CN101290868A - Preparing method of reference power supply with adjustable voltage - Google Patents

Preparing method of reference power supply with adjustable voltage Download PDF

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Publication number
CN101290868A
CN101290868A CN 200810028786 CN200810028786A CN101290868A CN 101290868 A CN101290868 A CN 101290868A CN 200810028786 CN200810028786 CN 200810028786 CN 200810028786 A CN200810028786 A CN 200810028786A CN 101290868 A CN101290868 A CN 101290868A
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voltage
ref
power supply
time
temperature
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CN100590791C (en
Inventor
胥小平
张富启
晏承亮
沓世我
赖小军
黄海文
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GUANGDONG FENGHUA SEMICONDUCTOR TECHNOLOGY Co Ltd
Guangdong Fenghua Advanced Tech Holding Co Ltd
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Zhaoqing Fenghua Neo-Valley Micro-Electronics Co Ltd
Guangdong Fenghua Advanced Tech Holding Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

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Abstract

The invention discloses a method for making a voltage-adjustable reference power supply. The method comprises the steps of scribing, dice bonding, precuring, pressure welding, plastic package, flash removal, surface treatment, forming separation, testing, marking, braiding, packaging and warehousing, and provides the concrete operating parameter of each corresponding step and the material specifications of a chip material, a frame material, a gold wire material and a braiding material. The method can reach the goals of process optimization and optimum material collocation, thereby increasing the performances of a voltage-adjustable reference power supply. The voltage-adjustable reference power supply product made by the method has the characteristics of small volume, light weight, shape packaging size suitable for SMT installation, high voltage precision, wide output voltage range, low output impedance and low temperature coefficient.

