CN101220555B - Method for processing liquid ammonia of cotton wire union cloth - Google Patents
Method for processing liquid ammonia of cotton wire union cloth Download PDFInfo
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- CN101220555B CN101220555B CN2007103065794A CN200710306579A CN101220555B CN 101220555 B CN101220555 B CN 101220555B CN 2007103065794 A CN2007103065794 A CN 2007103065794A CN 200710306579 A CN200710306579 A CN 200710306579A CN 101220555 B CN101220555 B CN 101220555B
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Abstract
A processing method of a cotton and silk interweaving fabrics comprises the following five steps: (1) singeing (2) desizing (3) liquid ammonia (4) sizing (5) preshrinking, and the step(3) comprises cloth inlet-prebaking-air cooling-padding the liquid ammonia-steaming - washing-roller drying-cropping, the cotton and silk fabrics which are processed by the liquid ammonia have the advantages of softand smooth feeling, no mightiness damage, no ironing and little washing shrinkage. Although the expansion effect of caustic soda is three times higher than the liquid ammonia, the caustic soda is high in viscosity and uneven in permeability, and owing to the good impregnability of the liquid ammonia, the treatment effect of the liquid ammonia and the mercerization of the caustic soda is different; cotton fiber is swelling, the warp direction and the weft direction of which are both very even after the liquid ammonia treatment. Although the liquid ammonia finish has the sense of the mercerizing, the liquid ammonia finish is different from the traditional mercerizing which leads the mightiness, the elasticity, the feeling of the cotton and silk fabrics to increase and improves the steady ofthe size without any corrosion and non homogeneity to the fiber which are caused by the caustic soda mercerizing.
Description
Technical field
The present invention relates to a kind of processing method of cotton wire union cloth, refer more particularly to a kind of liquid ammonia treatment process of staple fabric.
Background technology
Be accompanied by high-tech development, the scientific and technological content of its technology is more and more paid attention in the processing of textiles.The characteristics of cotton wire union cloth comfortable naturally and suitable sliding gloss because of it gain great popularity, but the major defect of staple fabric is crease-resistant ability, washes back shrink etc. that these a series of defectives have restricted the superior development of staple product.So-called liquefied ammonia is that the ammonia with gaseous state under the normal temperature is cooled to-34 ℃ of following liquefy ammonia, the surface physics state of liquefied ammonia is the same with water, be easy to flow, but its viscosity and surface tension are lower than water, has penetrability, be easy to be penetrated in the deep layer of cotton fiber tissue, cotton fiber is after liquefied ammonia soaks into, netted epitheca part is only shunk a little to some extent, the full expansion of biochemical reaction then takes place in the median fiber protein part after soaking, be accompanied by the expansion of fiber, the twisting stress of fibrous inside reduces or disappears, and makes the cotton fiber internal stress be tending towards homogeneous, smooth feeling between the fiber strengthens, fiber surface becomes smoothly, thereby makes cotton fiber show good flexibility, has fundamentally guaranteed facing anti-crease, shrink resistance.Also can increase the gloss of fabric behind traditional caustic soda mercerising, fiber absorption property after the processing and chemical property all can obtain to improve, although the expanded effect of caustic soda than liquefied ammonia Senior Three doubly, but because caustic soda viscosity height, permeate inhomogeneous, cause fabric feeling harder, and the special construction of protein fibre make it not carry out mercerising with caustic soda, can the major injury protein fibre.
