CN101256043B - Plate shell-type nonsaturated evaporation condensing plant - Google Patents
Plate shell-type nonsaturated evaporation condensing plant Download PDFInfo
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- CN101256043B CN101256043B CN2007100324871A CN200710032487A CN101256043B CN 101256043 B CN101256043 B CN 101256043B CN 2007100324871 A CN2007100324871 A CN 2007100324871A CN 200710032487 A CN200710032487 A CN 200710032487A CN 101256043 B CN101256043 B CN 101256043B
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Abstract
The invention discloses a plate-shell type nonsaturated evaporation condensing device comprising an upper housing body, a plate-shell type heat exchanger, and a lower housing body. The upper housing body is connected with the lower housing body by a water pump, and the heat exchange main body is the plate-shell type heat exchanger which is connected with the upper housing body and the lower housing body respectively. The plate-shell type heat exchanger comprises an upper tube plate, a lower tube plate, heat exchange plate bundles, a housing, a baffle, a gas-distributing pipe and a collector tube. The upper tube plate is provided horizontally, the lower tube plate declines in the direction of the flowing hot fluid, the plate type heat exchanger gets through holes in the upper tube plate and the lower tube plate with a in-line modus, and the baffle is disposed among the heat exchange plate bundles. The inventive device is provided with a large effective heat transfer area, even aqueous film allocation, rapid settling velocity, quick transfer of nonsaturated evaporation heat and moisture, anabatic liquid membrane fluctuation, enhanced turbulent flow, an attenuated liquid membrane laminar sublayer, decreased heat resistance, a small condensing resisting force and a remarkable condensing effect. Deposit and erosion are reduced, a mall floor space is provided, and the inventive device is suitable for condensing and cooling field.
Description
Technical field
The present invention relates to a kind of evaporation condensing plant, in particular, it relates to a kind of plate shell-type nonsaturated evaporation condensing plant
Background technology
Carry out the condensation of refrigerant exothermic process in traditional non-evaporative cooling equipment pipe, manage outer water and descend, form water membrane, drop onto down one deck pipe row then at tube-surface from the tube bank top spray; Wind is blown into from tube bank bottom, skim over tube bank and with the moisture film heat and mass of tube-surface, form the unsaturation evaporation.The unsaturation evaporation mainly occurs on the contact interface of heat-transfer pipe wall surface moisture film and air, and this process is discontinuous falling liquid film process, and moisture film is difficult to cover fully equably tube-surface, therefore can not reach maximum unsaturation evaporation; In the place that moisture film can not cover, because the existence of evaporation is easy to form " dry spot " phenomenon, of long duration can form dirty body, reduce heat exchange efficiency greatly, and can cause corrosion failure tube wall; On the other hand, the arrangement of tube bank is generally fork row, and promptly equilateral triangle is arranged, and is bigger along the airflow direction resistance, increased air-pressure drop, reduced wind speed, also unfavorable to the unsaturation evaporation and heat-exchange.
Traditional vertical (type) condenser shell is the large cylinder made from roll of steel plate, the cylinder two ends are welded with porous tube plate, fixing many seamless steel pipes with expand tube method or welding on the plate, cooling water flows through in pipe from top to bottom, accumulate in the bottom of condenser between refrigerant gas is restrained after the condensation in housing, flow into liquid reservoir through drain pipe.Distribution reservoir is equipped with on the top of condenser, makes cooling water can be assigned to each mouth of pipe uniformly, and the water knockout drum of a band skewed slot is housed on the mouth of pipe of every steel pipe; Cooling water flows downward as zigzag shape along the steel pipe inwall after by the skewed slot on the water knockout drum.Compare with non-evaporation-cooled device, do not have in the vertical (type) condenser pipe and ventilate, just utilized the temperature rise sensible heat of water to take away heat, not only heat exchange efficiency is not high, and cooling water need be equipped with cooling tower and handle and just can recycle, and causes whole heat exchange effect bad, complex structure, the operating cost height; In addition, the cooling water of vertical (type) condenser is that the water knockout drum by the band skewed slot is assigned in every heat exchanger tube, and forms the helical form current and flow down along the heat-transfer pipe inwall, and along with height of drop increases, the helical form of water flows and weakens, and will influence heat-transfer effect greatly.
Summary of the invention
The objective of the invention is to overcome the above-mentioned deficiency of prior art, a kind of heat transfer efficiency height, the significant plate shell-type nonsaturated evaporation condensing plant of cooling effect are provided.
