CN101280814A - Disk brake assembly used for heavy type vehicle - Google Patents
Disk brake assembly used for heavy type vehicle Download PDFInfo
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- CN101280814A CN101280814A CNA200810016315XA CN200810016315A CN101280814A CN 101280814 A CN101280814 A CN 101280814A CN A200810016315X A CNA200810016315X A CN A200810016315XA CN 200810016315 A CN200810016315 A CN 200810016315A CN 101280814 A CN101280814 A CN 101280814A
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Abstract
The invention relates to a disc brake assembly of a heavy truck. The structure of the disc brake assembly comprises a lever system, a self-adjusting system, a bearing system and a friction pair, and the lever system and the self-adjusting system are arranged on the bearing system; the lever system is connected with the friction pair, while the self-adjusitng is arranged between the friction pair and the lever system. The disc brake assembly of the invention has four slide supporting points, a driving head of the self-adjusting mechanism is near the middle part, which has little impact to the imbalance between the left side and the right side of the disc brake assembly, and the design of a dual-push-rod integrated thrust disc further reduces the roughness between the left side and the right side, and the interior sealing design can guarantee the service life of the self-adjusting mechanism.
Description
Technical field
The present invention relates to a kind of brake assembly, specifically a kind of disk brake assembly that is used for heavy goods vehicles.
Background technique
Traditional disk type braker that is used for heavy truck adopts the length sliding pin to support, and the driving head biasing of self-adjustment structure has certain imbalance influence, and the wheel rim of adaptation all is 22.5 inches wheel rims, the cost of this wheel rim and tire is higher.The gap of brake slipper and brake disc, this gap width can't be set within limits, can't guarantee the promptness of braking moment and braking.The friction material of friction pair is owing to structural defective, and it is bad to dispel the heat, and the life-span is low.
The lever piston system of disk type braker is subjected to the active force of brake chamber during braking, push rod slides, and pushes brake slipper to brake disc, simultaneously breaking force is amplified.
The disk type braker that is used for heavy-duty car is exactly the automatic adjustment that disk type braker is convenient to realize brake clearance than one of considerable advantage of drum brake, and the structure of clearance self-regulating mechanism and performance are the important indicators of the various disk type braker qualities of contrast.The clearance self-regulating mechanism great majority that are used for heavy-duty car disk brake at present are chain transmissions, and adjusting efficient is low, and homophony and the complex structure from transferring exist deficiencies such as difficulty of processing is big, assembly technology is complicated, working life is low.
The brake slipper structure of disk type braker and the brake slipper structural difference of drum brake are very big, and the brake slipper of different disk type brakers also has very big difference, how to design a kind of brake slipper that can be adapted to disk type braker and be very The key factor.
Summary of the invention
Technical problem to be solved by this invention provides a kind of disk brake assembly that is used for heavy goods vehicles at the existing in prior technology defective, solves existing above-mentioned defective in the prior art.
The technical solution adopted for the present invention to solve the technical problems is: a kind of disk brake assembly that is used for heavy goods vehicles, its structure comprises lever system, self-regulating system, bearing system and friction pair, described lever system, self-regulating system are arranged on the bearing system, described lever system connects friction pair, and also is provided with self-regulating system between friction pair and the lever system.
Described lever system comprises the first quarter moon bearing support that is used to install lever, widens lever assembly, special piston assembly, whole push-plate, the first quarter moon bearing support cooperates the location to put into caliper by axis hole, widens the lever assembly and can freely rotate on the first quarter moon bearing support by the first quarter moon bearing; Be provided with pusher in the special piston assembly; Whole push-plate is fixed in the piston assembly.
Offer radiating groove, gauge hole on the friction material of described friction pair.
Described self-regulating system comprises push-plate, the piston of declutch shift shaft, intermediate gear, overrunning clutch, overload clutch axle, spring, overload clutch, overload clutch shell, band umbrella shape tooth; Described declutch shift shaft is connected by push-plate, the piston of the overload clutch, overrunning clutch, intermediate gear and the band umbrella shape tooth that are in transmission connection successively.
