CN101060771B - Element mounting method and device - Google Patents
Element mounting method and device Download PDFInfo
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- CN101060771B CN101060771B CN2007100967895A CN200710096789A CN101060771B CN 101060771 B CN101060771 B CN 101060771B CN 2007100967895 A CN2007100967895 A CN 2007100967895A CN 200710096789 A CN200710096789 A CN 200710096789A CN 101060771 B CN101060771 B CN 101060771B
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Abstract
The invention is used for an element mounting method of an element mounting device including an element supply portion (4) which is detachably mounted with a plurality of band type feeders (4a), and a mounting head portion (20) capable of being moved between the element supply portion (4) and a circuit board, the method comprises determining multiple kinds of circuit boards (P) which are continuously produced, mounting the band type feeders of all kinds elements which are mounted on the circuit boards (P) on the element supply portion (4), and determining whether the band type feeders (4a) are mounted in a predetermined configuration, then continuously mounting elements on the kinds of circuit boards (P) by driving the mounting head portion (20). With the invention, the efficiency of the mounting operation can be further improved.
Description
Technical field
The present invention relates to have the element fixing apparatus that is used for removable head that element installs and installs from electronic component such as the absorption IC of component feeding portion and conveyance to printed circuit board (PCB) etc. through this head, and the component mounting method that is used for this element fixing apparatus.
Background technology
In this kind element fixing apparatus; Be mounted the supply of element; Applicable to be with as carrier and through sending the belt feeder of feed element continuously; Perhaps make element rely on deadweight to give landing and with this bulk type feed appliance of supplying with (bulk feeder) etc. along the passage that tilts; This moment, a plurality of feed appliances were disposed at component feeding portion side by side, and the extracting position of element can form a line thus, supplied with required element (open communique spy opens flat 2000-40899 number with reference to Japan Patent) through these feed appliances then.
In the installation exercise that surface mounting apparatus carries out; The kind of circuit board is if need all or part of change; Then follow the change of this kind; The operator need carry out the adjustment operation (setup) of belt feeder or bulk type feed appliance (hereinafter to be referred as feed appliance) being replaced by corresponding feed appliance, need confirm this arrangement setting of adjusting post-job feed appliance whether consistent with production routine (adjustment is confirmed) simultaneously.
But, follow the varietal change of circuit board, all feed appliances are adjusted operation, and adjusted all feed appliances are adjusted inspection, can there be a lot of wastes.That is, use universal component when being mounted the circuit board (kind) of element producing continuously,, therefore take off all feed appliances without exception and be configured again then and can make inefficiency because feed appliance can be general.Thereby, recently through keep can be general feed appliance, only change the mode of necessary MIN feed appliance, needed time when shortening adjustment operation and adjustment affirmation.
But, all to adjust the not change of situation that operation and adjustment are confirmed when carrying out the change of circuit board kind basically, so still have room for improvement aspect the efficient that improves installation exercise at every turn.
Summary of the invention
The present invention does in view of the above problems, and its purpose is further to improve the efficient of installation exercise.
Component mounting method of the present invention; Be used to comprise that dismounting is equipped with the component feeding portion that a plurality of supplies are mounted the feed appliance of element possibly; And the element that can between this component feeding portion and circuit board, move is installed the element fixing apparatus with head; Its circuit board with a plurality of kinds is confirmed as a group; Whether all feed appliances that are mounted element that supply belonged to the circuit board of this group are installed on the said elements supply unit, and consistent with the content of general adjustment information through judging these feed appliances and the configuration thereof of being installed, and confirm whether these feed appliances are installed on the said elements supply unit with predetermined configuration; And the circuit board to belonging to a plurality of kinds of above-mentioned group carries out the installation of element continuously; Wherein, said general adjustment information is the intrinsic adjustment information according to each circuit board in said group, being mounted the shared above-mentioned feed appliance of each universal component in the element of each circuit board created about feed appliance and information configured thereof.
Adopt the said elements installation method; With above-mentioned group is installation exercise (adjustment operation) and the affirmation operation (adjustment is confirmed) thereof that unit carries out feed appliance; Circuit board to a plurality of kinds of belonging to this group carries out the installation of element continuously then; Therefore, all carry out the replacing of feed appliance during with the kind of each change circuit board and confirm that the conventional method of operation compares, can carry out the installation exercise of element efficiently.
