CN101173492A - Turnout in-situ laying method for ballast track passenger dedicated line - Google Patents
Turnout in-situ laying method for ballast track passenger dedicated line Download PDFInfo
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- CN101173492A CN101173492A CNA2007101904592A CN200710190459A CN101173492A CN 101173492 A CN101173492 A CN 101173492A CN A2007101904592 A CNA2007101904592 A CN A2007101904592A CN 200710190459 A CN200710190459 A CN 200710190459A CN 101173492 A CN101173492 A CN 101173492A
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- track switch
- turnout
- track
- switch
- assembly platform
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 7
- 238000012423 maintenance Methods 0.000 claims abstract description 19
- 230000007704 transition Effects 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 241001669679 Eleotris Species 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 239000003245 coal Substances 0.000 claims description 5
- 239000012634 fragment Substances 0.000 claims description 5
- 230000000630 rising effect Effects 0.000 claims description 5
- 239000004575 stone Substances 0.000 claims description 5
- 230000000737 periodic effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 210000000689 upper leg Anatomy 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 208000026139 Memory disease Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
The turnout in-situ laying method of the ballast track passenger special line is characterized in that firstly, temporary track sections are laid on the turnout in situ for transition, large-scale mechanical road maintenance equipment is adopted for tamping to stabilize a track bed, then the temporary track sections are dismantled, a turnout assembly platform is arranged on the turnout in situ, and integral assembly and fine adjustment of the turnout are carried out on the turnout assembly platform; and then, integrally lifting the assembled turnout by using the group-lifting hydraulic equipment, removing the turnout assembly platform, then implementing ballast feeding tamping of the turnout, and maintaining the turnout regularly during use. The turnout assembling mode greatly improves the adjustment precision of the turnout, avoids the deformation of the turnout, enables the positioning of the turnout to be more accurate, and keeps the integrity of the turnout.
Description
Technical field
The present invention relates to the auxilliary equipment, method of train rail, a kind of laying method that ballast track passenger special line track switch is arranged of more specifically saying so
Background technology
Along with the needs of railway development, track switch is developed also more and more faster as the important ingredient of railway, and in order to be suitable for the bullet train operation, track switch is except that design own and accuracy of manufacture requirement, and the laying precision of track switch also must be improved.Because track switch itself is very meticulous construction member, if improper being easy to of job practices deforms.
In the prior art, be designed to circuit below the 200km/h for speed per hour, the laying of track switch is in advance in the construction of laying a railway track, directly pass through engineering train after the track switch construction, because the compactness of new causeway turnout bed is not enough, the track switch physical dimension does not reach standard, engineering truck by after do not obtain on-call maintenance, cause the Memorability disease of track switch, seriously influence the use of track switch, brought very big trouble for operation maintenance in the future.
So far, design directly to by speed be 250km/h have that being laid on of ballast track passenger special line track switch is domestic did not also construct, the track switch construction precision that the construction precision requirement is designed to below the 200km/h than speed per hour is higher, if carry out the track switch construction according to method in the past, can't reach the laying precision of track switch at all, make the track switch laying quality can't reach the result of use of expection.
Summary of the invention
The present invention is for avoiding above-mentioned existing in prior technology weak point, a kind of ballast track passenger special line track switch original position laying method that has is provided, make track switch laying can meet the requirement that the track switch designing institute can reach, satisfying the function of use of track switch.
Technical solution problem of the present invention adopts following technical scheme:
It is at first to lay interim section of track transition in the track switch original position that the present invention has the characteristics of ballast track passenger special line track switch original position laying method, adopt the big machinery maintenance equipment to make firm by ramming and make railway roadbed stable, remove the interim section of track then, in the track switch original position switch assembly platform is set, on described switch assembly platform, implements track switch overall package and meticulous adjustment; The track switch integral lifting that utilizes the hydraulic test of all rising that assembling is finished is implemented the last tiny fragments of stone, coal, etc. of track switch and is made firm by ramming behind the dismounting switch assembly platform subsequently, keeps in the use regularly track switch being maintained.