Described bearing system comprises bearing support and housing, is split type clamp type structure, lever system, self-regulating system that described bearing system carrying is attached thereto.
A kind of disk brake assembly that is used for heavy goods vehicles of the present invention compared with prior art has following beneficial effect:
The function of lever system is that input power is amplified, and the characteristics of native system are that rigidity is big, and stroke is big, and driving force is near the center, about uneven influence little;
The function of self-regulating system is to regulate the gap of brake slipper and brake disc automatically, makes within the scope that this gap width setting always, thereby guarantees the promptness of braking moment and braking.The characteristics gear transmission of native system is the mechanical efficiency height.Independent hand adjustment mechanism is arranged, and the rigidity that can guarantee self-adjustment structure is not subjected to the influence of self-adjustment structure.
The function of bearing system is to support above-mentioned two systems, comprises some bearing supports and housing etc.The advantage of native system has, and processing and assembling are convenient in split type caliper design, four sliding supports point, and integral rigidity is better etc.
Friction pair is main braking member, and both make car deceleration or static at fricative resisting moment.Characteristics of the present invention are that friction element leaves radiation hole and radiating groove etc., and heat dispersion is better.
Description of drawings
The present invention is further described below in conjunction with the drawings and specific embodiments.
Fig. 1 is a kind of structural representation that is used for the disk brake assembly of heavy goods vehicles;
Fig. 2 is a kind of principle assumption diagram that is used for the disk brake assembly of heavy goods vehicles;
Fig. 3 is a kind of structural representation of lever system of the disk brake assembly that is used for heavy goods vehicles;
Fig. 4 is a kind of structural representation of self-regulating system of the disk brake assembly that is used for heavy goods vehicles;
Fig. 5 is a kind of structural representation of friction pair of the disk brake assembly that is used for heavy goods vehicles;
Fig. 6 is a kind of A-A structure sectional view of friction pair of the disk brake assembly that is used for heavy goods vehicles.
Wherein: 1. lever system, 2. self-regulating system, 3. bearing system, 4. friction pair, 11. first quarter moon bearing supports, 12. lever assemblies, 13. piston, 14. piston holders, 15. whole push-plates, 16. the first quarter moon bearing assembly, 17. straight pins, 18. push rods, 19. piston bushing, 110. oil sealings, 21, declutch shift shaft, 22, intermediate gear, 23, overrunning clutch, 24, the overload clutch axle, 25, spring, 26, overload clutch, 27, the overload clutch shell, 28, the push-plate of band umbrella shape tooth, 29, piston, 31. locking plate, 32. backboards, 33. friction materials.
Embodiment
Extremely shown in Figure 9 according to Fig. 1, a kind of disk brake assembly that is used for heavy goods vehicles, its structure comprises lever system, self-regulating system, bearing system and friction pair, described lever system, self-regulating system are arranged on the bearing system, described lever system connects friction pair, and also is provided with self-regulating system between friction pair and the lever system.
Described lever system comprises the first quarter moon bearing support that is used to install lever, widens lever assembly, special piston assembly, whole push-plate, the first quarter moon bearing support cooperates the location to put into caliper by axis hole, widens the lever assembly and can freely rotate on the first quarter moon bearing support by the first quarter moon bearing; Be provided with pusher in the special piston assembly; Whole push-plate is fixed in the piston assembly.
Offer radiating groove, gauge hole on the friction material of described friction pair.
Described self-regulating system comprises push-plate, the piston of declutch shift shaft, intermediate gear, overrunning clutch, overload clutch axle, spring, overload clutch, overload clutch shell, band umbrella shape tooth; Described declutch shift shaft is connected by push-plate, the piston of the overload clutch, overrunning clutch, intermediate gear and the band umbrella shape tooth that are in transmission connection successively.