Summary of the invention
Technical problem to be solved by this invention provides a kind of liquid ammonia treatment process of cotton wire union cloth, the characteristics that the staple fabric after the Liquid Ammonia Treatment has is soft, smooth, do not damage brute force, need not press, washing shrinkage is little.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of processing method of cotton wire union cloth, it is characterized in that may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 35.0～45.0m/min, advances cloth door width of cloth 146.0cm～152.0cm, and the edge guide pressure that advances cloth is 0.008MPa～0.102MPa;
Step B: pre-drying cylinder temperature is 120 ℃～140 ℃, and the first dry cylinder tension force is 175N～230N, and the second dry cylinder tension force is 175N～230N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 70 ℃～80 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 80 ℃～90 ℃;
Step e: the steaming vessel temperature is 110 ℃-120 ℃, and steaming vessel cylinder steam pressure is 0.5Pa-0.6Pa, and the exhaust outlet temperature is 105 ℃-109 ℃, and felt blanket tension force is 0.285MPa-0.296MPa;
Step F: 60 ℃ ± 5 ℃ of the first water washing chamber temperature, 50 ℃ ± 5 ℃ of the second water washing chamber temperature, 70 ℃ ± 5 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.5 ± 0.5, the first water washing chamber padding machine pressure is 0.17MPa ± 0.01MPa, the second water washing chamber padding machine pressure is 0.17MPa ± 0.01MPa, and the 3rd water washing chamber padding machine pressure is 0.29MPa ± 0.01MPa;
Step G: the cylinder steam pressure was 0.1MPa～0.2MPa during the oven dry cylinder was handled, and drying cylinder tension force is 130N～280N, and roll device tension force is 200N～340N, and roll device pressure is 0.21MPa ± 0.005MPa;
Step H: folder clot pressure is 0.2MPa ± 0.02MPa, and the cropping door width of cloth is 131.0cm～145.0cm, and cropping speed is 20.0～35.0m/min.
The speed that steps A is advanced cloth is 35.0m/min, advances cloth door width of cloth 146.0cm, and the suction limit pressure that advances cloth is 0.008MPa;
Step B: pre-drying cylinder temperature is 120 ℃, and the first dry cylinder tension force is 175N, and the second dry cylinder tension force is 175N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 70 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 80 ℃;
Step e: the steaming vessel temperature is 110 ℃, and steaming vessel cylinder steam pressure is 0.5Pa, and the exhaust outlet temperature is 105 ℃, and felt blanket tension force is 0.285MPa;
Step F: 60 ℃ of the first water washing chamber temperature, 50 ℃ of the second water washing chamber temperature, 70 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.5, the first water washing chamber padding machine pressure is 0.17MPa, and the second water washing chamber padding machine pressure is 0.17MPa, and the 3rd water washing chamber padding machine pressure is 0.29MPa;
Step G: the cylinder steam pressure was 0.1MPa during the oven dry cylinder was handled, and drying cylinder tension force is 130N, and roll device tension force is 200N, and roll device pressure is 0.21MPa;
Step H: folder clot pressure is 0.2MPa, and the cropping door width of cloth is 131.0cm, and cropping speed is 20.0m/min.
Steps A: the speed of advancing cloth is 40.0m/min, advances cloth door width of cloth 150.0cm, and the edge guide pressure that advances cloth is 0.010MPa;
Step B: pre-drying cylinder temperature is 130 ℃, and the first dry cylinder tension force is 200N, and the second dry cylinder tension force is 200N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 75 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 85 ℃;
Step e: the steaming vessel temperature is 115 ℃, and steaming vessel cylinder steam pressure is 0.55Pa, and the exhaust outlet temperature is 107 ℃, and felt blanket tension force is 0.290MPa;
Step F: 55 ℃ of the first water washing chamber temperature, 45 ℃ of the second water washing chamber temperature, 65 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.0, the first water washing chamber padding machine pressure is 0.16MPa, and the second water washing chamber padding machine pressure is 0.16MPa, and the 3rd water washing chamber padding machine pressure is 0.28MPa;
Step G: the cylinder steam pressure was 0.15MPa during the oven dry cylinder was handled, and drying cylinder tension force is 200N, and roll device tension force is 300N, and roll device pressure is 0.205MPa;
Step H: folder clot pressure is 0.18MPa, and the cropping door width of cloth is 140.0cm, and cropping speed is 30.0m/min.
Steps A: the speed of advancing cloth is 45.0m/min, advances cloth door width of cloth 152.0cm, and the edge guide pressure that advances cloth is 0.102MPa;
Step B: pre-drying cylinder temperature is 140 ℃, and the first dry cylinder tension force is 230N, and the second dry cylinder tension force is 230N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 80 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 90 ℃;
Step e: the steaming vessel temperature is 120 ℃, and steaming vessel cylinder steam pressure is 0.6Pa, and the exhaust outlet temperature is 109 ℃, and felt blanket tension force is 0.296MPa;
Step F: 65 ℃ of the first water washing chamber temperature, 55 ℃ of the second water washing chamber temperature, 75 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 6.0, the first water washing chamber padding machine pressure is 0.18MPa, and the second water washing chamber padding machine pressure is 0.18MPa, and the 3rd water washing chamber padding machine pressure is 0.30MPa;
Step G: the cylinder steam pressure was 0.2MPa during the oven dry cylinder was handled, and drying cylinder tension force is 280N, and roll device tension force is 340N, and roll device pressure is 0.215MPa;
Step H: folder clot pressure is 0.22MPa, and the cropping door width of cloth is 145.0cm, and cropping speed is 35.0m/min.