It is to carry out as follows that the present invention has the characteristics of ballast track passenger special line track switch original position laying method:
A, circuit overlay
Utilize interim short row to overlay alternate route in the track switch scope, engineering train transition on the alternate route that overlays is passed through, and then the circuit in the track switch scope is carried out maintenance, makes the compactness of railway roadbed reach requirement;
B, the short row of dismounting set up switch assembly platform
Shakeout railway roadbed after removing short row, make the railway roadbed absolute altitude than sleeper at the bottom of low 10cm, ballast ramming makes its compactness reach 1.7g/cm
3, planeness reaches 3m, and straight chi detects the railway ballast planeness and is not less than 10mm; In the position of every sleepers, place a chock, place square steel on the chock, the integral level degree that keeps square steel is in 10mm; Square steel is put with bent following strand along the straight thigh of going up of track switch;
C, assemble in situ track switch
Sleeper and rail are lifted on the assembly platform, carry out the assembling of track switch on switch assembly platform, after assembling is finished the joint of track switch inside is welded, the track switch after welding is finished keeps track switch direction, level in 1mm by the hydraulic pressure that the is positioned at both sides oil cylinder integral lifting of all rising;
Whole road on d, the switch location
Behind the track switch integral lifting, manually go up the tiny fragments of stone, coal, etc. and replenish railway roadbed and make firm by ramming; Subsequently track switch is opened straight strand, utilize engineering train that track switch is carried out throughput and be no less than 50,000 tons pressure road, press the road to finish back line direction, level, gauge error in 1mm;
The conversion equipment of e, track switch is installed
Track switch is carried out the installation of conversion equipment after the meticulous adjustment of process;
The maintenance of f, track switch
Do the periodic maintenance maintenance after track switch is opened, comprise the gauge and the level that keep track switch, track switch is made firm by ramming.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, compares in the prior art directly laying a switch on railway ballast, the present invention is provided with switch assembly platform in position, track switch is assembled at switch assembly platform, this track switch assembling mode has improved the adjustment precision of track switch greatly, avoid the track switch distortion, make the location of track switch more accurate, kept the track switch globality.
2, the inventive method utilization hydraulic test integral lifting of all rising, the single-point of comparing in the prior art raises track, and can effectively avoid track switch to deform in whole road, can guarantee the physical dimension of track switch, can make the track switch absolute altitude be easy to control again.
3, the inventive method comprises periodic maintenance and maintenance after the track switch laying, makes track switch in use keep how much good states, thereby guarantees that the every performance indications of track switch all can reach designing requirement.
4, the enforcement of the inventive method can utilize existing mechanical equipment, invest low, the efficient height.
Description of drawings:
Fig. 1 is an assembly platform of the present invention vertical section schematic diagram.
Fig. 2 puts schematic diagram for square steel of the present invention.
Fig. 3 is a track switch schematic top plan view of the present invention.
Number in the figure: 1 roadbed body, 2 rubble railway ballasts, 3 chocks, 4 square steel, 5 switch ties, 6 rail.
Below, in conjunction with the accompanying drawings the present invention is done a step explanation by the specific embodiment.
The specific embodiment:
Present embodiment is operated as follows:
1, circuit overlays
Utilize interim short row to overlay alternate route in the track switch scope, engineering train transition on the alternate route that overlays is passed through, and then the circuit in the track switch scope is carried out maintenance according to the program of " five smash three steady ", makes the compactness of railway roadbed reach requirement;
2, remove short row, set up switch assembly platform
Referring to Fig. 1, at first utilize crane to remove short row, on roadbed body 1, shakeout railway roadbed then with rubble railway ballast 2, make the railway roadbed absolute altitude than sleeper at the bottom of low 10cm, ballast ramming makes its compactness reach 1.7g/cm
3, 3m is straight, and chi detection railway ballast planeness is not less than 10mm.
In the position of every sleepers, place a chock 3 that 5cm is high, the length of chock 3 is 400mm, width is 200mm;
Place the high square steel 4 of 5cm on chock 3, super flat with level gauge, the integral level degree that keeps square steel 4 is in 10mm; Square steel 4 is put with bent following strand along the straight thigh of going up of track switch, as shown in Figure 2, and every long 6m of 1#-20# square steel among the figure, every long 3m of 21#-22#.
This mode can make track switch just can keep good general frame structure at the assembling initial stage, avoids distortion.
3, assemble in situ track switch
Lay to desire to make money or profit according to track switch and with gantry crane switch tie 5 and rail 6 are lifted on the assembly platform, the effect of protecting sleeper is played with on the rubber sleave in the place that suspension centre contacts with switch tie 5.
Utilize exothermic welding that the joint of track switch inside is welded, finish the assembling of track switch;
4, track switch integral lifting
After track switch assembles, utilize 20 hydraulic pressure to all rise oil cylinder with the track switch integral lifting, each ten of track switch both sides, oil cylinder, placement location as shown in Figure 3, Fig. 3 intermediate cam shape symbol is for placing the position of hydraulic jack, whole track switch does not contain no occipital region and has 115 switch ties, the absolute altitude that hoists utilizes the high precision level gauge to control, and whole track switch level is remained in the 1mm.
