CN107272613B - A kind of New Process control system applied to woodworking - Google Patents
A kind of New Process control system applied to woodworking Download PDFInfo
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- CN107272613B CN107272613B CN201710413958.7A CN201710413958A CN107272613B CN 107272613 B CN107272613 B CN 107272613B CN 201710413958 A CN201710413958 A CN 201710413958A CN 107272613 B CN107272613 B CN 107272613B
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- 238000004886 process control Methods 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 145
- 238000000034 method Methods 0.000 claims abstract description 51
- 230000008569 process Effects 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 24
- 230000006870 function Effects 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 9
- 238000012790 confirmation Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 1
- 238000012800 visualization Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 235000021050 feed intake Nutrition 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 230000002085 persistent effect Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012394 real-time manufacturing Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a kind of New Process control systems applied to woodworking, data acquisition module is used for the actual conditions according to carpenter production scene equipment, data memory module is arrived in the manufaturing data of each equipment and storage in production line in real-time acquisition production scene, and realization passes through client display module and accesses Real-time Production Process data；Data memory module is used to store the product practice and business datum in carpenter's manufacturing process；Function application module realizes the control that overall process is produced to carpenter by completing data processing, real-time control and the production information management of entire production process from order placement to product to carpenter's production for establishing new process production model；Client display module is for establishing user interface, by diversification client real-time exhibition carpenter's production procedure progress, intuitively grasps whole production informations in real time.The present invention realizes the tracking and management that overall process is produced to carpenter, realizes the visualization and controllableization of manufacturing process.
Description
Technical field
The present invention relates to discrete industry production process control technology fields, and in particular to a kind of applied to the new of woodworking
Process control systems.
Background technique
Currently, domestic woodworking production still generallys use cellular manufacturing mode, the manualization degree of production technology is high,
Work flow standardized degree is low.Traditional production method causes carpenter to manufacture between equipment and communicates unsmooth, production material number
It is unable to get exquisite detail according to the circulation between each production process, production material loss is also difficult to control.Simultaneously as material
Manufacturing schedule cannot be fed back in real time, and many times administrative staff, which need to be in the action, could grasp real-time manufacturing schedule, be caused
Manufacturing schedule is difficult to track.
Summary of the invention
In view of this, the present invention is based on the process industry of woodworking production in order to solve the above problem in the prior art
Business mode and organization of production feature, propose a kind of New Process control system applied to woodworking, and realization is ordered from production
Reach data processing, real-time control and production information management that product completes entire production process under list, carpenter is produced complete
Process is tracked and is managed.
The present invention is solved the above problems by following technological means:
A kind of New Process control system applied to woodworking, including data acquisition module, data memory module,
Function application module, client display module, function application module connect with data acquisition module, client display module respectively
It connects, data acquisition module is connect with data memory module；
The data acquisition module is used for the actual conditions according to carpenter production scene equipment, acquires in production scene in real time
Data memory module is arrived in the manufaturing data of each equipment and storage in production line, and realization is real-time raw by the access of client display module
Produce process data；
The data memory module is used to store the product practice and business datum in carpenter's manufacturing process；
The function application module is for establishing new process production model, by producing from order placement to product to carpenter
Data processing, real-time control and the production information management of entire production process are completed, realizes the pipe for producing overall process to carpenter
Control, and by relevant information real-time storage to data memory module；
The client display module is raw by diversification client real-time exhibition carpenter for establishing user interface
Process progress is produced, intuitively grasps whole production informations in real time.
Further, the data acquisition module includes:
Data acquisition unit, for according to carpenter's technological process of production, the creation data of each processing apparatus of collection site
With detection sensor signal, the acquisition to field device running status is realized；
Data transmission unit is shown for all collection in worksite data to be transferred to function application module by client
Module can be checked uniformly.
Further, the data memory module includes:
Service database, for storing the business datum in carpenter's manufacturing process；
Real time historical database, for storing the product practice in carpenter's manufacturing process.