In addition; In the said elements installation method; For comprising a plurality of groups of above-mentioned group of forming by the circuit board of a plurality of kinds, be that a unit order is according to the rules carried out installation treatment with each group, and when each change group; Whether all feed appliances that are mounted element of confirming all kind circuit boards of supply subsequent group are installed on the said elements supply unit with predetermined configurations; When above-mentioned group that carries out forming installation treatment by the circuit board of a plurality of kinds, need not to confirm the configuration of feed appliance during change circuit board kind, carry out the installation of element continuously.
Adopt the said elements installation method; Because is that unit carries out the installation exercise of feed appliance and confirms operation with respect to a plurality of groups with the group; And the circuit board of one or more kind of belonging to this group carried out the installation of element continuously; Therefore, can be with respect to a plurality of groups of installation exercises that carry out element efficiently.In addition, the installation that when the change group, can detect feed appliance is bad, and when the appearance installation is bad, can revise to impel operating personnel through notifying this situation.
In addition, in the said elements installation method, comparatively it is desirable to, with the circuit board of a plurality of kinds, all feed appliances that are mounted element of promptly supplying with these circuit boards are arranged at the circuit board of said elements supply unit simultaneously and confirm as an above-mentioned group.
Adopt the said elements installation method, can maximally utilise the structure of component feeding portion, carry out the installation exercise of element efficiently.
In addition, in the said elements installation method, comparatively it is desirable to, with the circuit board of a plurality of kinds, promptly the number that is mounted general kind in the element of circuit board is confirmed as an above-mentioned group greater than the circuit board of the number of regulation kind.
Adopt the said elements installation method, can reduce the number of adjusting operation and adjusting the feed appliance of confirming, therefore can shorten adjustment operation and required time of adjustment affirmation.
On the other hand; Element fixing apparatus of the present invention; Comprise; Dismounting is equipped with the component feeding portion that supplies with a plurality of feed appliances that are mounted element possibly; The element that can between this component feeding portion and circuit board, move is installed and is used head; According to the kind of circuit board and the corresponding relation that is mounted element of these circuit boards the circuit board of a plurality of kinds is confirmed as definite device of one group,, the shared above-mentioned feed appliance of each universal component that is mounted in the element of each circuit board is decided the determination device of each feed appliance of the element that is used for installing the circuit board that belongs to above-mentioned group in the configuration of said elements supply unit according to the intrinsic adjustment information of each circuit board in above-mentioned group; Can import the input unit of actual installation in the configuration information of each feed appliance of said elements supply unit; The judgment means whether the feed appliance configuration information that the configuration of judging each feed appliance that above-mentioned determination device determines and above-mentioned input unit are imported is consistent, when the judged result of this judgment means was consistent, the above-mentioned head of drive controlling was with to the circuit board of the determined a plurality of kinds of the above-mentioned definite device control device of installation elements continuously.
Adopt the said elements erecting device; Can be according to the information that production routine comprised; Be the kind and the corresponding relation that is mounted element of circuit board; Through definite device the circuit board of a plurality of kinds is confirmed as one group, and supply with the configuration of all feed appliances that are mounted element of these circuit boards through the determination device decision.Then; The operator is installed on component feeding portion according to the configuration that this determination device determined with each feed appliance, and after the actual disposition information by each feed appliance of input unit input; Judgment means judges whether the configuration of each feed appliance is consistent with the decision content of determination device; When consistent, carry out the control of head by control device, thereby confirm the installation exercise of the circuit board of the determined a plurality of kinds of device continuously.Therefore, through this element fixing apparatus, can automatically carry out the said elements installation method.
Description of drawings
Fig. 1 is a vertical view of roughly representing element fixing apparatus involved in the present invention (using the element fixing apparatus of component mounting method involved in the present invention).
Fig. 2 is a front view of roughly representing element fixing apparatus.
Fig. 3 is the block diagram of the control system of expression element fixing apparatus.
Fig. 4 is the flow chart of expression fitting operation control.
Fig. 5 is the flow chart (subprogram) that processing is confirmed in the expression adjustment.
Fig. 6 is the kind and the adjustment example (top diagrammatic sketch) thereof of indication circuit plate, and the ideograph of the general adjustment example (below diagrammatic sketch) relevant with general adjustment group.
