Summary of the invention
Main purpose of the present invention provides a kind of reliable wood flooring of being convenient to install and connect;
Another object of the present invention provides the method for making this wood flooring;
A further object of the present invention provides the method that this wood flooring is installed.
For achieving the above object, the invention provides a kind of wood flooring, this wood flooring comprises
Upper surface;
Soffit;
What be formed on upper surface and soffit centre is the sandwich layer of Main Ingredients and Appearance with the cellulosic, perpendicular to two adjacent the first side walls of upper surface, perpendicular to two second upper surface and relative respectively with two the first side walls sidewalls;
Wherein, position near upper surface on the first side wall has along outward extending first contiguous block of direction that is parallel to upper surface, first contiguous block has first groove and first slip feather that extends along the direction that is parallel to described the first side wall and upper surface simultaneously back to a side of upper surface, first groove and the first slip feather adjacency, first groove is in abutting connection with described the first side wall; Position near soffit on second sidewall has along outward extending second contiguous block of direction that is parallel to soffit, second contiguous block has second groove and second slip feather that extends along the direction that is parallel to second sidewall and soffit simultaneously back to a side of soffit, second groove and the second slip feather adjacency, second groove is in abutting connection with second sidewall;
First groove comprises first side, second side and is parallel to the upper bottom surface of upper surface that the cross section of first groove is trapezoidal; Second slip feather comprises first side, second side and is parallel to the last plane of soffit that the cross section of second slip feather is trapezoidal; On second slip feather there be along being parallel to the groove that second sidewall and soffit direction are extended simultaneously the plane, the angle that first groove, first side and upper bottom surface form is the acute angle greater than 26 °, and the angle that the virtual extended surface of first groove, second side and upper bottom surface forms is the obtuse angle less than 150 °; The equal and opposite in direction of the angle that the size of the angle that second slip feather, first side and last plane form and first side of first groove and upper bottom surface form, the equal and opposite in direction of the angle that the size of the angle that the virtual extended surface on second slip feather, second side and last plane forms and the virtual extended surface of first groove, second side and upper bottom surface form.
The present invention also provides the method for making this wood flooring, comprises
Near wood flooring semiproduct soffit one edge, cut out first straight flute, form the first side wall along being parallel to this edge bearing of trend; Cut the part of described first straight flute, form the lower plane and second side of first slip feather back to the sandwich layer of described the first side wall; Near wood flooring semiproduct upper surface and described the first side wall opposed edges, cut out second straight flute, form second sidewall along being parallel to this edge bearing of trend; Cut the part of described second straight flute, form the last plane and first side of second slip feather back to the sandwich layer of described second sidewall; Cut out a groove towards described upper surface one side along the described second slip feather bearing of trend at described second slip feather;
It is characterized in that:
Cut and obtain first groove after described first straight flute is parallel to two furrow banks of described the first side wall, the angle that keeps first side of described first groove and upper bottom surface to form when cutting is the acute angle greater than 26 °, and the angle of the virtual extended surface formation of described first groove, second side and upper bottom surface is the obtuse angle less than 150 °;
Cut that described second straight flute is parallel to described second sidewall and obtain second groove behind the furrow bank of described second sidewall, keep the equal and opposite in direction of angle of the virtual extended surface formation of the size of the angle that the virtual extended surface on described second slip feather, second side and last plane forms and described first groove, second side and upper bottom surface when cutting.
The present invention also provides the method that this wood flooring is installed, and comprises
Second slip feather of the contiguous wood flooring of lay of first groove alignment of wood flooring to be laid;
Apply a downward power along direction to wood flooring to be laid, the spatial dimension that makes the lay wood flooring second slip feather generation elastic deformation and enter wood flooring to be laid first groove perpendicular to the wood flooring upper surface;
Continue to apply power along same direction to wood flooring to be laid, till the last plane applying of waiting to lay the upper bottom surface of wood flooring first groove and lay wood flooring second slip feather.
Convenient and easy when wood flooring provided by the invention is installed, and the wood flooring after installing is on perpendicular to the ground plate thickness direction, and the phenomenon that two adjacent floors are not easy to relatively move connects reliable.