Compared with prior art, the invention has the advantages that staple fabric after the Liquid Ammonia Treatment have soft, smooth, do not damage brute force, need not press, characteristics that washing shrinkage is little.Although the expanded effect of caustic soda is than liquefied ammonia Senior Three doubly, caustic soda viscosity height, permeate inhomogeneous, owing to liquefied ammonia has good impregnability, thus different with caustic soda mercerising treatment effect, after Liquid Ammonia Treatment, cotton fiber generation swelling, its warp-wise, broadwise are all very even.Liquid ammonia finishing has the meaning of mercerising, but different and traditional mercerising, and it can make staple fabric strength, elasticity and feel increase, and has improved dimensionally stable, and show no sign of that the caustic soda mercerising brought fiber melted erosion and inhomogeneities.
Select two kinds of specification cotton wire union cloths, one is plain weave: CF60*SK42D 180*86, two is plain weave: CF60/1*SK42D 180*100
Adopt following two kinds of technologies arrangement respectively, compare, the results are shown in following table:
Technology one: singe → destarch → liquefied ammonia → typing → preshrunk
Technology two: singe → destarch → typing → preshrunk
The method of testing of above brute force and outward appearance is ISO.1. by liquid ammonia finishing, the bafta brute force is apparently higher than common arrangement; And outward appearance is higher 0.5 grade than common arrangement.2. by liquid ammonia finishing, soft, the high resilience of bafta is significantly better than common arrangement.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Embodiment one: a kind of processing method of cotton wire union cloth, may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 35.0m/min, advances cloth door width of cloth 146.0cm, and the suction limit pressure that advances cloth is 0.008MPa;
Step B: pre-drying cylinder temperature is 120 ℃, and the first dry cylinder tension force is 175N, and the second dry cylinder tension force is 175N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 70 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 80 ℃;
Step e: the steaming vessel temperature is 110 ℃, and steaming vessel cylinder steam pressure is 0.5Pa, and the exhaust outlet temperature is 105 ℃, and felt blanket tension force is 0.285MPa;
Step F: 60 ℃ of the first water washing chamber temperature, 50 ℃ of the second water washing chamber temperature, 70 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.5, the first water washing chamber padding machine pressure is 0.17MPa, and the second water washing chamber padding machine pressure is 0.17MPa, and the 3rd water washing chamber padding machine pressure is 0.29MPa;
Step G: the cylinder steam pressure was 0.1MPa during the oven dry cylinder was handled, and drying cylinder tension force is 130N, and roll device tension force is 200N, and roll device pressure is 0.21MPa;
Step H: folder clot pressure is 0.2MPa, the cropping door width of cloth is 131.0cm, cropping speed is 20.0m/min embodiment two: a kind of processing method of cotton wire union cloth, it is characterized in that may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 40.0m/min, advances cloth door width of cloth 150.0cm, and the edge guide pressure that advances cloth is 0.010MPa;
Step B: pre-drying cylinder temperature is 130 ℃, and the first dry cylinder tension force is 200N, and the second dry cylinder tension force is 200N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 75 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 85 ℃;
Step e: the steaming vessel temperature is 115 ℃, and steaming vessel cylinder steam pressure is 0.55Pa, and the exhaust outlet temperature is 107 ℃, and felt blanket tension force is 0.290MPa;
Step F: 55 ℃ of the first water washing chamber temperature, 45 ℃ of the second water washing chamber temperature, 65 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.0, the first water washing chamber padding machine pressure is 0.16MPa, and the second water washing chamber padding machine pressure is 0.16MPa, and the 3rd water washing chamber padding machine pressure is 0.28MPa;
Step G: the cylinder steam pressure was 0.15MPa during the oven dry cylinder was handled, and drying cylinder tension force is 200N, and roll device tension force is 300N, and roll device pressure is 0.205MPa;