Further, the function application module includes:
Order split cells carries out singulated set to new order for the order demand based on woodworking ERP system automatically
Meter generates the production work order for being sub-divided into equipment board according to the process flow of carpenter's production；
Production work order is assigned and stock unit, for the practical production status according to each equipment board, dynamic dispatching, and incites somebody to action
The equipment board reached during carpenter manufactures under the production work order of production standard is bound, requires to produce according to work order, base
In the production work order of generation, BOM table is automatically generated, according to raw material needed for BOM table, barcode scanning outbound, shape are carried out to wooden material
At outbound list；
Work order running unit is produced, for machine operations work according to the technological standards of production work order, executes production ordering, and
Barcode scanning is carried out to the wooden material of dispensing to feed intake confirmation, and the beginning executive condition of work order is tracked and recorded, and will be related
Information real-time storage is to data memory module；
Produce work order end unit, for produce after automatically record work order information at the end of work order, change work order
State, record work order complete information, and by relevant information real-time storage to data memory module；
Product completes unit, and the production status for all work orders of each product of real-time tracking in process of production is believed
Breath, at the end of all production work orders, generation product batches information, and by relevant information real-time storage to data memory module.
Further, the client display module includes:
Data query unit, for by man-machine interface the comprehensive display scene production procedure data of diversification client,
Technological parameter, each equipment running status and data；
Alert detecting unit, for according to monitoring data and state, combinational logic judges to alarm, to each of field instrumentation
Kind warning message is shown, including field instrumentation alarm, the exceeded alarm of monitoring data；Early warning is arranged by actual conditions in each point
The upper limit notifies relevant person in charge using sound-light alarm mode after the super upper limit；
Rights management unit, including user management and Password Management possess respective permission for realizing each user, do not permit
Perhaps illegal operation.
Compared with prior art, beneficial effects of the present invention are as follows:
For the organization of production feature of woodworking, a kind of New Process Controlling model is established.By being produced to carpenter
Manufacturing process information being fully integrated and merging, completed from order placement to product entire production process real time data acquisition and
The tracking and management that overall process is produced to carpenter are realized in processing, persistent storage, real-time control and production information management, are realized
The visualization and controllableization of manufacturing process.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is the structural schematic diagram for the New Process control system that the present invention is applied to woodworking；
Fig. 2 is production process flow chart of the function application module of the present invention based on new process.
Specific embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, below in conjunction with attached drawing and specifically
Embodiment technical solution of the present invention is described in detail.It should be pointed out that described embodiment is only this hair
Bright a part of the embodiment, instead of all the embodiments, based on the embodiments of the present invention, those of ordinary skill in the art are not having
Every other embodiment obtained under the premise of creative work is made, shall fall within the protection scope of the present invention.
As shown in Figure 1, the present invention provides a kind of New Process control system applied to woodworking, including data are adopted
Collect module, data memory module, function application module, client display module, function application module respectively with data acquisition module
Block, the connection of client display module, data acquisition module are connect with data memory module；
The data acquisition module is used for the actual conditions according to carpenter production scene equipment, acquires in production scene in real time
Data memory module is arrived in the manufaturing data of each equipment and storage in production line, and realization is real-time raw by the access of client display module
Produce process data；
The data memory module is used to store the product practice and business datum in carpenter's manufacturing process；
The function application module is for establishing new process production model, by producing from order placement to product to carpenter
Data processing, real-time control and the production information management of entire production process are completed, realizes the pipe for producing overall process to carpenter
Control, and by relevant information real-time storage to data memory module；
The client display module is raw by diversification client real-time exhibition carpenter for establishing user interface
Process progress is produced, intuitively grasps whole production informations in real time.
The data acquisition module includes:
Data acquisition unit, for according to carpenter's technological process of production, the creation data of each processing apparatus of collection site
With detection sensor signal, the acquisition to field device running status is realized；
Data transmission unit is shown for all collection in worksite data to be transferred to function application module by client
Module can be checked uniformly.