In order to solve the technical problem of above-mentioned existence, the present invention adopts following technical proposals: plate shell-type nonsaturated evaporation condensing plant of the present invention comprises upper box, lamella heat exchanger and lower box, and lamella heat exchanger is fixedlyed connected with upper box, lower box by bolt, welding or expand tube.Upper box is used for air circulation and water distribution, for containing the cylindrical box or the rectangular box of axial flow blower, water fender, top water collector; Lower box is used to suck air and collects condensed water, for containing the cylindrical box or the rectangular box of air intake grid, ball-cock assembly, bottom water leg; The bottom water leg is connected with the top water collector by water pump.
Described lamella heat exchanger comprises upper perforated plate, lower perforated plate, heat exchanger plates plate bundle, housing, hydraulic barrier and gas-distributing pipe and collector tube; Described upper and lower tube sheet is arranged on the upper and lower part of lamella heat exchanger, and upper perforated plate keeps level, and lower perforated plate tilts 3 °～6 ° along the hot fluid flow direction, and heat exchanger plates plate bundle is fixed by the hole in the upper and lower tube sheet in the mode of array; Described hydraulic barrier is arranged between the heat exchanger plates plate bundle.
Described plate bundle welds together the edges of metal sheet by compression moulding, form long narrow and small runner, these element bags of different in width are formed the plate bundle of a circle together, perhaps the original paper of same widths is formed the rectangular slab bundle, the housing of packing into then, the upper end-face edge that the plate bundle stretches out upper perforated plate is a sawtooth pattern.Metallic sheet stock is corrosion resistant plate or galvanizing carbon steel sheet.
Described hydraulic barrier is arc hydraulic barrier, tilts 3 °～6 ° along the flow direction of hot fluid.
Compared with prior art, the invention has the beneficial effects as follows: utilize the unsaturation evaporator strip of water to walk heat in (1) plate bundle, the unit are thermic load has energy-efficient characteristics than the high 20%-30% of vertical (type) condenser that uses light pipe; (2) plate bundle inwall forms even thin layer moisture film and continuous sedimentation, really covers heat transfer wall fully, has increased effective heat transfer area; The moisture film sinking speed increases simultaneously, and when adopting counter-current operation with air, two phase flow directly cools off the wet transmittance process of unsaturation heat of evaporation in the formation pipe, and the biphase gas and liquid flow relative velocity also is greatly improved, and promotes unsaturation heat of evaporation to wet and transmits, and strengthens cooling effect; (3) heat exchanger plates plate Shu Zhilie form, fluid resistance is little, and spacing is less between plate-plate, has reduced floor space greatly; (5) lamella heat exchanger directly is connected with last lower box, has reduced bent tube technique, and need not to make in addition shell, and is simple and compact for structure; (6) hydraulic barrier of special construction design can in time discharge condensate liquid, attenuate condensate liquid thickness, reinforced pipe condensed exterior heat transfer coefficient.
Description of drawings
Fig. 1 is a structure chart of the present invention;
Fig. 2 is the A-A sectional view of Fig. 1 heat exchanger plates plate bundle when being columnar structured;
Fig. 3 is the A-A sectional view of Fig. 1 heat exchanger plates plate bundle when being rectangle structure;
Fig. 4 is the structure chart of heat exchanger plates plate bundle among the present invention;
Fig. 5 is the B-B cross section of Fig. 4 structure chart;
Among the figure: ball-cock assembly 1 lower perforated plate 2 water pumps 3 circulating water lines 4 housings 5 heat exchanger plates plate bundles 6 upper perforated plates 7 water fenders 8 axial flow blowers 9 hydraulic barriers 10 top water collectors 11 gas-distributing pipes 12 lamella heat exchangers 13 collector tubes 14 air intake grids 15 water legs 16
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing, the invention is not restricted to this.
As shown in Figure 1, plate shell-type nonsaturated evaporation condensing plant of the present invention comprises upper box, lower box and lamella heat exchanger 13.Contain axial flow blower 9, water fender 8, top water collector 11 in the upper box, realize the air circulation and the water distribution of this cooling device; Contain air intake grid 15, ball-cock assembly 1 and bottom water leg 16 in the lower box, air intake grid 15 is cylindrical, is positioned at lower box top, can make air in any direction enter lower box; Top water collector 11 is connected with bottom water leg 15 by circulating water line 4 by water pump 3.Lamella heat exchanger 13 is fixedlyed connected with upper box, lower box by bolt, welding or expand tube.
