CN101271122B - Material detecting and remote monitoring system for implementing supervision - Google Patents
Material detecting and remote monitoring system for implementing supervision Download PDFInfo
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- CN101271122B CN101271122B CN2008100607574A CN200810060757A CN101271122B CN 101271122 B CN101271122 B CN 101271122B CN 2008100607574 A CN2008100607574 A CN 2008100607574A CN 200810060757 A CN200810060757 A CN 200810060757A CN 101271122 B CN101271122 B CN 101271122B
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Abstract
A material detection and remote monitoring system for realizing the supervision comprises a material testing machine, a sensing detection element, an actuating element and a full-automatic testing machine controller, the material detection and remote monitoring system comprises a control layer, a detection layer and a supervision layer; the control layer comprises the material testing machine, a computer for local control, the sensing detection element, the actuating element and the full-automatic testing machine controller; the full-automatic testing machine controller comprises a signal collecting/processing module, a drive actuating module, a local data communication module and a remote communication module, the detection layer comprises a data server, the data server comprises a detection terminal database, a storage module and a laboratory-based C/S detection management software module; the supervision layer comprises a remote supervision computer and a supervision server, the remote supervision computer comprises a network browser; and the supervision server comprises a monitoring terminal database, a B/S supervision module and a supervision pre-alarm module. The material detection and remote monitoring system can automatically control the material test, have accuracy and reliability and realize the effective supervision.
Description
Technical field
The present invention relates to the material tests field, especially a kind ofly be used to realize the material tests and the long distance control system of supervising.
Background technology
In present engineering construction material tests and management, exist the testing laboratory (place) of material tests to disperse, material tests peopleware ginseng is time uneven, the material tests data rely on manual typing of operating personnel and papery to report, detect phenomenons such as data management is lack of standardization.The authenticity, the accuracy that detect data all can not get guaranteeing, large batch of data Management efficient is very low especially, data analysis afterwards also is difficult to carry out, these defectives allow quality monitoring department be difficult to grasp comprehensively, really the quality of engineering construction material, also be difficult to finish issue track afterwards, even can not stop artificial possibility of practising fraud, supervision lags behind, supervision is not enough, thinks that pipe does not live, thinks the situation that pipe is bad thereby form supervision department.
Current, along with the continuous development of IT technology, it is more and more obvious with combining of conventional industries.In the testing machine industry, in order to improve the accuracy of detection of testing machine, for the data network convenient management, State Bureau of Technical Supervision in 2005 just the recommended pressure testing machine all make the Automatic Control pattern into.In addition, along with the engineering construction quality management require more and more higher, at above-mentioned all situations, quality monitorings such as nation-building portion, quality supervision master station of Ministry of Communications part improving authenticity, the accuracy management that data detect in testing laboratory, avoids this work of all human factors to classify the major tasks of present raising engineering supervision management as.
Summary of the invention
In order to overcome the above-mentioned all deficiencies in the engineering construction material tests, the invention provides a kind of automatic control material test, accurately and reliably, realize the material tests and the long distance control system of effectively supervision, especially it possesses early warning, expert's functions such as remote diagnosis, can allow quality monitoring department pinpoint the problems in time, accident was eliminated in the budding stage.
