CN100517848C - Thermal stress tolerant fuel cell assembly within a housing - Google Patents

Thermal stress tolerant fuel cell assembly within a housing Download PDF

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Publication number
CN100517848C
CN100517848C CNB2004800209416A CN200480020941A CN100517848C CN 100517848 C CN100517848 C CN 100517848C CN B2004800209416 A CNB2004800209416 A CN B2004800209416A CN 200480020941 A CN200480020941 A CN 200480020941A CN 100517848 C CN100517848 C CN 100517848C
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China
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fuel cell
battery
module
many battery
many
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CN1826705A (en
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稻垣敏幸
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Toyota Motor Corp
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Abstract

A fuel cell assembly (10) includes multi-cell modules (40) disposed in series, and an external member (24). The multi-cell module has a multi-cell assembly formed by stacking cells, and module frame (42) having a first wall (43) that surrounds the multi-cell assembly. In order to relieve thermal expansions of the multi-cell modules (40) perpendicular to the stacking direction, spaces are formed or deformable adhesive members (45) are provided between external surfaces of the multi-cell modules (40) and an internal surface of the first wall (43) of the module frame (42).

Description

Be positioned at the thermal stress fuel cell module of housing
With reference to quoting
The disclosure of the Japanese patent application No.2003-393887 that the Japanese patent application No.2003-277291 that on July 22nd, 2003 submitted to and on November 25th, 2003 submit to comprises specification, accompanying drawing and summary, all is combined in herein as a reference.
Technical field
The present invention relates to a kind of fuel cell module, relate in particular to a kind of (single lattice) battery stack (lamination) structure of fuel cell module.
Background technology
Disclosed or shown in Figure 30 and 31 in the open communique No.2002-124291 of Japanese patent application pending trial, fuel cell module, for example solid macromolecular electrolyte type fuel cell assembly 10 is formed by the duplexer of membrane electrode assembly (MEA) and dividing plate 18.Stacked direction is not limited to vertical direction, and can be any direction.
Each membrane electrode assembly comprises the dielectric film 11 with amberplex, the electrode (anode or fuel electrodes) 14 with lip-deep catalyst layer 12 that is arranged on dielectric film 11 and the electrode (negative electrode or air pole) 17 with another the lip-deep catalyst layer 15 that is arranged on dielectric film 11.Anode-side diffusion layer 13 and cathode-side diffusion layer 16 are arranged between membrane electrode assembly and the dividing plate 18.
Each dividing plate 18 has and is used for the fuel gas groove 27 that anode 14 provides fuel gas (hydrogen), and the oxidizing gas groove 28 that is used for providing to negative electrode 17 oxidizing gas (oxygen, or generally be air).Each dividing plate also with groove 27,28 facing surfaces in have the cryogen tank 26 that is used for by cooling agent (generally for cooling water).Rubber washer 32 and seal body 33 are set so that seal groove 26,27,28.
Anode-side at each battery reacts, and wherein hydrogen resolves into hydrogen ion (proton) and electronics.Hydrogen ion passes dielectric film moves to cathode side.At cathode side, reaction hereinafter described takes place, wherein generate water (promptly by oxygen, hydrogen ion and electronics, the electronics that produces on the anode of adjacent MEA passes dividing plate and arrives negative electrode, perhaps the electronics that produces on the anode of the battery of an end that is arranged at the battery stack direction arrives the negative electrode of the battery of opposite end via external circuit), produce electric current thus.
Anode-side: H 2→ 2H ++ 2e -
Cathode side: 2H ++ 2e -+ (1/2) O 2→ H 2O
In conventional laminating method, keep module in the following manner.
Spring 34 is arranged on an end of stacked battery along the battery stack direction, with swing part 35 with adjust screw 36 and be arranged on this place.The module of duplexer 23 is kept by the spring force of the spring 34 that permanent load is provided on the battery stack direction, and the frictional force that is obtained by spring force * coefficient of friction on perpendicular to the direction of battery stack direction keeps.
In some cases, keep module by using the outside limits parts from the outside of stacked battery, so that on perpendicular to the direction of battery stack direction, further keep this module reliably.
In addition, document DE 10049801A1 discloses a kind of fuel cell module, and wherein fuel cell module is fixed along the duplexer axis by the elasticity holding plate that is coated with insulating material.One spring applies uniform pressure on this duplexer.The fuel cell module that so manufactures is sealed up in a container to prevent that impurity from invading this assembly.
Another kind of fuel cell module is disclosed in document DE 19545111A1.This assembly comprises a plurality of fuel cell modules that centered on by flexible electric insulation framework, and wherein this module is contained in the housing that also has insulating barrier.Elastomeric element is set to discharge the mechanical movement of the module that causes because of thermal expansion.
