CN100558506C - A kind of metal stamping formed spring slider automatic assembling machine - Google Patents
A kind of metal stamping formed spring slider automatic assembling machine Download PDFInfo
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- CN100558506C CN100558506C CNB2007100311392A CN200710031139A CN100558506C CN 100558506 C CN100558506 C CN 100558506C CN B2007100311392 A CNB2007100311392 A CN B2007100311392A CN 200710031139 A CN200710031139 A CN 200710031139A CN 100558506 C CN100558506 C CN 100558506C
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- erector
- spring
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- piece
- head capsule
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Abstract
The present invention refers in particular to a kind of metal stamping formed spring slider automatic assembling machine.Its rotary table circumference equidistantly is provided with eight die cavitys, head capsule erector, pulling-on piece erector, and assembler become 90 degree to be installed in a side of die cavity mouth around the rotary table respectively, be that installing port is aimed at the die cavity mouth, and the spring erector also becomes 90 degree with pulling-on piece erector, assembler, but installing port then is located on the die cavity; The interrupted division device that rotary table is installed directly is lifted on below the panel of frame, by main shaft, drive the travelling table that interrupted division device power shaft, the transmission of interlock camshaft are equipped with assembler.After adopting above-mentioned side by case, operating efficiency is greatly improved, and output, quality increase substantially, and an operative employee can operate two assembly machines, quite more than manual operations 15 people.And energy-saving and environmental protection, easily accent easily repair, easy to operate.
Description
Technical field:
The present invention relates to zipper puller assembly machine tool technical field, refer in particular to a kind of metal stamping formed spring slider automatic assembling machine.
Background technology:
The semi-finished product production of slider of zipper fastener from one-shot mould, compound die to of the development of stepping automatic mold through ten several years, technology reaches its maturity, and the assembling riveted is too unsatisfactory, most of producers all finish by craft, promptly one hold a little drill rod, another hand and successively pull head, pulling-on piece (promptly drawing board), spring are housed on the little drill rod, and then deliver to manually riveted in (also have repacking electronic) forcing press.Not only efficient is low, labour intensity is big, and has taken a large amount of social labor power, can't realize producing in enormous quantities.
Also occurred automatic assembly machine for head of zip fastener made in recent years on the market, owing to design too complexity and theory falls behind, nearly all action all lean on a motor to finish, and can only link and can not single action, so the production difficulty, also keep in repair that difficulty is an one; Two, double finished size, required precision too high (particularly spring), otherwise with regard to stuck shutdown, low-and-medium-grade products can not be suitable for; Its three output is on the low side (60-80/minute), still can not satisfy production in enormous quantities.
Summary of the invention:
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of increase substantially output, quality and energy-conserving and environment-protective, easily accent easily repair, easy-operating metal stamping formed spring slider automatic assembling machine.