Described bearing system comprises bearing support and housing, is split type clamp type structure, lever system, self-regulating system that described bearing system carrying is attached thereto.
As depicted in figs. 1 and 2, input power passes to lever system earlier, by leverage input power is amplified, and ouput force passes to the friction pair element then, makes its friction-produced braking moment, thereby realizes braking effect.Self-adjustment structure is monitored the gap of friction pair automatically, when the gap when setting numerical value, self-adjustment structure is started working, and lever system is adjusted, thereby made the gap of friction pair reach setting value.The carrying decorum is the carrier of these parts.
As shown in Figure 3, breaking force promotes lever assembly 12, makes it to rotate on first quarter moon bearing 11 by first quarter moon bearing assembly 16, wobbler action by lever assembly 12, straight pin 17 moves forward, and advances thereby promote push rod 18, by piston 13 whole push-plate 15 is advanced.First quarter moon bearing support 11 cooperates the location to put into caliper by axis hole, plays a supporting role; Widening lever assembly 12 can freely rotate on first quarter moon bearing support 11 by first quarter moon bearing assembly 16; Straight pin 17 is put into the circular hole of lever assembly 12, and the inside studs with lining, can guarantee that straight pin 17 is free movable, and push rod 18 and piston 13 are contained in by being threaded in the piston holder 13 that studs with piston bushing 19, and piston holder 13 is fixed on the caliper; Whole push-plate 15 is fixed on the piston 13 by circlip, and piston holder 14 ports have oil sealing 110.
As shown in Figure 4, declutch shift shaft 21 and 27 riveted joints of overload clutch shell, spring 25 is in compressive state after initial assembling, the size of this pressure has determined the slipping torque of overload clutch, when declutch shift shaft 21 begins to rotate, driving force passes to overload clutch 26 by overload clutch shell 27, driving force is transferred to overload clutch axle 24 then, between overload clutch axle 24 and the intermediate gear 22 overrunning clutch 23 is housed, the effect of overrunning clutch is that the gap that has guaranteed to compensate is not reduced, and that is to say that supposing to turn clockwise to compensate brake clearance, when turning clockwise so, overrunning clutch is a carry-over moment, and when being rotated counterclockwise, overrunning clutch will skid, overload clutch axle 24 can the cycle initial position, and intermediate gear 22 keeps original positions motionless.Declutch shift shaft 21 is strength input elements of controlling mechanism, and the geomery of declutch shift shaft 21 has determined the time of whole controlling mechanism effect.After input power is converted into moment of rotation by declutch shift shaft 21, pass to overload clutch 26 earlier, pass to overrunning clutch 23 then, pass to the push-plate 28 and the piston 29 of both sides band umbrella shape tooth then by intermediate gear 22, the moment of rotation of final input be converted into piston 29 extending amount, thereby realize the compensation in gap.
As shown in Figure 5, hang on the backboard 32 after locking plate 31 compressions, friction material 33 is fixed on the backboard by special method of attaching.During braking, friction material contacts with brake disc, produces friction torque, realizes braking function.
Claims (5)
1, a kind of disk brake assembly that is used for heavy goods vehicles, it is characterized in that: its structure comprises lever system, self-regulating system, bearing system and friction pair, described lever system, self-regulating system are arranged on the bearing system, described lever system connects friction pair, and also is provided with self-regulating system between friction pair and the lever system.
2, a kind of disk brake assembly that is used for heavy goods vehicles according to claim 1, it is characterized in that: described lever system comprises the first quarter moon bearing support that is used to install lever, widens lever assembly, special piston assembly, whole push-plate, the first quarter moon bearing support cooperates the location to put into caliper by axis hole, widens the lever assembly and can freely rotate on the first quarter moon bearing support by the first quarter moon bearing; Be provided with pusher in the special piston assembly; Whole push-plate is fixed in the piston assembly.
3, a kind of disk brake assembly that is used for heavy goods vehicles according to claim 1 and 2 is characterized in that: offer radiating groove, gauge hole on the friction material of described friction pair.
