CN101240357A - Oversized blast furnace iron slag discharge monitoring method and hearth iron slag quantity monitoring method - Google Patents

Oversized blast furnace iron slag discharge monitoring method and hearth iron slag quantity monitoring method Download PDF

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CN101240357A
CN101240357A CNA2008100546142A CN200810054614A CN101240357A CN 101240357 A CN101240357 A CN 101240357A CN A2008100546142 A CNA2008100546142 A CN A2008100546142A CN 200810054614 A CN200810054614 A CN 200810054614A CN 101240357 A CN101240357 A CN 101240357A
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blast furnace
slag iron
total amount
super
monitoring
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李夯为
王红斌
赵新民
曹俊夫
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Shanxi Taigang Stainless Steel Co Ltd
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Shanxi Taigang Stainless Steel Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

The oversize blast furnace iron slag emission monitoring method and the furnace hearth iron slag amount monitoring method belong to the fields of blast furnace ironmaking technology and blast furnace ironmaking monitoring technology. The oversize blast furnace iron slag emission monitoring method is a method for monitoring the several way tap slag and several way taphole system of a blast furnace by a multilevel computer control system for monitoring iron slag emission, and is a monitoring method using the ratio of the blast furnace iron slag emission volume to the iron slag theoretical emission volume; the oversize blast furnace hearth iron slag amount monitoring method is a method for monitoring by a multilevel computer control system for monitoring the blast furnace hearth iron slag amount, which uses the sum of the differences between the blast furnace hearth iron slag emission volume and the blast furnace hearth iron slag theoretical emission volume. The oversize blast furnace iron slag emission monitoring method and the furnace hearth iron slag amount monitoring method are advanced technology, which manage an oversize blast furnace (such as 4000-5000M<SUP>3</SUP> blast furnace) with modern computer technology, both the two methods are operative, practical and innovative, and deserve to be popularized in steel industry.

Description

Super-huge blast furnace slag iron discharge monitoring method and cupola well slag iron quantity monitoring method
One. technical field
Super-huge blast furnace slag iron discharge monitoring method disclosed by the invention and cupola well slag iron quantity monitoring method belong to technical field of blast furnace ironmaking and blast furnace ironmaking monitoring technical field, and what be specifically related to is a kind of super-huge blast furnace, as 4000~5000M 3Blast furnace slag iron discharge monitoring method and the monitoring method of blast furnace hearth slag iron amount.
Two. background technology
Super-huge blast furnace is (as 4000~5000M 3) slag iron emissions operation, method, rule and super-huge blast furnace hearth slag iron amount Monitoring techniques, method, rule, the slag iron emissions operation rule of middle-size and small-size iron-smelting blast furnace originally, Monitoring techniques and management mode fully can not be practical, slag iron emissions operation rule with those middle-size and small-size iron-smelting blast furnaces of having known, Monitoring techniques and management mode are compared, the slag iron emissions operation technology of super-huge blast furnace, monitoring method, super-huge blast furnace hearth slag iron amount Monitoring techniques, method, and to the production law of super-huge blast furnace ironmaking, management mode, the modernization configuration management is more complicated with monitoring, it is related to the scientific monitoring and the management of super-huge blast furnace slag iron discharging, also be related to accurate monitoring of super-huge blast furnace hearth slag iron amount and monitoring, also be related to output and quality that super-huge blast furnace ironmaking is produced, more be related to the production safety of super-huge blast furnace ironmaking.Operate us through production practice and find and summed up super-huge blast furnace slag iron discharging of a cover and blast furnace hearth slag iron quantity monitoring method.
Three. summary of the invention
The objective of the invention is: provide the technical scheme of this super-huge blast furnace slag iron discharge monitoring method and blast furnace hearth slag iron quantity monitoring method to society, for the ironmaking production technology development and progress of the super-huge blast furnace of China is done some work.
Technical scheme of the present invention comprises two portions: this super-huge blast furnace slag iron discharge monitoring method of the first, it two is this super-huge blast furnace hearth slag iron quantity monitoring methods.
About this super-huge blast furnace slag iron discharge monitoring method, such as a 4350M 3Super-huge blast furnace slag iron discharge monitoring method, technical characterstic is: this super-huge blast furnace slag iron discharge monitoring method is the method that the multi-level computer management system is slagged tap to the blast furnace several and the several system of tapping a blast furnace monitors by the monitoring slag iron discharging of this blast furnace setting.Described multi-level computer management system, for example the computer composition is multi-level, as multilevel hierarchy or organize structure or group structure more, control mode also is multiple, as one to one, mode such as one-to-many, multi-to-multi, the computer of this system or microcomputer are distributed in the working position of this super-huge blast furnace slag iron discharge monitoring system respectively.Described blast furnace several is slagged tap and the several system of tapping a blast furnace is the slag iron blowdown system that the several slag-tapping system of this super-huge blast furnace and the several system of tapping a blast furnace forms, and for example super-huge blast furnace has several (two-way~five tunnel in this way) slag-tapping system of several (two in this way, three, four, five) iron interruption-formings of slagging tap and the several (system of tapping a blast furnace of two-way~Shi Erlu) in this way.
