Summary of the invention
One of purpose of the present invention provides a kind of shortcoming that overcomes existing chrome plated piston ring, a kind of galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring is provided, add molybdenumdisulphide powder and powdered graphite with antifriction self-lubricating effect, frictional coefficient between piston ring surface and the cylinder liner internal wall is reduced, and the wearing and tearing of cylinder sleeve still less.
For this reason, galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring provided by the invention, comprise cast iron basic unit, be provided with the chromium layer of thickness 0.08-0.15mm at the outer round surface of cast iron basic unit, homodisperse has molybdenumdisulphide powder and powdered graphite in the described chromium layer, the particle diameter of molybdenumdisulphide powder and powdered graphite is 0.7-1.5 μ m, wherein, the volume ratio of molybdenumdisulphide powder and powdered graphite is 0.5-1.5, and the volume sum of molybdenumdisulphide powder and powdered graphite is 0.025-0.05 a times of chromium layer volume.
Piston ring provided by the invention is when work, all the time have a certain amount of molybdenumdisulphide powder and powdered graphite and participate in friction process, between piston ring and cylinder inner wall, form friction layer, this friction layer has good antifriction and self-lubricating function, molybdenumdisulphide powder and powdered graphite synergy, in the differing temps zone of cylinder operation, even at the frictional coefficient that all can effectively reduce under the oil-free lubricatoin condition between piston ring and the cylinder inner wall, thereby reduction friction resistance, make piston ring and cylinder all can reduce wear, not only obviously improve the work-ing life of cylinder and piston ring, and improve engine operation efficient.The invention provides a kind of thinking different from the past fully, by reducing frictional coefficient, improve between piston ring and cylinder and joining of surface of friction pay performance, rather than improve hardness simply and reach anti abrasive purpose, the piston ring that is provided, can be applicable to various oil engines, in petrol motor, diesel engine.
The present invention also provides production method for above-mentioned a kind of galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring, and this method comprises following processing step successively:
A) before being plated, the piston ring blank of cast iron matrix deoils clean surface;
B) the piston ring blank is carried out sandblasting, make piston ring blank surface be uniform dark grey look;
C) the piston ring blank is put into carried out reverse etching in the electroplate liquid one: electroplate liquid one is a solvent with water, wherein is dissolved with chromic anhydride 150-200 grams per liter; Trivalent chromium is less than 10.5 grams per liters in the electroplate liquid one; When carrying out reverse etching, voltage 3-5 volt, carries out etching at 55-65 ℃ of degree at time 35-65 second;
D) electroplate in electroplate liquid two: electroplate liquid two is a solvent with water, be dissolved with chromic anhydride 200-400 grams per liter, sulfuric acid 1.2-3.5 grams per liter is in the molybdenumdisulphide powder and powdered graphite adding electroplate liquid of 0.5-1.5 with particle diameter 0.7-1.5 μ m, volume ratio, add-on is the 5-25 grams per liter, uniform mixing; Trivalent chromium is less than 10.5 grams per liters in the requirement electroplate liquid two, and iron ion is less than 10.5 grams per liters; Piston ring blank after the reverse etching is put into electroplate liquid two to be electroplated, temperature 57-65 during plating ℃, electric current 800-1800 ampere, in the electroplating process, constantly bubbling air stirs, and makes molybdenumdisulphide powder and powdered graphite can keep being dispersed in the electroplate liquid two; The thickness that is electroplated to the chromium layer that piston ring blank periphery forms is 0.10-0.20mm, becomes the work in-process piston ring, in this work in-process piston ring, and the volume of molybdenumdisulphide powder and powdered graphite and be 0.025-0.05 times of chromium layer volume;
E) the work in-process piston ring is put into abrading cylinder and add abrasive sand and carry out break-in, break-in to chromium layer thickness is 0.08-0.15mm, and the surperficial rounding of chromium layer, level and smooth becomes the finished product piston ring simultaneously.
Produce piston ring according to this method, its production method is simple, convenient, and molybdenumdisulphide powder and powdered graphite can be dispersed in the chromium layer, and its enforcement is effective.
Embodiment
Embodiment 1
A kind of galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring, comprise cast iron basic unit, be electroplate with the chromium layer of thickness 0.08mm at the outer round surface of cast iron basic unit, homodisperse has molybdenumdisulphide powder and powdered graphite in the described chromium layer, the particle diameter of molybdenumdisulphide powder and powdered graphite is 0.7 μ m, wherein, the volume ratio of molybdenumdisulphide powder and powdered graphite is 0.5, and the volume sum of molybdenumdisulphide powder and powdered graphite is 0.025 times of chromium layer volume.