For achieving the above object, technical scheme provided by the invention is: a kind of metal stamping formed spring slider automatic assembling machine includes rotary table; Head capsule pay-off and head capsule erector; Pulling-on piece pay-off and pulling-on piece erector; Spring pay-off and spring erector; Travelling table and assembler; Head capsule, pulling-on piece, spring, assemble each measuring and controlling device and dynamical system.Described this mechanomotive force system adopts stepless speed-regulating motor (550W-380V), can determine the speed of service (80-125 rev/min) of equipment according to the quality of semi-manufactured goods quality, satisfies the needs of different levels; The interrupted division device that rotary table is installed directly is lifted on below the panel of frame, drive by main shaft, main shaft is provided with clutch, possess automatic and manual function simultaneously, interrupted division device interlock is equipped with the travelling table of assembler, make its intermittently protractor rest back travelling table sheet and advance to Working position, travelling table retreats before the rotation of interrupted division device, the rotary table circumference equidistantly is provided with eight die cavitys, die cavity adopts assembly form, whole cover plate, and only need take off cover plate is replaceable die cavity inner body; Head capsule erector, pulling-on piece erector and assembler become 90 degree to be installed in a rotary table side of die cavity mouth all around respectively, and promptly installing port is aimed at the die cavity mouth, and the spring erector also becomes 90 degree with pulling-on piece erector and assembler, but installing port then is located at above the die cavity; Each erector carries out work under the signal monitoring of measuring and controlling device separately; promptly check in the die cavity of rotary table, whether the part of last process install and finish, otherwise this operation quits work, but need not take out semi-finished product; more need not shut down processing, treating that the next round operation replenishes to be mounted to recovers normal.(other type must take out semi-finished product)
The deflector chute of described spring pay-off becomes 90 degree with the die cavity mouth, spring is horizontal operation, directly entering the spring erector that is positioned at rotary table die cavity top accepts on the shell fragment, promote spring by pneumatic push pedal drift enforcement installation is installed, its action is above-below direction, extracts out in the same action of installing and accepts shell fragment, therefore compares with other like product, (be generally vertical installation, its action is fore-and-aft direction.) this machine is on the low side to the quality requirement of spring, but efficient will exceed 40-50%.
Described spring slider automatic assembling machine assembler is installed on the travelling table by pneumatic control, travelling table and rotary table interlock, guaranteed accurate positioning, assembler is made up of piece, whole cover plate, only need take off cover plate can keep in repair, convenient and swift.Be provided with in the assembler that the ladder type push pedal promotes by cylinder in one, the ladder type push pedal promotes to have the riveted drift of hook and implements the assembling riveted, and travelling table retreats finished product is taken out simultaneously, places in the passage for product of travelling table below.
Described head capsule pay-off is made up of electromagnetic shock seat, feeding vibrating disc and deflector chute, and the feeding vibrating disc is provided with the flash mouth, and adjustable speed, has guaranteed the quantity and the smoothness of feeding.Head capsule erector afterbody is provided with the cylinder that head capsule is installed, and cylinder is connected with the head capsule feeding rod of centering; Head capsule feeding rod front end and deflector chute end outlet place are provided with two ladder type single or double acting doors, and both sides are provided with T type guide card in front of the door, and the upper end of door is provided with pneumatic auxiliary locator.
Described pulling-on piece pay-off also is made up of electromagnetic shock seat, feeding vibrating disc and deflector chute, the deflector chute bottom is double-deck T type, it is smooth to guarantee that pulling-on piece moves in deflector chute, above the deflector chute outlet adjustable shell fragment is housed, push down pulling-on piece it can not be overflowed easily, under the order of measuring and controlling device, implement to install by the pulling-on piece erector push rod of cylinder control.
Described head capsule measuring and controlling device is located between head capsule erector and the assembler, does its inductor have head capsule not have riveted processing or processing back to take out failure in the prosecution rotary table die cavity at any time? stop actuating signal if having then to send, the head capsule erector then stops action, if no head capsule erector continues operate as normal.
Described pulling-on piece measuring and controlling device includes and is provided with at least two inductors that are arranged between head capsule erector and the pulling-on piece erector, does first inductor install head capsule in the prosecution rotary table die cavity at any time? if then send the signal that pulling-on piece continue to be installed, no signal then if not; Second inductor behind first inductor at any time in the prosecution rotary table die cavity if any head capsule, whether pulling-on piece is also arranged? if there is, stops the installation signal that first inductor sends at once; If the installation signal that first inductor of nothing sends remains valid.
Described spring measuring and controlling device is arranged between pulling-on piece erector and the spring erector, does its inductor install pulling-on piece on the interior head capsule of prosecution rotary table die cavity at any time? if then send the installation signal.The spring erector is installed immediately, does not then have the signal of installation if not and sends, and the spring erector also just stops to install.
