CN101195942A - Sample warper and method for forming a sample warp - Google Patents

Sample warper and method for forming a sample warp Download PDF

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Publication number
CN101195942A
CN101195942A CNA2007100083644A CN200710008364A CN101195942A CN 101195942 A CN101195942 A CN 101195942A CN A2007100083644 A CNA2007100083644 A CN A2007100083644A CN 200710008364 A CN200710008364 A CN 200710008364A CN 101195942 A CN101195942 A CN 101195942A
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China
Prior art keywords
thread
carrier
warper
cotton yarn
warper drum
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Granted
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CNA2007100083644A
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Chinese (zh)
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CN101195942B (en
Inventor
M·富尔
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Carlmeyerstol R & D Co.,Ltd.
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Karl Mayer Textilmaschinenfabrik GmbH
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Publication of CN101195942A publication Critical patent/CN101195942A/en
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H3/00Warping machines
    • D02H3/04Sample warpers

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Warping, Beaming, Or Leasing (AREA)

Abstract

The warp pattern warping machine, with a warping drum (1) with movable transporting surfaces (2) arranged on the circumference of the drum, thread guides (14) arranged on a thread guide carrier (15), and a creel (7) from which the thread guide draws threads, has the warping drum (1) and the thread guide carrier (15) movable in relation to each other in the axial direction. The thread guide carrier (15) and the creel (7) are interconnected in the axial direction, wherein the warping drum (1) and the creel (7) are movable in relation to each other in the axial direction. The warp pattern having excellent uniformity can be produced with different galloon with little additional cost. Thus the warping drum and the thread guide carrier are moved in the axial direction in relation to each other.