Embodiment
Followingly the comparatively desirable embodiment of the present invention is described with reference to accompanying drawing.
Fig. 1 and Fig. 2 roughly represent element fixing apparatus involved in the present invention (below be called fitting machine), and Fig. 1 is the vertical view of fitting machine, and Fig. 2 is the front view of fitting machine.
Among these figure; The pedestal 1 of fitting machine is provided with the conveyance band 2 that is used for the conveyance circuit board; Printed circuit board (PCB) P (being designated hereinafter simply as circuit board P) gives conveyance and stops at the installation exercise position of regulation on this conveyance band 2, and keeps through not shown circuit board holding device.Below explanation in, be X-direction with the direction of conveyance band 2, the direction with the X-direction quadrature in the horizontal plane is a Y direction, with the direction of X axle and Y axle quadrature be that Z-direction describes.
In both sides, the front and back of conveyance band 2 (about among Fig. 1 being), be provided with the component feeding portion 4 that is mounted that supplies with element.Said elements supply unit 4 is provided with multiple row belt feeder 4a along X-direction.Each belt feeder 4a; Dismounting is equipped with the spool that is wound with the band of taking in strip chip components such as keeping IC, transistor (transistor), electric capacity possibly; See above-mentioned band from this spool off and on off to the element taking-up portion of feed appliance front end, and through after the head unit 5 stated pick up the element that band is taken in.
In addition; Each belt feeder 4a dismounting is installed on the feed appliance erecting bed 6 that is arranged at component feeding portion 4 possibly; The required belt feeder 4a corresponding with the kind (kind) of circuit board P is installed on feed appliance erecting bed 6 with the order of regulation; When the kind of change circuit board P, as required can be individually or integrally change the belt feeder 4a of each component feeding portion 4.
Above said base 1, also be provided with element and install with head unit 5.This head unit 5 can move along X-direction and Y direction respectively in certain scope, so that from component feeding portion 4 absorptive elements and be installed on circuit board P.That is, on pedestal 1, the support component 11 of head unit 5 moves possibly along the fixed guide 7 of Y direction and is provided with, and supports the head unit 5 that can move along the guiding parts 14 of X-direction through this support component 11.And; Through being screwed togather, support component 11 is installed on the ball-screw 8 that Y axle servomotor 9 driven; Can realize the moving of Y direction of support component 11; On the other hand, be installed on the ball-screw 13 that X axle servomotor 15 driven, can realize the moving of X-direction of head unit 6 through head unit 6 is screwed togather.
Above-mentioned head unit 5, be equipped be used for absorptive element and with its a plurality of installations that are installed on circuit board P with head 20 (being designated hereinafter simply as head 20), in the present embodiment, 4 axle shape heads 20 carry with the state that forms a line along X-direction.
These heads 20 respectively be the elevating mechanism of drive source with Z axle servomotor (omit diagram) and be that the rotating mechanism of drive source is connected with R axle servomotor (omitting diagram), respectively head unit 5 is driven along above-below direction (Z-direction) and axle center rotation (R direction of principal axis) direction through these mechanisms.
The front end of each head 20 is provided with the suction nozzle 21 that is used for absorptive element.Each suction nozzle 21 is connected with Negative pressure supply device via not shown valve etc. respectively, in installation exercise, can form negative pressure with absorptive element at the suction nozzle front end as required.
Also be provided with the component recognition video camera 17 that is used for through the element adsorption state of each head 20 of image recognition on the pedestal 1.This component recognition video camera 17 is arranged at respectively between conveyance band 2 and the component feeding portion 4, and head unit 5 is during through these component recognition video camera 17 tops, and it takes the adsorbed element of each head 20 by the below.
Fig. 3 is the block diagram of the control system of the above-mentioned fitting machine of expression.
As shown in the drawing, this fitting machine has the controller 30 of unified its running of control.This controller 30 comprises the ROM of the CPU of actuating logic computing, the various programs of this CPU of storage control etc., RAM and the HDD etc. of temporary transient store various kinds of data in the device running; As the function of tonic chord structure corresponding, comprise main control unit 31, production schedule memory cell 32, installation procedure memory cell 33, configuration information memory cell 34, motor control unit 35, outside input-output unit 36, graphics processing unit 37 and communication unit 38 etc. with the present invention.
