CN101337291B - Vertical type internal broaching machine - Google Patents
Vertical type internal broaching machine Download PDFInfo
- Publication number
- CN101337291B CN101337291B CN200710071391A CN200710071391A CN101337291B CN 101337291 B CN101337291 B CN 101337291B CN 200710071391 A CN200710071391 A CN 200710071391A CN 200710071391 A CN200710071391 A CN 200710071391A CN 101337291 B CN101337291 B CN 101337291B
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- plate
- broaching tool
- pneumatic
- griffe
- broaching
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Abstract
The invention discloses a vertical internal broaching machine, which comprises a vertical frame, a broaching tool and a main fluid drive component, wherein the main fluid drive component is mounted on the vertical frame. The vertical internal broaching machine further comprises a pneumatic clamping mechanism, a griffe movable plate, a griffe cylinder, a guide pole of the griffe movable plate, and a pneumatic flashboard mechanism. The pneumatic clamping mechanism can clamp the tail part of the broaching tool; the pneumatic flashboard mechanism can clamp the head part of the broaching tool; the pneumatic clamping mechanism is fixed on the griffe movable plate; the griffe movable plate is arranged on the guide pole of the griffe movable plate; the griffe cylinder is connected with the guide pole of the griffe movable plate, and can control the guide pole of the griffe movable plate to move upwards and downwards; and the pneumatic flashboard mechanism is fixed on the main fluid drive component. The vertical internal broaching machine adopts pneumatic power to perform assistant actions, enables rapid clamping and back stroke, optimizes the product structure, increases the production efficiency, reduces the manufacture cost, and lowers the consumption of production energy.
Description
[technical field]
The present invention relates to broaching machine, relate in particular to the vertical internal broaching machine of the various geometry through holes that are used to broach.
[background technology]
Present vertical internal broaching machine all is to adopt cast iron framework, all-hydraulic transmission.There are many defectives in the vertical internal broaching machine of this structure:
1. resource consumption is big: prior art adopts cast steel main body framework up and down, and volume is doted on greatly, complex process etc.
2. energy resource consumption is big: all-hydraulic transmission, power consumption is big, complex structure.
3. the speed of griffing is slow, and anchor clamps are not general: any broaching machine its speed in the broaching process is the same, can not be fast.Master cylinder backhaul withdrawing has certain hour to wait for.Existing defective is that hydraulic delivery cutter speed is slow, and complex structure is changed the broaching tool complexity and lost time.Existing broaching tool afterbody clamps varied, the spring steel ball cassette, have bolt-type etc., defective to be to change different broaching tools need to change different anchor clamps, be more or less the same as the broaching tool size, tail dimension is the same during customized broaching tool, just must change anchor clamps as broaching tool size difference is too big.
4. broaching tool head anchor clamps: existing broaching tool head clamps and all adopts the unpowered automatic clamping of phase piece formula, defective is that broaching tool iron filings in the broaching process hoard around broaching tool all the time downwards, when broaching tool withdraws from chuck, iron filings fall into anchor clamps inner chamber on every side, chuck often occurring blocks, and different broaching tool sizes differ the too big different anchor clamps that need to change, change anchor clamps bothers very much, a general manufacturer provisioned user one to two cover chuck, the user is as increasing other new product, need self-control or customization, cost is quite high.
5. broaching tool follow-rest: existing broaching tool follow-rest all adopts two cylindricals location of broaching tool.Broaching tool and anchor clamps all have machining tolerance, add that long-term use chuck also has wear phenomenon, and the broaching tool center has skew, not on vertical line, influences product quality.
Therefore, existing all-hydraulic vertical internal broaching machine complex structure, inefficiency, energy resource consumption is big, the manufacturing cost height, the price height, general medium-sized and small enterprises can't bear.
[summary of the invention]
Purpose of the present invention solves the problems of the prior art exactly, proposes a kind of vertical internal broaching machine, can optimize structure, and increases work efficiency, and reduces energy resource consumption, reduces manufacturing cost.
For achieving the above object, the present invention proposes a kind of vertical internal broaching machine, comprise vertical frame, broaching tool, main hydraulic transmission assembly, described main hydraulic transmission assembly is installed on the vertical frame, also comprise pneumatic pinch mechanism, griffe portable plate, griffe cylinder, griffe the portable plate guide pillar, pneumatic plate mechanism, described pneumatic pinch mechanism can clamp the afterbody of broaching tool, pneumatic plate mechanism can clamp the head of broaching tool, pneumatic pinch mechanism is fixed on griffes on the portable plate, griffing portable plate is arranged on and griffes on the portable plate guide pillar, griffe cylinder with griffe the portable plate guide pillar and be connected, can control and griffe the portable plate guide pillar and move up and down, pneumatic plate mechanism is fixed on the main hydraulic transmission assembly; Described pneumatic plate mechanism comprises plate cylinder, plate connecting rod, plate, and described plate cylinder is connected with the plate connecting rod, can control plate connecting rod move left and right, and the plate connecting rod is fixedlyed connected with plate, and plate is clamped the head of broaching tool.