Description

Warper and the method that is used for production jacquard weave chain
Technical field
The present invention relates to a kind of warper, it has a warper drum, a plurality of thread-carrier and a bobbin cradle, a plurality of feed surfaces that can move wherein on the circumference of described warper drum, have been arranged along the axial direction of this warper drum, described thread-carrier is arranged on the thread-carrier support, thread-carrier is extracted yarn out from described bobbin cradle, wherein said warper drum and thread-carrier can move relative to each other along circumferencial direction.
In addition, the invention still further relates to a kind of method that is used for production jacquard weave chain, wherein will guide round the circumference of warper drum by the cotton yarn tape that a plurality of yarns are formed by means of the thread-carrier that is fixed on the thread-carrier support, and folding is placed on the feed surface that in axial direction moves there, wherein changes the yarn number of each cotton yarn tape between at least two cotton yarn tapes.
Background technology
Warper is otherwise known as by " short chain warping machines ", and it is used to make the jacquard weave chain.Simultaneously a plurality of yarns are guided round the circumference of a warper drum for this reason, and there the folding be placed on the feed surface, the feed surface here repeatedly by around conveyer belt formed.Has the cotton yarn tape that to the necessary length of yarn of jacquard weave chain, just has necessary coiling quantity if reeled, these feed surfaces just must further be carried this cotton yarn tape so far so, provide locational space thereby put new cotton yarn tape for folding.
Usually, the cotton yarn tape of so reeling makes a kind of conical wadding of wool end face to occur.Just reel in the coiling that finally follows closely the each other predetermined increment ground that always in axial direction misplaces each other.
This technology stands severe tests.Modern warper can be reeled simultaneously and be reached 16 yarns, thereby produces very high productivity ratio.
But, for some jacquard weave structure, also be necessary to change the yarn number of each cotton yarn tape.Under extreme case, this can cause the appearance of this situation, and promptly a cotton yarn tape only is made up of a yarn, and another cotton yarn tape is then formed by the yarn of maximum number.This will make the density of jacquard weave chain very inhomogeneous as not taking extra measure.
Therefore have the people to propose already, the speed that conveyer belt moves and the width of cotton yarn tape, just the number with the yarn of each cotton yarn tape is complementary.If each cotton yarn tape more yarn of having reeled just, so described conveyer belt speed in axial direction is just higher.If the yarn that comprises in a cotton yarn tape is less, so described conveyer belt just with lower speed operation, be not connected to each other in the axial direction thereby cotton yarn tape just can rely on the yarn number of each cotton yarn tape, and the jacquard weave chain has uniform density.
But, this solution is relatively more expensive.People need be used for the driving mechanism of conveyer belt, and the speed of these conveyer belts can be regulated according to the yarn number.Because people must be noted that also that simultaneously the wadding of wool that is formed by the yarn of having reeled obtains a kind of conical end face, thus when being programmed, the driving mechanism of used for conveyer belt must the speed of stack be taken in, and this makes the adjusting operation produce very expensive equally.
Summary of the invention
Task of the present invention is to make the jacquard weave chain with very low overhead with different cotton yarn tapes, and the jacquard weave chain here has good uniformity.
This task is so solving aspect the warper of the described type of beginning, and its concrete grammar is: warper drum and thread-carrier support can in axial direction be moved relative to each other.
By this design, can be used in the different cotton yarn tape width of compensation, just be used to compensate the necessary shift calibrating of different yarns number of each cotton yarn tape and coupling is taken off in the feed motion of described feed surface.Simplified the adjusting of speed thus greatly.Requisite motor can be constructed more simply concerning the driving of feed surface, because they needn't carry out work with the speed of alternation in a production process.Corresponding, such motor and actuating mechanism thereof can form with lower cost structure.All controls of moving that participate in the element of warping are also obtained simplifying.The erector can monitor the relative motion between warper drum and the thread-carrier support fairly simplely, and so regulates, and makes the cotton yarn tape of interrelation seamlessly each other to join, thereby makes the jacquard weave chain obtain uniform density.
In a kind of preferred improvement project, described thread-carrier support and bobbin cradle are connected to each other in the axial direction, and wherein warper drum and bobbin cradle can in axial direction move relative to each other.In many cases, described thread-carrier support and bobbin cradle form a unit, and this unit then can wholely move with respect to warper drum.Described thread-carrier support is such as being formed by an element with respect to warper drum rotation, encircles or a kind of spoke mechanism such as one, and described thread-carrier just is fixed in this ring or this spoke mechanism.The thread-carrier support is moved with respect to warper drum or warper drum is moved with respect to the thread-carrier support, this is a kind of measure that does not relatively simply need very big expense.
Preferred described feed surface has a driving mechanism, and this driving mechanism can be adjusted on the constant speed.Only must can form with very low cost structure with the driving mechanism of constant speed operation.Here just do not need to realize the control system of alternation speed.Importantly can relatively easily programme, make it obtain the desired parameter of warping process a kind of described driving mechanism.
Preferably speed is adjusted on certain numerical value at this, this numerical value is lower than necessary speed concerning the wideest cotton yarn tape, and is higher than necessary speed concerning the narrowest cotton yarn tape.Therefore people can find the speed of feed surface, thereby all cotton yarn tapes of a decorative pattern circulation can be reeled with desired position.