Main control unit 31; According to 33 program stored of installation procedure memory cell; The driving of unified control conveyance band 2 and head unit 5 etc., with the circuit board P that carries out defined with respect to fitting machine from moving into to a series of operations of taking out of, and carry out the required various calculation process of this operation etc.So-called calculation process; Adjustment (being arranged at kind and the arrangement thereof of the belt feeder 4a of the component feeding portion 4) information that the production schedule information creating of for example being stored according to production schedule memory cell 32 is necessary, and carry out according to after state the processing that feed appliance ID that adjustment information input unit (bar code reader) 39 read judges that whether correct adjustment etc.In addition, in the present embodiment, the function of main control unit 31 performance control device of the present invention, determination device and judgment means.
The production (being installation treatment) that production schedule memory cell 32 is used for memory circuit plate P in proper order, produce number and after the circuit board P production schedule information of the adjustment group stated etc.Here, " adjustment group " is meant the group that can all belt feeder 4a that use in producing be arranged in simultaneously the circuit board P of component feeding portion 4, in the present embodiment, is that a unit carries out the production of circuit board P with this adjustment group.In addition; These production schedule information; Individual data (kind of installation elements, number, mounting points data such as (coordinate positions)) according to circuit board P; Not shown host computer by being connected with this fitting machine is created, and is sent to this controller 30 via communication unit 38, thereby stores above-mentioned production schedule memory cell 32 into.That is, among this embodiment, host computer is equivalent to definite device of the present invention.
The installation procedure memory cell 33 storages various programs relevant with the installation treatment of element, for the circuit board P of each kind, the installation procedure of the kind of element-cont mounting points of storage package (coordinate position) and installation elements or intrinsic data such as adjustment information.In addition, so-called intrinsic adjustment information refers to for every circuit board P, the configuration information of the belt feeder 4a that helps raising the efficiency that optimizer is according to the rules created.
The adjustment information memory cell 34 storage adjustment relevant with above-mentioned adjustment group (below; Be called general adjustment), when the belt feeder 4a that is about to belong to employed all kinds in the production of circuit board P (kind) of adjustment group is arranged in component feeding portion 4 with their kind and the relevant information of arrangement (with respect to the installation site of feed appliance erecting bed 6).In the present embodiment, of the back, create general adjustment information by main control unit 31, its result is stored in adjustment information memory cell 34.
Motor control unit 35 is according to from the above-mentioned servomotor 9,15 of the control signal drive controlling of main control unit 31 etc.In addition, for ease, only illustrate the servomotor 9,15 that is used for drive head unit 5 among this figure.
Outside input-output unit 36, the signal input that control is carried out through various transducer class 19 grades or adjustment information input unit 39.Here; Adjustment information input unit 39 (being equivalent to input unit of the present invention), when having the change of adjustment following the varietal change of producing circuit board P, input actual adjustment state after changing; In the present embodiment, adopt bar code reader (bar code reader).Promptly; Glue records has the bar code of the ID that can confirm feed element on each belt feeder 4a; During the adjustment operation; When the operator uses bar code reader to read this bar code, belt feeder 4a is installed on above-mentioned feed appliance erecting bed 6, thus the actual adjustment state in controller 30 each component feeding portion 4 of input.
Graphics processing unit 37, the image processing that the view data that component recognition video camera 17 is exported puts rules into practice, main control unit 31 is according to the element adsorption state of this view data identification head 20.
Communication unit 38 carry out with above-mentioned host computer, other fitting machines that are connected with this fitting machine or element installation before the Control on Communication of the not shown printing equipment of printing solder etc. etc. on circuit board P in advance.
In addition, the display unit that LCD monitor that symbol 31a representes to be connected with main control unit 31 among this figure or CRT etc. constitute shows various information as required.
Then, the installation running control that utilizes the above-mentioned controller 30 of flowchart text of Fig. 4 and Fig. 5 to carry out.
In this fitting machine; As shown in Figure 4; Before the installation running beginning that head unit 5 is carried out, the processing of at first carrying out the adjustment request and confirming, promptly with the installation requirement of the corresponding belt feeder 4a of kind that produces circuit board P and the affirmation after installing handle (step S1).