The mode of this integral lifting makes track switch keep general frame indeformable in the process of hoisting, thereby the member physical dimension that guarantees track switch is correct, to guarantee the reliable use of track switch.
5, whole road on the switch location
Behind the track switch integral lifting, at first utilize the artificial tiny fragments of stone, coal, etc. of going up to replenish railway roadbed, utilize the flexible axle tamping tool to make firm by ramming then, strengthen making firm by ramming with the track switch diesel tamping machine again, be no less than five times.
6, the meticulous adjustment of track switch
Track switch is opened straight strand, utilize engineering train that track switch is pressed, press the road speed per hour in 5km/h, be no less than 50,000 tons of throughputs, per 10 pressure roads all carry out meticulous adjustment to circuit, all press and finish back line direction, level, gauge error in 1mm;
7, the conversion equipment of track switch is installed
After the meticulous adjustment of track switch, carry out the installation of conversion equipment according to construction drawing;
8, the maintenance of track switch
After track switch is opened, for guaranteeing that track switch does not produce distortion in driving, to track switch periodic maintenance maintenance, adopt track detection car to measure gauge, direction and the level of track switch, utilize the internal combustion railroad switch tamping tool that track switch is made firm by ramming, the track switch quality is remained well, with special-purpose turnout tamping car track switch is made firm by ramming more at last.
This mode can make the track switch that lays in use constantly maintain a good state effectively, avoids track switch to produce the memory disease in formal operation driving, to satisfy the speed-raising requirement.
Claims (2)
1. ballast track passenger special line track switch original position laying method is arranged, it is characterized in that at first laying interim section of track transition in the track switch original position, adopt the big machinery maintenance equipment to make firm by ramming and make railway roadbed stable, remove the interim section of track then, in the track switch original position switch assembly platform is set, on described switch assembly platform, implements track switch overall package and meticulous adjustment; The track switch integral lifting that utilizes the hydraulic test of all rising that assembling is finished is implemented the last tiny fragments of stone, coal, etc. of track switch and is made firm by ramming behind the dismounting switch assembly platform subsequently, keeps in the use regularly track switch being maintained.
2. according to claim 1 have a ballast track passenger special line track switch original position laying method, it is characterized in that described method carries out as follows:
A, circuit overlay
Utilize interim short row to overlay alternate route in the track switch scope, engineering train transition on the alternate route that overlays is passed through, and then the circuit in the track switch scope is carried out maintenance, makes the compactness of railway roadbed reach requirement;
B, the short row of dismounting set up switch assembly platform
Shakeout railway roadbed after removing short row, make the railway roadbed absolute altitude than sleeper at the bottom of low 10cm, ballast ramming makes its compactness reach 1.7g/cm
3, planeness reaches 3m, and straight chi detects the railway ballast planeness and is not less than 10mm; In the position of every sleepers, place a chock, place square steel on the chock, the integral level degree that keeps square steel is in 10mm; Square steel is put with bent following strand along the straight thigh of going up of track switch;
C, assemble in situ track switch
Sleeper and rail are lifted on the assembly platform, carry out the assembling of track switch on switch assembly platform, after assembling is finished the joint of track switch inside is welded, the track switch after welding is finished keeps track switch direction, level in 1mm by the hydraulic pressure that the is positioned at both sides oil cylinder integral lifting of all rising;
Whole road on d, the switch location
Behind the track switch integral lifting, manually go up the tiny fragments of stone, coal, etc. and replenish railway roadbed and make firm by ramming; Subsequently track switch is opened straight strand, utilize engineering train that track switch is carried out throughput and be no less than 50,000 tons pressure road, press the road to finish back line direction, level, gauge error in 1mm;
The conversion equipment of e, track switch is installed
Track switch is carried out the installation of conversion equipment after the meticulous adjustment of process;
