffing
Screen and weigh iron powder 42kg, active powdered carbon 30kg, Boratex 6kg, sodium carbonate 6kg, sodium metasilicate 3kg, clay 2kg, copper powder 2kg, molybdenum powder 2kg, calcium oxide 2kg, the above raw material after weighing are added in blender, add water after being well mixed 5.0kg, after stirring is aged 0.5 hour, it is fitted into roller bearing forcing press, pressing pressure 700-800kg/cm2, it is pressed into major diameter 8- It is positioned over after 10cm, minor axis 3-5cm oval semi-finished product in baking oven, 80-120 DEG C of drying temperature, drying is put into after 12 hours In high temperature sintering furnace, the anti-oxidation of nitrogen is filled with, is gradually heating to 800-1000 DEG C, sintering is placed naturally cold in stove after 4 hours But to less than 200 DEG C, taking-up is placed on ventilation and continues cool to room temperature, that is, obtains compound micro-electrolysis stuffing.
Embodiment 3:The preparation of compound micro-electrolysis stuffing
Screen and weigh iron powder 45kg, active powdered carbon 35kg, Boratex 6kg, aluminum oxide 6kg, sodium metasilicate 3kg, bentonite 2kg, copper powder 2kg, molybdenum powder 2kg, calcium oxide 1kg, the above raw material after weighing are added in blender, add water after being well mixed 6.2kg, after stirring is aged 1.0 hours, it is fitted into roller bearing forcing press, pressing pressure 700-800kg/cm2, it is pressed into major diameter 8- It is positioned over after 10cm, minor axis 3-5cm oval semi-finished product in baking oven, 80-120 DEG C of drying temperature, drying is put into after 14 hours In high temperature sintering furnace, the anti-oxidation of nitrogen is filled with, is gradually heating to 800-1000 DEG C, sintering is placed naturally cold in stove after 5 hours But to less than 200 DEG C, taking-up is placed on ventilation and continues cool to room temperature, that is, obtains compound micro-electrolysis stuffing.
Embodiment 4:The preparation of compound micro-electrolysis stuffing
Screen and weigh iron powder 30kg, active powdered carbon 20kg, Boratex 5kg, sodium carbonate 5kg, aluminum oxide 5kg, sodium metasilicate 3kg, clay 2kg, bentonite 2kg, copper powder 4kg, molybdenum powder 3kg, calcium oxide 3kg, the above raw material after weighing are added to mixing In device, after adding water 4.1kg, stirring to be aged 0.6 hour after being well mixed, it is fitted into roller bearing forcing press, pressing pressure 700- 800kg/cm2, major diameter 8-10cm is pressed into, is positioned over after minor axis 3-5cm oval semi-finished product in baking oven, drying temperature 80- 120 DEG C, drying is put into high temperature sintering furnace after 10 hours, is filled with the anti-oxidation of nitrogen, is gradually heating to 800-1000 DEG C, sintering After 3 hours, place and less than 200 DEG C are naturally cooled in stove, taking-up is placed on ventilation and continues cool to room temperature, that is, obtains compound Micro-electrolysis stuffing.
Embodiment 5:The contrast experiment of micro-electrolysis stuffing prepared by the present invention and certain commercially available oval micro-electrolysis stuffing
Experiment wastewater is derived from certain dyeing and finishing factory comprehensive adjustment pond, the waste water contain reactive dye, direct dyes, disperse dyes, Auxiliary agent and surfactant, water quality index are shown in Table one.Experimental method is as follows:In high 100cm, diameter 10cm cylindrical reactor It is interior, aeration head is added, the micro-electrolysis stuffing that piling height is 80cm is respectively charged into, is then injected into above-mentioned dyeing waste water and fills out to flooding At material, aeration is opened, it is 1-2mg/L to control dissolved oxygen, after reacting 2 hours, staticly settles 30min, takes its supernatant liquor, is carried out Detection.Experimental result is as shown in Table 1:
Table one:The contrast experiment of micro-electrolysis stuffing prepared by the present invention and certain commercially available oval micro-electrolysis stuffing
As shown in Table 1:Micro-electrolysis stuffing prepared by the present invention, its potential difference are higher than certain commercially available oval filler, percent opening Bigger than certain commercially available oval filler, during for handling dyeing waste water, its COD clearance is more than 50%, chroma removal rate 60%, It is substantially better than certain commercially available oval micro-electrolysis stuffing.