This is handled according to subprogram shown in Figure 5 and carries out.During this was handled, as shown in Figure 5, main control unit 31 read the production schedule information that production schedule memory cell 32 is stored, and then confirmed the adjustment group of production, judged simultaneously whether the general adjustment information relevant with this adjustment group creates (step S11, S12).Here; When general adjustment information has been created; Main control unit 31 reads this information from adjustment information memory cell 34, this content is shown on the display unit 31a, so that operator (step S14) is informed in the kind of the belt feeder 4a that will install at first and position thereof.
Relative therewith; When being judged as NO among the step S12, main control unit 31 reads the intrinsic adjustment information of each the circuit board P that belongs to this group according to the information of the adjustment group that comprises in the production schedule from installation procedure memory cell 33; Intrinsic adjustment information according to each circuit board P; Optimizer is according to the rules created general adjustment information, with the production (step S18, S19) of the circuit board P that belongs to this group efficiently, transfers to step S14 then.
For example; As the circuit board P that belongs to the adjustment group; When being the circuit board P of kind A~kind C of having set intrinsic adjustment information shown in Fig. 6 (top); Main control unit 31 is through making element 2~element 6 shared belt feeder 4a, and creates the general adjustment information (a~j representes the installation site of the belt feeder 4a in the feed appliance erecting bed 6 among Fig. 6) shown in this figure (below).
Get back to Fig. 5; After in display unit 31a, showing above-mentioned information; The operator confirms this information; Select required belt feeder 4a to be installed on the assigned position of feed appliance erecting bed 6, read (step S15) behind the ID of input belt feeder 4a through bar code reader (adjustment information input unit 39) simultaneously, main control unit 31 is judged the belt feeder 4a that comprises this input ID and whether is disposed the content consistent (step S16) with above-mentioned general adjustment information.
Then, this is judged as when inconsistent, this information is presented on the display unit 31a, thereby the indication operator revises, and the outer warning tones (step S20) of figure of ringing, and return step S15.
When being judged as YES among the step S16; Main control unit 31 judges whether the installation of all belt feeder 4a that general adjustment information is related accomplishes (step S17); Imperfect tense; Transfer to step S14, in display unit 31a, show follow-up adjustment, kind and the configuration thereof of the promptly follow-up belt feeder 4a that should install.In addition, when being judged as YES among the step S16, also can be through this information is presented on the display unit 31a to inform the operator before the processing of step S17.
Like this, all belt feeder 4a that comprise in the general adjustment information all are mounted to component feeding portion 4 (feed appliance erecting bed 6) back (being YES among the step S17), finish the adjustment request of this subprogram and the processing of affirmation.
Get back to Fig. 4; Adjustment request and confirm finish dealing with after; Main control unit 31 reads from installation procedure memory cell 33 that production is the production routine of top circuit board P (kind) in proper order the circuit board P (kind) that belongs to the adjustment group, this circuit board P is carried out the installation (step S3) of element according to this program.
Particularly, circuit board P is moved into the installation exercise position, simultaneously head unit 5 is moved to the top of component feeding portion 4, take out element from belt feeder 4a through each head 20 through driving conveyance band 2.At length say, the regulation head 20 of absorptive element descended and absorptive elements, and head 20 is risen, thus from belt feeder 4a pickup device.At this moment, if possible, can make a plurality of heads 20 carry out the taking-up of element simultaneously.
After accomplishing the element absorption of all heads 20; Head unit 5 is moved to the top of component recognition video camera 17; After taking the absorptive element of each head 20 and confirming its adsorbed state, the regulation mounting points on the circuit board P that head unit 5 is moved to successively be positioned the installation exercise position, and head 20 is gone up and down at each point; Follow this up-down, absorptive element is installed on the circuit board P.
Like this; Follow circuit board P with this kind to move into successively and take out of the installation exercise position; Carry out installation exercise through head 20, (production of the circuit board P under this production routine is accomplished) back (step S4 is YES) is all accomplished in the production of the circuit board P of this kind, judges whether the production of the circuit board P of all kinds that belong to the adjustment group accomplishes (step S5); When being judged as NO here; Transfer to step S2, read the production routine corresponding with follow-up circuit board P (kind) after, the production of executive circuit plate P likewise.
As being judged as YES, then stop the production of the circuit board P relevant among the step S5, judge whether to exist the follow-up adjustment group (step S6) that should produce with this adjustment group.When being judged as YES here, transfer to step S1, the processing of adjusting request and confirming, when being judged as NO among the final step S6, the production of halt circuit plate P.