Description

A kind of preparation method of reference power supply with adjustable voltage
Technical field
The present invention relates to a kind of preparation method of reference power supply with adjustable voltage.
Technical background
Along with the development of electronic product towards lightening, digitlization and multi-functional three main trend, reference power supply is as the vitals of electronic product, and its status is also more and more higher.At present, various portable type electronic products emerge in an endless stream.Reference power supply has been proposed more and more higher requirement.Thereby, improve power-efficient, reduce power supply power consumption, guarantee that the power supply precision has become the emphasis of reference power supply exploitation.
But existing reference power supply with adjustable voltage manufacturing process does not reach requirement of client, exists the outline packages size undesirable, and voltage accuracy and, output voltage range relative narrower below standard to the shelves rate, working temperature can't satisfy deficiencies such as ordinary production needs.
Summary of the invention
The invention provides the preparation method of reference power supply with adjustable voltage, this method organically combines by the relevant selection of material and the setting of technological parameter, it is little to make product have volume than similar reference power supply with adjustable voltage at product, in light weight, the outline packages size is fit to SMT and installs, the voltage accuracy height, output voltage range is wide, the characteristics of low output impedance and low-temperature coefficient.
Technical scheme of the present invention is: a kind of preparation method of reference power supply with adjustable voltage, and the implementation step of this method is as follows: (1) scribing; (2) bonding die; (3) preceding curing; (4) pressure welding; (5) plastic packaging; (6) remove flash; (7) surface treatment; (8) moulding separates; (9) test mark braid; (10) packing warehouse-in.
Described scribing concrete operations parameter is: baking sheet heating time is 1-3 minute; Baking sheet heating-up temperature is 95-105 ℃; The scribing feed velocity is the 40-80 mm/second; The scribing rotary shaft rotating speed is 28000-32000 rev/min; The scribing knife up is the 50-60 micron; Pure water resistivity is 13-15 megaohm centimetre; The pure water scavenging period is 1-3 minute; The nitrogen purge time is 1-2 minute during cleaning;
Described bonding die concrete operations parameter is: bonding die pressure is the 30-70 gram; Chip thrust 〉=286.1 grams;
Curing comprises four-stage before described, and concrete parameter is: first phase temperature rises to 60 ℃ by 25 ℃, and changing the duration is 15-25 minute; Second phase temperature rises to 175 ℃ by 60 ℃, and changing the duration is 55-65 minute; The three phases temperature remains 170-180 ℃, and temperature hold-time is 35-45 minute; Four-stage, temperature is reduced to 80 ℃ by the temperature that the phase III kept, and changing the duration is 55-65 minute;
The gold thread pulling force of described pressure welding is 〉=4.0 grams; The bonding wire temperature is 230-250 ℃;
Described plastic packaging concrete operations parameter is: mold temperature is 165-175 ℃; Clamping pressure is the 30-60 ton; Be 45-90 second curing time; Injection pressure is the 1.2-2.0 ton, and injection time is 5-15 second;
The described flash concrete operations parameter of going is: electrolysis liquid medicine temperature is 55-65 ℃; Liquid medicine proportion is 6-8 mother-in-law; Water spray pressure is the 300-600 kilogram; Steel band speed be 2.0-6.0 rice/minute; Faradaic current is the 150-300 peace;
Described surface treatment concrete operations parameter is: electrolytic degreasing proportion is 4.0-9.0 mother-in-law; Neutralizer proportion is 2.0-5.0 mother-in-law; The free acid and the Bivalent Tin of 25-60 grams per liter and the additive of 25-45 grams per liter that comprise the 140-240 grams per liter in the electroplate liquid; Adopt the pure tin lead-free process, tin thickness is the 6-12 micron.
Described test mark braid concrete operations parameter is: laser scanning speed is the 1200-1500 mm/second; The braid temperature is 230-270 ℃; The braid time is the 120-180 millisecond.
Among the preparation method of this reference power supply with adjustable voltage, chip meets following test condition when 25 ℃-30 ℃ of temperature:
(1) as negative electrode continuous current I K=10 milliamperes, cathode voltage V KA=input reference voltage V REFThe time, be under 0.5% the situation at output accuracy, input reference voltage V REFScope is the 2.489-2.511 volt; Be under 1.0% the situation at output accuracy, input reference power supply V REFScope is the 2.477-2.523 volt; Be under 1.5% the situation at output accuracy, input reference power supply V REFScope is the 2.464-2.536 volt;
(2) as negative electrode continuous current I K=10 milliamperes, cathode voltage V KA=input reference voltage V REFThe time, at 0 ℃≤T AUnder≤70 ℃ of conditions, reference voltage rate of change Δ V REF≤ 17 millivolts;
(3) as negative electrode continuous current I K=10 milliamperes, cathode voltage V KAWhen lying prostrate for 2.5-10, cathode voltage is to reference voltage rate of change Δ V REF/ Δ V KAAbsolute value≤2.68 millivolt/volt; As negative electrode continuous current I k=10 milliamperes, cathode voltage V KAWhen 10-36 lied prostrate, cathode voltage was to reference voltage rate of change Δ V REF/ Δ V KAAbsolute value≤1.98 millivolt/volt;
(4) as negative electrode continuous current I k=10 milliamperes, cathode voltage V KA=input reference voltage V REFThe time, reference edge discrepancy electric current I REF≤ 2.3 microamperes; As negative electrode continuous current I k=10 milliamperes, cathode voltage V KA=input reference voltage V REF, and 0 ℃≤T AIn the time of≤70 ℃, reference edge discrepancy electric current I REF≤ 3.8 microamperes;
(5) as cathode voltage V KA=input reference voltage V REFThe time, minimum working current I Min≤ 0.99 milliampere;