Data acquisition module: factory management grade network, linkage function application module and production are formed using Industrial Ethernet
Each equipment in line, by Vertical collection Industrial Ethernet and internet, data needed for acquisition system are realized through client displaying
Module accesses Real-time Production Process data.
1), data acquire: according to carpenter's technological process of production, the creation data of each processing apparatus of collection site and detection
Sensor signal realizes acquisition and monitoring to field device running status；In such a way that bar code acquires, obtaining includes material
The information such as lot number.Wherein, access signal type in scene supports analog quantity, digital quantity, bus communication etc., and signal accesses quantity can be with
Extension.
2), data are transmitted: Industrial Ethernet and field bus technique are used, by all collection in worksite data integrations to function
Application module can be checked uniformly by client display module.Support wired and wireless various modes.
The data memory module includes:
Service database, for storing the business datum in carpenter's manufacturing process；
Real time historical database, for storing the product practice in carpenter's manufacturing process.
Data memory module: establishing real time historical database and service database, for storing in carpenter's manufacturing process
Product practice and business datum provide the persistent storage and retrieval of data.
Server supports multi-client, can store each client data respectively.Product practice (including the wood of system
Work production procedure data, process parameters, equipment running status data etc.) it is acquired by low layer automated system, after processing
It stores in volatile data base.Real time historical database (including the business such as carpenter's processing technology normal data, production work order data
Data) it is directly stored in relevant database.
The function application module includes:
Order split cells carries out singulated set to new order for the order demand based on woodworking ERP system automatically
Meter generates the production work order for being sub-divided into equipment board according to the process flow of carpenter's production；
Production work order is assigned and stock unit, for the practical production status according to each equipment board, dynamic dispatching, and incites somebody to action
The equipment board reached during carpenter manufactures under the production work order of production standard is bound, requires to produce according to work order, base
In the production work order of generation, BOM table is automatically generated, according to raw material needed for BOM table, barcode scanning outbound, shape are carried out to wooden material
At outbound list；
Work order running unit is produced, for machine operations work according to the technological standards of production work order, executes production ordering, and
Barcode scanning is carried out to the wooden material of dispensing to feed intake confirmation, and the beginning executive condition of work order is tracked and recorded, and will be related
Information real-time storage is to data memory module；
Produce work order end unit, for produce after automatically record work order information at the end of work order, change work order
State, record work order complete information, and by relevant information real-time storage to data memory module；
Product completes unit, and the production status for all work orders of each product of real-time tracking in process of production is believed
Breath, at the end of all production work orders, generation product batches information, and by relevant information real-time storage to data memory module.
Function application module: establishing new process production model, whole by completing from order placement to product to carpenter's production
Data processing, real-time control and the production information management of a production process, monitor joinery products Life cycle, real
The control of overall process is now produced to carpenter.Production process flow chart based on new process is as shown in Fig. 2, specifically include:
1), order is split
Based on the order demand of woodworking ERP system, singulated design is carried out automatically to new order, according to carpenter's production
Process flow generates the production work order for being sub-divided into equipment board.
2), production work order is assigned and stocks up
By generation be sub-divided into carpenter produce workshop section grade production work order and material go out be put in storage work order, it is confirmed after
It is issued in system；
According to the practical production status of each workshop section (equipment board), dynamic dispatching, and the production work that production standard will be bound
The Process Control System for reaching each workshop section (equipment board) under list is direct, tracks work order implementation procedure, handles abnormal conditions；
Each device end in production scene downloads to the work order for binding processing technology standard during carpenter's manufacturing
Equipment board requires to produce according to work order；
Work order based on generation automatically generates BOM table.According to raw material needed for BOM table, barcode scanning is carried out to wooden material and is gone out
Library is formed outbound list (including timber variety, title, specification and quantity)；
Machine operations work carries out bar code information scanning confirmation to the wood raw material from storage dispensing to production scene.