Described assembling measuring and controlling device is arranged between spring erector and the assembler, does its inductor prosecution rotary table die cavity inner spring at any time install? if then sending assembling signal assembler assembles immediately; Then no signal is sent if not, and assembler just can not worked, and replenishes installation again by the next round operation.(other type is: lack the material autostop, start again after the manual feed supplement; This machine need not be shut down, and does not work because assembler lacks material, and semi-finished product do not have damage, and following operation has material then to stop, and does not have material and then mends, and can work on.This machine is provided with the self-protection device in addition, as exceed standard part or punching press leftover pieces and other foreign material card machine, in 1/2 of the rotating speed that adopts at that time changes with autostop, about 0.25 second-0.38 second.)
After adopting above-mentioned side by case, operating efficiency is greatly improved, and output, quality increase substantially, and an operative employee can operate two assembly machines, quite more than manual operations 15 people.And energy-saving and environmental protection, easily accent easily repair, easy to operate.
Description of drawings:
Fig. 1 is an assembly structure schematic diagram of the present invention;
Fig. 2 is a drive mechanism schematic diagram of the present invention;
Fig. 3 is a head capsule erector structural representation of the present invention;
Fig. 4 is a head capsule erector partial structurtes schematic diagram of the present invention;
Fig. 5 is a pulling-on piece erector planar structure schematic diagram of the present invention;
Fig. 6 is a pulling-on piece erector side structure schematic diagram of the present invention;
Fig. 7 is a spring erector structural representation of the present invention;
Fig. 8 is a spring erector knot base plane schematic diagram of the present invention;
Fig. 9 is a spring erector part schematic diagram of the present invention;
Figure 10 a is assembler of the present invention and travelling table structural representation;
Figure 10 b is the vertical view of Figure 10 a;
Figure 11 is an assembler internal structure schematic diagram of the present invention.
The specific embodiment:
As shown in Figure 1: a kind of metal stamping formed spring slider automatic assembling machine.Include rotary table 01, the head capsule pay-off, head capsule erector 11, the pulling-on piece pay-off, pulling-on piece erector 21, the spring pay-off, spring erector 31, travelling table 46, assembler 43, head capsule measuring and controlling device 51, the pulling-on piece measuring and controlling device, spring measuring and controlling device 54, assembling measuring and controlling device 55, the rotary table circumference equidistantly is provided with eight die cavitys 03, head capsule erector 11, pulling-on piece erector 21, and assembler 43 becomes 90 degree to be installed in a rotary table side of die cavity mouth all around respectively, be that installing port is aimed at the die cavity mouth, and spring erector 31, with pulling-on piece erector and assembler also become 90 the degree, but installing port then establish with die cavity on;
As shown in Figure 2: the interrupted division device 06 of rotary table is installed, directly is lifted on below the panel 05 of frame, by main shaft 08, drive the travelling table 46 that interrupted division device power shaft 07, interlock camshaft 09, transmission are equipped with assembler.
Shown in Fig. 7,8,9: the deflector chute 34 of described spring pay-off becomes 90 degree with the die cavity mouth, spring is horizontal operation, directly enter the spring erector that is positioned at rotary table die cavity top accept shell fragment 35, on, push pedal 39 by cylinder 33 controls promotes the 37 enforcement installations of spring installation drift, its action is above-below direction, accept shell fragment 35 and be horizontal direction, when the same action of installing, eject and accept shell fragment 35
Shown in Figure 10 a, 10b, 11: as described in assembler 43 by cylinder 47 control, be installed in the travelling table front portion, being provided with an interior ladder type push pedal 42 in the assembler promotes by cylinder 47, the ladder type push pedal promotes to have the riveted drift 45 enforcement assembling riveteds of hook, travelling table retreats finished product is taken out simultaneously, places the passage for product 10 interior (as Fig. 2) of travelling table below.