The specific embodiment
Referring to Fig. 2, be wood flooring first groove of the present invention, the first slip feather structural representation.The outward appearance of this wood flooring approximately is rectangle or foursquare wood flooring.This wood flooring is by upper surface 1, soffit 2 and to be formed in the middle of upper surface 1 and the soffit 2 be that the sandwich layer 3 of main component is formed with the cellulosic, all form the sidewall vertical on four edges of wood flooring with upper surface 1, wherein two adjacent sidewalls are the first side wall 4 (only showing one among the figure), and two other relative respectively with two the first side walls 4 respectively sidewall is second sidewall 5 (Fig. 3 shows).
At the position of the first side wall 4 near upper surface 1, be provided with along being parallel to outward extending first contiguous block 51 of upper surface 1 direction, in the side of first contiguous block 51 back to upper surface 1, be provided with first groove 6 and first slip feather 53, first groove 6 and first slip feather 53 all are parallel to the first side wall 4 and upper surface 1 simultaneously, and extend with the direction of upper surface 1 along being parallel to the first side wall 4.First groove 6 and first slip feather, 53 adjacency, and first groove 6 and the first side wall 4 also adjacency.The cross section of first groove 6 is trapezoidal.Wherein, first groove 6 comprises first side 10, second side 11 and upper bottom surface 12, and upper bottom surface 12 is parallel with the upper surface 1 of wood flooring.First side of first slip feather 53 overlaps with second side 11 of first groove 6, and promptly second side 11 of first groove 6 also is exactly first side of first slip feather 53 simultaneously, and first slip feather 53 also comprises the lower plane 54 and second side 55.The wood flooring outermost also have one vertical with upper surface 1 and with the mating face 9 of upper surface 1 adjacency, after wood flooring was installed, mating face 9 will fit tightly with second sidewall 5 of another wood flooring, this will partly describe in detail at this paper Wood floor mounting method.
Processing for convenience and installation, the upper bottom surface 12 of first groove 6 should be 2/5 of wood flooring thickness to the distance of upper surface 1, the thickness of first groove 6 (i.e. distance between first groove, 6 upper bottom surfaces 12 and first slip feather, 53 lower planes 54) should be slightly less than 1/5 of wood flooring thickness, and promptly first slip feather, 53 lower planes 54 should be slightly less than 3/5 of wood flooring thickness to the distance of upper surface 1.Simultaneously, the lower end in first side 10 of first groove 6 is provided with a joint face 58 that is parallel to upper surface 1 and extends along groove 6 bearing of trends.Joint face 58 connects first side 10 and the first side wall 4 of first groove 6.
In addition, the angle α 1 that first side 10 of first groove 6 and upper bottom surface 12 form should be the acute angle greater than 26 °, and the formed angle α 2 of virtual extended surface (dotted portion among the figure) of second side 11 and upper bottom surface 12 should be the obtuse angle less than 150 °, and angle α 1 and angle α 2 should be preferably supplementary angles, cross section is that the first trapezoidal groove 6 forms a symmetrical figure like this, and is more both artistic and practical.
Relative with the first side wall 4 is second sidewall 5.Referring to Fig. 3, disclosed the structure of wood flooring second groove of the present invention, second slip feather.As we can see from the figure, near the first side wall 5 close soffits 2, be provided with along being parallel to outward extending second contiguous block 52 of soffit 2 directions, in the side of second contiguous block 52 back to soffit 2, be provided with second groove 56 and second slip feather 7, second groove 56 and second slip feather 7 all are parallel to second sidewall 5 and soffit 2 simultaneously, and extend with the direction of soffit 2 along being parallel to second sidewall 5.Second groove 56 and second slip feather 7 also are adjacency, and second groove 56 and second sidewall, 5 adjacency, and the cross section of second slip feather 7 also is trapezoidal.
The shape of second slip feather 7, size and size etc. are corresponding consistent with first groove 6, with guarantee when wood flooring is installed second slip feather 7 can with first groove, 6 tight engagement, this reliable connection to wood flooring is crucial.