According to above-described super-huge blast furnace slag iron discharge monitoring method, technical characterstic also has: this super-huge blast furnace slag iron discharge monitoring method is the method for being monitored by blast furnace slag iron quantity discharged Weighing by the multi-level computer management system of blast furnace monitoring slag iron discharging.Described blast furnace slag iron quantity discharged Weighing comprises the Weighing of this blast furnace iron quantity discharged and the Weighing of this blast furnace slag quantity discharged, and for example the Weighing of iron quantity discharged is selected: go out railway (two-way~Shi Erlu) is gone up and corresponding somely gone out railway and some cover track scale weighing systems are set respectively reach some purposes that go out the railway Weighing in this way some.For example the Weighing of slag quantity discharged is selected again: (two-way~Shi Erlu) upward corresponding some roads of slagging tap are provided with the purpose that some covers washing slag weighing systems reach some road Weighings of slagging tap respectively in this way on some roads of slagging tap.
According to above-described super-huge blast furnace slag iron discharge monitoring method, technical characterstic also has: this super-huge blast furnace slag iron discharge monitoring method is the method for being monitored by statistical measurement, amplitude limit metering, the metering of anti-tampering metering conversion slagging iron quantity discharged speed that the multi-level computer management system of blast furnace monitoring slag iron discharging is weighed by blast furnace slag iron quantity discharged.The statistical measurement that described this blast furnace slag iron quantity discharged is weighed includes: the parameters in series according to this blast-melted quantity discharged Weighing carries out the monitoring of molten iron Weighing, molten iron Weighing signal is defeated by computer management system, through the computer management system data processing, the amount of tapping a blast furnace Weighing is converted to the metering of the amount of tapping a blast furnace speed.The statistical measurement of weighing about the quantity discharged of slagging tap includes: the moment transmitter monitoring of adorning on the flushing rotary drum master axis of torque of slagging tap, sampling moment metering signal is defeated by computer management system, through the computer management system data processing, the Weighing of slagging tap is converted to out quantity of slag velometer amount.So far this blast furnace slag iron quantity discharged Weighing has formed the statistical measurement that this blast furnace slag iron quantity discharged is weighed.The amplitude limit metering that described this blast furnace slag iron quantity discharged is weighed: at the interfere with or compromise at this blast furnace slag iron quantity discharged Weighing scene, this blast furnace slag iron quantity discharged Weighing, employing amplitude limit method metering includes: the amplitude limit metering of amplitude limit metering of Weighing (as the speed of tapping a blast furnace greater than 20T/min by 0~20T/min speed limiting metering of tapping a blast furnace) and statistical measurement (measuring by 0~12t/min speed limiting that taps a blast furnace greater than 12t/min as the accumulative total speed of tapping a blast furnace).The anti-tampering metering that described this blast furnace slag iron quantity discharged is weighed: at the interfere with or compromise at this blast furnace slag iron quantity discharged Weighing scene, as transport the interfere with or compromise to Weighing electronics signal such as locomotive, the metering of employing anti-interference method includes: the anti-tampering metering of Weighing and the anti-tampering metering of statistical measurement (as adding up to tap a blast furnace the anti-tampering statistical measurement of speed limit in 0~12t/min scope).
According to above-described super-huge blast furnace slag iron discharge monitoring method, technical characterstic also has: this super-huge blast furnace slag iron discharge monitoring method is to be measured by blast furnace slag iron quantity discharged speed by the multi-level computer management system of blast furnace monitoring slag iron discharging to convert the method that slag iron quantity discharged volume metering is monitored to, and this monitoring method is: can convert this blast furnace slag iron quantity discharged speed metering (as the metering of accumulative total speed) to this blast furnace slag iron quantity discharged volume metering accumulative total (as adding up volume metering) by the proportion of this blast furnace slag iron quantity discharged (nt wt net weight).
According to above-described super-huge blast furnace slag iron discharge monitoring method, technical characterstic also has: this super-huge blast furnace slag iron discharge monitoring method is the method that is added up the volume total amount and monitor with blast furnace slag iron discharging accumulative total volume total amount by blast furnace several slag iron quantity discharged by the multi-level computer management system that blast furnace monitoring slag iron discharges.This blast furnace slag iron discharging accumulative total volume total amount is this blast furnace slag iron quantity discharged quantitative statistics by volume metering, and this method can provide more true to nature and measure the result accurately.
According to above-described super-huge blast furnace slag iron discharge monitoring method, technical characterstic also has: super-huge blast furnace slag iron discharge monitoring method is the method for being monitored by blast furnace slag iron discharge volume total amount and the comparison of slag iron theoretical discharge volume total amount by the multi-level computer management system of blast furnace monitoring slag iron discharging.The method that the comparison of described this blast furnace slag iron discharge volume total amount and slag iron theoretical discharge volume total amount is monitored comprises: the method that this blast furnace slag iron discharge volume statistics total amount and the comparison of slag iron theoretical discharge volume statistics total amount are monitored, this blast furnace slag iron discharge volume total amount and slag iron theoretical discharge volume total amount compare-and the method for comparing and monitoring as the positive and negative value of the difference of slag iron discharge volume total amount and slag iron theoretical discharge volume total amount.When the difference of slag iron discharge volume total amount and slag iron theoretical discharge volume total amount be on the occasion of the time, mean slag iron discharge volume total amount>slag iron theoretical discharge volume total amount; When the difference of slag iron discharge volume total amount and slag iron theoretical discharge volume total amount is negative value, mean slag iron discharge volume total amount<slag iron theoretical discharge volume total amount.