4, a kind of disk brake assembly that is used for heavy goods vehicles according to claim 3 is characterized in that: described self-regulating system comprises push-plate, the piston of declutch shift shaft, intermediate gear, overrunning clutch, overload clutch axle, spring, overload clutch, overload clutch shell, band umbrella shape tooth; Described declutch shift shaft is connected by push-plate, the piston of the overload clutch, overrunning clutch, intermediate gear and the band umbrella shape tooth that are in transmission connection successively.
5, a kind of disk brake assembly that is used for heavy goods vehicles according to claim 4, it is characterized in that: described bearing system comprises bearing support and housing, is split type clamp type structure, lever system, self-regulating system that described bearing system carrying is attached thereto.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810016315XA CN101280814B (en) | 2008-05-16 | 2008-05-16 | Disk brake assembly used for heavy type vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810016315XA CN101280814B (en) | 2008-05-16 | 2008-05-16 | Disk brake assembly used for heavy type vehicle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101280814A true CN101280814A (en) | 2008-10-08 |
| CN101280814B CN101280814B (en) | 2011-02-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810016315XA Active CN101280814B (en) | 2008-05-16 | 2008-05-16 | Disk brake assembly used for heavy type vehicle |
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| CN (1) | CN101280814B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992379A (en) * | 2010-10-29 | 2011-03-30 | 鞠小平 | Method for machining lever assembly of disc brake |
| CN106151316A (en) * | 2016-08-17 | 2016-11-23 | 中国重汽集团济南动力有限公司 | The disk brake assembly that air chamber is positioned radially |
| CN112714835A (en) * | 2018-09-18 | 2021-04-27 | 克诺尔商用车制动***有限公司 | Method for adjusting the clearance of a brake assembly and brake assembly |
| CN113638966A (en) * | 2021-08-12 | 2021-11-12 | 隆中控股集团股份有限公司 | Lever and disc brake |
| CN114233767A (en) * | 2022-02-21 | 2022-03-25 | 深圳市悦成汽车技术有限公司 | Brake with elastic compensation structure |
-
2008
- 2008-05-16 CN CN200810016315XA patent/CN101280814B/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992379A (en) * | 2010-10-29 | 2011-03-30 | 鞠小平 | Method for machining lever assembly of disc brake |
| CN101992379B (en) * | 2010-10-29 | 2015-09-09 | 鞠小平 | The processing method of disk brake lever assembly |
| CN106151316A (en) * | 2016-08-17 | 2016-11-23 | 中国重汽集团济南动力有限公司 | The disk brake assembly that air chamber is positioned radially |
| CN106151316B (en) * | 2016-08-17 | 2018-04-06 | 中国重汽集团济南动力有限公司 | The disk brake assembly that air chamber is positioned radially |
| CN112714835A (en) * | 2018-09-18 | 2021-04-27 | 克诺尔商用车制动***有限公司 | Method for adjusting the clearance of a brake assembly and brake assembly |
| CN113638966A (en) * | 2021-08-12 | 2021-11-12 | 隆中控股集团股份有限公司 | Lever and disc brake |
| CN114233767A (en) * | 2022-02-21 | 2022-03-25 | 深圳市悦成汽车技术有限公司 | Brake with elastic compensation structure |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101280814B (en) | 2011-02-16 |
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Owner name: CHINA NATIONAL HEAVY DUTY TRUCK GROUP JINAN POWER Free format text: FORMER OWNER: JINAN TECH CENTER CO., LTD., CHINA HEAVY TRUCK GROUP Effective date: 20100910 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Effective date of registration: 20100910 Address after: 250002 Ji'nan, central city, Shandong hero hill road, No. 165 Applicant after: China National Heavy Duty Truck Group Jinan Power Co., Ltd. Address before: 250002 Ji'nan, central city, Shandong hero hill road, No. 165 Applicant before: Jinan Tech Center Co., Ltd., China Heavy Truck Group |
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