The technical solution adopted for the present invention to solve the technical problems is:
A kind ofly be used to realize the material tests and the long distance control system of supervising, comprise Material Testing Machine, be used for detection load, sensing detection element, executive component and the full-automatic testing machine controller of displacement, distortion, described material tests and long distance control system comprise key-course, detection layers and supervision layer; Described key-course comprises Material Testing Machine, local control computer, sensing detection element, executive component and full-automatic testing machine controller; Described full-automatic testing machine controller comprises: the signals collecting/processing module that is used to gather various sensing datas; Be used to drive the driving execution module of executive component; Be used to realize local data communication module with the local computer communication; Be used to realize telecommunication module with the data server communication; Described local control computer comprises: based on the application software module of local material test control, be used for the local automatic control module of material test; Described application software module comprises: be used to finish experimental data processing, demonstration and the process test unit of control automatically; Be used for carrying out the exchanges data unit of exchanges data with data server; Described detection layers comprises data server, and described data server comprises: test side database and the memory module that is used for the data in shelf test plan, the various necessary parameter data of experiment and the process of the test; And, detect managing software module based on breadboard C/S, be used to preserve the self-adapting data list structure of various types of materials examining report information, preserve testing machine and demarcate the indispensable information of test such as file, preserve the conventional data list structure of various test type test findings information, test template according to test type and operative norm division, according to the test operative norm parameter is divided into basic parameter and calculating parameter, to the equation editing device of calculating parameter with according to the automatic calculating of formula, to the test important parameter according to the self-defined rule for rounding off of standard and carry out the data revision of the convention automatically; Described supervision layer comprises remote supervisory computing machine and supervision server, and described remote supervisory comprises with computing machine: web browser is used to visit supervision server; Described supervision server comprises: supervision client database, B/S supervision module and supervision early warning module, in described B/S supervision module, show process of the test data, curve in real time, set the addressable IP address of many data servers, long-rangely obtain real-time or historical material tests information, and realize the gathering of multizone, multiple batches of data, report form processing; In described supervision early warning module, realization specifies the test figure of engineering, Important Project to analyze automatically and early warning, produces when test figure exists obvious or potential problems and reports to the police.
As preferred a kind of scheme: described Material Testing Machine links to each other with executive component with corresponding sensing detection element, and the sensing detection element links to each other with full-automatic testing machine controller respectively with executive component.
As preferred a kind of scheme: described local control computer, can link to each other with many full-automatic testing machine controllers, realize the mode of operation of a multimachine (promptly many testing machines are controlled and managed to a computing machine simultaneously), increase work efficiency greatly and reduce cost.
Further, described data server is connected with common network.
Further again, described material tests and long distance control system also comprise video monitoring equipment, described supervision server also comprises: the material test video monitoring module, be used for being in test as the present material testing machine, long-range, in real time by the video monitor process of the test, can watch operating personnel's operating process simultaneously.
Further, described supervision server also comprises: the test playback module is used to access the historical data of each Material Testing Machine, and implements the historical playback of test.
Technical conceive of the present invention is: along with the continuous development of IT technology, automatic control technology and sensor technology, originally the craft of adopting mostly and the Material Testing Machine of semi-hand mode of operation can adopt computer control system to realize full automatic working fully.Utilize computing machine and network technology, can realize fully: the accurately control automatically of test, the real-time automatic collecting of process of the test data, preservation and processing, the differentiated control of test figure and supervision, the historical playback of process of the test, the remote monitoring of process of the test, functions such as expert's remote diagnosis.
Utilize embedded control system that traditional Material Testing Machine is transformed into a full-automatic testing machine node in the supervisory network platform, be referred to as intelligent node.In supervisory network, each automatic testing machine node has identity and the standalone feature of oneself.The identity of testing machine node can allow node have the property of inquiry in network, and test figure has trackability; , accurately control independent to process of the test that the standalone feature of node mainly comprises, test figure can send automatically from the trend supervision server.Utilize the testing machine self-actuated controller, testing machine can carry out constant loading speed test, and the speed change bearing test is protected and carried test, permanent deformation velocity test, multiple tests such as large deformation test.
Beneficial effect of the present invention mainly shows: 1, automatically control material test, accurately and reliably; 2, help realizing effective supervision.Specifically, the material tests node has realized that automatic control, the data of material test automatically, do not land collection; Supervising platform (network) has been realized the supervision and the preservation of material test data, thereby has guaranteed primitiveness, authenticity and the reliability of material test data.
Description of drawings
Fig. 1 is the network diagram of material tests and long distance control system.
Fig. 2 is the synoptic diagram of intelligent node.
Embodiment
Below in conjunction with accompanying drawing the present invention is further described.
