CN101194749A - Thin section for tobacco, preparation method and application thereof - Google Patents
Thin section for tobacco, preparation method and application thereof Download PDFInfo
- Publication number
- CN101194749A CN101194749A CNA2007100329748A CN200710032974A CN101194749A CN 101194749 A CN101194749 A CN 101194749A CN A2007100329748 A CNA2007100329748 A CN A2007100329748A CN 200710032974 A CN200710032974 A CN 200710032974A CN 101194749 A CN101194749 A CN 101194749A
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- tobacco
- offal
- thin section
- softifume
- preparation
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Abstract
The invention discloses a tobacco slice, comprising a slice paper base and a coating material. The slice paper base is prepared by adopting tobacco powder fiber through paper-making process, and the coating material is the enzymolysis solution concentrate of tobacco sand accretion and cabo. The invention simultaneously discloses a preparation process and application of tobacco slice. The invention chooses proper raw material proportioning and preparation process and conditions, fully utilizes the waste tobacco sand accretion and cabo on cigarette enterprises, has favorable matching ability as a result of putting the slice in the cigarette, can reduce tar oil release amount at a maximum limit, reduce the content of total particulate matter in smoke, and effectively realize harm-reducing and tar oil reducing.
Description
Technical field
The invention belongs to the production of cigarettes technical field, be specifically related to a kind of thin section for tobacco and its production and application.
Background technology
Reconstituted tobacoo is weighed again and is organized tobacco leaf, homogeneous tobacco leaf, for improving the utilization rate of tobacco leaf, broken tobacco is reconfigured, become the reconstituted tobacoo that is called of sheet after the reorganization, mix in cigarette as inserts, reduce tobacco leaf consumption, reconstituted tobacoo also can be used as the means that reduce or adjust coke tar in cigarette and nicotine content.Reconstituted tobacoo production has three kinds of basic skills: roll-in method, paper process and thick slurry method.
Under the situation that national tobacco business is run business big and strong, the contradiction of raw material supply and demand becomes increasingly conspicuous.First-class tobacco leaf lacks, in tobacco leaf is in short supply by the time.The offal that accounts for tobacco leaf total amount about 25% also is a fundamental of forming the cigarette color, does not but have its effective utilization at many tobacco leaf rebaking factories.Take suitable PROCESS FOR TREATMENT offal poor quality and be used as the softifume that discarded object abandons, be processed into the cigarette thin slice by paper process, not only can reduce content of harmful in the cigarette, further improve the cigarette quality and suck security, but also can reduce tobacco leaf consumption in the production of cigarettes, save production cost, help to alleviate the situation of tobacco enterprise raw material supply anxiety simultaneously.
Summary of the invention
The objective of the invention is to fill up the blank of prior art, utilize softifume and offal to prepare a kind of new thin section for tobacco.
Another object of the present invention provides the preparation method of described thin section for tobacco.
A further object of the invention provides the application of described thin section for tobacco.
Purpose of the present invention is achieved through the following technical solutions:
A kind of thin section for tobacco is provided, comprises sheet paper base and coating thing, described sheet paper base adopts the softifume tobacco stalk fibre to prepare through paper process, and the coating thing of coated sheet paper substrate is a softifume offal enzymolysis liquid concentrate.
The present invention provides the preparation method of described thin section for tobacco simultaneously, may further comprise the steps:
(1) raw material softifume and offal are ground into offal;
(2) with the offal enzymolysis;
(3) squeeze and filter makes the offal fibre solid separate with enzymolysis liquid;
(4) the offal fibre solid is scattered in water, adopts the high concentration plate mill making beating to separate fibre, fiber brooming; Enzymolysis liquid carries out film and concentrates, and concentrate is carried out chemical treatment (adding flavouring essence for tobacco 0.1%-2%, humectant 0.05%-0.5%, functional materials 0.05%-0.5%, sylvite class chemical substance 0.01%-0.1% etc.)
(5) adopt conventional paper process with the offal fiber paper substrate of laminating, concentrate is applied on the sheet paper base;
(6) with the thin slice drying
(7) with thin slice cutting, packing.
The weight proportion of described raw material softifume of step (1) and offal is: softifume 20～50% and offal 80～50%.
The described offal of step (1) is crossed 20～200 mesh sieves.
The described enzymatic hydrolysis condition of step (2) is that mixing speed, enzymolysis time 1～8hr, the enzyme addition of 40～60 ℃ of temperature, 5～60rmp/min is 0.1～1% of offal weight.