As Fig. 3,4, shown in: described head capsule pay-off is made up of electromagnetic shock seat, stainless steel feeding vibrating disc and stainless steel deflector chute 15, head capsule erector 11, afterbody are provided with the cylinder 12 that head capsule is installed, and cylinder 12 is connected with the head capsule feeding rod 16 of centering; Head capsule feeding rod front end and deflector chute end outlet place are provided with two ladder type single or double acting doors 17, and both sides are provided with T type guide card 18 in front of the door, and the upper end of door is provided with pneumatic auxiliary locator 13,14.
As Fig. 5,6, shown in: described pulling-on piece pay-off also is made up of electromagnetic shock seat, stainless steel feeding vibrating disc and stainless steel deflector chute 23, pulling-on piece deflector chute 23 bottoms are double-deck T type, above the deflector chute outlet adjustable shell fragment 29 is housed, push down pulling-on piece it can not be overflowed easily, install by pulling-on piece erector push rod 25, the enforcement of cylinder 27 controls.
As shown in Figure 1: described head capsule measuring and controlling device 51 is located between head capsule erector 11 and the assembler 43, does its inductor have head capsule not have riveted processing or processing back to take out failure in the prosecution rotary table die cavity at any time? stop actuating signal if having then to send, the head capsule erector then stops action, if no head capsule erector continues operate as normal.
As shown in Figure 1: described pulling-on piece measuring and controlling device is provided with two inductors 52,53, be arranged between head capsule erector 11 and the pulling-on piece erector 21, does inductor 52 install head capsule in the prosecution rotary table die cavity at any time? if then send the signal that pulling-on piece continue to be installed, no signal then if not; Inductor 53, inductor 52, after at any time in the prosecution rotary table die cavity if any head capsule, whether pulling-on piece is also arranged? if the installation signal that has, stops inductor 52, sends at once; If non-inductive device 52, the installation signal that sends remain valid.
As shown in Figure 1: described spring measuring and controlling device 54, be arranged between pulling-on piece erector 21 and the spring erector 31, does its inductor install pulling-on piece on the head capsule in the prosecution rotary table die cavity at any time? if then send the installation signal.The spring erector is installed immediately, does not then have the signal of installation if not and sends, and the spring erector also just stops to install.
As shown in Figure 1: described assembling measuring and controlling device 55, be arranged between spring erector 31 and the assembler 43, does its inductor prosecution rotary table die cavity inner spring at any time install? if then sending assembling signal assembler assembles immediately; Then no signal is sent if not, and assembler just can not worked, and replenishes installation again by the next round operation.(other type is: lack the material autostop, start again after the manual feed supplement; This machine need not be shut down, and does not work because assembler lacks material, and semi-finished product do not have damage, and following operation has material then to stop, and does not have material and then mends, and can work on.This machine is provided with the self-protection device in addition, as exceed standard part or punching press leftover pieces and other foreign material card machine, in 1/2 of practical at that time rotating speed changes with autostop, about 0.25 second-0.38 second.)
This enforcement novel process process:
Spring slider is by four procedures---promptly four machining position are finished assembling, the first station mounted head shell: (Fig. 3, Fig. 4) head capsule by vibrating disc send into deflector chute 15, to be slipped to single or double acting door 17 places stand-by, the feeding push rod 16 that cylinder 12 connects pushes die cavity 03 with head capsule under the order of measuring and controlling device 51.
Second station dress pulling-on piece: (Fig. 5, Fig. 6) pulling-on piece is sent into deflector chute 23 by vibrating disc, and to be slipped to spring pressuring plate 29 places stand-by, the feeding push rod 25 that cylinder 27 connects, by guide pin bushing 24 under the order of measuring and controlling device 52,53, pulling-on piece is pushed the head capsule and pulling-on piece geometrical clamp 04 centre of 03 li of die cavity.