3), production work order operation
Machine operations work completes (such as whether equipment, material are ready) after the technical conditions before production check, machine operations work
According to the technological standards of production work order, production ordering is executed, and barcode scanning is carried out to the wooden material of dispensing and is fed intake confirmation；
Starting production work order, system tracked and recorded to the beginning executive condition of work order, work order number including work order,
The information such as shift, teams and groups, machine number, job number, the trade mark, scheduled production, practical time started, work order state, and real-time storage
To data memory module；
In process of production, it by the data acquisition function of data acquisition module, obtains in work order operational process in real time
All kinds of product practices and the business datums such as device parameter, technological parameter, work order state parameter, and real-time storage is deposited to data
Store up module.
4), production work order terminates
After production, system automatically records the work order information at the end of work order, changes work order state, and record work order is completed
Information, including work order number, shift, teams and groups, machine number, the trade mark, actual production, runing time are accumulative, physical end time, work order
State, and by relevant information real-time storage to data memory module.
5), product is completed
The production status information of all work orders of each product of real-time tracking in process of production, when all production work order knots
Shu Shi generates product batches information, and by relevant information real-time storage to data memory module.
The client display module includes:
Data query unit, for by man-machine interface the comprehensive display scene production procedure data of diversification client,
Technological parameter, each equipment running status and data；
Alert detecting unit, for according to monitoring data and state, combinational logic judges to alarm, to each of field instrumentation
Kind warning message is shown, including field instrumentation alarm, the exceeded alarm of monitoring data；Early warning is arranged by actual conditions in each point
The upper limit notifies relevant person in charge using sound-light alarm mode after the super upper limit；
Rights management unit, including user management and Password Management possess respective permission for realizing each user, do not permit
Perhaps illegal operation.
Client display module: establishing user interface, shows production procedure progress by diversification client, intuitively
Whole production informations are grasped in real time in ground.
1), data query: joined by man-machine interface in the comprehensive display scene production procedure data of diversification client, technique
Several, each equipment running status and data etc..Server end also can access Field Production Data by Web mode.
2), alert detecting: according to monitoring data and state, combinational logic judges to alarm.To the various reports of field instrumentation
Alert information is shown, including field instrumentation alarm, the exceeded alarm of monitoring data etc.；Each point is by actual conditions setting early warning
Limit, after the super upper limit, notifies relevant person in charge using sound-light alarm mode.
3), rights management: including user management and Password Management.Each user possesses respective permission, does not allow illegally to grasp
Make.
The present invention provides a kind of New Process Controlling model for woodworking, realizes and produces overall process from meter to carpenter
Longitudinal information integration of feedback is drawn, gone to, to realize the tracking and management for producing overall process to carpenter, realizes manufacturing process
Visualization and controllableization.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention
Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (4)
1. a kind of New Process control system applied to woodworking, which is characterized in that including data acquisition module, data
Memory module, function application module, client display module, function application module respectively with data acquisition module, client exhibition
Show that module connects, data acquisition module is connect with data memory module；
The data acquisition module is used for the actual conditions according to carpenter production scene equipment, acquires produce in production scene in real time
Data memory module is arrived in the manufaturing data of each equipment and storage in line, and realization was produced in real time by the access of client display module
Number of passes evidence；
The data memory module is used to store the product practice and business datum in carpenter's manufacturing process；
The function application module is for establishing new process production model, by completing from order placement to product to carpenter's production
The control that overall process is produced to carpenter is realized in data processing, real-time control and the production information management of entire production process, and
By relevant information real-time storage to data memory module；
The client display module is produced by diversification client real-time exhibition carpenter and is flowed for establishing user interface
Cheng Jindu intuitively grasps whole production informations in real time；
The function application module includes:
Order split cells carries out singulated design to new order for the order demand based on woodworking ERP system automatically,
The production work order for being sub-divided into equipment board is generated according to the process flow of carpenter's production；
Production work order is assigned and stock unit, for the practical production status according to each equipment board, dynamic dispatching, and will bind
Reach the equipment board during carpenter manufactures under the production work order of production standard, requires to produce according to work order, based on life
At production work order, automatically generate BOM table, according to raw material needed for BOM table, barcode scanning outbound carried out to wooden material, is formed out
Library is single；
Work order running unit is produced, for machine operations work according to the technological standards of production work order, executes production ordering, and to throwing
The wooden material put carries out barcode scanning and feeds intake confirmation, and the beginning executive condition of work order is tracked and recorded, and by relevant information
Real-time storage is to data memory module；
Produce work order end unit, for produce after automatically record work order information at the end of work order, change work order state,
It records work order and completes information, and by relevant information real-time storage to data memory module；
Product completes unit, for the production status information of all work orders of each product of real-time tracking in process of production, when
At the end of all production work orders, product batches information is generated, and by relevant information real-time storage to data memory module.