The production method of this galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring, this method steps is as follows:
At first, deoil before the piston ring blank of cast iron matrix plated, clean surface makes its cleaning surfaces, no greasy dirt and other pollutants; Again the piston ring blank is carried out sandblasting, make piston ring blank surface be uniform dark grey look; Then, the piston ring blank put into carry out reverse etching in the electroplate liquid one: electroplate liquid one is a solvent with water, wherein is dissolved with chromic anhydride 150 grams per liters; Trivalent chromium is less than 10.5 grams per liters in the electroplate liquid one, and trivalent chromium is higher than this standard and then can not uses in the electroplate liquid one; When carrying out reverse etching, 3 volts of voltages, carry out etching at 55-65 ℃ of degree at 65 seconds time; After finishing reverse etching, can electroplate in electroplate liquid two: electroplate liquid two is a solvent with water, be dissolved with chromic anhydride 200 grams per liters, sulfuric acid 1.2 grams per liters, with particle diameter 0.7 μ m, both mutual volume ratios is that 0.5 molybdenumdisulphide powder and powdered graphite add in the electroplate liquid, add-on is 5 grams per liters, uniform mixing; Trivalent chromium is less than 10.5 grams per liters in the requirement electroplate liquid two, and iron ion is less than 10.5 grams per liters, and second the electroplate liquid that is higher than this index can not use; Temperature 57-65 ℃, electric current 800-1000 ampere when the piston ring blank is electroplated in electroplate liquid two, in the electroplating process, constantly bubbling air stirs, make molybdenumdisulphide powder and powdered graphite can keep being dispersed in the electroplate liquid two, chromium ion in the electroplate liquid is separated out and is deposited on piston ring blank outer round surface, when chromium was separated out, the molybdenumdisulphide powder contacted and constantly is wrapped with piston ring blank surface with powdered graphite and enters in the chromium layer; The thickness that is electroplated to the chromium layer that piston ring blank periphery forms is 0.10mm, becomes the work in-process piston ring, in this work in-process piston ring, and the volume of molybdenumdisulphide powder and powdered graphite and be 0.025 times of chromium layer volume; At last, the work in-process piston ring put into abrading cylinder and add abrasive sand carry out break-in, break-in to chromium layer thickness is 0.08mm, the surperficial rounding of while chromium layer, level and smooth, become the finished product piston ring, the purpose of break-in is to make the piston ring surface more level and smooth, grinds off the irregular projection on surface, for and cylinder wall between the break-in of working lay good basis, reduce its work seating time.
Embodiment 2
Another galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring, comprise cast iron basic unit, be electroplate with the chromium layer of thickness 0.15mm at the outer round surface of cast iron basic unit, homodisperse has molybdenumdisulphide powder and powdered graphite in the described chromium layer, the particle diameter of molybdenumdisulphide powder and powdered graphite is 1.5 μ m, wherein, the volume ratio of molybdenumdisulphide powder and powdered graphite is 1.5, and the volume sum of molybdenumdisulphide powder and powdered graphite is 0.05 times of chromium layer volume.
The production method of this galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring comprises following processing step successively:
A) before being plated, the piston ring blank of cast iron matrix deoils clean surface;
B) the piston ring blank is carried out sandblasting, make piston ring blank surface be uniform dark grey look;
C) the piston ring blank is put into carried out reverse etching in the electroplate liquid one: electroplate liquid one is a solvent with water, wherein is dissolved with chromic anhydride 200 grams per liters; Trivalent chromium is less than 10.5 grams per liters in the electroplate liquid one; When carrying out reverse etching, voltage 3-5 volt, carries out etching at 55-65 ℃ of degree at 35 seconds time;
D) electroplate in electroplate liquid two: electroplate liquid two is a solvent with water, be dissolved with chromic anhydride 400 grams per liters, sulfuric acid 3.5 grams per liters are that 1.5 molybdenumdisulphide powder and powdered graphite add in the electroplate liquid with particle diameter 0.0020mm, volume ratio, add-on is 25 grams per liters, uniform mixing; Trivalent chromium is less than 10.5 grams per liters in the requirement electroplate liquid two, and iron ion is less than 10.5 grams per liters; Piston ring blank after the reverse etching is put into electroplate liquid two to be electroplated, temperature 57-65 during plating ℃, electric current 1600-1800 ampere, in the electroplating process, constantly bubbling air stirs, and makes molybdenumdisulphide powder and powdered graphite can keep being dispersed in the electroplate liquid two; The thickness that is electroplated to the chromium layer that piston ring blank periphery forms is 0.20mm, becomes the work in-process piston ring, in this work in-process piston ring, and the volume of molybdenumdisulphide powder and powdered graphite and be 0.075 of chromium layer volume;
E) the work in-process piston ring is put into abrading cylinder and add abrasive sand and carry out break-in, break-in to chromium layer thickness is 0.15mm, and the surperficial rounding of chromium layer, level and smooth becomes the finished product piston ring simultaneously.
Embodiment 3
Be the third galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring, comprise cast iron basic unit, be electroplate with the chromium layer of thickness 0.10mm at the outer round surface of cast iron basic unit, homodisperse has molybdenumdisulphide powder and powdered graphite in the described chromium layer, the particle diameter of molybdenumdisulphide powder and powdered graphite is 1.0 μ m, wherein, the volume ratio of molybdenumdisulphide powder and powdered graphite is 1, and the volume sum of molybdenumdisulphide powder and powdered graphite is 0.03 times of chromium layer volume.