With reference to Fig. 1, Fig. 2, a kind ofly be used to realize the material tests and the long distance control system of supervising, comprise Material Testing Machine, be used for detection load, sensing detection element, executive component and the full-automatic testing machine controller of displacement, distortion, described material tests and long distance control system comprise key-course, detection layers and supervision layer; Described key-course comprises Material Testing Machine, local control computer, sensing detection element, executive component and full-automatic testing machine controller; Described full-automatic testing machine controller comprises: the signals collecting/processing module that is used to gather various sensing datas; Be used to drive the driving execution module of executive component; Be used to realize local data communication module with the local computer communication; Be used to realize telecommunication module with the data server communication; Described local control computer comprises: based on the application software module of local material test control, be used for the local automatic control module of material test; Described application software module comprises: be used to finish experimental data processing, demonstration and the process test unit of control automatically; Be used for carrying out the exchanges data unit of exchanges data with data server; Described detection layers comprises data server, and described data server comprises: test side database and the memory module that is used for the data in shelf test plan, the various necessary parameter data of experiment and the process of the test; And, detect managing software module based on breadboard C/S, be used to preserve the self-adapting data list structure of various types of materials examining report information, preserve testing machine and demarcate the indispensable information of test such as file, preserve the conventional data list structure of various test type test findings information, test template according to test type and operative norm division, according to the test operative norm parameter is divided into basic parameter and calculating parameter, to the equation editing device of calculating parameter with according to the automatic calculating of formula, to the test important parameter according to the self-defined rule for rounding off of standard and carry out the data revision of the convention automatically; Described supervision layer comprises remote supervisory computing machine and supervision server, and described remote supervisory comprises with computing machine: web browser is used to visit supervision server; Described supervision server comprises: supervision client database, B/S supervision module and supervision early warning module, in described B/S supervision module, show process of the test data, curve in real time, set the addressable IP address of many data servers, long-rangely obtain real-time or historical material tests information, and realize the gathering of multizone, multiple batches of data, report form processing; In described supervision early warning module, realization specifies the test figure of engineering, Important Project to analyze automatically and early warning, produces when test figure exists obvious or potential problems and reports to the police.
Described Material Testing Machine links to each other with executive component with corresponding sensing detection element, and the sensing detection element links to each other with full-automatic testing machine controller respectively with executive component.Described data server is connected with common network.
Described material tests and long distance control system also comprise video monitoring equipment, described supervision server also comprises: the material test video monitoring module, be used for being in test as the present material testing machine, long-range, in real time by the video monitor process of the test, can watch operating personnel's operating process simultaneously.Described supervision server also comprises: the test playback module is used to access the historical data of each Material Testing Machine, and implements the historical playback of test.
The Material Testing Machine of present embodiment can be electronic type Material Testing Machine, universal material tester or electric-liquid type Material Testing Machine; The sensing detection element that is used for detection load, displacement, distortion is mainly various kinds of sensors; For the electronic type Material Testing Machine, executive component mainly is meant actuating motor; For universal material tester or electric-liquid type Material Testing Machine, executive component mainly is meant hydraulic valve and control motor.Described Material Testing Machine links to each other with executive component with corresponding sensing detection element, and the sensing detection element links to each other with full-automatic testing machine controller respectively with executive component.
Being used to of present embodiment realizes that the material tests and the long distance control system of supervising are divided into three levels:
1, as the ground floor of whole solution, the intelligent node of material test.Material Testing Machine is implemented control by the full automatic controller based on single-chip microcomputer or flush bonding processor, different with conventional test machine control system, Material Testing Machine full automatic controller in this programme is with the testing machine control system, constituted a material tests intelligent control node, it is characterized in that: the Material Testing Machine that comprises an any type, a full-automatic testing machine controller (box), one playscript with stage directions ground control computer, the sensing detection element (comprises load sensor, displacement transducer, sensor of using always in the multiple material test such as strain transducer and measurement electric weight circuit thereof), executive component (for the electronic type Material Testing Machine, mainly is meant actuating motor; For universal material tester or electric-liquid type Material Testing Machine, mainly be meant hydraulic valve and control motor).Full-automatic testing machine controller (box) can be finished functions such as uploading in real time of the real-time collection of automatic control, test figure of process of the test and processing, test figure.
Why saying that it is an intelligent node, is because of it: (1) full-automatic testing machine control system (box) can realize the automatic collection (for example multi-channel data acquisitions such as pressure, distortion, displacement) of multichannel data and the overall treatment of multichannel data; (2) full-automatic testing machine controller (box) not only possesses local communication interface, can implement to communicate by letter with local control computer, and test figure is sent to local control computer, also possesses remote communication interface, and data are sent to remote endpoint; (3) multiple intelligent control algorithm such as local control computer internal PID algorithm has been realized the whole-process automatic control of test, and kinds of protect such as overshoot, overload is provided; (4) local control computer is on the one hand as local control module, and as a node in the local area network in testing laboratory or test place, each node control is calculated the data server swap data in function and the local area network simultaneously; (5) application software of testing at local control computer end riding material is in order to realize various test.