About this super-huge blast furnace hearth slag iron quantity monitoring method, such as a 4350M 3Super-huge blast furnace hearth slag iron quantity monitoring method, technical characterstic is: this super-huge blast furnace hearth slag iron quantity monitoring method is to compare the method for monitoring by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount by blast furnace slag iron discharge volume total amount and the theoretical volume total amount that generates of blast furnace hearth slag iron.Described multi-level computer management system, for example the computer composition is multi-level, as multilevel hierarchy or organize structure or group structure more, control mode also is multiple, as one to one, mode such as one-to-many, multi-to-multi, the computer of this system or microcomputer are distributed in the working position of this super-huge blast furnace hearth slag iron amount supervisory system respectively.Described this blast furnace slag iron discharge volume total amount and blast furnace hearth slag iron is theoretical to be generated the method that the comparison of volume total amount monitors and comprise: this blast furnace slag iron discharge volume statistics total amount and blast furnace hearth slag iron is theoretical to generate the method that the comparison of volume statistics total amount is monitored, and this blast furnace slag iron discharge volume statistics total amount and blast furnace hearth slag iron is theoretical to generate volume statistics total amount comparison-add up the method that the positive and negative value of the difference of total amount is compared and monitored as this blast furnace slag iron discharge volume statistics total amount and blast furnace hearth slag iron theory generation volume.When this blast furnace slag iron discharge volume statistics total amount and blast furnace hearth slag iron are theoretical generate volume add up the difference of total amount be on the occasion of the time, promptly the theoretical volume that generates of this blast furnace slag iron discharge volume statistics total amount>blast furnace hearth slag iron is added up total amount, mean during this period, the theoretical generation of this blast furnace hearth slag iron volume total amount is littler than the actual generation of this blast furnace hearth slag iron volume total amount, this blast furnace hearth slag iron volume total amount is discharged greater than generation, and this blast furnace hearth slag iron liquid level becomes downtrending.When the difference of this blast furnace slag iron discharge volume statistics total amount and the theoretical generation of blast furnace hearth slag iron volume statistics total amount is negative value, promptly the theoretical volume that generates of this blast furnace slag iron discharge volume statistics total amount<blast furnace hearth slag iron is added up total amount, mean during this period, the theoretical generation of this blast furnace hearth slag iron volume total amount is bigger than the actual generation of this blast furnace hearth slag iron volume total amount, this blast furnace hearth slag iron volume total amount is discharged less than generation, and this blast furnace hearth slag iron liquid level becomes ascendant trend.
According to above-described super-huge blast furnace hearth slag iron quantity monitoring method, technical characterstic also has: this super-huge blast furnace hearth slag iron quantity monitoring method is to compare the method for monitoring by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount by blast furnace hearth slag iron discharge volume total amount and the theoretical volume total amount that generates of blast furnace hearth slag iron.Described this blast furnace hearth slag iron discharge volume total amount promptly is this blast furnace slag iron discharge volume total amount.Described this blast furnace hearth slag iron discharge volume total amount and blast furnace hearth slag iron is theoretical to generate volume total amount comparison-add up comparison as cupola well slag iron discharge volume total amount and the theoretical generation of cupola well slag iron volume total amount, such comparison more intuitively, more definite.
According to above-described super-huge blast furnace hearth slag iron quantity monitoring method, technical characterstic also has: this super-huge blast furnace hearth slag iron quantity monitoring method is the method for being monitored by blast furnace hearth slag iron discharge volume total amount and the theoretical difference metering that generates the volume total amount of blast furnace hearth slag iron by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount.The theoretical difference metering that generates the volume total amount of described this blast furnace hearth slag iron discharge volume total amount and blast furnace hearth slag iron, measure, compare as cupola well slag iron discharge volume total amount and the theoretical difference that generates the volume total amount of cupola well slag iron, positive and negative value with this difference is compared, such comparison more intuitively, more definite, Practical significance is more arranged.
According to above-described super-huge blast furnace hearth slag iron quantity monitoring method, technical characterstic also has: this super-huge blast furnace hearth slag iron quantity monitoring method is the method for being monitored by blast furnace hearth slag iron discharge volume total amount and the theoretical residual quantity accumulative total that generates the volume total amount of blast furnace hearth slag iron by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount.The theoretical residual quantity accumulative total that generates the volume total amount of described this blast furnace hearth slag iron discharge volume total amount and blast furnace hearth slag iron, carry out statistical measurement as cupola well slag iron discharge volume total amount and the theoretical difference that generates the volume total amount of cupola well slag iron, positive and negative value with this difference is carried out statistical measurement, such metering more intuitively, more careful, more definite, Practical significance is more arranged.