As stated; In this fitting machine, for the circuit board P of a plurality of kinds of quantity-produced in the production schedule, when all belt feeder 4a that use in can the production with them are arranged at component feeding portion 4 simultaneously; These circuit boards P (kind) is confirmed as an adjustment group; When carrying out installation exercise, be after unit adjusts operation and confirms operation, can interruptedly not belong to the production of the circuit board P of this group with this group.Therefore, compare, can carry out the installation exercise of element more efficiently with traditional this kind fitting machine (traditional installation method).
Promptly; Suspend fitting machine during for the kind of each change circuit board P and carry out the adjustment operation of belt feeder 4a and confirm the conventional mounting machine (installation method) of operation; At the period ratio of varietal change more in short-term; The operator must carry out loaded down with trivial details and bothersome operations such as adjustment operation and affirmation operation thereof off and on, so inefficiency.In contrast, through above-mentioned fitting machine, be that unit integral body is adjusted operation and confirmed operation with above-mentioned group, even therefore the quantity of operation increases a little, carry out this operation, so can be correctly and adjust operation efficiently and confirm operation because can concentrate.Therefore, in general, compare, can carry out the installation exercise of element efficiently with traditional fitting machine (traditional installation method).
In addition, the belt feeder that former state reservation in the past can be general is only changed necessary MIN belt feeder; Thereby can shorten adjustment operation and adjustment affirmation required time, but this moment, in the adjustment operation of going ahead of the rest; The possibility that exists operator's mistake to take off belt feeder that can be general; Therefore, the replacing of belt feeder 4a in fact maybe with before the adjustment information of kind of harsh product be that benchmark carries out, have the situation that repeats to adjust affirmation.For example; Shown in Fig. 6 (top), suppose when continuously producing the circuit board P of the kind A~kind C that is set with intrinsic adjustment information, at first through conventional method; When the adjustment of kind A, need carry out the adjustment of " 6 " individual belt feeder of element 1~element 6 and confirm.Then, when the adjustment of kind B, need be that the adjustment of the belt feeder 4a that appends of benchmark is confirmed with the adjustment information of kind A, therefore need to confirm the adjustment of " 2 " individual belt feeder a of element 7, element 8.Then, when the adjustment of kind C, need be that the adjustment of the belt feeder that appends of benchmark is confirmed with the adjustment information of kind B, need therefore to confirm that the adjustment of " 4 " individual belt feeder of element 4~element 6 and element 9 is confirmed.That is,,, also to confirm so need carry out the adjustment of repetition with the previous benchmark that is adjusted into even begin to be installed on belt feeder 4a during from the production of kind A always for element 4~element 6.Therefore, for fitting machine in the past, in the production process of whole kind A~kind C, need carry out " 12 " individual adjustment altogether and confirm.
Relative therewith; Above-mentioned fitting machine is an adjustment group when producing with kind A~kind C, creates the general adjustment information shown in Fig. 6 (hypomere); Gather and carry out adjustment operation relevant and adjustment affirmation operation with the production of kind A~kind C; Therefore required adjustment confirms that number be " 9 " in the production of whole kind A~kind C, and compares the workload minimizing that adjustment is confirmed in the past.
Therefore, for the fitting machine of the foregoing description,, compare the installation exercise that can carry out element efficiently with fitting machine (traditional installation method) in the past from this point.
In addition; More than the fitting machine of explanation is a preferred embodiment of element fixing apparatus (adopting the element fixing apparatus of component mounting method involved in the present invention) involved in the present invention, and its concrete structure can suitably change in the scope that does not break away from purport of the present invention.
For example; Among the embodiment, comprise the production schedule information of adjustment group by the not shown host computer establishment that is independent of fitting machine (controller 30) setting, and be sent to controller 30; Certainly, also can make controller 30 possess the establishment function of such production schedule information.
In addition; Among the embodiment, though unspecified, about confirming of " adjustment group "; The circuit board P of a plurality of kinds that can belt feeder 4a be arranged at simultaneously component feeding portion 4 in setting in advance is on the basis of " adjustment group "; The production of decision-making circuit plate P (kind) order, in addition, in the production schedule if preestablish the production order; For the substrate of a plurality of kinds continuous in this production order, promptly can be with can the circuit board P that belt feeder 4a is arranged at component feeding portion 4 simultaneously being confirmed as " adjustment group ".