Preferred described thread-carrier can in axial direction move with respect to the thread-carrier support.Then people can use thread-carrier, are used for forming cone on the end face of wadding of wool.Thus can with three kinds concerning making the jacquard weave chain requisite basic exercise be distributed on three different elements.This cone produces with respect to moving of thread-carrier support by thread-carrier.Be necessary wadding of wool is transported, be used to new cotton yarn tape that locational space is provided, it is then accomplished by feed surface to transport this process of wadding of wool.Cotton yarn tape with respect to the location of wadding of wool then by relatively moving and realize in axial direction between warper drum and the thread-carrier support.Because the motion that all these three kinds of motions can detect with simple relatively mode exactly is so this adjusting operation also can be finished by the lower personnel of qualification.
Preferred described thread-carrier has a driving mechanism, and this driving mechanism just shifts out a predetermined distance with its end face from warper drum when the every rotation of thread-carrier one time.Such as can so regulating this driving mechanism, thereby thread-carrier is all moved backward, just move three times of cotton yarn tape thickness when each rotation away from the end face of warper drum.Just produce a cone thus, it has for example above 18 ° of coning angles.
Preferred described warper drum and/or thread-carrier support have a worm gearing.When using worm gearing, among the worm screw that will have screw thread places and rotatablely moves.On screw thread of this worm screw and the described warper drum or the pairing screw thread on the thread-carrier support be among the engagement, thereby the rotation by this worm screw produces warper drum and/or the translation in axial direction of thread-carrier support is moved.So very little because relatively move-it is in difference between the number of yarns of single cotton yarn tape multiply by in the such order of magnitude of cotton yarn tape width-can use less thread pitch, thus needn't very big requirement be proposed to moving to axial needed driving mechanism.
In a kind of improvement project of scheme as an alternative, described warper drum and/or thread-carrier support can have a kind of rack gear.Also can between warper drum and thread-carrier support, successfully realize very little relatively moving with this.
Described task is so solving aspect a kind of method that starts described type, and its concrete grammar is that described warper drum and thread-carrier support are in axial direction moved relative to each other.
Thread-carrier is positioned with respect to warper drum, make the cotton yarn tape connection that under the situation that does not have identical yarn number, can be closely adjacent to each other.Have very big number of threads purpose cotton yarn tape and on the feed surface structure, need more more locational spaces.If this cotton yarn tape is made, but also having this cotton yarn tape transported, feed surface do not make its end face have enough distances from warper drum, that just makes thread-carrier support and warper drum move relative to each other, thereby thread-carrier can be reeled to being right after at the next cotton yarn tape of previous cotton yarn tape back.Therefore described warper drum and thread-carrier support are in this case a little away from each other.If opposite, Manufactured cotton yarn tape only has yarn seldom, and so described feed surface just moves this cotton yarn tape more farther.In this case, described warper drum and thread-carrier support are located more closely each other once more, make next cotton yarn tape can be connected on the previous cotton yarn tape again.
Preferably move described feed surface with constant speed.Can use fairly simple driving mechanism thus.Can adjust constant speed simply, thereby not need the programming of warper is proposed too high request.If described feed surface moves with constant speed, the wearing and tearing of Chan Shenging are also less so.
In this case, preferred described feed surface moves with a kind of specific speed, and this speed is equivalent to employed average speed concerning all cotton yarn tapes of a decorative pattern circulation.The decorative pattern that the decorative pattern circulation repeats in the width range of jacquard weave chain exactly.If now the speed of described feed surface is so regulated, thereby all cotton yarn tapes all have essential locational space when producing a decorative pattern circulation, and then the residual difference that the different in width owing to cotton yarn tape can be produced is compensated by relatively moving between warper drum and the thread-carrier support.
Move described warper drum and thread-carrier support when equally preferably between two cotton yarn tapes, carrying out transition, so move these two parts or rather, thereby these two cotton yarn tapes are connected to each other.This is a kind of fairly simple scheme, is used to check whether in axial direction the adjusting of carrying out that relatively moves between warper drum and the thread-carrier support is selected correctly.Here only need relatively shorter moving.But because this displacement is shorter equally, so when relatively moving, speed can be remained on the very little degree.During transition, common described thread-carrier after all must in axial direction move to beginning from the end of described cone and surpass this and begin between two cotton yarn tapes.If described thread-carrier can be carried out this moving, so also just there is the enough time to move relative to each other for warper drum and thread-carrier support.
Description of drawings
The present invention will be described in conjunction with the accompanying drawings according to a kind of preferred embodiment below.Accompanying drawing illustrates:
Fig. 1 is the perspective view of a warper, but is not with thread-carrier and thread-carrier support,
Fig. 2 is the partial longitudinal section of warper shown in Figure 1, but has thread-carrier and thread-carrier support,
Fig. 3 is a thread-carrier on the thread-carrier support, and
Fig. 4 is used for two kinds of schematic diagrames that scheme makes an explanation that warper drum and thread-carrier support are regulated toward each other.
The specific embodiment
Warper has a warper drum 1, has arranged a plurality of conveyer belts 2 on the circumference of this warper drum 1, if the jacquard weave chain is carried out warping, these conveyer belts 2 axis that will be parallel to described warper drum moves along the direction of arrow 3 so.The yarn-distributing rod of expression is not used for crossing, starching or other function in detail.The branch of the outside of described conveyer belt 2 forms a feed surface respectively.
Rotatory creel 7 has a rotor 8, and a plurality of bobbins 9 are fixed on this rotor 8.This rotor 8 can be driven by a tape handler 11 and a hollow shaft 12 by a motor 10.