According to above-described super-huge blast furnace hearth slag iron quantity monitoring method, technical characterstic also has: this super-huge blast furnace hearth slag iron quantity monitoring method is the method for totally being monitored respectively by blast furnace hearth slag iron discharge volume total amount and the theoretical positive negative value of residual quantity that generates the volume total amount of blast furnace hearth slag iron by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount.The theoretical positive negative value of residual quantity that generates the volume total amount of described this blast furnace hearth slag iron discharge volume total amount and blast furnace hearth slag iron adds up respectively, carry out statistical measurement respectively as cupola well slag iron discharge volume total amount and the theoretical positive negative value of difference that generates the volume total amount of cupola well slag iron, for example in certain period the theoretical difference that generates the volume total amount of cupola well slag iron discharge volume total amount and cupola well slag iron be on the occasion of, mean that this blast furnace hearth slag iron volume total amount discharge is greater than generation, this blast furnace hearth slag iron liquid level becomes downtrending, how long have so during this period of time? for example the theoretical difference that generates the volume total amount of cupola well slag iron discharge volume total amount and cupola well slag iron is a negative value in certain period, mean that this blast furnace hearth slag iron volume total amount discharge is less than generation, this blast furnace hearth slag iron liquid level becomes ascendant trend, how long have again so during this period of time? with this difference on the occasion of, negative value is added up comparison respectively, such comparison is for this super-huge blast furnace hearth slag iron amount monitoring, monitoring waits management more directly perceived, more careful, more accurate, Practical significance is more arranged.
The advantage of super-huge blast furnace slag iron discharge monitoring method of the present invention and cupola well slag iron quantity monitoring method has: 1. these two kinds of monitoring methods all are the methods that the method for blast furnace slag iron blowdown system being monitored by the multi-level computer management system of blast furnace monitoring management and blast furnace hearth slag iron amount are monitored, be modern computer technology to super-huge blast furnace (as 4000~5000M 3Blast furnace) modern technique that manages; To super-huge blast furnace slag iron discharging to carry out monitoring method be method to the blast furnace several is slagged tap and the several system of tapping a blast furnace carries out monitoring management, it is the method for monitoring by blast furnace slag iron quantity discharged Weighing by the multi-level computer management system of blast furnace monitoring slag iron discharging, and then conversion slagging iron quantity discharged speed is measured the method for monitoring, change the method that slagging iron discharging accumulative total volume total amount is monitored again, and blast furnace slag iron discharge volume statistics total amount and slag iron theoretical discharge volume statistics total amount compared the method for monitoring, through practical application, the method for this monitoring management is directly perceived, careful, accurately, has Practical significance; 3. the method that super-huge blast furnace hearth slag iron amount is monitored is to compare the method for carrying out monitoring management by the slag iron discharge volume total amount and the theoretical volume total amount that generates of slag iron of blast furnace hearth, it is the method for monitoring by blast furnace hearth slag iron discharge volume total amount and the theoretical difference metering that generates the volume total amount of blast furnace hearth slag iron by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount, and then just with this difference, negative value is carried out statistical measurement and is compared the method for monitoring, through practical application, the method for this monitoring management is directly perceived, careful, accurately, has Practical significance; 4. super-huge blast furnace slag iron discharge monitoring method of the present invention and cupola well slag iron quantity monitoring method, the content that possesses skills advanced person, workable, advantages such as practicality good, autonomous innovation.This super-huge blast furnace slag iron discharge monitoring method and cupola well slag iron quantity monitoring method are worth adopting in steel industry and promoting.
Four. description of drawings
Figure of description of the present invention has 5 width of cloth:
Fig. 1 is one tunnel mechanism structure block diagram that taps a blast furnace;
Fig. 2 is eight tunnel slag iron blowdown system structure block diagrams that tap a blast furnace mechanism and two-way tapping mechanism;
Fig. 3 is the theoretical volume accumulative total formation logic figure that generates of blast furnace slag iron discharge volume and blast furnace slag iron;
Fig. 4 is the slag iron discharge process monitoring synoptic diagram one of blast furnace slag iron blowdown system;
Fig. 5 is the slag iron discharge process monitoring synoptic diagram two of blast furnace slag iron blowdown system.
Adopted unified label in each figure, promptly same object is used same label in each figure.In each figure: 1. first Weighing equipment; 2. second Weighing equipment; 3. metering is selected; 4. peeling automatically; 5. manually peeling; 6. one tunnel amount of tapping a blast furnace (net weight) adds up; 7. one tunnel amount of tapping a blast furnace speed; 7~14. are respectively eight tunnel amounts of tapping a blast furnace speed; 15. eight tunnel amounts of tapping a blast furnace data processing; 16. eight tunnel amounts of tapping a blast furnace speed accumulative total; 17 and 18. are respectively two-way goes out quantity of slag speed; 19. two-way goes out quantity of slag data processing; 20. two-way goes out quantity of slag speed accumulative total; 21. slag iron discharge volume total amount; 22. theoretical molten iron formation speed; 23. theoretical slag formation speed; 24. theoretical slag iron generates the volume total amount; 25. the theoretical generation of slag iron discharge volume total amount and slag iron volume total amount is compared or is compared; 26. theoretical poor>0 that generates the volume total amount of slag iron discharge volume total amount and slag iron; 27. theoretical poor<0 that generates the volume total amount of slag iron discharge volume total amount and slag iron; 28. the theoretical result who generates poor>0 of volume total amount of slag iron discharge volume total amount and slag iron adds up or adds up; 29. theoretical poor<0 result who generates the volume total amount of slag iron discharge volume total amount and slag iron adds up or adds up; 30. slag iron discharge volume statistics total amount I; 31. slag iron discharge volume statistics total amount II; A, B, C, D, E, F, G. are respectively the particular point on the curve among Fig. 4; A ', B ', C ', D ', E ', F ', G '. be respectively the particular point on the curve among Fig. 5.