In addition, for confirming of " adjustment group ", it is then comparatively desirable that the number that is mounted general kind in the element is confirmed as a group greater than the circuit board of the number of regulation kind.Like this, the number of adjusting the feed appliance of operation and adjustment affirmation reduces, thereby can shorten the adjustment operation and adjust the required time of confirming.
In addition; In the foregoing description, the bar code that records the ID that can confirm feed element is stained with is affixed on belt feeder 4a, read through bar code reader (adjustment information input unit 39) by the operator; Thereby adjustment state input controller 30 with reality; Certainly, except bar code etc. the one dimension sign indicating number, also can adopt two-dimension codes such as QR code.At this moment, as adjustment information input unit 39, the reading device replacement bar code reader that can read this two-dimension code is set gets final product.In addition,, can use reader (adjustment information input unit 39) to read, also the reading device that reads these codes according to the instruction of main control unit 31 automatically can be set by the operator for one dimension sign indicating number or two-dimension code.In addition, will adjust the state input controller 30, can certainly wait the adjustment state of importing reality by operator's operation keyboard except using bar code reader etc.
In addition; In the foregoing description; Confirm related feed appliance as adjustment operation and adjustment, be recited as belt feeder 4a, but the present invention is applicable in belt feeder, bulk type feed appliance or the tray feeder any one or more being adjusted situation that operation and adjustment are confirmed.
In addition, though the foregoing description is unspecified, about the production of circuit board P, with one day or the regulation producing days, circuit board P is distinguished into a plurality of groups, be that unit order is according to the rules carried out installation treatment with each group.For each group,, also there is the situation that only constitutes a group by the circuit board P of a kind except constituting the situation of a group by the circuit board P of a plurality of kinds as stated.When carrying out installation treatment, during each change group, whether all the belt feeder 4a that are mounted element that confirm to supply with the circuit board P of all kinds that belong to subsequent group are installed on component feeding portion 4 with predetermined configurations, and display result.At this moment; For the group under the circuit board P of a plurality of kinds; All the belt feeder 4a that are mounted element that supply with the circuit board P of these a plurality of kinds are installed in component feeding portion 4; During installation treatment, can need not to confirm the configuration of belt feeder 4a and the installation treatment of carrying out each circuit board P continuously.
Promptly; When distinguishing circuit board P in groups; A plurality of circuit board P that can all belt feeder 4a of use be disposed at simultaneously component feeding portion 4 confirm as a group, and for the circuit board P of the kind that can not satisfy this condition, suitably the circuit board P with a kind handles as one group.In addition; For the situation that constitutes a group by the circuit board P of a kind; In the processing of subprogram shown in Figure 5; After reading production schedule information (step S11), transfer to adjustment immediately and show (step S14), carry out the processing of adjustment execution/adjustment state information acquisition (step S15), results of comparison judgement (step S16).And when being judged as NO among the step S16, carrying out and revise indication (step S20), return step S15, on the other hand, when being judged as YES among the step S16, stops adjustment request relevant and affirmation processing with this subprogram.
Claims (5)
1. employed component mounting method of element fixing apparatus is characterized in that:
This element fixing apparatus comprises,
Dismounting is equipped with the component feeding portion that a plurality of supplies are mounted the feed appliance of element possibly;
The element that can between this component feeding portion and circuit board, move is installed and is used head;
This component mounting method,
The circuit board of a plurality of kinds is confirmed as a group,
All feed appliances that are mounted element that supply belonged to the circuit board of this group are installed on the said elements supply unit; And it is whether consistent with the content of general adjustment information through judging these feed appliances and the configuration thereof of being installed; Confirm whether these feed appliances are installed on the said elements supply unit with predetermined configuration
Circuit board to belonging to a plurality of kinds of above-mentioned group carries out the installation of element continuously, wherein,
Said general adjustment information is the intrinsic adjustment information according to each circuit board in said group, being mounted the shared above-mentioned feed appliance of each universal component in the element of each circuit board created about feed appliance and information configured thereof.