As preferably, described pneumatic pinch mechanism comprises and clamps double end cylinder, several pawls, goes up the center thimble, described double end cylinder is connected with pawl, can control pawl opens and closes up, the lower central position of double end cylinder is provided with the center thimble, last central term pin inserts in the centre bore of broaching tool afterbody, the broaching tool afterbody that pawl is clamped.
As preferably, the quantity of described pawl is 3.
As preferably, described main hydraulic transmission assembly comprises oil cylinder, broaching tool guiding portable plate, collet body, the broaching tool fairlead, following pneumatic thimble, broaching tool guiding portable plate guide pillar, described oil cylinder is connected with broaching tool guiding portable plate, can control broaching tool guiding portable plate moves up and down, broaching tool guiding portable plate is arranged on the broaching tool guiding portable plate guide pillar, broaching tool guiding portable plate is provided with collet body, the center of collet body is provided with down pneumatic thimble, pneumatic thimble is connected to tracheae down, the top of collet body is the broaching tool fairlead, and following pneumatic thimble inserts in the head center hole of broaching tool.
As preferably, also be provided with chip-removal hole on the described collet body.
As preferably, also comprise travel switch, described travel switch is connected on the main hydraulic transmission assembly, and control end is connected with pneumatic plate mechanism.
As preferably, described vertical frame comprises cope match-plate pattern, working plate, lower bolster, is connected by last pillar between cope match-plate pattern and the working plate, is connected by pillar down between working plate and the lower bolster.
Beneficial effect of the present invention: the present invention adopts the pneumatic auxiliary movement of doing, when oil cylinder backhaul broaching tool afterbody pneumatic three-jaw in the last anchor clamps centre hole clamps fast, simultaneously pneumatic fast broaching tool proposition anchor clamps, this moment, master cylinder did not also put in place, and the operative employee utilizes the pneumatic time of griffing fast to carry out next product preparation.Production efficiency improves greatly than prior art.The pneumatic three-jaw of broaching tool afterbody designs any broaching tool all can be general, need not change anchor clamps, increased the versatility of product.Adopt pneumatic plate, cost is low, only need change a little plate with different broaching tools, and is very quick and convenient, solved the problem that chuck blocks and the chuck cost of manufacture is high.For preventing the broaching tool bending of in drawing bits, wagging the tail, better improve the quality of products and improve broaching tool service life, adopt the movable thimble follow-rests of air pressure in two chuck centers up and down at broaching tool, make broaching tool in drawing the bits motion, remain the central vertical motion.Optimize structure, improved operating efficiency.Adopt pillar main body framework up and down, satisfy lathe intensity, changed existing cast iron framework, saved great deal of steel, greatly reduce manufacturing cost, cost is 1/4 of a same tonnage.Energy savings is 1/3 of a same tonnage, as 1 meter 5 vertical broaching machine of 20 tons of strokes of same pulling force, because existing design is full liquid transmission, power of motor is more than 25kw, and the present invention is lower than 10kw, produces by 8 hours every days, can save every year more than electricity 40,000 kwh (degree), save the energy, reduced production cost.
Feature of the present invention and advantage will be elaborated in conjunction with the accompanying drawings by embodiment.
[description of drawings]
Fig. 1 is the structural representation left view of vertical internal broaching machine of the present invention;
Fig. 2 is that vertical internal broaching machine of the present invention clamps the structural representation front view of mentioning state at broaching tool;
Fig. 3 is the structural representation front view of vertical internal broaching machine of the present invention thimble state under broaching tool inserts;
Fig. 4 is that vertical internal broaching machine of the present invention is finished the structural representation front view that draws the bits state;
Fig. 5 is the structural representation that vertical internal broaching machine centerboard of the present invention unclamps broaching tool.