The 3rd station shock mount: (Fig. 7,8,9) spring by vibrating disc send into deflector chute 34, landing is stand-by to accepting shell fragment 35 places, the synchronous locator 36 that cylinder 32 (Fig. 1) connects is proofreaied and correct the location with head capsule and pulling-on piece in the die cavity 03, the feeding push pedal 39 that cylinder 33 connects promotes drift 37 under the order of measuring and controlling device 54, with pack in the die cavity 03 head capsule and above the pulling-on piece of spring, and eject and accept shell fragment 35 to catch next spring stand-by.
The 4th station finished product assembling: (Figure 10 a, 10b, 11) assembler base plate 41, admittedly on travelling table 46, be connected with cover plate 43 by connecting plate 44, travelling table 46 hangs on the guide pillar of being fixed by guide pillar holder 59 48; Make back and forth movement by camshaft 09 (Fig. 2) drive, be provided with interior ladder type push pedal 42 in the assembler, be connected with cylinder 47, promote to have the riveted drift 45 of hook, implement riveted with this by connecting bolt 40, utilize the hook of riveted drift that finished product is taken out in die cavity simultaneously, place passage for product 10.
Claims (8)
1, a kind of metal stamping formed spring slider automatic assembling machine, include rotary table (01), the head capsule pay-off, head capsule erector (11), the pulling-on piece pay-off, pulling-on piece erector (21), the spring pay-off, spring erector (31), travelling table (46), assembler (43), head capsule measuring and controlling device (51), the pulling-on piece measuring and controlling device, spring measuring and controlling device (54), assembling measuring and controlling device (55), it is characterized in that: the rotary table circumference equidistantly is provided with eight die cavitys (03), head capsule erector (11) becomes 90 degree to be installed in a rotary table side of die cavity mouth all around respectively with pulling-on piece erector (21) and assembler (43), the installing port of head capsule erector, the assembly mouth of pulling-on piece erector installing port and assembler is aimed at the die cavity mouth respectively, and spring erector (31) and pulling-on piece erector (21), assembler (43) also becomes 90 degree, but the installing port of spring erector (31) then is located on the die cavity; The interrupted division device (06) that rotary table is installed directly is lifted on below the panel (05) of frame, drive interrupted division device power shaft (07) by main shaft (08), the travelling table (46) of assembler is equipped with in interlock camshaft (09) transmission, the deflector chute of described spring pay-off (34) becomes 90 degree with the die cavity mouth, spring is horizontal operation, directly entering the spring erector that is positioned at rotary table die cavity top accepts on the shell fragment (35), push pedal (39) by first cylinder (33) control promotes spring installation drift (37) enforcement installation, its action is above-below direction, accept shell fragment (35) and be horizontal direction, when the same action of installing, eject and accept shell fragment (35).
2, a kind of metal stamping formed spring slider automatic assembling machine according to claim 1, it is characterized in that: described assembler (43) is controlled by second cylinder (47), be installed in the travelling table front portion, being provided with an interior ladder type push pedal (42) in the assembler promotes by second cylinder (47), the ladder type push pedal promotes to have riveted drift (45) the enforcement assembling riveted of hook, travelling table retreats finished product is taken out simultaneously, places in the passage for product (10) of travelling table below.
3, a kind of metal stamping formed spring slider automatic assembling machine according to claim 1, it is characterized in that: described head capsule pay-off is made up of electromagnetic shock seat, feeding vibrating disc and deflector chute (15), head capsule erector (11) afterbody is provided with the cylinder (12) that head capsule is installed, and cylinder (12) is connected with a head capsule feeding rod (16); Head capsule feeding rod front end and deflector chute end outlet place are provided with two ladder type single or double acting doors (17), and both sides are provided with T type guide card (18) in front of the door, and the upper end of door is provided with pneumatic auxiliary locator (13,14).
4, a kind of metal stamping formed spring slider automatic assembling machine according to claim 1, it is characterized in that: described pulling-on piece pay-off is made up of electromagnetic shock seat, feeding vibrating disc and deflector chute (23), pulling-on piece deflector chute (23) bottom is double-deck T type, above the deflector chute outlet adjustable shell fragment (29) is housed.