Five. specific embodiments
Non-limiting examples of the present invention is as follows:
Embodiment one. super-huge blast furnace slag iron discharge monitoring method and cupola well slag iron quantity monitoring method
The super-huge blast furnace slag iron discharge monitoring method of this example and cupola well slag iron quantity monitoring method comprise that two are implemented little examples, the embodiment of the super-huge blast furnace slag iron of first discharge monitoring method, and it two is embodiment of super-huge blast furnace hearth slag iron quantity monitoring method.
1. super-huge blast furnace slag iron discharge monitoring method
The super-huge blast furnace slag iron discharge monitoring method of this example is applicable to 4000~5000M 3Super-huge blast furnace, this super-huge blast furnace slag iron discharge monitoring method be by the multi-level computer management system of the monitoring slag iron of this blast furnace setting discharging to the blast furnace two-way method that the He Balu system of tapping a blast furnace monitors of slagging tap, be the method for monitoring by blast furnace slag iron quantity discharged Weighing by the multi-level computer management system of blast furnace monitoring slag iron discharging.Described multi-level computer management system, for example the computer composition is multi-level, as multilevel hierarchy or organize structure or group structure more, control mode also is multiple, as one to one, mode such as one-to-many, multi-to-multi, the software system that also comprise the multi-level computer management system comprise the various transmitters of sampling, monitoring, monitoring, management etc. in addition.The computer of this system or microcomputer are distributed in the working position of this super-huge blast furnace slag iron discharge monitoring system respectively.Described blast furnace slag iron quantity discharged Weighing comprises the Weighing of blast furnace iron quantity discharged and the Weighing of blast furnace slag quantity discharged, and the Weighing of this example iron quantity discharged is selected: on the eight tunnel correspondence every roads of tapping a blast furnace of tapping a blast furnace in the mechanism purpose that two cover track scale weighing-appliances reach eight tunnel (the having 16 cover track scale weighing-appliances) Weighing that taps a blast furnace is set respectively.One tunnel mechanism's concrete structure block diagram that taps a blast furnace is illustrated by Fig. 1.The Weighing of this example slag quantity discharged is selected: corresponding every road of slagging tap is provided with a cover washing slag weighing system respectively and reaches the slag tap purpose of Weighing of two-way on the two-way tapping mechanism.Fig. 2 illustrates the tap a blast furnace slag iron blowdown system structure block diagram of mechanism and two-way tapping mechanism of eight tunnel of this example, realized the purpose of should example blast furnace slag iron quantity discharged Weighing monitoring.And then adopt statistical measurement, amplitude limit metering, the anti-tampering metering that blast furnace slag iron quantity discharged is weighed, and conversion slagging iron quantity discharged speed is measured the method for monitoring.The statistical measurement that described this blast furnace slag iron quantity discharged is weighed includes: one, parameters in series according to blast-melted quantity discharged Weighing carries out the monitoring of molten iron Weighing, for example the execute-in-place mode is adopted in the monitoring of molten iron Weighing, the molten iron scale car license number of weighing according to tapping a blast furnace, railway carriage weight set(ting)value, railway carriage weight metering value, molten iron scale car gross weight, set(ting)value quantitatively, quantitative set(ting)value, parameters in series such as molten iron scale car molten iron nt wt net weight carry out the monitoring of molten iron Weighing, molten iron Weighing signal is defeated by computer management system, through the computer management system data processing, the amount of tapping a blast furnace Weighing is converted to the metering of the amount of tapping a blast furnace speed.They are two years old, the statistical measurement of weighing about the quantity discharged of slagging tap: the moment transmitter of adorning on the flushing rotary drum master axis of torque of slagging tap is monitored, sampling moment metering signal is defeated by computer management system, through the computer management system data processing, the Weighing of slagging tap is converted to out quantity of slag velometer amount.Blast furnace slag iron quantity discharged Weighing has formed the statistical measurement that blast furnace slag iron quantity discharged is weighed thus, the metering of blast furnace slag iron quantity discharged Weighing conversion slagging iron quantity discharged speed.The amplitude limit metering that described blast furnace slag iron quantity discharged is weighed: at the interfere with or compromise at blast furnace slag iron quantity discharged Weighing scene, blast furnace slag iron quantity discharged Weighing, employing amplitude