[specific embodiment]
As Fig. 1, shown in 2, vertical internal broaching machine, comprise vertical frame, broaching tool 1, main hydraulic transmission assembly, described main hydraulic transmission assembly is installed on the vertical frame, also comprise pneumatic pinch mechanism, griffe portable plate 2, griffe cylinder 3, griffe portable plate guide pillar 17, pneumatic plate mechanism, described pneumatic pinch mechanism can clamp the afterbody of broaching tool 1, pneumatic plate mechanism can clamp the head of broaching tool 1, pneumatic pinch mechanism is fixed on griffes on the portable plate 2, griffing portable plate 2 is arranged on and griffes on the portable plate guide pillar 17, griffe cylinder 3 with griffe portable plate guide pillar 17 and be connected, can control and griffe portable plate guide pillar 17 and move up and down, pneumatic plate mechanism is fixed on the main hydraulic transmission assembly.Described pneumatic pinch mechanism comprises and clamps double end cylinder 4, several pawls 5, goes up center thimble 6, described double end cylinder 4 is connected with pawl 5, can control pawl 5 opens and closes up, the lower central position of double end cylinder 4 is provided with center thimble 6, last center thimble 6 inserts in the centre bore of broaching tool 1 afterbody, broaching tool 1 afterbody that pawl 5 is clamped.The quantity of described pawl 5 is 3.Described pneumatic plate mechanism comprises plate cylinder 7, plate connecting rod 8, plate 9, and described plate cylinder 7 is connected with plate connecting rod 8, can control plate connecting rod 8 move left and right, and plate connecting rod 8 is fixedlyed connected with plate 9, and plate 9 is clamped the head of broaching tool 1.Described main hydraulic transmission assembly comprises oil cylinder 10, broaching tool guiding portable plate 11, collet body 12, broaching tool fairlead 13, following pneumatic thimble 14, broaching tool guiding portable plate guide pillar 18, described oil cylinder 10 is connected with broaching tool guiding portable plate 11, can control broaching tool guiding portable plate 11 moves up and down, broaching tool guiding portable plate 11 is arranged on the broaching tool guiding portable plate guide pillar 18, broaching tool guiding portable plate 11 is provided with collet body 12, the center of collet body 12 is provided with down pneumatic thimble 14, pneumatic thimble 14 is connected to tracheae down, the top of collet body 12 is broaching tool fairlead 13, and following pneumatic thimble 14 inserts in the head center hole of broaching tool 1.Also be provided with chip-removal hole 15 on the described collet body 12.Also comprise travel switch 16, described travel switch 16 is connected on the main hydraulic transmission assembly, and control end is connected with pneumatic plate mechanism.Described vertical frame comprises cope match-plate pattern 19, working plate 20, lower bolster 21, is connected by last pillar 22 between cope match-plate pattern 19 and the working plate 20, is connected by pillar 23 down between working plate 20 and the lower bolster 21.Also comprise and adjust screw 24, screw 25, linear bearing 26, cylinder block 27 and copper sheathing 28.
Course of work explanation: shown in Fig. 2,5, under the attonity state: griffing portable plate guide pillar 17 is in and ejects the position, clamps double end cylinder 4 and ejects, and pawl 5 is in clamped position, clamps broaching tool 1, and plate connecting rod 8 is in and ejects the position, and plate 9 is in the released position.After manually changeing rotary switch automatically, press the button, adjustable digital display time relay gets electric clocking, griffe cylinder solenoid valve work, two piston rods of griffing cylinder 3 push up back (stepless speed regulation) simultaneously, griffe portable plate 2 and slide downwards, the head of broaching tool 1 passes product and enters broaching tool fairlead 13, pneumatic thimble 14 is continued to enter down in the head center hole of broaching tool 1, treat that the digital display time relay time arrives, the magnetic valve that clamps the magnetic valve of double end cylinder 4 and plate cylinder 7 simultaneously, clamp double end cylinder 4 and push up back three pawls 5 fast, unclamp broaching tool, plate cylinder 7 pushes up back fast, plate 9 is clamped broaching tool, plate connecting rod 8 bumps travel switch 16 simultaneously, the electro hydraulic valve of oil cylinder 10 gets, the piston rod of oil cylinder 10 promotes broaching tool guiding portable plate 11 and moves (stepless speed regulation) at a slow speed, broaching tool 1 begins to draw bits, when moving to broaching tool 1 when pulling out product, the electro hydraulic valve dead electricity of oil cylinder 10, oil cylinder 10 moves and stops (travel switch control), the magnetic valve dead electricity of plate cylinder 7, plate cylinder 7 ejects plate 9 fast, unclamps broaching tool 1.The PC control time clock (time set can unload product speed according to the operative employee and set), the operative employee unloads product, the PC setting-up time arrives, the electro hydraulic valve of other end oil cylinder 10 gets electric (there is Electromagnetic Control at two of electro hydraulic valve), the piston rod pulling broaching tool guiding portable plate 11 quick return withdrawings of oil cylinder 10, when broaching tool is run into the center of going up thimble 6, clamp the magnetic valve of double end cylinder 4 and griffe the magnetic valve dead electricity simultaneously of cylinder 3, clamping double end cylinder 4 ejects fast, three pawls 5 clamp broaching tool 1, two piston rods of griffing cylinder 3 eject simultaneously and promote to griffe portable plate 2 and upwards slide fast and mention broaching tool 1, finish a do action.Rotary switch is changed hands moving single each action of also can finishing automatically.