The production method of this galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring, this method steps is as follows:
At first, deoil before the piston ring blank of cast iron matrix plated, clean surface makes its cleaning surfaces, no greasy dirt and other pollutants; Again the piston ring blank is carried out sandblasting, make piston ring blank surface be uniform dark grey look; Then, the piston ring blank put into carry out reverse etching in the electroplate liquid one: electroplate liquid one is a solvent with water, wherein is dissolved with chromic anhydride 180 grams per liters; Trivalent chromium is less than 10.5 grams per liters in the electroplate liquid one, and trivalent chromium is higher than this standard and then can not uses in the electroplate liquid one; When carrying out reverse etching, 4 volts of voltages, carry out etching at 55-65 ℃ of degree at 45 seconds time; After finishing reverse etching, can electroplate in electroplate liquid two: electroplate liquid two is a solvent with water, be dissolved with chromic anhydride 200 grams per liters, sulfuric acid 1.2 grams per liters, with particle diameter 1.0 μ m, both mutual volume ratios is that 1 molybdenumdisulphide powder and powdered graphite add in the electroplate liquid, add-on is 15 grams per liters, uniform mixing; Trivalent chromium is less than 10.5 grams per liters in the requirement electroplate liquid two, and iron ion is less than 10.5 grams per liters, and second the electroplate liquid that is higher than this index can not use; Temperature 57-65 ℃, electric current 1000-1200 ampere when the piston ring blank is electroplated in electroplate liquid two, in the electroplating process, constantly bubbling air stirs, make molybdenumdisulphide powder and powdered graphite can keep being dispersed in the electroplate liquid two, chromium ion in the electroplate liquid is separated out and is deposited on piston ring blank outer round surface, when chromium was separated out, the molybdenumdisulphide powder contacted and constantly is wrapped with piston ring blank surface with powdered graphite and enters in the chromium layer; The thickness that is electroplated to the chromium layer that piston ring blank periphery forms is 0.13mm, becomes the work in-process piston ring, in this work in-process piston ring, and the volume of molybdenumdisulphide powder and powdered graphite and be 0.035 times of chromium layer volume; At last, the work in-process piston ring put into abrading cylinder and add abrasive sand carry out break-in, break-in to chromium layer thickness is 0.10mm.
Embodiment 4
Be the 4th kind of galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring, comprise cast iron basic unit, be provided with the chromium layer of thickness 0.12mm at the outer round surface of cast iron basic unit, homodisperse has molybdenumdisulphide powder and powdered graphite in the described chromium layer, the particle diameter of molybdenumdisulphide powder and powdered graphite is 0.8-1.2 μ m, wherein, the volume ratio of molybdenumdisulphide powder and powdered graphite is 1.2, and the volume sum of molybdenumdisulphide powder and powdered graphite is 0.04 times of chromium layer volume.
The production method of this galvanic deposit chromium-based two-component particle composite reinforced surface treating piston ring comprises following processing step successively:
A) before being plated, the piston ring blank of cast iron matrix deoils clean surface;
B) the piston ring blank is carried out sandblasting, make piston ring blank surface be uniform dark grey look;
C) the piston ring blank is put into carried out reverse etching in the electroplate liquid one: electroplate liquid one is a solvent with water, wherein is dissolved with chromic anhydride 175 grams per liters; Trivalent chromium is less than 10.5 grams per liters in the electroplate liquid one; When carrying out reverse etching, 4 volts of voltages, carry out etching at 55-65 ℃ of degree at 50 seconds time;
D) electroplate in electroplate liquid two: electroplate liquid two is a solvent with water, be dissolved with chromic anhydride 250 grams per liters, sulfuric acid 2.5 grams per liters are that 1.2 molybdenumdisulphide powder and powdered graphite add in the electroplate liquid with particle diameter 0.8-1.2 μ m, volume ratio, add-on is 20 grams per liters, uniform mixing; Trivalent chromium is less than 10.5 grams per liters in the requirement electroplate liquid two, and iron ion is less than 10.5 grams per liters; Piston ring blank after the reverse etching is put into electroplate liquid two to be electroplated, temperature 60-65 during plating ℃, electric current 1200-1600 ampere, in the electroplating process, constantly bubbling air stirs, and makes molybdenumdisulphide powder and powdered graphite can keep being dispersed in the electroplate liquid two; The thickness that is electroplated to the chromium layer that piston ring blank periphery forms is 0.18mm, becomes the work in-process piston ring, in this work in-process piston ring, and the volume of molybdenumdisulphide powder and powdered graphite and be 0.035 times of chromium layer volume;
E) the work in-process piston ring is put into abrading cylinder and add abrasive sand and carry out break-in, break-in to chromium layer thickness is 0.15mm, and the surperficial rounding of chromium layer, level and smooth becomes the finished product piston ring simultaneously.