Described enzyme be compound protease, papain, alkali protease or tryptic any one.
The described enzymolysis liquid of step (4) carries out film, and to be concentrated into solid content be 20～50%.
The described chemical treatment of step (4) is a benchmark for the weight with concentrate, adds 0.1～2% flavouring essence for tobacco, 0.05～0.5% humectant, 0.05～0.5% functional materials, 0.01～0.1% sylvite class chemical substance.Above-mentionedly be used for chemically treated material and select for use the production of cigarettes common agents to get final product.
Step (5) and step (6) can repeat 1～3 time as required.
The invention provides the application of described thin section for tobacco, the mass ratio with 5～30% makes an addition in the tobacco leaf formulation of cigarette.
The invention has the beneficial effects as follows:
(1) the present invention selects suitable prescription and preparation method, has made full use of waste material softifume and offal, turns waste into wealth, and makes full use of resource;
(2) the invention provides a kind of novel thin section for tobacco, described thin slice is added in the cigarette, have extraordinary matching;
(3) thin section for tobacco of the present invention is applied in the cigarette composition, can reduce releasing content of coke tar to a greater extent, reduces TPM content in the flue gas, effectively realizes lowering harm and decreasing coking.
The specific embodiment
Further specify the present invention below in conjunction with specific embodiment.
Embodiment 1
(1) 20% softifume and 80% offal are ground into offal by weight, cross 40 mesh sieves;
(2) adopt routine techniques, according to 1% of offal weight add compound protease, papain, alkali protease or tryptic any one, in 40 ℃, with the speed stirring condition of 5～60rmp/min under enzymolysis 1hr;
(3) squeeze and filter makes the offal fibre solid separate with enzymolysis liquid;
(4) the offal fibre solid is scattered in water, adopts the high concentration plate mill making beating to separate fibre, fiber brooming; Enzymolysis liquid carries out film and concentrates, and being concentrated into solid content is 20%, as required concentrate is carried out chemical treatment, is routinely added to flavouring essence for tobacco 1%, humectant 0.3%, functional materials 0.3%, sylvite class chemical substance 0.05% etc. according to production of cigarettes;
(5) adopt conventional paper process with the offal fiber paper substrate of laminating, concentrate is applied on the sheet paper base;
(6) with thin slice drying drying;
(7) with thin slice cutting, packing.
Prepared thin section for tobacco 10% is joined in the tobacco leaf formulation of cigarette in proportion, have good compatibility, cigarette is jealous better, newly-increased bad assorted gas, and the while can effectively be reduced the content of TPM in releasing content of coke tar and the main flume.
Embodiment 2
(1) 50% softifume and 50% offal are ground into offal by weight, cross 20 mesh sieves;
(2) adopt routine techniques, according to 0.1% of offal weight add compound protease, papain, alkali protease or tryptic any one, in 60 ℃, with the speed stirring condition of 5～60rmp/min under enzymolysis 8hr;
(3) squeeze and filter makes the offal fibre solid separate with enzymolysis liquid;
(4) the offal fibre solid is scattered in water, adopts the high concentration plate mill making beating to separate fibre, fiber brooming; Enzymolysis liquid carries out film and concentrates, and being concentrated into solid content is 50%, as required concentrate is carried out chemical treatment, is routinely added to flavouring essence for tobacco 2%, humectant 0.5%, functional materials 0.5%, sylvite class chemical substance 0.1% etc. according to production of cigarettes;
(5) adopt conventional paper process with the offal fiber paper substrate of laminating, concentrate is applied on the sheet paper base;
(6) with thin slice drying drying;
(7) repeat (5) and (6) 2 times.
(8) with thin slice cutting, packing.
Prepared thin section for tobacco 5% is joined in the tobacco leaf formulation of cigarette in proportion, have good compatibility, cigarette is jealous better, newly-increased bad assorted gas, and the while can effectively be reduced the content of TPM in releasing content of coke tar and the main flume.