With the overstriking of oil cylinder piston bar, dwindle the cylinder cavity area, make the piston rod quick return.Auxiliary movement adopts pneumatic, and is more quick and convenient than hydraulic pressure.This quick clamping and quick return have improved production efficiency greatly, have compressed power of motor, have saved a large amount of electric power resources.
Adopt upper and lower Double Tops pin design further to improve properties of product.
Following pneumatic thimble 14: the 1. direct tracheae ventilation of pneumatic thimble cavity of resorption down, be in the state that ejects for a long time, because two griffed cylinder force greater than the thimble piston, run into the thimble thimble and pushed back when broaching tool inserts, play cushioning effect.2. broaching tool begins to draw in the bits process broaching tool can upwards extract certain size, mainly is that plate and chuck body opening have certain interval, and pneumatic thimble upwards ejects when broaching tool is upwards extracted, and remains thimble and withstands the broaching tool centre bore.
Last center thimble 6: play the centering effect when 1. three-jaw clamps.2. broaching tool in drawing the bits process up and down two thimbles withstand broaching tool two centre bore all the time and make broaching tool keep moving both vertically, improve the quality of products.
The foregoing description is to explanation of the present invention, is not limitation of the invention, any scheme after the simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (7)
1. vertical internal broaching machine, comprise vertical frame, broaching tool (1), main hydraulic transmission assembly, described main hydraulic transmission assembly is installed on the vertical frame, it is characterized in that: also comprise pneumatic pinch mechanism, griffe portable plate (2), griffe cylinder (3), griffe portable plate guide pillar (17), pneumatic plate mechanism, described pneumatic pinch mechanism can clamp the afterbody of broaching tool (1), pneumatic plate mechanism can clamp the head of broaching tool (1), pneumatic pinch mechanism is fixed on griffes on the portable plate (2), griffing portable plate (2) is arranged on and griffes on the portable plate guide pillar (17), griffe cylinder (3) with griffe portable plate guide pillar (17) and be connected, can control and griffe portable plate guide pillar (17) and move up and down, pneumatic plate mechanism is fixed on the main hydraulic transmission assembly; Described pneumatic plate mechanism comprises plate cylinder (7), plate connecting rod (8), plate (9), described plate cylinder (7) is connected with plate connecting rod (8), can control plate connecting rod (8) move left and right, plate connecting rod (8) is fixedlyed connected with plate (9), and plate (9) is clamped the head of broaching tool (1).
2. vertical internal broaching machine as claimed in claim 1, it is characterized in that: described pneumatic pinch mechanism comprises and clamps double end cylinder (4), several pawls (5), goes up center thimble (6), described double end cylinder (4) is connected with pawl (5), can control pawl (5) opens and closes up, the lower central position of double end cylinder (4) is provided with center thimble (6), last center thimble (6) inserts in the centre bore of broaching tool (1) afterbody, broaching tool (1) afterbody that pawl (5) is clamped.
3. vertical internal broaching machine as claimed in claim 2 is characterized in that: the quantity of described pawl (5) is 3.
4. vertical internal broaching machine as claimed in claim 1, it is characterized in that: described main hydraulic transmission assembly comprises oil cylinder (10), broaching tool guiding portable plate (11), collet body (12), broaching tool fairlead (13), following pneumatic thimble (14), broaching tool guiding portable plate guide pillar (18), described oil cylinder (10) is connected with broaching tool guiding portable plate (11), can control broaching tool guiding portable plate (11) moves up and down, broaching tool guiding portable plate (11) is arranged on the broaching tool guiding portable plate guide pillar (18), broaching tool guiding portable plate (11) is provided with collet body (12), the center of collet body (12) is provided with down pneumatic thimble (14), pneumatic thimble (14) is connected to tracheae down, the top of collet body (12) is broaching tool fairlead (13), and following pneumatic thimble (14) inserts in the head center hole of broaching tool (1).