Step H: folder clot pressure is 0.18MPa, and the cropping door width of cloth is 140.0cm, and cropping speed is 30.0m/min.Embodiment three: a kind of processing method of cotton wire union cloth, it is characterized in that may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 45.0m/min, advances cloth door width of cloth 152.0cm, and the edge guide pressure that advances cloth is 0.102MPa;
Step B: pre-drying cylinder temperature is 140 ℃, and the first dry cylinder tension force is 230N, and the second dry cylinder tension force is 230N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 80 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 90 ℃;
Step e: the steaming vessel temperature is 120 ℃, and steaming vessel cylinder steam pressure is 0.6Pa, and the exhaust outlet temperature is 109 ℃, and felt blanket tension force is 0.296MPa;
Step F: 65 ℃ of the first water washing chamber temperature, 55 ℃ of the second water washing chamber temperature, 75 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 6.0, the first water washing chamber padding machine pressure is 0.18MPa, and the second water washing chamber padding machine pressure is 0.18MPa, and the 3rd water washing chamber padding machine pressure is 0.30MPa;
Step G: the cylinder steam pressure was 0.2MPa during the oven dry cylinder was handled, and drying cylinder tension force is 280N, and roll device tension force is 340N, and roll device pressure is 0.215MPa;
Step H: folder clot pressure is 0.22MPa, and the cropping door width of cloth is 145.0cm, and cropping speed is 35.0m/min.
Claims (4)
1. the processing method of a cotton wire union cloth, it is characterized in that may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 35.0～45.0m/min, advances cloth door width of cloth 146.0cm～152.0cm, and the edge guide pressure that advances cloth is 0.008MPa～0.102MPa;
Step B: pre-drying cylinder temperature is 120 ℃～140 ℃, and the first dry cylinder tension force is 175N～230N, and the second dry cylinder tension force is 175N～230N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 70 ℃～80 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 80 ℃～90 ℃;
Step e: the steaming vessel temperature is 110 ℃-120 ℃, and steaming vessel cylinder steam pressure is 0.5Pa-0.6Pa, and the exhaust outlet temperature is 105 ℃-109 ℃, and felt blanket tension force is 0.285MPa-0.296MPa;
Step F: 60 ℃ ± 5 ℃ of the first water washing chamber temperature, 50 ℃ ± 5 ℃ of the second water washing chamber temperature, 70 ℃ ± 5 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.5 ± 0.5, the first water washing chamber padding machine pressure is 0.17MPa ± 0.01MPa, the second water washing chamber padding machine pressure is 0.17MPa ± 0.01MPa, and the 3rd water washing chamber padding machine pressure is 0.29MPa ± 0.01MPa;
Step G: the cylinder steam pressure was 0.1MPa～0.2MPa during the oven dry cylinder was handled, and drying cylinder tension force is 130N～280N, and roll device tension force is 200N～340N, and roll device pressure is 0.21MPa ± 0.005MPa;
Step H: folder clot pressure is 0.2MPa ± 0.02MPa, and the cropping door width of cloth is 131.0cm～145.0cm, and cropping speed is 20.0～35.0m/min.
2. according to the processing method of right 1 described a kind of cotton wire union cloth, it is characterized in that steps A: the speed of advancing cloth is 35.0m/min, advances cloth door width of cloth 146.0cm, and the suction limit pressure that advances cloth is 0.008MPa;
Step B: pre-drying cylinder temperature is 120 ℃, and the first dry cylinder tension force is 175N, and the second dry cylinder tension force is 175N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 70 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 80 ℃;
Step e: the steaming vessel temperature is 110 ℃, and steaming vessel cylinder steam pressure is 0.5Pa, and the exhaust outlet temperature is 105 ℃, and felt blanket tension force is 0.285MPa;
Step F: 60 ℃ of the first water washing chamber temperature, 50 ℃ of the second water washing chamber temperature, 70 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.5, the first water washing chamber padding machine pressure is 0.17MPa, and the second water washing chamber padding machine pressure is 0.17MPa, and the 3rd water washing chamber padding machine pressure is 0.29MPa;
Step G: the cylinder steam pressure was 0.1MPa during the oven dry cylinder was handled, and drying cylinder tension force is 130N, and roll device tension force is 200N, and roll device pressure is 0.21MPa;
Step H: folder clot pressure is 0.2MPa, and the cropping door width of cloth is 131.0cm, and cropping speed is 20.0m/min.