Contain upper perforated plate 7, lower perforated plate 2, gas-distributing pipe 12, housing 5, hydraulic barrier 10 and heat exchanger plates plate bundle 6 in the lamella heat exchanger 13.Housing 5 is cylindrical shape or rectangle; Upper perforated plate 7, lower perforated plate 2 are porous tube plate, are positioned at the cylinder upper/lower terminal.Upper perforated plate 7 maintenance levels, lower perforated plate 2 tilts with 3 °～6 ° of horizontal direction angles and along hot fluid fluid direction; Heat exchanger plates plate bundle 6 is fixed between upper perforated plate 7, the lower perforated plate 2 by welding or expand tube form with straight column mode; Hydraulic barrier 10 longshore current body flow directions tilt 3 °～6 ° and are arranged between the heat exchanger plates plate bundle 6.
As shown in Figure 2, in the shell-and-plate heat exchanger tube 13, heat exchanger plates plate bundle 6 is welded together by the edges of metal sheet of compression moulding, form long narrow and small runner, these element bags of different in width are formed the plate bundle of a circle together, and perhaps the element of same widths is formed rectangular slab bundle, the housing of packing into then, the upper end-face edge that the plate bundle stretches out upper perforated plate is a sawtooth pattern, its objective is to allow the cooling water of top water leg evenly flow down along plate bundle inwall.
Condensation principle of the present invention and process are as follows: refrigerant vapour is entered the shell side of lamella heat exchanger 13 by gas-distributing pipe 12, in housing with heat exchanger plates plate bundle 6 in cooling water carry out heat exchange, and the effect by baffle plate 10, flow along shell side is tortuous, fully heat exchange, condensed liquid flows down along the hydraulic barrier of tube wall and inclination, gather in the heat exchanger bottom, and because the lower perforated plate 2 of bottom tilts to make it smooth outflow to the liquid outlet direction.Cooling water is got to top water collector 11 by centrifugal water pump 3 and in the effect underflow stream of gravity and go out, is made cooling water be evenly distributed to plate bundle inwall by plate Shu Shangduan sawtooth pattern edge.Cooling water forms the helical form moisture film of steady and continuous in the plate bundle along wooden partition, under the gravity effect, hurtle down, cover fully the heat exchange wooden partition and with the abundant heat exchange of wall, absorb shell side steam condenser heat, and heat is passed to air again by the part water evaporates, unevaporated moisture flows out heat exchanger plates plate bundle 6, drops in the water leg 15 of bottom, and cooling circulates next time.Flowing of air and water can also can be adverse current for following current, under the effect of axial flow blower 9, air is entered by the cylindric air intake grid 15 of bottom of device or flows out casing, and air can be flowed through in each plate bundle mouth equably, and moisture film that hurtle down intrafascicular at the heat exchanger plates plate carries out sufficient unsaturation evaporation on a continuous liquid-vaqor interface, take away latent heat, humidity increases gradually.When air humidity near or reach capacity after, again by water fender, be discharged to the atmosphere from air outlet after removing the water droplet of deentrainment.Because air in plate tube center flow, except the shearing force at moisture film interface, almost is in unresisted flow regime, can fast heat be taken out of on the one hand, improve cooling heat transferring efficient, reduced the blower fan power consumption on the other hand, saved energy.
Claims (1)
1. plate shell-type nonsaturated evaporation condensing plant, comprise upper box, lower box and lamella heat exchanger, upper box is connected with lower box by water pump, it is characterized in that, upper box is used for air circulation and water distribution, for containing the cylindrical box or the rectangular box of axial flow blower, water fender, top water collector; Lower box is used to suck air and collects condensed water, for containing the cylindrical box or the rectangular box of air intake grid, ball-cock assembly, bottom water leg; The bottom water leg is connected with the top water collector by water pump; Described lamella heat exchanger is connected with upper box, lower box respectively, and is positioned between the two, and described lamella heat exchanger comprises upper perforated plate, lower perforated plate, heat exchanger plates plate bundle, housing, hydraulic barrier, gas-distributing pipe and collector tube; Described upper and lower tube sheet is separately positioned on the upper and lower part of lamella heat exchanger, and upper perforated plate keeps level, and lower perforated plate tilts 3 °～6 ° along the hot fluid flow direction, and heat exchanger plates plate bundle is fixed by the hole in upper perforated plate, the lower perforated plate in the mode of array; Described