5. vertical internal broaching machine as claimed in claim 4 is characterized in that: also be provided with chip-removal hole (15) on the described collet body (12).
6. vertical internal broaching machine as claimed in claim 1 is characterized in that: also comprise travel switch (16), described travel switch (16) is connected on the main hydraulic transmission assembly, and control end is connected with pneumatic plate mechanism.
7. vertical internal broaching machine as claimed in claim 1, it is characterized in that: described vertical frame comprises cope match-plate pattern (19), working plate (20), lower bolster (21), be connected by last pillar (22) between cope match-plate pattern (19) and the working plate (20), be connected by pillar (23) down between working plate (20) and the lower bolster (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710071391A CN101337291B (en) | 2007-09-21 | 2007-09-21 | Vertical type internal broaching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710071391A CN101337291B (en) | 2007-09-21 | 2007-09-21 | Vertical type internal broaching machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101337291A CN101337291A (en) | 2009-01-07 |
| CN101337291B true CN101337291B (en) | 2010-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200710071391A Expired - Fee Related CN101337291B (en) | 2007-09-21 | 2007-09-21 | Vertical type internal broaching machine |
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| CN109773263B (en) * | 2019-03-21 | 2024-03-05 | 山东沃达重工机床有限公司 | Horizontal broaching machine body, manufacturing method thereof and broaching machine |
| CN110672433A (en) * | 2019-08-27 | 2020-01-10 | 立方通达实业（天津）有限公司 | Can realize base of rock shearing seepage flow comprehensive simulation equipment of pressure release |
| CN113118850A (en) * | 2021-03-09 | 2021-07-16 | 邱定梅 | Automatic feeding device for motor stator machining |
| CN114012173B (en) * | 2021-10-27 | 2022-12-20 | 沧州渤海新区南大港三和机械有限公司 | Broaching device and numerically controlled lathe |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1823975A (en) * | 1922-03-17 | 1931-09-22 | Oilgear Co | Broaching machine |
| EP0594103A1 (en) * | 1992-10-19 | 1994-04-27 | Oswald Forst Maschinenfabrik und Apparatebauanstalt GmbH & Co Kommanditgesellschaft | Broaching machine for inner surfaces, especially vertical broaching machine |
| EP0606827A1 (en) * | 1993-01-12 | 1994-07-20 | OFFICINE MECCANICHE VARINELLI S.p.A. | Vertical internal push broaching machine |
| CN2629928Y (en) * | 2003-07-24 | 2004-08-04 | 李威 | Aluminium alloy head auto-cooling manipulator |
| CN2696767Y (en) * | 2004-04-21 | 2005-05-04 | 林绿高 | Cutter lifting and feeding device for vertical broaching-machine |
| EP1671730A1 (en) * | 2004-12-20 | 2006-06-21 | Crea Concept Industrie | Machine for broaching |
| CN2892344Y (en) * | 2006-04-13 | 2007-04-25 | 施希明 | Internal and external dualpurpose vertical hydraulic drawing machine |
| CN201082483Y (en) * | 2007-09-21 | 2008-07-09 | 庄全林 | Vertical internal broaching machine |
-
2007
- 2007-09-21 CN CN200710071391A patent/CN101337291B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1823975A (en) * | 1922-03-17 | 1931-09-22 | Oilgear Co | Broaching machine |
| EP0594103A1 (en) * | 1992-10-19 | 1994-04-27 | Oswald Forst Maschinenfabrik und Apparatebauanstalt GmbH & Co Kommanditgesellschaft | Broaching machine for inner surfaces, especially vertical broaching machine |
| EP0606827A1 (en) * | 1993-01-12 | 1994-07-20 | OFFICINE MECCANICHE VARINELLI S.p.A. | Vertical internal push broaching machine |
| CN2629928Y (en) * | 2003-07-24 | 2004-08-04 | 李威 | Aluminium alloy head auto-cooling manipulator |
| CN2696767Y (en) * | 2004-04-21 | 2005-05-04 | 林绿高 | Cutter lifting and feeding device for vertical broaching-machine |
| EP1671730A1 (en) * | 2004-12-20 | 2006-06-21 | Crea Concept Industrie | Machine for broaching |
| CN2892344Y (en) * | 2006-04-13 | 2007-04-25 | 施希明 | Internal and external dualpurpose vertical hydraulic drawing machine |
| CN201082483Y (en) * | 2007-09-21 | 2008-07-09 | 庄全林 | Vertical internal broaching machine |
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| CN101337291A (en) | 2009-01-07 |
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