3. the processing method of a kind of cotton wire union cloth according to claim 1, it is characterized in that steps A: the speed of advancing cloth is 40.0m/min, advances cloth door width of cloth 150.0cm, the edge guide pressure that advances cloth is 0.010MPa;
Step B: pre-drying cylinder temperature is 130 ℃, and the first dry cylinder tension force is 200N, and the second dry cylinder tension force is 200N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 75 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 85 ℃;
Step e: the steaming vessel temperature is 115 ℃, and steaming vessel cylinder steam pressure is 0.55Pa, and the exhaust outlet temperature is 107 ℃, and felt blanket tension force is 0.290MPa;
Step F: 55 ℃ of the first water washing chamber temperature, 45 ℃ of the second water washing chamber temperature, 65 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.0, the first water washing chamber padding machine pressure is 0.16MPa, and the second water washing chamber padding machine pressure is 0.16MPa, and the 3rd water washing chamber padding machine pressure is 0.28MPa;
Step G: the cylinder steam pressure was 0.15MPa during the oven dry cylinder was handled, and drying cylinder tension force is 200N, and roll device tension force is 300N, and roll device pressure is 0.205MPa;
Step H: folder clot pressure is 0.18MPa, and the cropping door width of cloth is 140.0cm, and cropping speed is 30.0m/min.
4. the processing method of a kind of cotton wire union cloth according to claim 1, it is characterized in that steps A: the speed of advancing cloth is 45.0m/min, advances cloth door width of cloth 152.0cm, the edge guide pressure that advances cloth is 0.102MPa;
Step B: pre-drying cylinder temperature is 140 ℃, and the first dry cylinder tension force is 230N, and the second dry cylinder tension force is 230N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 80 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 90 ℃;
Step e: the steaming vessel temperature is 120 ℃, and steaming vessel cylinder steam pressure is 0.6Pa, and the exhaust outlet temperature is 109 ℃, and felt blanket tension force is 0.296MPa;
Step F: 65 ℃ of the first water washing chamber temperature, 55 ℃ of the second water washing chamber temperature, 75 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 6.0, the first water washing chamber padding machine pressure is 0.18MPa, and the second water washing chamber padding machine pressure is 0.18MPa, and the 3rd water washing chamber padding machine pressure is 0.30MPa;
Step G: the cylinder steam pressure was 0.2MPa during the oven dry cylinder was handled, and drying cylinder tension force is 280N, and roll device tension force is 340N, and roll device pressure is 0.215MPa;
Step H: folder clot pressure is 0.22MPa, and the cropping door width of cloth is 145.0cm, and cropping speed is 35.0m/min.
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| CN2007103065794A CN101220555B (en) | 2007-12-29 | 2007-12-29 | Method for processing liquid ammonia of cotton wire union cloth |
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| CN101220555B true CN101220555B (en) | 2010-09-29 |
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| CN101942751B (en) * | 2009-07-09 | 2013-03-27 | 天津田歌纺织有限公司 | Finishing method of imitated silk pure cotton yarn-dyed fabric |
| CN101864667B (en) * | 2010-07-05 | 2013-01-23 | 无锡市天然绿色纤维科技有限公司 | Method for producing double mercerized yarns |
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| CN108893911B (en) * | 2018-07-18 | 2021-02-19 | 浙江盛泰服装集团股份有限公司 | Liquid ammonia mercerizing unit for fabric treatment |
| CN110318188B (en) * | 2019-06-28 | 2021-05-18 | 鲁泰纺织股份有限公司 | Knitted fabric, manufacturing method thereof, using device and prepared garment |
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| CN114687099B (en) * | 2020-12-30 | 2024-04-30 | 广东溢达纺织有限公司 | Dyeing and finishing method |
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| CN113235292B (en) * | 2021-06-28 | 2022-06-21 | 江南大学 | Delayed baking non-ironing finishing process for cotton fabric |
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