2. component mounting method according to claim 1 is characterized in that:
For comprising a plurality of groups of above-mentioned group of forming by the circuit board of a plurality of kinds; With each group is that a unit order is according to the rules carried out installation treatment; And when each change group; Whether all feed appliances that are mounted element of confirming all kind circuit boards of supply subsequent group are installed on the said elements supply unit with predetermined configurations; When above-mentioned group that carries out forming installation treatment by the circuit board of a plurality of kinds, need not to confirm the configuration of feed appliance during change circuit board kind, carry out the installation of element continuously.
3. component mounting method according to claim 1 and 2 is characterized in that:
In the circuit board with a plurality of kinds, need be arranged at the circuit board that is mounted element that all feed appliances of said elements supply unit can supply with simultaneously and confirm as an above-mentioned group.
4. component mounting method according to claim 1 and 2 is characterized in that:
With the circuit board of a plurality of kinds, promptly the number that is mounted general kind in the element of circuit board is confirmed as an above-mentioned group greater than the circuit board of the number of regulation kind.
5. element fixing apparatus is characterized in that:
Comprise,
Dismounting is equipped with the component feeding portion that a plurality of supplies are mounted the feed appliance of element possibly;
The element that can between this component feeding portion and circuit board, move is installed and is used head;
The circuit board of a plurality of kinds is confirmed as definite device of one group according to the kind of circuit board and the corresponding relation that is mounted element of these circuit boards;
According to the intrinsic adjustment information of each circuit board in above-mentioned group, the shared above-mentioned feed appliance of each universal component that is mounted in the element of each circuit board is decided the determination device of each feed appliance of the element that is used for installing the circuit board that belongs to above-mentioned group in the configuration of said elements supply unit;
Can import the input unit of actual installation in the configuration information of each feed appliance of said elements supply unit;
The judgment means whether the feed appliance configuration information that the configuration of judging each feed appliance that above-mentioned determination device determines and above-mentioned input unit are imported is consistent;
When the judged result of this judgment means was consistent, the above-mentioned head of drive controlling was with to the circuit board of the determined a plurality of kinds of the above-mentioned definite device control device of installation elements continuously.
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JP2006113658A JP2007287932A (en) | 2006-04-17 | 2006-04-17 | Component mounting method and apparatus |
JP2006-113658 | 2006-04-17 |
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JP5212347B2 (en) * | 2009-12-14 | 2013-06-19 | パナソニック株式会社 | Component mounting method and component mounting machine |
JP5721520B2 (en) * | 2011-04-26 | 2015-05-20 | 富士機械製造株式会社 | Component mounting method of component mounting line |
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JP6328625B2 (en) * | 2013-06-04 | 2018-05-23 | 株式会社Fuji | Component mounting system |
CN104101377B (en) * | 2014-06-30 | 2016-08-24 | 格兰达技术(深圳)有限公司 | A kind of IC material strip substandard products chip is called the roll of the contestants in athletic events machine automatically |
JP6326630B2 (en) * | 2014-08-18 | 2018-05-23 | パナソニックIpマネジメント株式会社 | How to determine component placement |
US10561050B2 (en) | 2014-09-02 | 2020-02-11 | Fuji Corporation | Component mounting system and component mounting method |
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WO2018092250A1 (en) * | 2016-11-17 | 2018-05-24 | 株式会社Fuji | Setup support device |
WO2019058416A1 (en) * | 2017-09-19 | 2019-03-28 | 株式会社Fuji | Component mounting system |
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JP7133021B2 (en) * | 2018-08-23 | 2022-09-07 | 株式会社Fuji | MOVEMENT WORK MANAGEMENT DEVICE, MOUNTING SYSTEM AND MANAGEMENT METHOD |
JP7096377B2 (en) * | 2019-02-12 | 2022-07-05 | 株式会社Fuji | Parts type management device |
US12048100B2 (en) * | 2019-03-12 | 2024-07-23 | Fuji Corporation | Management device, mobile work device, mounting system, and management method |
JP7199549B2 (en) * | 2019-08-27 | 2023-01-05 | ヤマハ発動機株式会社 | Component replenishment support device, component mounting system, component replenishment support method |
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WO2004064473A1 (en) * | 2003-01-15 | 2004-07-29 | Fuji Machine Mfg. Co., Ltd. | Method for carrying in substrate in packaging line, substrate production system and substrate production method in substrate production system |
CN1723750A (en) * | 2003-01-15 | 2006-01-18 | 富士机械制造株式会社 | Method for carrying in substrate in packaging line, substrate production system and substrate production method in substrate production system |
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