Second slip feather 7 comprises first side 13, second side 14 and goes up plane 15 that last plane 15 is parallel with wood flooring upper surface 1.First side of second groove 56 also is to overlap with second side 14 of second slip feather 7, and second side of second groove 56 then overlaps with second sidewall 5, and second groove 56 also comprises bottom surface 57 simultaneously.
Plane 15 has one along being parallel to the groove 8 of second sidewall 5 with the extension of soffit 2 directions simultaneously on second slip feather 7.Groove 8 comprises first side 18 and second side 19.When first side 13 of slip feather 7, when second side 14 is squeezed on the cross-sectional direction of groove 8, elastic deformation can take place in slip feather 7, makes first side 18, second side 19 of groove 8 slope inwardly, and after extruding disappeared, slip feather 7 can return to the original form.
Because when installing, first groove 6 and second slip feather 7 are tight engagement, therefore, the shape of second slip feather 7, size, size all should first groove, 6 corresponding unanimities.So the last plane 15 of second slip feather 7 and the distance of wood flooring soffit 2 should be the length on plane 15 on 3/5, the second slip feather 7 of wood flooring thickness should be slightly shorter than the bottom surface length of first groove 6.In addition, the size of the angle α 3 that first side 13 of second slip feather 7 and last plane 15 form, the angle α's 1 that should form with first groove, 6 first sides 10 and upper bottom surface 12 is big or small identical, is the acute angle greater than 26 °; And the size of the angle α 4 that the virtual extended surface (dotted portion among the figure) on second side 14 and last plane 15 forms, the angle α's 2 that should form with the virtual extended surface of first groove, 6 second sides 11 and upper bottom surface 12 is big or small identical, is the obtuse angle less than 150 °.Like this, when wood flooring was installed, first groove 6 and second slip feather 7 just can tight engagement.
When wood flooring is installed, if first groove 6 is a wedge angle with the corner angle that second slip feather 7 contacts each other, can causes these corner angle wearing and tearing, and can influence the reliability that first groove 6 is connected with second slip feather 7, this is unfavorable for the connection of wood flooring.Therefore, first groove 6 should be fillet with the corner angle that second slip feather 7 contacts each other in the wood flooring installation process, promptly the corner angle 23 that form of the lower plane 54 of second side 11 of the corner angle 24 that form of first side 10 of first groove 6 and joint face 58, first groove 6 and first slip feather 53 should be fillet, and the corner angle 27 of bottom surface 57 formation of second side 14 of the corner angle 26 of the corner angle 25 that form of the last plane 15 of second slip feather 7 and first side 13, upward plane 15 and 14 formation of second side, second slip feather 7 and second groove 56 also are fillet simultaneously.Simultaneously, the corner angle 22 of the lower plane 54 of first slip feather 7 and 55 formation of second side preferably also should be fillet.
After introducing the structure of wood flooring of the present invention, introduce the manufacture method of this wood flooring below.Referring to Fig. 4 and Fig. 5, Fig. 4 has disclosed wood flooring first groove of the present invention, the first slip feather manufacturing process schematic diagram, and Fig. 5 has disclosed wood flooring second groove of the present invention, the second slip feather manufacturing process schematic diagram.
Referring to Fig. 4, Fig. 4 a, Fig. 4 b, Fig. 4 c, Fig. 4 d are respectively the schematic diagrames of four key steps when making wood flooring first groove 6, first slip feather 53.What make that wood flooring of the present invention mainly uses is the wood flooring semiproduct, and these semiproduct are rectangle or square wooden floor blocks through tentatively cutting only, and its four edges are not through any processing.Shown in Fig. 4 a, when making wood flooring first groove 6, first slip feather 53, at first wherein cut out first straight flute 16 along being parallel to this edge bearing of trend near the edge at half-finished soffit 2, the degree of depth of first straight flute 16 should be 3/5 of wood flooring thickness, and its width should be consistent with length with upper bottom surface 12 opposing open end in first groove 6.After cutting out straight flute 16, cut a furrow bank relative, can form the first side wall 4 of wood flooring like this with this edge.Then, shown in Fig. 4 b, cut the part of straight flute 16, and, form the lower plane 54 and the mating face 9 of first slip feather 53 through simply cutting back to the first side wall 4 sandwich layers.At last, shown in Fig. 4 c and Fig. 4 d, cut first straight flute 16 and be parallel to two furrow banks of the first side wall 4, form first groove 6, must cut according to design point of view when cutting, with the angle of second side 11 of guaranteeing first groove 6 and upper bottom surface 12 is design point of view α 1, the first side 10 and the virtual extended surface angle of upper bottom surface 12 is design point of view α 2.Simultaneously, the corner angle 23 of lower plane 54 formation of second side 11 of the corner angle 24 that first side 10 of first groove 6 and joint face 58 are formed, first groove 6 and first slip feather 53 are processed into fillet.Simultaneously, preferred, also the corner angle 22 of the lower plane 54 of first slip feather 53 and 55 formation of second side are processed into fillet.So far, the wood flooring the first side wall 4 and first groove 6, first slip feather 53 are with regard to completion of processing.