5, a kind of metal stamping formed spring slider automatic assembling machine according to claim 1 is characterized in that: described head capsule measuring and controlling device (51) is located between head capsule erector (11) and the assembler (43).
6, a kind of metal stamping formed spring slider automatic assembling machine according to claim 1 is characterized in that: described pulling-on piece measuring and controlling device includes at least two inductors (52,53) that are arranged between head capsule erector (11) and the pulling-on piece erector (21).
7, a kind of metal stamping formed spring slider automatic assembling machine according to claim 1 is characterized in that: described spring measuring and controlling device (54) is arranged between pulling-on piece erector (21) and the spring erector (31).
8, a kind of metal stamping formed spring slider automatic assembling machine according to claim 1 is characterized in that: described assembling measuring and controlling device (55) is arranged between spring erector (31) and the assembler (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100311392A CN100558506C (en) | 2007-10-30 | 2007-10-30 | A kind of metal stamping formed spring slider automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100311392A CN100558506C (en) | 2007-10-30 | 2007-10-30 | A kind of metal stamping formed spring slider automatic assembling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101143418A CN101143418A (en) | 2008-03-19 |
| CN100558506C true CN100558506C (en) | 2009-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100311392A Expired - Fee Related CN100558506C (en) | 2007-10-30 | 2007-10-30 | A kind of metal stamping formed spring slider automatic assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100558506C (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101711616B (en) * | 2009-11-06 | 2011-07-27 | 马鸿强 | Automatic assembly machine of invisible zipper head |
| CN102189403A (en) * | 2011-05-24 | 2011-09-21 | 杭州三晶工艺塑料有限公司 | Nail brush assembly machine |
| CN102836933B (en) * | 2011-06-20 | 2014-08-13 | Ykk株式会社 | Pull head holding mechanism and pull head assembling device |
| CN102294591B (en) * | 2011-07-30 | 2013-02-27 | 东莞市益新自动化设备有限公司 | Automatic expansion bolt assembling machine |
| CN104718050B (en) * | 2012-10-03 | 2018-01-09 | Ykk株式会社 | The finished goods discharger of slider of zipper fastener ensemble machine |
| CN103522060B (en) * | 2013-10-23 | 2015-08-26 | 鹏驰五金制品有限公司 | Expansion bolt belt automatic assembling machine |
| CN103659264B (en) * | 2013-11-27 | 2016-04-20 | 东莞市深方伟智能科技有限公司 | A kind of assembling Fastener for climbing mountain equipment |
| CN104668965B (en) * | 2015-01-29 | 2017-08-22 | 周俊雄 | Fully automatic burner assembly welding bead cutter |
| CN104942164B (en) * | 2015-04-29 | 2017-12-08 | 广州市正伟翔拉链有限公司 | The assembling device of pull head in a kind of slide fastener |
| CN106736530B (en) * | 2016-12-30 | 2019-02-22 | 湖南先步信息股份有限公司 | Actuated by cams mounting plate |
| CN109551208B (en) * | 2018-12-27 | 2020-11-27 | 浙江奥德华汽配有限公司 | Clutch spring assembly fixture convenient to maintain |
| CN110153955A (en) * | 2019-07-02 | 2019-08-23 | 镇江泛沃新能汽车技术股份有限公司 | A kind of spring fitting device |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5031307A (en) * | 1989-08-11 | 1991-07-16 | Yoshida Kogyo K.K. | Apparatus for joining slider body and pull tab |
-
2007
- 2007-10-30 CN CNB2007100311392A patent/CN100558506C/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5031307A (en) * | 1989-08-11 | 1991-07-16 | Yoshida Kogyo K.K. | Apparatus for joining slider body and pull tab |
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| Publication number | Publication date |
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| CN101143418A (en) | 2008-03-19 |
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Granted publication date: 20091111 Termination date: 20121030 |