limit method metering, the amplitude limit metering of amplitude limit metering of Weighing (as the speed of tapping a blast furnace greater than 20T/min by 0~20T/min speed limiting metering of tapping a blast furnace) and statistical measurement (measuring by 0~12t/min speed limiting that taps a blast furnace greater than 12t/min) as the accumulative total speed of tapping a blast furnace.The anti-tampering metering that described blast furnace slag iron quantity discharged is weighed: at the interfere with or compromise at this blast furnace slag iron quantity discharged Weighing scene, as transport the interfere with or compromise to Weighing electronics signal such as locomotive, the metering of employing anti-interference method includes: the anti-tampering metering of Weighing and the anti-tampering metering of statistical measurement (as adding up to tap a blast furnace the anti-tampering statistical measurement of speed limit in 0~12t/min scope).Further by the multi-level computer management system blast furnace slag iron quantity discharged speed metering is converted to the method that slag iron quantity discharged volume metering is monitored, this monitoring method is: convert the proportion of blast furnace slag iron quantity discharged speed metering (as the metering of accumulative total speed) by blast furnace slag iron quantity discharged (nt wt net weight) to blast furnace slag iron quantity discharged volume metering accumulative total (measuring as accumulative total volume metering or volume total amount).Further adopt blast furnace slag iron discharge volume total amount and slag iron theoretical discharge volume total amount to compare the method for monitoring again by the multi-level computer management system.The method that described blast furnace slag iron discharge volume total amount and the comparison of slag iron theoretical discharge volume total amount are monitored comprises: the method that blast furnace slag iron discharge volume statistics total amount and the comparison of slag iron theoretical discharge volume statistics total amount are monitored, blast furnace slag iron discharge volume total amount and the comparison of slag iron theoretical discharge volume total amount, the method that this example adopts the positive and negative value of the difference of slag iron discharge volume total amount and slag iron theoretical discharge volume total amount to compare and monitor.When the difference of slag iron discharge volume total amount and slag iron theoretical discharge volume total amount be on the occasion of the time, mean slag iron discharge volume total amount>slag iron theoretical discharge volume total amount, and set the condition of making zero and be: " discharge volume accumulative total " is less than " theoretical discharge volume " 0.78m 3/ min obtains the result of slag iron discharge volume statistics total amount I; When the difference of slag iron discharge volume total amount and slag iron theoretical discharge volume total amount is negative value, mean slag iron discharge volume total amount<slag iron theoretical discharge volume total amount, and the setting condition of making zero is: " discharge volume accumulative total " surpasses " theoretical discharge volume " 1.02m 3/ min obtains the result of slag iron discharge volume statistics total amount II.Fig. 3 illustrates this routine blast furnace slag iron discharge volume and theoretical volume accumulative total generative process (logical relation) figure that generates of blast furnace slag iron.Fig. 4 shows the practical situation of slag iron discharging one day of this example blast furnace, and wherein A, B, C, D have provided the actual curve of this certain stove first iron notch slag iron discharging, and this situation is corresponding with the actual curve of A ' shown in Figure 5, B ', C ', D '.In two figure: A point (corresponding A ' point) is represented certain stove first iron notch opening, the preliminary stage that AB section curve representation taps a blast furnace, A ' B ' curve is ascent stage gradually among corresponding Fig. 5, it is more and more to express tap cinder iron quantity discharged, the BC segment table of ordering through B shows that slag iron discharge rate is greater than the theoretical formation speed of slag iron, so curve B C section is in rising trend, B ' C ' curve is for continuing ascent stage among corresponding Fig. 5, it is more to express tap cinder iron quantity discharged, reach maximum to CD section curve representation iron notch slag iron quantity discharged, seal to this certain stove first iron notch of D point.The actual curve of the curve representation stove second iron notch slag iron discharging of D, E, F, G, this situation is corresponding with D ', E ', F ', G ' actual curve shown in Figure 5.In two figure: D point (corresponding D ' point) is represented certain stove second iron notch opening, the preliminary stage that DE section curve representation taps a blast furnace, D ' E ' F ' curve is ascent stage gradually among corresponding Fig. 5, it is more and more to express tap cinder iron quantity discharged, tapping a blast furnace to fG section curve representation iron notch reaches maximum, seals to G point stove second iron notch.