The maintenance of f, track switch
Do the periodic maintenance maintenance after track switch is opened, comprise the gauge and the level that keep track switch, track switch is made firm by ramming.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200710190459 CN101173492B (en) | 2007-11-26 | 2007-11-26 | Turnout in-situ laying method for ballast track passenger dedicated line |
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CN 200710190459 CN101173492B (en) | 2007-11-26 | 2007-11-26 | Turnout in-situ laying method for ballast track passenger dedicated line |
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CN101173492A true CN101173492A (en) | 2008-05-07 |
CN101173492B CN101173492B (en) | 2011-03-30 |
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Cited By (10)
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CN102011354A (en) * | 2010-11-19 | 2011-04-13 | 中铁十七局集团有限公司铺架分公司 | Broad-sleeper arrival-departure siding track skeleton assembling platform |
CN102296495A (en) * | 2011-05-25 | 2011-12-28 | 中铁二十局集团第四工程有限公司 | Long steel rail laying and welding construction process under conditions of large temperature differences and strong sandstorms |
CN104631231A (en) * | 2015-01-04 | 2015-05-20 | 中铁四局集团有限公司 | Construction method for breaking integral track bed in subway operation line tunnel |
CN104790271A (en) * | 2015-05-20 | 2015-07-22 | 中铁十五局集团有限公司 | Method for finishing long rail of ballast track before straight laying |
CN105350409A (en) * | 2015-11-23 | 2016-02-24 | 中铁四局集团有限公司 | Construction method for urban rail transit long sleeper type steel spring floating slab track bed turnout |
CN105438742A (en) * | 2014-08-15 | 2016-03-30 | 上海船厂船舶有限公司 | Trolley rack for blowout preventer of moon poll of drilling ship and track installation method |
CN107313313A (en) * | 2017-05-25 | 2017-11-03 | 中国铁道科学研究院铁道建筑研究所 | The framed bent construction method of prefabricated urethane cures railway roadbed |
CN108951323A (en) * | 2018-08-06 | 2018-12-07 | 中铁十局集团第三工程有限公司 | A kind of Ballast track laying method |
CN109131386A (en) * | 2018-10-19 | 2019-01-04 | 中车齐齐哈尔车辆有限公司 | A kind of stone tiny fragments of stone, coal, etc. leveling vehicle |
CN111074698A (en) * | 2019-12-23 | 2020-04-28 | 中铁十七局集团第二工程有限公司 | Construction process for in-situ laying method of turnout in tunnel |
Family Cites Families (2)
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AT5706U1 (en) * | 2001-05-07 | 2002-10-25 | Vae Eisenbahnsysteme Gmbh | METHOD FOR INSTALLING SOURCES IN TRACKS AND SOFTWARE FOR IMPLEMENTING THIS METHOD |
CN100543228C (en) * | 2004-09-15 | 2009-09-23 | 中铁二十五局集团第三工程有限公司 | Change railway switch construction technology and switch changing and laying equipment |
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Cited By (13)
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CN102011354A (en) * | 2010-11-19 | 2011-04-13 | 中铁十七局集团有限公司铺架分公司 | Broad-sleeper arrival-departure siding track skeleton assembling platform |
CN102296495A (en) * | 2011-05-25 | 2011-12-28 | 中铁二十局集团第四工程有限公司 | Long steel rail laying and welding construction process under conditions of large temperature differences and strong sandstorms |
CN102296495B (en) * | 2011-05-25 | 2013-01-23 | 中铁二十局集团第四工程有限公司 | Long steel rail laying and welding construction process under conditions of large temperature differences and strong sandstorms |
CN105438742A (en) * | 2014-08-15 | 2016-03-30 | 上海船厂船舶有限公司 | Trolley rack for blowout preventer of moon poll of drilling ship and track installation method |
CN104631231A (en) * | 2015-01-04 | 2015-05-20 | 中铁四局集团有限公司 | Construction method for breaking integral track bed in subway operation line tunnel |
CN104790271A (en) * | 2015-05-20 | 2015-07-22 | 中铁十五局集团有限公司 | Method for finishing long rail of ballast track before straight laying |
CN105350409A (en) * | 2015-11-23 | 2016-02-24 | 中铁四局集团有限公司 | Construction method for urban rail transit long sleeper type steel spring floating slab track bed turnout |
CN105350409B (en) * | 2015-11-23 | 2018-05-11 | 中铁四局集团有限公司 | Construction method for urban rail transit long sleeper type steel spring floating slab track bed turnout |
CN107313313A (en) * | 2017-05-25 | 2017-11-03 | 中国铁道科学研究院铁道建筑研究所 | The framed bent construction method of prefabricated urethane cures railway roadbed |
CN107313313B (en) * | 2017-05-25 | 2019-04-30 | 中国铁道科学研究院铁道建筑研究所 | The framed bent construction method of prefabricated urethane cures railway roadbed |
CN108951323A (en) * | 2018-08-06 | 2018-12-07 | 中铁十局集团第三工程有限公司 | A kind of Ballast track laying method |
CN109131386A (en) * | 2018-10-19 | 2019-01-04 | 中车齐齐哈尔车辆有限公司 | A kind of stone tiny fragments of stone, coal, etc. leveling vehicle |
CN111074698A (en) * | 2019-12-23 | 2020-04-28 | 中铁十七局集团第二工程有限公司 | Construction process for in-situ laying method of turnout in tunnel |
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