Another hollow shaft 13 (Fig. 2) rotates synchronously with hollow shaft 12, can not fix a thread-carrier support 15 with thread-carrier 14 on this hollow shaft 13 with relatively rotating.This thread-carrier support 15 has and remains on a radial arm 17 in the wheel hub 16.Articulated lever 18 on the outer end of radial arm 17, described lever 18 can turn round by means of a stepper motor 19, and is arranging the thread-carrier 14 of suspension ring form on the top of lever 18.Here for described thread-carrier 14 three positions are shown, in these three positions, one of them position a is far away from the end face of described warper drum 1, and position b arranges the end face of the more close warper drum 1 in ground, and position c then is arranged in the end face front of warper drum 1.Described stepper motor 19 is activated by a controlling organization 20.
Among the operating position a and b that activates in the warping process, described thread-carrier 14 is extracted yarn 21 out from rotatory creel 7, and the yarn folding is placed on the conveyer belt 2, thereby forms wadding of wool 22.In the c of position, described thread-carrier 14 is not worked in the warping process, and described thread-carrier 14 imports unwanted yarn 21 ' in the space 23 that is between conveyer belt 2 and the thread-carrier support 15, thereby makes it not participate in the warping process.These yarns 21 ' are placed on the subsidiary conveyer structure 24 by folding, this subsidiary conveyer structure 24 is such as the rayon thread and yarn's of the monofilament with a kind of metal filate shape, this rayon thread and yarn rolls up uncoiling on 25 from a deposit, and gives a driving mechanism 26 by described two hollow shafts, 12,13 guidings.Then wind a waste material wadding of wool 27 on described subsidiary conveyer structure 24, this waste material wadding of wool can be left concentratedly in a waste material container 28.
Can realize this point with respect to moving axially of described thread-carrier support 15 and warper drum 1 by the gyration of described lever 18 and the described thread-carrier 14 that causes thus, yarn 21 foldings are placed on the conveyer belt 2, make yarn 21 ' not participate in the warping process but then.Thus can be in once unique warping task, the cotton yarn tape that will have the yarn of greater number is wound on the circumference of described warper drum 1, and the cotton yarn tape that will have than the yarn of peanut also is wound on the circumference of described warper drum 1.
In the warping process, so move described thread-carrier 14, thereby form a kind of conical end face of wadding of wool 22.In other words, described thread-carrier is such as whenever revolving when turning around all three of mobile yarn thickness times round warper drum 1.
So move described conveyer belt 2, thereby after a cotton yarn tape is made, just after this cotton yarn tape of reeling with the necessary rotating cycle of the length of jacquard weave chain, in the end face scope of described warper drum 1, provide enough locational spaces once more, so that can reel new cotton yarn tape.In case of necessity, must when described thread-carrier 14 being moved control, this moving to described conveyer belt 2 take in.
Have the cotton yarn tape of different yarns number if reel now, these cotton yarn tapes also need the locational space that varies in size on the axial direction of described warper drum 1 so.
Therefore, so the speed of conveyer belt is regulated, thereby make this speed be equivalent to the average speed of a decorative pattern circulation.If form by 100 yarns altogether such as the circulation of decorative pattern, and these 100 yarns are made up of 10 cotton yarn tapes, wherein order is that each cotton yarn tape has 12-12-8-8-12-12-8-8-12-8 yarn, that makes it just in time be suitable for having the cotton yarn tape of 10 yarns with regard to so the speed of described conveyer belt 2 being regulated.But this causes such consequence, and promptly described conveyer belt 2 is too slow concerning the cotton yarn tape with 12 yarns, and too fast concerning the cotton yarn tape with 8 yarns.Corresponding, after the cotton yarn tape with 12 yarns is made, in the moving range of described thread-carrier 14, no longer include enough locational spaces substantially and can be used to produce next cotton yarn tape.
For this locational space is provided,, described thread-carrier support 15 is moved with respect to warper drum 1 as shown by arrow 29.That is to say,, when carrying out the transition to next cotton yarn tape, just described thread-carrier support 15 is moved right a little so by (with respect to the view of Fig. 2) if reeled a cotton yarn tape with 12 yarns.In contrast, if reeled a cotton yarn tape that has only 8 yarns, that just is moved to the left the view of described thread-carrier support 15 with respect to Fig. 2.
Can certainly or not only the axial direction of this thread-carrier support 15 along described warper drum 1 be moved not with described thread-carrier support 15, but it is own to move this warper drum 1, is used to produce desired relatively moving.
Because described thread-carrier support 15 is connected with described rotatory creel 7, so in this improvement project, also together move this rotatory creel 7.
Fig. 4 illustrates now and severally can cause this mobile scheme.Here represent with components identical among Fig. 1 to 3 with identical Reference numeral.
Described warper drum 1 rotatable support is on a support 30, and this support 30 is supported on the F of floor by roller 31.The motor 33 of a fixed-site is driving a leading screw 34, and this leading screw 34 is engaged in the internal thread 35 on the described support 30.That is to say that if activation motor 33, the rotation of this leading screw 34 will cause described support 30 to move along the direction of double-head arrow 29 so.
Another kind of scheme or additional scheme are, are fixing described rotatory creel 7 and thread-carrier support 15 on a support 36, and this support 36 is supported on the F of floor by roller 37 equally.This support 36 has a driving mechanism 38, and this driving mechanism 38 is driving one and tooth bar 40 meshed gears 39, and 40 of described tooth bars are fixed on the F of floor.
Can certainly or only drive described support 30, or only drive described support 36.Also can drive described support 30, and drive described support 36 by leading screw 34 by gear 39 and tooth bar 40.
Because relatively moving of described direction along double-head arrow 29 is less, so use the little driving mechanism of power just enough.Described relatively moving needn't be carried out very apace.Basically it is just enough to overcome the yarn difference that forms between single cotton yarn tape here.
Described warper describes with the thread-carrier support 15 of fixed cylinder and a rotation when the warping.But also can when warping, described thread-carrier support 15 be remained on not relatively turnable state, and make described warper drum rotation.Equally in this improvement project, also can be implemented in and axially relatively move 29 between described warper drum 1 and the thread-carrier support 15, be used for when the cotton yarn tape of different yarns number occurring having, always on conveyer belt 2, providing needed locational space.