hydraulic barrier is arranged between the heat exchanger plates plate bundle; Heat exchanger plates plate bundle is positioned at housing; Described heat exchanger plates plate bundle rectangle; Rectangle heat exchanger plates plate bundle by the plate bundle of a plurality of same widths to constituting; Described plate bundle is to being that edges of metal sheet by two press formings welds together and constitutes, and forms the rectangle runner between the sheet metal of described two press formings; The upper end-face edge that heat exchanger plates plate bundle stretches out upper perforated plate is a sawtooth pattern; Metallic sheet stock adopts corrosion resistant plate or galvanizing carbon steel sheet; The housing of described lamella heat exchanger is the shell of this condensing plant, is to roll the rectangle housing that the cylindrical drum that forms or steel plate are welded by steel plate, and described heat exchanger plates plate bundle is fixed in the mode of welding or expand tube by the hole in upper perforated plate, the lower perforated plate; Described hydraulic barrier is arc hydraulic barrier, tilts 3 °～6 ° along the flow direction of hot fluid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100324871A CN101256043B (en) | 2007-12-14 | 2007-12-14 | Plate shell-type nonsaturated evaporation condensing plant |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100324871A CN101256043B (en) | 2007-12-14 | 2007-12-14 | Plate shell-type nonsaturated evaporation condensing plant |
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| CN101256043A CN101256043A (en) | 2008-09-03 |
| CN101256043B true CN101256043B (en) | 2011-05-18 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2546478A3 (en) * | 2011-07-13 | 2014-06-11 | Combined Solar Technologies, Inc. | Water reclamation system and method |
| US9862620B2 (en) | 2008-04-15 | 2018-01-09 | Morningside Venture Investments Limited | Systems and methods for water reclamation and ethanol distillation |
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| CN101813435A (en) * | 2010-05-06 | 2010-08-25 | 甘肃蓝科石化高新装备股份有限公司 | Liquid feed distributor for lamella heat exchanger |
| CN102536705B (en) * | 2010-12-31 | 2016-01-20 | 施国樑 | With the tower solar generation device of siphon turbine engine |
| CN103123187A (en) * | 2011-11-18 | 2013-05-29 | 浙江万亨机械制造有限公司 | Evaporative cooling device |
| CN103808176A (en) * | 2014-02-26 | 2014-05-21 | 江苏扬安集团扬州一万制冷设备有限公司 | Runner type full counter flow heat exchanger |
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| CN105180522B (en) * | 2015-10-20 | 2017-12-08 | 山东奥纳尔制冷科技有限公司 | Evaporative condenser |
| WO2018019218A1 (en) * | 2016-07-29 | 2018-02-01 | 科洋环境工程（上海）有限公司 | Heat exchanger |
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| CN109387089B (en) * | 2018-10-17 | 2020-06-26 | 中广核工程有限公司 | Passive condenser of nuclear power plant |
| CN109757982A (en) * | 2019-02-11 | 2019-05-17 | 西安工程大学 | A kind of vaporation-type cold drink machine suitable for Arid Area |
| CN109945550A (en) * | 2019-04-11 | 2019-06-28 | 珠海金太节能科技有限公司 | A kind of residual heat recovery type evaporation module and dual-effect energy-saving vapo(u)rization system |
| CN111256487B (en) * | 2020-01-17 | 2021-02-12 | 浙江大学 | Steam cooling device and method for forming circulation loop |
| CN113883925B (en) * | 2021-10-18 | 2022-08-09 | 西安交通大学 | Uniform liquid film evaporation heat exchanger and method |
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| CN2132143Y (en) * | 1992-03-14 | 1993-05-05 | 方心树 | Plate-shell type heat exchanger |
| CN2526724Y (en) * | 2002-03-14 | 2002-12-18 | 张安平 | Condensed water energy-saving device for split-type air conditioner |
| CN2729570Y (en) * | 2004-07-06 | 2005-09-28 | 广州市华德工业有限公司 | Cooled water machine set with full heat recovery |
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2007
- 2007-12-14 CN CN2007100324871A patent/CN101256043B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2132143Y (en) * | 1992-03-14 | 1993-05-05 | 方心树 | Plate-shell type heat exchanger |
| CN2526724Y (en) * | 2002-03-14 | 2002-12-18 | 张安平 | Condensed water energy-saving device for split-type air conditioner |
| CN2729570Y (en) * | 2004-07-06 | 2005-09-28 | 广州市华德工业有限公司 | Cooled water machine set with full heat recovery |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9862620B2 (en) | 2008-04-15 | 2018-01-09 | Morningside Venture Investments Limited | Systems and methods for water reclamation and ethanol distillation |
| US9988283B2 (en) | 2008-04-15 | 2018-06-05 | Morningside Venture Investments Limited | Systems and methods for water reclamation |
| US10081556B2 (en) | 2008-04-15 | 2018-09-25 | Morningside Venture Investments Limited | Systems and methods for water reclamation |
| EP2546478A3 (en) * | 2011-07-13 | 2014-06-11 | Combined Solar Technologies, Inc. | Water reclamation system and method |
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| CN101256043A (en) | 2008-09-03 |
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Granted publication date: 20110518 Termination date: 20131214 |