Above-mentioned local communication interface, remote communication interface comprise: RS232 interface, USB interface, RJ45 interface, wireless communication interface etc.
2, as the second layer of whole solution, testing laboratory or other are tested the detection layers in places.Detection layers is the one-level LAN (Local Area Network), it is characterized in that: (1) is detected LAN (Local Area Network) and is made up of a plurality of above-mentioned intelligent nodes, one or more data server; (2) needed various necessary parameter data etc. in test plan, the test in data server, have been deposited, as demarcation file of testing machine etc., the operator can utilize the account who distributes to oneself to sign in to any one node computer, from server, download the test plan on the same day, and finish test according to plan; (3) implement rights management, test plan, test parameters etc. is often worked out by the managerial personnel with higher level, and is stored in the data server, is redistributed to each operator according to arranging, thereby has guaranteed the standard and the management of process of the test; (4) process of the test of each node is finished under the Autonomous Control of this node control computing machine, data in the process of the test, each road test figure, the characteristic in the test such as the maximin etc. that comprise collection are sent to the data server preservation one by one, in real time, and produce various report as required; (5) data server and the common network that detects in the LAN (Local Area Network) links, and multiple information such as test figure, report can be sent to higher level, as supervision server; (6) have based on breadboard C/S detection management software in the data server end operation that detects LAN (Local Area Network), realize above-mentioned functions.
Detect management software based on breadboard C/S, preserve the self-adapting data list structure of various types of materials examining report information, preserve testing machine and demarcate the indispensable information of test such as file, preserve the conventional data list structure of various test type test findings information, test template according to test type and operative norm division, according to the test operative norm parameter is divided into basic parameter and calculating parameter, to the equation editing device of calculating parameter with according to the automatic calculating of formula, to the test important parameter according to the self-defined rule for rounding off of standard and carry out the data revision of the convention automatically.
Possess the testing laboratory or the test place of above function, can be called digitizing testing laboratory.
3, as a whole the 3rd of solution the layer, the supervision layer.The supervision layer can be realized: (1) has any one supervisor who supervises authority can be at any terminal that is connected to internet, by any one testing laboratory in its supervision scope of browser access such as IE, any one intelligent node in the testing laboratory; (2) if when visiting this node, this node is in the test, then can be long-range, the test figure in the displaying live view process of the test, curve etc., as testing in this locality; (3), then can watch simultaneously operating personnel's operating process if this node is furnished with video monitoring; (4) the supervision end can access the historical data of each node, and the historical playback that can implement to test; (5) the supervision end is realized by the B/S pattern.
B/S supervision server end, it is made up of many data servers, every station server has independent addressable IP address, it is the intermediate connection point that connects e-laboratory and supervision user, data server in the e-laboratory is detecting information uploading to district's city-level supervision server, the supervision user can long-rangely obtain real-time or historical detection information by landing these supervision storehouse servers, and can realize functions such as the gathering of multizone, multiple batches of data, report form processing; Realization specifies the test figure of engineering, Important Project to analyze automatically and early warning, in time produces when test figure exists obvious or potential problems and reports to the police.
More than can constitute district's city-level monitor supervision platform,, for example economize provincial department level for more higher leveled supervision user, even national supervision user etc., can further upwards producing on this basis, maximum can form nationwide supervisory network.