(6) cathode voltage V KA=36 volts, V REFIn the time of=0 volt, turn-off cathode current I OffMaximum is 0.99 microampere;
(7) as cathode voltage V KA=input reference voltage V REFThe time, negative electrode continuous current I KFrom 1 milliampere to 100 milliamperes, during frequency f≤1 KHz, motional impedance | Z KA|≤0.48 ohm.
Among the preparation method of this reference power supply with adjustable voltage
(1) frame material meets following standard:
Leadframe thickness is the 0.092-0.1008 millimeter; The framework base material is an iron-nickel alloy, and nickel content is 40-45%;
(2) the spun gold material meets following standard:
Spun gold consists of Au 〉=99.99%; Ag≤2.0ppm; Cu≤1.0ppm; Fe≤2.0ppm; Mg≤3.0ppm; Pd≤2.0ppm; Si≤2.0ppm;
(3) the braid material meets following standard:
The surface resistivity of reel is 106-1011 Europe centimetre; The surface resistivity of carrier band is 104-108 Europe centimetre.
The present invention at first is exactly to optimize technology compared with prior art, gives optimum configuration by the parameter to each operation in the production stage, makes the product of producing be better than existing product; Secondly be exactly to raw-material control, by controlling the test link of chip well, and the standard of other materials, obtain the collocation of optimal material.
After by above requirement operation, the reference power supply with adjustable voltage of being produced after testing after, its performance index are as follows:
Figure A20081002878600061
Figure A20081002878600071
Compare with domestic and international similar producer, relevant parameter contrast of the present invention is as follows:
Product Range of regulation Motional impedance Accuracy rating Working temperature Temperature coefficient
Product according to this explained hereafter 2.5~40V 200mΩ ±0.5%~± 1.5% -40~125 ℃ 30ppm/℃
Domestic like product 2.5~18V 200mΩ ±0.5%~±2 % 0~125℃ 50ppm/℃
External like product 2.5~36V 500mΩ ±0.5%~±2 % -40~85℃ 50ppm/℃
Embodiment
Present embodiment is the preparation method about 431 type reference power supply with adjustable voltage, and its concrete steps comprise: scribing → bonding die → preceding curing → pressure welding → plastic packaging → go flash → surface treatment → moulding separation → test mark braid.Wherein:
The concrete parameter of (1) scribing step is as follows:
Figure A20081002878600072
(2) the concrete parameter of bonding die step is as follows:
Figure A20081002878600081
(3) the concrete parameter of preceding curing schedule is as follows:
Cure stage Temperature change trend (℃) Retention time (MIN)
Phase I RT~60 20
Second stage 60~175 60
Phase III 175 40
The quadravalence section 175~80 60
(4) in the pressure welding step in the technology gold thread pulling force gold thread pulling force be 〉=4.0 the gram;
(5) the concrete parameter of plastic packaging step is as follows:
Mold temperature Clamping pressure Curing time Injection pressure Injection time
170±5℃ 30~60ton 45~90S 1.2~2.0ton 5-15S
(6) go the concrete parameter of flash step as follows:
Electrolysis liquid medicine temperature Liquid medicine proportion Water spray pressure Steel band speed Faradaic current
60±5℃ 6~8 mother-in-law 300~600kg 2.0~6.0m/min 150-300A
(7) the concrete parameter of surface treatment step is as follows:
(8) the concrete parameter of moulding separating step is as follows:
SOT-23 stroke: 110~140SPM;
SOT-89 stroke: 55~80SPM;
(9) the concrete parameter of test mark braid step is as follows:
Laser scanning speed Laser energy The braid temperature The braid time
1200~1500mm/s 50%~70% 250±20℃ 120~180ms
In above-mentioned step, following standard is arranged for material:
1. chip material
Require that back layer is complete, non-scale, non-foaming, do not come off, the smooth surface metal level is even; Front side aluminum metal level electrode is complete passivation layer, and the silica dioxide medium layer is light evenly, and the passivation layer of welding zone is must etching clean, the no foreign matter in surface, and pollution-free, must smooth cleaning become clear in the surface.The parameter of chip is as follows:
Figure A20081002878600091
When temperature was 25 ℃, chip must meet following test condition:
Figure A20081002878600092
Figure A20081002878600101
2. frame material
Lead frame requires surface no-pollution, normal winding, and no folding line, thickness are 0.100 ± 0.008mm, and the framework base material is iron-nickel alloy (A42), and nickel content is 42%.
3. spun gold material
The spun gold appearance requirement is a good uniformity, can not have same volume spun gold the different situation of thickness to occur, and the spun gold periphery can not have damaged, the outside at the volume layer must be exposed in two of spun gold, the volume layer must not have the staggered phenomenon of volume layer from inside to outside, and when opening the spun gold packing, the volume layer should not unclamp.
Spun gold is formed and is comprised:
Composition Au(%) Ag(ppm) Cu(ppm) Fe(ppm) Mg(ppm) Pd(ppm) Si(ppm)
Content ≥99.99 ≤2.0 ≤1.0 ≤2.0 ≤3.0 ≤2.0 ≤2.0
The mechanical performance of spun gold is as follows:
Spun gold diameter (um) Model Fracture load (CN) Elongation (%)
25 KG2 >5 2~8
4. bonding die glue material
Figure A20081002878600111
5. plastic packaging material material
The plastic packaging material profile is a cylindrical shape, does not have breakage, and color is a black, and wants evenly, and its specification requirement is as follows:
Project Unit Specification
Color - Black
Diameter mm 16±0.2
Highly mm 16±0.1
Weight g 4.1±0.2
Helical flow length cm(inch) 91.44±12.7(36±5)
Gel time sec 25±5
The Shore red hardness - Min 70
Thermalexpansioncoefficient 1 1×E-6/℃ 17.0±5.0
Thermalexpansioncoefficient 2 1×E-6/℃ 65.0±5.0
Vitrification point Min 150
Proportion - 1.80±0.2
Bending strength A (25 ℃) Kgf/mm 2 13.0±3.0
Bending modulus A (25 ℃) Kgf/mm 2 1300±300
Thermal conductivity Cal/cm.sec.℃ Min 1.0×10 -3
Water absorption MAX 0.3
6. braid material
The appearance color of reel needs evenly, and smooth nothing is criticized the peak, and surface resistivity is 106~1011 Ω .cm.Selected carrier band is a black, the shrinkage of carrier band :≤0.1% (60 ℃, 85%RH) ﹠amp; (85 ℃, 85%RH), surface resistivity is 104~108 Ω .cm.