The procedure of processing of wood flooring second groove 56, second slip feather 7 is similar with the procedure of processing of first groove 6, first slip feather 53.The schematic diagram of four key steps when as shown in Figure 5, Fig. 5 a, Fig. 5 b, Fig. 5 c, Fig. 5 d are finished wood floors second groove 56, second slip feather 7 respectively.Shown in Fig. 5 a, when finished wood floors second groove 56, second slip feather 7, at first near wood flooring semiproduct upper surface 1 and the first side wall 4 opposed edges, cut out second straight flute 17 along being parallel to this edge bearing of trend, the degree of depth of second straight flute 17 should be 3/5 of wood flooring thickness, simultaneously, an inner side promptly becomes second sidewall 5 of wood flooring in second straight flute 17.Then, shown in Fig. 5 b, a part of sandwich layer 3 back to second sidewall 5 is cut, process the last plane 15 of second slip feather 7, corner angle 25 are processed into fillet, and according to design point of view (α 3), process first side 13 of second slip feather 7, the size and first side 10 of first groove 6 and the equal and opposite in direction of the angle α 1 of upper bottom surface 12 formation of the angle α 3 that forms with first side of guaranteeing second slip feather 7 and last plane 15.Then, shown in Fig. 5 c, cut part sandwich layer 3 towards upper surface 1 position along second slip feather, 7 bearing of trends at second slip feather 7, process a groove 8, the degree of depth of groove 8 should not surpass 1/5 of wood flooring thickness.At last, shown in Fig. 5 d, cut that second straight flute 17 is parallel to second sidewall 5 and back to the furrow bank of second sidewall 5, process second side 14 of second slip feather 7, make the size and second side 11 of first groove 6 and the equal and opposite in direction of the angle α 2 of the virtual extended surface formation of upper bottom surface 12 of the angle α 4 that the virtual extended surface on second side 14 and last plane 15 forms.Simultaneously corner angle 26, corner angle 27 are processed into fillet.Like this, second groove 56, second slip feather, the 7 just basic completion of processing of wood flooring.The length that it is emphasized that the last plane 15 of second slip feather 7 should be slightly shorter than the length of the upper bottom surface 12 of first groove 6, when first side 13 that processes second slip feather 7 and second side 14, should leave second slip feather 7 and can form the certain magnitude of interference that closely contacts with first groove 6, this magnitude of interference is 0.03mm~0.08mm preferably.
Make to use the same method after processing another set of the first side wall 4 and first groove 6, first slip feather 53, second sidewall 5 and second groove 56, second slip feather 7 on two other edges, pass through meticulous finishing again, just finish the manufacturing of wood flooring.
The not single manufacture method of wood flooring of the present invention is simple, and installation also is convenient-to-running.Introduce the method that wood flooring is installed below.