2. the New Process control system according to claim 1 applied to woodworking, which is characterized in that the number
Include: according to acquisition module
Data acquisition unit, for according to carpenter's technological process of production, the creation data of each processing apparatus of collection site and inspection
Sensor signal is surveyed, realizes the acquisition to field device running status；
Data transmission unit passes through client display module for all collection in worksite data to be transferred to function application module
It can uniformly check.
3. the New Process control system according to claim 1 applied to woodworking, which is characterized in that the number
Include: according to memory module
Service database, for storing the business datum in carpenter's manufacturing process；
Real time historical database, for storing the product practice in carpenter's manufacturing process.
4. the New Process control system according to claim 1 applied to woodworking, which is characterized in that the visitor
Family end display module includes:
Data query unit, for passing through man-machine interface in the comprehensive display scene production procedure data of diversification client, technique
Parameter, each equipment running status and data；
Alert detecting unit, for according to monitoring data and state, combinational logic judges to alarm, to the various reports of field instrumentation
Alert information is shown, including field instrumentation alarm, the exceeded alarm of monitoring data；Each point is by actual conditions setting early warning
Limit, after the super upper limit, notifies relevant person in charge using sound-light alarm mode；
Rights management unit, including user management and Password Management possess respective permission for realizing each user, do not allow non-
Method operation.
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| CN108319235B (en) * | 2018-01-11 | 2019-11-12 | 恩龙实业(嘉兴)有限公司 | Furniture online information production system |
| CN112884401A (en) * | 2021-01-29 | 2021-06-01 | 江苏新格尔人居科技有限公司 | Material operation system |
| CN113141901B (en) * | 2021-01-29 | 2021-10-15 | 山东汇友市政园林集团有限公司 | Split type arbor and shrub remote acceptance trimmer and acceptance method |
| CN112990772B (en) * | 2021-04-23 | 2021-08-17 | 北京能科瑞元数字技术有限公司 | Visual management and control system of technology data based on aviation industry |
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| US6741902B2 (en) * | 2002-07-23 | 2004-05-25 | Dell Products L.P. | Manufacturing optimization and synchronization process |
| CN101271543A (en) * | 2008-04-23 | 2008-09-24 | 永凯软件技术（上海）有限公司 | Production scheduling system and method using genetic algorithm based on elite solution pool |
| CN102193552B (en) * | 2011-06-03 | 2013-05-01 | 南京林业大学 | Information acquisition monitoring system and method for large-scale customized furniture manufacturing shop |
| CN103823426B (en) * | 2013-11-11 | 2016-08-17 | 广东省宜华木业股份有限公司 | The visual control display packing of wooden furniture manufacturing process Digitalized management platform |
| CN104484730B (en) * | 2014-10-27 | 2018-03-09 | 山东建筑大学 | Formulation monitor retroactive method and system |
| US9971329B2 (en) * | 2015-07-31 | 2018-05-15 | Fanuc Corporation | Cell control system, manufacturing system, and control method which control manufacturing cell including plurality of manufacturing machines |
| CN105678472A (en) * | 2016-02-19 | 2016-06-15 | 浪潮通用软件有限公司 | Method for inverse building of product BOM |
| CN106529871A (en) * | 2016-10-28 | 2017-03-22 | 上海福赛特机器人有限公司 | Intelligent manufacturing method and system |
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