Claims (5)

1. the preparation method of a reference power supply with adjustable voltage, the implementation step of this method is as follows: (1) scribing; (2) bonding die; (3) preceding curing; (4) pressure welding; (5) plastic packaging; (6) remove flash; (7) surface treatment; (8) moulding separates; (9) test mark braid; (10) packing warehouse-in.
2. the preparation method of reference power supply with adjustable voltage according to claim 1 is characterized in that:
Described scribing concrete operations parameter is: baking sheet heating time is 1-3 minute; Baking sheet heating-up temperature is 95-105 ℃; The scribing feed velocity is the 40-80 mm/second; The scribing rotary shaft rotating speed is 28000-32000 rev/min; The scribing knife up is the 50-60 micron; Pure water resistivity is 13-15 megaohm centimetre; The pure water scavenging period is 1-3 minute; The nitrogen purge time is 1-2 minute during cleaning;
Described bonding die concrete operations parameter is: bonding die pressure is the 30-70 gram; Chip thrust 〉=286.1 grams;
Curing comprises four-stage before described, and concrete parameter is: first phase temperature rises to 60 ℃ by 25 ℃, and changing the duration is 15-25 minute; Second phase temperature rises to 175 ℃ by 60 ℃, and changing the duration is 55-65 minute; The three phases temperature remains 170-180 ℃, and temperature hold-time is 35-45 minute; Four-stage, temperature is reduced to 80 ℃ by the temperature that the phase III kept, and changing the duration is 55-65 minute;
The gold thread pulling force of described pressure welding is 〉=4.0 grams; The bonding wire temperature is 230-250 ℃;
Described plastic packaging concrete operations parameter is: mold temperature is 165-175 ℃; Clamping pressure is the 30-60 ton; Be 45-90 second curing time; Injection pressure is the 1.2-2.0 ton, and injection time is 5-15 second;
The described flash concrete operations parameter of going is: electrolysis liquid medicine temperature is 55-65 ℃; Liquid medicine proportion is 6-8 mother-in-law; Water spray pressure is the 300-600 kilogram; Steel band speed be 2.0-6.0 rice/minute; Faradaic current is the 150-300 peace;
Described surface treatment concrete operations parameter is: electrolytic degreasing proportion is 4.0-9.0 mother-in-law; Neutralizer proportion is 2.0-5.0 mother-in-law; The free acid and the Bivalent Tin of 25-60 grams per liter and the additive of 25-45 grams per liter that comprise the 140-240 grams per liter in the electroplate liquid; Adopt the pure tin lead-free process, tin thickness is the 6-12 micron.
3. the preparation method of reference power supply with adjustable voltage according to claim 2 is characterized in that:
Described test mark braid concrete operations parameter is: laser scanning speed is the 1200-1500 mm/second; The braid temperature is 230-270 ℃; The braid time is the 120-180 millisecond.
4. the preparation method of reference power supply with adjustable voltage according to claim 3 is characterized in that chip when 25 ℃-30 ℃ of temperature, meets following test condition:
(1) as negative electrode continuous current I K=10 milliamperes, cathode voltage V KA=input reference voltage V REFThe time, be under 0.5% the situation at output accuracy, input reference voltage V REFScope is the 2.489-2.511 volt; Be under 1.0% the situation at output accuracy, input reference power supply V REFScope is the 2.477-2.523 volt; Be under 1.5% the situation at output accuracy, input reference power supply V REFScope is the 2.464-2.536 volt;
(2) as negative electrode continuous current I K=10 milliamperes, cathode voltage V KA=input reference voltage V REFThe time, at 0 ℃≤T AUnder≤70 ℃ of conditions, reference voltage rate of change Δ V REF≤ 17 millivolts;
(3) as negative electrode continuous current I K=10 milliamperes, cathode voltage V KAWhen lying prostrate for 2.5-10, cathode voltage is to reference voltage rate of change Δ V REF/ Δ V KAAbsolute value≤2.68 millivolt/volt; As negative electrode continuous current I K=10 milliamperes, cathode voltage V KAWhen 10-36 lied prostrate, cathode voltage was to reference voltage rate of change Δ V REF/ Δ V KAAbsolute value≤1.98 millivolt/volt;
(4) as negative electrode continuous current I K=10 milliamperes, cathode voltage V KA=input reference voltage V REFThe time, reference edge discrepancy electric current I REF≤ 2.3 microamperes; As negative electrode continuous current I K=10 milliamperes, cathode voltage V KA=input reference voltage V REF, and 0 ℃≤T AIn the time of≤70 ℃, reference edge discrepancy electric current I REF≤ 3.8 microamperes;
(5) as cathode voltage V KA=input reference voltage V REFThe time, minimum working current I Min≤ 0.99 milliampere;
(6) cathode voltage V KA=36 volts, V REFIn the time of=0 volt, turn-off cathode current I OffMaximum is 0.99 microampere;
(7) as cathode voltage V KA=input reference voltage V REFThe time, negative electrode continuous current I KFrom 1 milliampere to 100 milliamperes, during frequency f≤1 KHz, motional impedance | Z KA|≤0.48 ohm.
5, the preparation method of reference power supply with adjustable voltage according to claim 4 is characterized in that:
(1) frame material meets following standard:
Leadframe thickness is the 0.092-0.1008 millimeter; The framework base material is an iron-nickel alloy, and nickel content is 40-45%;
(2) the spun gold material meets following standard:
Spun gold consists of Au 〉=99.99%; Ag≤2.0ppm; Cu≤1.0ppm; Fe≤2.0ppm; Mg≤3.0ppm; Pd≤2.0ppm; Si≤2.0ppm;
(3) the braid material meets following standard:
The surface resistivity of reel is 106-1011 Europe centimetre; The surface resistivity of carrier band is 104-108 Europe centimetre.
CN 200810028786 2008-06-11 2008-06-11 Preparing method of reference power supply with adjustable voltage Expired - Fee Related CN100590791C (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101989535A (en) * 2009-08-05 2011-03-23 深圳市远望工业自动化设备有限公司 All-in-one machine of semiconductor device for testing, sorting, marking and braiding and one-stop processing method
CN102565721A (en) * 2010-12-10 2012-07-11 三星Led株式会社 System and method for manufacturing power supply unit, and flicker measurement apparatus
CN102602568A (en) * 2012-02-22 2012-07-25 格兰达技术(深圳)有限公司 Rotary detection marking and taping machine for IC (integrated circuit) block materials and working method of rotary detection marking and taping machine
CN103354270A (en) * 2013-07-01 2013-10-16 宁波康强电子股份有限公司 Process for removing spilling of EMC packaging LED lead frame
CN104752386A (en) * 2013-12-25 2015-07-01 天水华天科技股份有限公司 High reliability small outline package (SOP) lead frame and production method of packaging piece