Claims (12)

1. warper, it has a warper drum (1), a plurality of thread-carriers (14) and a bobbin cradle (7), a plurality of feed surfaces (2) that can move wherein on the circumference of described warper drum (1), have been arranged along the axial direction of this warper drum (1), described thread-carrier (14) is arranged on the thread-carrier support (15), described thread-carrier (14) is extracted yarn (21) out from described bobbin cradle (7), wherein said warper drum (1) and thread-carrier (14) can move relative to each other along circumferencial direction, it is characterized in that described warper drum (1) and thread-carrier support (15) can in axial direction move relative to each other.
2. by the described warper of claim 1, it is characterized in that described thread-carrier support (15) and bobbin cradle (7) are connected to each other in the axial direction, wherein said warper drum (1) and bobbin cradle (7) can in axial direction move relative to each other.
3. by claim 1 or 2 described warpers, it is characterized in that described feed surface (2) has a driving mechanism, this driving mechanism can be adjusted to a constant speed.
4. by the described warper of claim 3, it is characterized in that described speed is adjusted to certain numerical value, and this numerical value is lower than necessary speed concerning the wideest cotton yarn tape, and be higher than necessary speed concerning the narrowest cotton yarn tape.
5. by each described warper in the claim 1 to 4, it is characterized in that described thread-carrier (14) can in axial direction move with respect to thread-carrier support (15).
6. by the described warper of claim 5, it is characterized in that, described thread-carrier (14) has a driving mechanism (19), this driving mechanism (19) when the every rotation of described thread-carrier (14) a time just away from predetermined distance of end face of described warper drum (1).
7. by each described warper in the claim 1 to 6, it is characterized in that described warper drum (1) and/or thread-carrier support (15) have worm gearing (33-35).
8. by each described warper in the claim 1 to 7, it is characterized in that described warper drum (1) and/or thread-carrier support (15) have rack gear (39,40).
9. be used to produce the method for jacquard weave chain, wherein will guide round the circumference of warper drum (1) by the cotton yarn tape that a plurality of yarns (21) are formed by means of the thread-carrier (14) that is fixed on the thread-carrier support (15), and there its folding is placed on the feed surface (2) that in axial direction moves, wherein between at least two cotton yarn tapes, change the yarn number of each cotton yarn tape, it is characterized in that, described warper drum (1) and thread-carrier support (15) are in axial direction moved relative to each other.
10. by the described method of claim 9, it is characterized in that, described feed surface (2) is moved with constant speed.
11. by the described method of claim 10, it is characterized in that, move described feed surface (2) with speed corresponding to the average speed of all cotton yarn tapes of a decorative pattern circulation.
12. by each described method in the claim 9 to 11, it is characterized in that, between two cotton yarn tapes, move described warper drum (1) and thread-carrier support (15) during transition, so move these two parts or rather, make described two cotton yarn tapes be connected to each other.
CN2007100083644A 2006-12-09 2007-01-29 Sample warper and method for forming a sample warp Active CN101195942B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP20060025495 EP1930489B1 (en) 2006-12-09 2006-12-09 Sample warper and method for forming a sample warp
EP06025495.0 2006-12-09