Embodiment 5:The contrast experiment of micro-electrolysis stuffing prepared by the present invention and certain commercially available oval micro-electrolysis stuffing
Experiment wastewater is derived from certain municipal sewage plant, and the waste water is mainly sanitary sewage, and water quality index is shown in Table two.Experiment Method is as follows:In high 100cm, diameter 10cm cylindrical reactor, aeration head is added, it is 80cm's to be respectively charged into piling height Micro-electrolysis stuffing, above-mentioned dyeing waste water is then injected into flooding at filler, opens aeration, it is 1-2mg/L to control dissolved oxygen, reaction After 1 hour, 30min is staticly settled, its supernatant liquor is taken, is detected.Experimental result is as shown in Table 2:
Table two:The contrast experiment of polynary micro-electrolysis stuffing prepared by the present invention and certain commercially available oval micro-electrolysis stuffing
As shown in Table 2:When polynary micro-electrolysis stuffing prepared by the present invention is handled for municipal wastewater waste water, its COD is removed Rate is more than 66%, chroma removal rate 75%, hence it is evident that better than commercially available oval micro-electrolysis stuffing.

Claims (4)

1. a kind of compound micro-electrolysis stuffing, it is characterised in that it is made up of the component of following parts by weight:Iron powder, 42 parts;Activity Powdered carbon, 30 parts;Dispersant, 12 parts;Binding agent, 5 parts;Catalyst, 6 parts;Described dispersant is Boratex, sodium carbonate, oxidation The combination of aluminium;Described binding agent is sodium metasilicate, clay, bentonitic combination;Described catalyst is copper powder, molybdenum powder and oxidation The composition of calcium;Boratex, 6 parts;Sodium carbonate, 4 parts;Aluminum oxide, 2 parts;Sodium metasilicate, 3 parts;Clay, 1 part;Bentonite, 1 part;Copper Powder, 3 parts;Molybdenum powder, 1 part;Calcium oxide, 2 parts;
The preparation method of described compound micro-electrolysis stuffing, comprises the following steps:
1) screening weighs:The various raw materials such as iron powder, active powdered carbon, dispersant, binding agent, catalyst are gone after the removal of impurity according to one Fixed mass parts weigh rear standby;
2) mixing ageing:Iron powder after weighing, active powdered carbon, dispersant, binding agent, catalyst raw material are added to blender In, after well mixed plus water stirring ageing 0.5-1.0 hours are standby, and amount of water is the mixture quality 5- after being well mixed 10%;
3) extrusion forming:Raw material after ageing is fitted into roller bearing forcing press, pressing pressure 700-800kg/cm2, it is pressed into major diameter 8-10cm, minor axis 3-5cm oval semi-finished product;
3) medium temperature is dried:Above-mentioned semi-finished product are positioned in baking oven, 80-120 DEG C of drying temperature, obtained after drying 10-20 hours Dry semi-finished product;
4) high-temperature roasting:Above-mentioned drying semi-finished product are put into high temperature sintering furnace, the anti-oxidation of nitrogen is filled with, is gradually heating to 800-1000 DEG C, sintering time 3-5 hours, obtain sintering semi-finished product;
5) it is cooled and shaped:Above-mentioned semi-finished product are placed less than 200 DEG C are naturally cooled in stove, taking-up is placed on ventilation and continues to cool down To room temperature, that is, obtain compound micro-electrolysis stuffing.
2. compound micro-electrolysis stuffing according to claim 1, it is characterised in that micro-electrolysis stuffing is in porous honeycomb knot Structure, its internal openings rate are 40-45%, and filler accumulation porosity is 50-60%.
3. compound micro-electrolysis stuffing according to claim 2 is used for the microelectrolysis processing of industrial wastewater and sanitary sewage.
4. according to the application of the compound micro-electrolysis stuffing described in claim 3, it is characterised in that the industrial wastewater and life are dirty The pH value of water is adjusted to 3-5.
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