Embodiment 3
(1) 30% softifume and 70% offal are ground into offal by weight, cross 200 mesh sieves;
(2) adopt routine techniques, according to 0.5% of offal weight add compound protease, papain, alkali protease or tryptic any one, in 50 ℃, with the speed stirring condition of 5～60rmp/min under enzymolysis 6hr;
(3) squeeze and filter makes the offal fibre solid separate with enzymolysis liquid;
(4) the offal fibre solid is scattered in water, adopts the high concentration plate mill making beating to separate fibre, fiber brooming; Enzymolysis liquid carries out film and concentrates, being concentrated into solid content is 40%, as required concentrate is carried out chemical treatment, be routinely added to flavouring essence for tobacco 0.1%, humectant 0.05%, functional materials 0.05%, sylvite class chemical substance 0.01% etc. according to production of cigarettes;
(5) adopt conventional paper process with the offal fiber paper substrate of laminating, concentrate is applied on the sheet paper base;
(6) with thin slice drying drying;
(7) repeat (5) and (6) 3 times.
(8) with thin slice cutting, packing.
Prepared thin section for tobacco 30% is joined in the tobacco leaf formulation of cigarette in proportion, have good compatibility, cigarette is jealous better, newly-increased bad assorted gas, and the while can effectively be reduced the content of TPM in releasing content of coke tar and the main flume.
Claims (10)
1. a thin section for tobacco comprises sheet paper base and coating thing, it is characterized in that described sheet paper base adopts the softifume fiber to prepare through paper process, and the coating thing of coated sheet paper substrate is a softifume offal enzymolysis liquid concentrate.
2. the preparation method of the described thin section for tobacco of claim 1 is characterized in that may further comprise the steps:
(1) raw material softifume and offal are ground into offal;
(2) with the offal enzymolysis;
(3) squeeze and filter makes the softifume fibre solid separate with enzymolysis liquid;
(4) the softifume fibre solid is scattered in water, adopts the high concentration plate mill making beating to separate fibre, fiber brooming; Enzymolysis liquid carries out film and concentrates, and concentrate is carried out chemical treatment;
(5) adopt conventional paper process with the softifume fiber paper substrate of laminating, concentrate is applied on the sheet paper base;
(6) with the thin slice drying;
(7) with thin slice cutting, packing.
3. according to the preparation method of the described thin section for tobacco of claim 2, it is characterized in that the weight proportion of described raw material softifume of step (1) and offal is: softifume 20～50% and offal 80～50%.
4. according to the preparation method of the described thin section for tobacco of claim 2, it is characterized in that the described offal of step (1) crosses 20～200 mesh sieves.
5. according to the preparation method of the described thin section for tobacco of claim 2, it is characterized in that the described enzymatic hydrolysis condition of step (2) is that mixing speed, enzymolysis time 1～8hr, the enzyme addition of 40～60 ℃ of temperature, 5～60rmp/min is 0.1～1% of offal weight.
6. according to the preparation method of the described thin section for tobacco of claim 5, it is characterized in that described enzyme is compound protease, papain, alkali protease or trypsase.
7. according to the preparation method of the described thin section for tobacco of claim 2, it is characterized in that carrying out film by the described enzymolysis liquid of step (4), to be concentrated into solid content be 20～50%.
8. according to the preparation method of the described thin section for tobacco of claim 2, it is characterized in that the described chemical treatment of step (4) is a benchmark for the weight with concentrate, adds 0.1～2% flavouring essence for tobacco, 0.05～0.5% humectant, 0.05～0.5% functional materials, 0.01～0.1% sylvite class chemical substance.
9. according to the preparation method of the described thin section for tobacco of claim 2, it is characterized in that step (5) and step (6) can repeat 1～3 time.