Referring to Fig. 6, Fig. 6 is a wood flooring installation process schematic diagram of the present invention.Shown in Fig. 6 a, the horizontal lay of lay wood flooring 42 on the ground, second slip feather 7 of wood flooring 42 is up, during installation, at first, allow first groove 6 down, and first groove 6 of wood flooring 41 is aimed at second slip feather 7 of wood flooring 42 wood flooring to be laid 41 horizontal positioned.Apply a downward power along direction to wood flooring 41 then perpendicular to wood flooring 41 upper surfaces 1, shown in Fig. 6 b, allow corner angle 24, the corner angle 23 of wood flooring 41 contact with corner angle 25, the corner angle 26 of wood flooring 42 respectively, at this moment, wood flooring 41 obtains Primary Location with wood flooring 42.Then, continue to apply power along same direction to the upper surface 1 of wood flooring 41, shown in Fig. 6 c, second slip feather 7 of wood flooring 42 is subjected to first side 10 of first groove 6 of wood flooring 41, the extruding of second side 11, first side 18 of groove 8, second side 19 tilt towards cross-sectional direction, elastic deformation takes place in second slip feather 7, and the spatial dimension that enters first groove 6.This stage need apply a bigger power, and this power needs enough big so that elastic deformation takes place second slip feather 7.At last, continue to apply a less power along same direction to the upper surface 1 of wood flooring 41, shown in Fig. 6 d, mesh fully up to second slip feather 7 of wood flooring 42 and first groove 6 of wood flooring 41, promptly fit with first side 13 of slip feather 7 in first side 10 of first groove 6, fitting in second side 14 of second side 11 of first groove 6 and second slip feather 7, fits in the last plane 15 of the upper bottom surface 12 of first groove 6 and second slip feather 7.At this moment, second slip feather 7 will return to the original form, and first groove 6 of wood flooring 41 is understood firm being connected with second slip feather 7 of wood flooring 42.So far, wood flooring 41 links together closely with wood flooring 42, installs and also just finishes.
From above-mentioned wood flooring structure and mounting method as can be seen, it is very reliable that wood flooring of the present invention connects, shown in Fig. 6 d, after wood flooring is installed, on the direction that is parallel to wood flooring 41 upper surfaces 1, fit with first side 13 of second slip feather 7 of wood flooring 42 in first side 10 of first groove 6 of wood flooring 41, fit with second side 14 of second slip feather 7 of wood flooring 42 in second side 11 of first groove 6 of wood flooring 41, fitting with second sidewall 5 of wood flooring 42 in the mating face 9 of wood flooring 41, has guaranteed that like this wood flooring 41 and wood flooring 42 are in tight connection that is parallel on wood flooring 41 upper surfaces 1 direction.
On direction perpendicular to wood flooring 41 upper surfaces 1, fit with first side 13 of second slip feather 7 of wood flooring 42 in first side 10 of first groove 6 of wood flooring 41, fit with second side 14 of second slip feather 7 of wood flooring 42 in second side 11 of first groove 6 of wood flooring 41, the upper bottom surface 12 of first groove 6 of wood flooring 41 and 15 applyings of the last plane of wood flooring 42 second slip feathers 7, guaranteed like this wood flooring 41 and wood flooring 42 perpendicular on tight connection on wood flooring 41 surperficial 1 directions.
Certainly, aforementioned introduction be the mounting method of wood flooring, the method for dismounting of wood flooring also is very simple, as long as apply certain power in opposite direction, the wood flooring of two connections can realize throwing off, and its process is the anti-process of aforementioned installation process, will not discuss in detail at this.
From above-mentioned mounting method as can be seen, when wood flooring of the present invention is installed, need be by any instrument, during installation as long as after wood flooring that will lay being aimed at the wood flooring of lay, applying power downwards perpendicular to wood flooring upper surface 1 gets final product, do not need wood flooring inclination certain angle, domestic consumer can stay at home or free-hand installation such as office gets final product.Simultaneously, the dismounting wood flooring equally also is convenient and easy, and the user is installation or removal wood flooring at any time as required, for people's house fitting-up brings great convenience.
At last, need to prove that the sandwich layer that wood flooring of the present invention is is to be the compoiste wood floor of main component with the cellulosic, upper surface 1, soffit 2 can adopt methods such as paint, woodgrained paper stickup to decorate.This wood flooring has certain tensile strength, compressive strength, anti-shear ability, and has bigger elastic deformability.
It is emphasized that; the invention is not restricted to above-mentioned embodiment; such as the change of the groove shape on the change of slip feather two sides and last plane included angle, slip feather top, the minor alterations such as variation of procedure of processing, also should be included in the protection domain of claim of the present invention.