2. super-huge blast furnace hearth slag iron quantity monitoring method
The super-huge blast furnace hearth slag iron quantity monitoring method of this example is applicable to 4000~5000M 3Super-huge blast furnace, this super-huge blast furnace hearth slag iron quantity monitoring method are to compare the method for monitoring by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount by blast furnace slag iron discharge volume total amount and the theoretical volume total amount that generates of blast furnace hearth slag iron.Described multi-level computer management system, for example the computer composition is multi-level, as multilevel hierarchy or organize structure or group structure more, control mode also is multiple, as one to one, mode such as one-to-many, multi-to-multi, the software system that also comprise the multi-level computer management system comprise the various transmitters of sampling, monitoring, monitoring, management etc. in addition.The computer of this system or microcomputer are distributed in the working position of this super-huge blast furnace hearth slag iron amount Monitoring systems respectively.The method that the comparison of the theoretical generation of described routine blast furnace slag iron discharge volume total amount and blast furnace hearth slag iron volume total amount is monitored includes: the theoretical volume that generates of blast furnace slag iron discharge volume statistics total amount and blast furnace hearth slag iron is added up the method that the total amount comparison is monitored, the theoretical volume that generates of blast furnace slag iron discharge volume statistics total amount and blast furnace hearth slag iron is added up the total amount comparison, and for example the theoretical volume that generates of blast furnace slag iron discharge volume statistics total amount and blast furnace hearth slag iron is added up the method that the positive and negative value of the difference of total amount is compared and monitored.When this example blast furnace slag iron discharge volume statistics total amount and blast furnace hearth slag iron are theoretical generate volume add up the difference of total amount be on the occasion of the time, it is the theoretical volume statistics total amount that generates of blast furnace slag iron discharge volume statistics total amount>blast furnace hearth slag iron, mean during this period, the theoretical generation of blast furnace hearth slag iron volume total amount is littler than the actual generation of blast furnace hearth slag iron volume total amount, blast furnace hearth slag iron volume total amount is discharged greater than generation, and blast furnace hearth slag iron liquid level becomes downtrending.When the difference of blast furnace slag iron discharge volume statistics total amount and the theoretical generation of blast furnace hearth slag iron volume statistics total amount is negative value, it is the theoretical volume statistics total amount that generates of blast furnace slag iron discharge volume statistics total amount<blast furnace hearth slag iron, mean during this period, the theoretical generation of blast furnace hearth slag iron volume total amount is bigger than the actual generation of blast furnace hearth slag iron volume total amount, blast furnace hearth slag iron volume total amount is discharged less than generation, and blast furnace hearth slag iron liquid level becomes ascendant trend.Described this blast furnace hearth slag iron discharge volume total amount promptly is this blast furnace slag iron discharge volume total amount.Further compare the method for monitoring by blast furnace hearth slag iron discharge volume total amount and the theoretical volume total amount that generates of blast furnace hearth slag iron by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount.The theoretical volume total amount that generates of described this blast furnace hearth slag iron discharge volume total amount and blast furnace hearth slag iron is compared, for example the theoretical volume total amount that generates of cupola well slag iron discharge volume total amount and cupola well slag iron is added up comparison, such comparison more intuitively, more definite.Further adopt blast furnace hearth slag iron discharge volume total amount and the theoretical difference that generates the volume total amount of blast furnace hearth slag iron to measure the method for monitoring by the multi-level computer management system.And then the method that adopts blast furnace hearth slag iron discharge volume total amount and the theoretical positive negative value accumulative total of residual quantity that generates the volume total amount of blast furnace hearth slag iron to monitor again.The theoretical positive negative value accumulative total of residual quantity that generates the volume total amount of described blast furnace hearth slag iron discharge volume total amount and blast furnace hearth slag iron, for example the theoretical positive negative value of difference that generates the volume total amount of cupola well slag iron discharge volume total amount and cupola well slag iron is carried out statistical measurement respectively, for example in certain period the theoretical difference that generates the volume total amount of cupola well slag iron discharge volume total amount and cupola well slag iron be on the occasion of, mean that this blast furnace hearth slag iron volume total amount discharge is greater than generation, this blast furnace hearth slag iron liquid level becomes downtrending, how long have so during this period of time? for example the theoretical difference that generates the volume total amount of cupola well slag iron discharge volume total amount and cupola well slag iron is a negative value in certain period, mean that this blast furnace hearth slag iron volume total amount discharge is less than generation, this blast furnace hearth slag iron liquid level becomes ascendant trend, how long have again so during this period of time? with this difference on the occasion of, negative value is added up comparison respectively, such comparison is monitored for super-huge blast furnace hearth slag iron amount, monitoring waits management more directly perceived, more careful, more accurate, Practical significance is more arranged.Fig. 3 illustrates this routine blast furnace slag iron discharge volume and theoretical volume accumulative total generative process (logical relation) figure that generates of blast furnace slag iron.Fig. 4 and Fig. 5 show the practical situation of slag iron discharging one day (also being cupola well slag iron quantity discharged) of this example blast furnace, about this example blast furnace one day stove cupola well slag iron quantity discharged practical situation, see also described in embodiment one .1. no longer stating more.
Embodiment two. super-huge blast furnace slag iron discharge monitoring method and cupola well slag iron quantity monitoring method
The super-huge blast furnace slag iron discharge monitoring method of this example and cupola well slag iron quantity monitoring method comprise that two are implemented little examples, the embodiment of the super-huge blast furnace slag iron of first discharge monitoring method, and it two is embodiment of super-huge blast furnace hearth slag iron quantity monitoring method.
1. super-huge blast furnace slag iron discharge monitoring method
The described super-huge blast furnace hearth slag iron quantity monitoring method difference of the super-huge blast furnace slag iron discharge monitoring method of this example and embodiment one .1. has: 1. large blast furnace that should example has two, three, four, five the iron mouths of slagging tap; 2. the two-way of Xing Chenging~five road slag-tapping systems and two-way~eight tunnel system of tapping a blast furnace.All the other do not state the super-huge blast furnace slag iron discharge monitoring method of this example, are same as entirely described in embodiment one .1., no longer repeat.
2. super-huge blast furnace hearth slag iron quantity monitoring method
The described super-huge blast furnace hearth slag iron quantity monitoring method difference of the super-huge blast furnace hearth slag iron quantity monitoring method of this example and embodiment one .2. has: 1. large blast furnace that should example has two, three, four, five the iron mouths of slagging tap; 2. the two-way of Xing Chenging~five road slag-tapping systems and two-way~eight tunnel system of tapping a blast furnace.All the other do not state the super-huge blast furnace hearth slag iron quantity monitoring method of this example, are same as entirely described in embodiment one .2., no longer repeat.