Claims (5)
1. one kind is used to the material tests and the long distance control system that realize supervising, and it is characterized in that: described material tests and long distance control system comprise key-course, detection layers and supervision layer;
Described key-course comprises Material Testing Machine, local control computer, sensing detection element, executive component and full-automatic testing machine controller;
Described full-automatic testing machine controller comprises: the signals collecting/processing module that is used to gather various sensing datas; Be used to drive the driving execution module of executive component; Be used to realize local data communication module with the local computer communication; Be used to realize telecommunication module with the data server communication;
Described local control computer comprises: based on the application software module of local material test control, be used for the local automatic control module of material test; Described application software module comprises: be used to finish experimental data processing, demonstration and the process test unit of control automatically; Be used for carrying out the exchanges data unit of exchanges data with data server;
Described detection layers comprises data server, and described data server comprises: test side database and the memory module that is used for the data in shelf test plan, the various necessary parameter data of experiment and the process of the test; And, detect managing software module based on breadboard C/S, be used to preserve the self-adapting data list structure of various types of materials examining report information, preserve testing machine and demarcate the indispensable information of test such as file, preserve the conventional data list structure of various test type test findings information, test template according to test type and operative norm division, according to the test operative norm parameter is divided into basic parameter and calculating parameter, to the equation editing device of calculating parameter with according to the automatic calculating of formula, to the test important parameter according to the self-defined rule for rounding off of standard and carry out the data revision of the convention automatically;
Described supervision layer comprises remote supervisory computing machine and supervision server,
Described remote supervisory comprises with computing machine: web browser is used to visit supervision server;
Described supervision server comprises: supervision client database, B/S supervision module and supervision early warning module, in described B/S supervision module, show process of the test data, curve in real time, set the addressable IP address of many data servers, long-rangely obtain real-time or historical material tests information, and realize the gathering of multizone, multiple batches of data, report form processing;
In described supervision early warning module, realization specifies the test figure of engineering, Important Project to analyze automatically and early warning, produces when test figure exists obvious or potential problems and reports to the police.
2. as claimed in claim 1ly be used to realize the material tests and the long distance control system of supervising, it is characterized in that: described Material Testing Machine links to each other with executive component with corresponding sensing detection element, and the sensing detection element links to each other with full-automatic testing machine controller respectively with executive component.
3. as claimed in claim 1 or 2ly be used to realize the material tests and the long distance control system of supervising, it is characterized in that: described data server is connected with common network.
4. as claimed in claim 3ly be used to realize the material tests and the long distance control system of supervising, it is characterized in that: described material tests and long distance control system also comprise video monitoring equipment, and described supervision server also comprises:
The material test video monitoring module is used for being in test as the present material testing machine, and is long-range, in real time by the video monitor process of the test, can watch operating personnel's operating process simultaneously.
5. as claimed in claim 4ly be used to realize the material tests and the long distance control system of supervising, it is characterized in that: described supervision server also comprises: the test playback module is used to access the historical data of each Material Testing Machine, and implements the historical playback of test.
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| CN2008100607574A CN101271122B (en) | 2008-04-18 | 2008-04-18 | Material detecting and remote monitoring system for implementing supervision |
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| CN101995562B (en) * | 2010-10-19 | 2013-05-08 | 威海威高电子工程有限公司 | Remote on-line calibration method for magnetic sensor |
| CN102788727B (en) * | 2012-08-31 | 2014-09-24 | 中国科学院力学研究所 | Multipurpose in-situ microscale mechanical property tester under scanning electron microscope |
| CN102929230A (en) * | 2012-10-23 | 2013-02-13 | 杭州朗杰测控技术开发有限公司 | Measurement and control system and method for testing machine |
| CN104184772B (en) * | 2013-05-25 | 2018-03-16 | 海信（山东）空调有限公司 | Air conditioner tele-experimentation data monitoring method and system based on Labview platforms |
| CN104794555B (en) * | 2014-12-20 | 2019-11-29 | 佛山市多谱光电科技有限公司 | A kind of LED production and test data management system based on Internet of Things |
| CN105005860A (en) * | 2015-07-16 | 2015-10-28 | 青岛京诚检测科技有限公司 | Environment/product detection early warning system and method thereof based on Internet technology |
| CN105955100B (en) * | 2016-04-26 | 2019-09-27 | 中科合肥微小型燃气轮机研究院有限责任公司 | A kind of test bench for gas turbine remote centralized control system |
| CN108709759B (en) * | 2018-05-30 | 2021-01-26 | 四川中鼎科技有限公司 | Remote hydropower station field test method based on Internet and sharing platform |
| CN109143998A (en) * | 2018-08-14 | 2019-01-04 | 浙江工业大学 | A kind of design method of material testing machine control platform system framework |
| CN113204228A (en) * | 2021-04-29 | 2021-08-03 | 无锡建仪仪器机械有限公司 | Pressure tester control system and method with data remote transmission function |
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| US6963899B1 (en) * | 1998-09-01 | 2005-11-08 | Fernandez Dennis S | Adaptive direct transaction for network client group |
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