10. the application of the described thin section for tobacco of claim 1 is characterized in that the part by weight with 5～30% makes an addition in the tobacco leaf formulation of cigarette.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100329748A CN101194749A (en) | 2007-12-28 | 2007-12-28 | Thin section for tobacco, preparation method and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100329748A CN101194749A (en) | 2007-12-28 | 2007-12-28 | Thin section for tobacco, preparation method and application thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101194749A true CN101194749A (en) | 2008-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100329748A Pending CN101194749A (en) | 2007-12-28 | 2007-12-28 | Thin section for tobacco, preparation method and application thereof |
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|---|---|
| CN (1) | CN101194749A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240066A (en) * | 2010-05-12 | 2011-11-16 | 湖北中烟工业有限责任公司 | Return water control process for improving visual purity of slices by paper making method |
| CN102273724A (en) * | 2010-06-11 | 2011-12-14 | 谢勤 | Manufacturing method for leafy flavoring essence for tobacco |
| CN102283056A (en) * | 2010-06-18 | 2011-12-21 | 福建中烟工业公司 | Method for manufacturing paper making-process multifunction organic environmental-protection flaky mulching film |
| CN102586019A (en) * | 2012-02-22 | 2012-07-18 | 上海烟草集团有限责任公司 | Preparation method and application of neutral aroma components in grain phase of smoke of high-quality tobacco leaves |
| CN103169151A (en) * | 2013-02-07 | 2013-06-26 | 赵鸿 | Sheet for cigarette and cigarette |
| CN103211288A (en) * | 2013-02-07 | 2013-07-24 | 赵鸿 | Tobacco slice and cigarette |
| CN104068463A (en) * | 2014-07-15 | 2014-10-01 | 安徽中烟再造烟叶科技有限责任公司 | Method for preparing tobacco sheet with cane shoot leaves |
| CN110403225A (en) * | 2018-04-27 | 2019-11-05 | 红塔烟草(集团)有限责任公司 | A kind of method of cigarette stalk production reconstituted tobacoo |
| WO2021017377A1 (en) * | 2019-07-29 | 2021-02-04 | 浙江泽源植物科技有限公司 | High-temperature bake-type cigarette having bake-type material made by using combination of wet and dry methods, and method of preparing said material |
| WO2021197458A1 (en) * | 2020-04-02 | 2021-10-07 | 广东省金叶科技开发有限公司 | Method for preparing reconstituted tobacco by using slurry process, and product |
-
2007
- 2007-12-28 CN CNA2007100329748A patent/CN101194749A/en active Pending
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240066B (en) * | 2010-05-12 | 2013-04-24 | 湖北中烟工业有限责任公司 | Return water control process for improving visual purity of slices by paper making method |
| CN102240066A (en) * | 2010-05-12 | 2011-11-16 | 湖北中烟工业有限责任公司 | Return water control process for improving visual purity of slices by paper making method |
| CN102273724A (en) * | 2010-06-11 | 2011-12-14 | 谢勤 | Manufacturing method for leafy flavoring essence for tobacco |
| CN102283056A (en) * | 2010-06-18 | 2011-12-21 | 福建中烟工业公司 | Method for manufacturing paper making-process multifunction organic environmental-protection flaky mulching film |
| CN102283056B (en) * | 2010-06-18 | 2013-09-04 | 福建中烟工业有限责任公司 | Method for manufacturing paper making-process multifunction organic environmental-protection flaky mulching film |
| CN102586019B (en) * | 2012-02-22 | 2013-04-10 | 上海烟草集团有限责任公司 | Preparation method and application of neutral aroma components in grain phase of smoke of high-quality tobacco leaves |
| CN102586019A (en) * | 2012-02-22 | 2012-07-18 | 上海烟草集团有限责任公司 | Preparation method and application of neutral aroma components in grain phase of smoke of high-quality tobacco leaves |
| CN103169151A (en) * | 2013-02-07 | 2013-06-26 | 赵鸿 | Sheet for cigarette and cigarette |
| CN103211288A (en) * | 2013-02-07 | 2013-07-24 | 赵鸿 | Tobacco slice and cigarette |
| CN103211288B (en) * | 2013-02-07 | 2016-04-06 | 赵鸿 | Thin section for tobacco and cigarette |
| CN103169151B (en) * | 2013-02-07 | 2016-04-27 | 赵鸿 | Thin section for tobacco and cigarette |
| CN104068463A (en) * | 2014-07-15 | 2014-10-01 | 安徽中烟再造烟叶科技有限责任公司 | Method for preparing tobacco sheet with cane shoot leaves |
| CN104068463B (en) * | 2014-07-15 | 2016-08-31 | 安徽中烟再造烟叶科技有限责任公司 | A kind of cane shoots leaves prepares the method for reconstituted tobacoo |
| CN110403225A (en) * | 2018-04-27 | 2019-11-05 | 红塔烟草(集团)有限责任公司 | A kind of method of cigarette stalk production reconstituted tobacoo |
| WO2021017377A1 (en) * | 2019-07-29 | 2021-02-04 | 浙江泽源植物科技有限公司 | High-temperature bake-type cigarette having bake-type material made by using combination of wet and dry methods, and method of preparing said material |
| WO2021197458A1 (en) * | 2020-04-02 | 2021-10-07 | 广东省金叶科技开发有限公司 | Method for preparing reconstituted tobacco by using slurry process, and product |
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Application publication date: 20080611 |