Claims (11)

1. super-huge blast furnace slag iron discharge monitoring method is characterised in that: this super-huge blast furnace slag iron discharge monitoring method is the method that the multi-level computer management system is slagged tap to the blast furnace several and the several system of tapping a blast furnace monitors by the discharging of blast furnace monitoring slag iron.
2. super-huge blast furnace slag iron discharge monitoring method according to claim 1 is characterised in that: this super-huge blast furnace slag iron discharge monitoring method is the method for being monitored by blast furnace slag iron quantity discharged Weighing by the multi-level computer management system of blast furnace monitoring slag iron discharging.
3. super-huge blast furnace slag iron discharge monitoring method according to claim 2 is characterised in that: this super-huge blast furnace slag iron discharge monitoring method is the method for being monitored by statistical measurement, amplitude limit metering, the metering of anti-tampering metering conversion slagging iron quantity discharged speed that the multi-level computer management system of blast furnace monitoring slag iron discharging is weighed by blast furnace slag iron quantity discharged.
4. super-huge blast furnace slag iron discharge monitoring method according to claim 3 is characterised in that: this super-huge blast furnace slag iron discharge monitoring method is to measure the method that slag iron quantity discharged volume metering is monitored that converts to by the multi-level computer management system of blast furnace monitoring slag iron discharging by blast furnace slag iron quantity discharged speed.
5. super-huge blast furnace slag iron discharge monitoring method according to claim 4 is characterised in that: this super-huge blast furnace slag iron discharge monitoring method is the method that is added up the volume total amount and monitor with blast furnace slag iron discharging accumulative total volume total amount by blast furnace several slag iron quantity discharged by the multi-level computer management system that blast furnace monitoring slag iron discharges.
6. super-huge blast furnace slag iron discharge monitoring method according to claim 5 is characterised in that: super-huge blast furnace slag iron discharge monitoring method is the method for being monitored by blast furnace slag iron discharge volume total amount and the comparison of slag iron theoretical discharge volume total amount by the multi-level computer management system of blast furnace monitoring slag iron discharging.
7. super-huge blast furnace hearth slag iron quantity monitoring method is characterised in that: this super-huge blast furnace hearth slag iron quantity monitoring method is to compare the method for monitoring by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount by the theoretical volume total amount that generates of blast furnace slag iron discharge volume total amount and blast furnace hearth slag iron.
8. super-huge blast furnace hearth slag iron quantity monitoring method according to claim 7 is characterised in that: this super-huge blast furnace hearth slag iron quantity monitoring method is to compare the method for monitoring by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount by blast furnace hearth slag iron discharge volume total amount and the theoretical volume total amount that generates of blast furnace hearth slag iron.
9. super-huge blast furnace hearth slag iron quantity monitoring method according to claim 8 is characterised in that: this super-huge blast furnace hearth slag iron quantity monitoring method is the method for being monitored by blast furnace hearth slag iron discharge volume total amount and the theoretical difference metering that generates the volume total amount of blast furnace hearth slag iron by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount.
10. super-huge blast furnace hearth slag iron quantity monitoring method according to claim 9 is characterised in that: this super-huge blast furnace hearth slag iron quantity monitoring method is the method for being monitored by blast furnace hearth slag iron discharge volume total amount and the theoretical residual quantity accumulative total that generates the volume total amount of blast furnace hearth slag iron by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount.
11. super-huge blast furnace hearth slag iron quantity monitoring method according to claim 10 is characterised in that: this super-huge blast furnace hearth slag iron quantity monitoring method is the method for totally being monitored respectively by blast furnace hearth slag iron discharge volume total amount and the theoretical positive negative value of residual quantity that generates the volume total amount of blast furnace hearth slag iron by the multi-level computer management system of blast furnace monitoring cupola well slag iron amount.
CNA2008100546142A 2008-03-05 2008-03-05 Oversized blast furnace iron slag discharge monitoring method and hearth iron slag quantity monitoring method Pending CN101240357A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101794128A (en) * 2010-02-26 2010-08-04 山西太钢不锈钢股份有限公司 Blast furnace front real-time information monitoring system
CN101942537A (en) * 2010-09-09 2011-01-12 山西太钢不锈钢股份有限公司 On-line detection method of blast furnace slag quantity
CN110628974A (en) * 2019-10-15 2019-12-31 中冶赛迪重庆信息技术有限公司 Operation decision method and system based on safe liquid level of hearth

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101794128A (en) * 2010-02-26 2010-08-04 山西太钢不锈钢股份有限公司 Blast furnace front real-time information monitoring system
CN101942537A (en) * 2010-09-09 2011-01-12 山西太钢不锈钢股份有限公司 On-line detection method of blast furnace slag quantity
CN110628974A (en) * 2019-10-15 2019-12-31 中冶赛迪重庆信息技术有限公司 Operation decision method and system based on safe liquid level of hearth
CN110628974B (en) * 2019-10-15 2021-07-27 中冶赛迪重庆信息技术有限公司 Operation decision method and system based on safe liquid level of hearth

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