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CN101195942A true CN101195942A (en) 2008-06-11
CN101195942B CN101195942B (en) 2011-05-18

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JP (1) JP2008144342A (en)
CN (1) CN101195942B (en)
DE (1) DE502006005365D1 (en)

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CN102851818A (en) * 2011-06-28 2013-01-02 卡尔迈尔纺织机械制造有限公司 Sample warper
CN102851821A (en) * 2011-06-28 2013-01-02 卡尔迈尔纺织机械制造有限公司 Sample warper
CN102031613B (en) * 2009-09-29 2013-01-02 卡尔迈尔纺织机械制造有限公司 Method for producing jacquard chain and jacquard chain warping machine

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ES2547894T3 (en) 2013-03-26 2015-10-09 Karl Mayer Textilmaschinenfabrik Gmbh Pattern warp sectional warp
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JP2854789B2 (en) * 1993-11-09 1999-02-03 有限会社スズキワーパー Electronically controlled sample warping machine that can be aligned and wound
TW479079B (en) * 1998-02-03 2002-03-11 Suzuki Warper Ltd Electronically controlled sample warper, warping method and rotary creel
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DE10323383B4 (en) * 2003-05-23 2005-07-28 Karl Mayer Textilmaschinenfabrik Gmbh A method for creating a pattern string and pattern warping machine
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CN102031613B (en) * 2009-09-29 2013-01-02 卡尔迈尔纺织机械制造有限公司 Method for producing jacquard chain and jacquard chain warping machine
CN101913622A (en) * 2010-08-25 2010-12-15 中国石油大学(北京) Preparation method of multistage pore canal SAPO-11 (silicoaluminophosphate-11) molecular sieve and application thereof in gasoline modification
CN102851818A (en) * 2011-06-28 2013-01-02 卡尔迈尔纺织机械制造有限公司 Sample warper
CN102851821A (en) * 2011-06-28 2013-01-02 卡尔迈尔纺织机械制造有限公司 Sample warper
TWI453313B (en) * 2011-06-28 2014-09-21 Mayer Textilmaschf Pattern warping machine
CN102851818B (en) * 2011-06-28 2015-01-14 卡尔迈尔纺织机械制造有限公司 Sample warper
CN102851821B (en) * 2011-06-28 2015-05-13 卡尔迈尔纺织机械制造有限公司 Sample warper

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EP1930489B1 (en) 2009-11-11
DE502006005365D1 (en) 2009-12-24
EP1930489A1 (en) 2008-06-11
JP2008144342A (en) 2008-06-26
CN101195942B (en) 2011-05-18

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