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101989535A (en) * 2009-08-05 2011-03-23 深圳市远望工业自动化设备有限公司 All-in-one machine of semiconductor device for testing, sorting, marking and braiding and one-stop processing method
CN101989535B (en) * 2009-08-05 2013-09-18 深圳市远望工业自动化设备有限公司 All-in-one machine of semiconductor device for testing, sorting, marking and braiding and one-stop processing method
CN102565721A (en) * 2010-12-10 2012-07-11 三星Led株式会社 System and method for manufacturing power supply unit, and flicker measurement apparatus
US8816601B2 (en) 2010-12-10 2014-08-26 Samsung Electronics Co., Ltd. System for manufacturing power supply unit and method for manufacturing supply unit, and flicker measurement apparatus
CN102565721B (en) * 2010-12-10 2015-01-14 三星电子株式会社 System and method for manufacturing power supply unit, and flicker measurement apparatus
CN102602568A (en) * 2012-02-22 2012-07-25 格兰达技术(深圳)有限公司 Rotary detection marking and taping machine for IC (integrated circuit) block materials and working method of rotary detection marking and taping machine
CN103354270A (en) * 2013-07-01 2013-10-16 宁波康强电子股份有限公司 Process for removing spilling of EMC packaging LED lead frame
CN103354270B (en) * 2013-07-01 2016-08-24 宁波康强电子股份有限公司 A kind of EMC encapsulation LED lead frame goes flash technique
CN104752386A (en) * 2013-12-25 2015-07-01 天水华天科技股份有限公司 High reliability small outline package (SOP) lead frame and production method of packaging piece

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