In addition, document US 4,176,213 disclose a kind of accumulator cell assembly that comprises one or more fuel cell pieces, and wherein this battery block is connected on this beam in the both sides with respect to the thin mid portion of the beam with I tee section.
Document US 5,824, but 199A also discloses a kind of electrochemical cell with pressurized part, but the pressurized part that wherein has conductivity be arranged between electrode and the current bus bar so that uniform contact pressure is provided, thereby and between this electrode and current bus bar, provide uniformly and electrically contact.But should comprise the pair of flexible plate by pressurized part, one of them plate is thinner than another plate.
In addition, document JP 09092324 discloses and has a kind ofly formed the battery module that parts form by battery stratification product and module.Each module has the module frame that a plurality of single unit cells are clamped together, and wherein this stacked module is centered on by external shell.Be provided with the insulating barrier of making by rubber or resin at the inwall of many battery modules and framework and between the outer wall of framework and housing.
Conventional laminating method has following problem.
When gross mass be the stacked battery of M when being subjected to the impact of the acceleration alpha of (G is an acceleration of gravity) from several acceleration of gravity to about 20G, the shearing force of M α/2 takes place near the end of stacked battery.If this shearing force multiply by coefficient of friction greater than spring force, then between near the module of the end of stacked battery, can slide, thereby stacked battery may disintegrate.
2. if with the outside maintenance module of outside limits parts from stacked battery, then exist following dangerous: because the battery building block, for example MEAs, diffusion layer etc. are because of spring force creep (creep), so the end cell of duplexer may stick on the outside limits parts when the battery stack direction moves with respect to the outside limits parts.Therefore, there is the danger that damages battery.If reduce spring force to reduce creep, then can not obtain to contact surface pressure between necessary battery.
The problem that the present invention will solve is, when the module of the end of contiguous duplexer when impacting lower slider perpendicular to the acceleration on the direction of battery stack direction, stacked battery disintegrate (first problem).
Another problem that the present invention will solve is, stacked battery disintegrates under impacting perpendicular to the acceleration on the direction of battery stack direction, and because the outside limits parts are set, thereby because of the creep of battery building block when mobile, stick on the outside limits parts and the damage to this battery (second problem) that causes near the battery of the end of duplexer at battery.
An object of the present invention is to provide a kind of fuel cell module, this fuel cell module can be by preventing to prevent stacked battery disintegrate (first purpose) near the module of the end of stacked battery impacting lower slider perpendicular to the acceleration on the direction of battery stack direction.
Another object of the present invention provides a kind of fuel cell module, this fuel cell module can be by preventing to prevent that stacked battery from disintegrating near the module of the end of stacked battery impacting lower slider perpendicular to the acceleration on the direction of battery stack direction, and avoid when being provided with the outside limits parts sticking to (second purpose) on the outside limits parts near the battery of the end of stacked battery.
Summary of the invention
Above-mentioned purpose can realize by following structure according to the present invention.
According to an aspect of the present invention, fuel cell module comprises a plurality of many battery modules and the outside parts that series connection (array) is provided with.These many battery modules have the many battery components that form by stacked a plurality of batteries, and module frame, and this module frame has around these many battery components and at the upwardly extending first wall in the battery stack side of these many battery components.These many battery modules extend these outside parts the outside of a plurality of many battery modules and in battery stack direction upper edge.
According to this aspect of the invention, all many battery modules extend these outside parts the outside of a plurality of many battery modules and in battery stack direction upper edge.
According to this aspect of the invention, in many battery modules, many battery components of many battery modules can be by the restriction of the module frame of many battery modules, so that discharge the thermal expansion of battery on the battery stack direction on the battery stack direction.
In addition, in many battery modules, the battery of many battery components can be bonding mutually.
In addition, in many battery modules, can between the inner surface of the first wall of the module frame of the outer surface of many battery components of many battery modules and these many battery modules, form at interval or be provided with deformable bond, so that discharge battery perpendicular to the thermal expansion on the direction of battery stack direction.
Of the present invention above-mentioned aspect in, the outside limits parts are set between the outer surface of the first wall of the module frame of the inner surface of side component and many battery modules outside.
The setting of can on the battery stack direction, connecting of these a plurality of many battery modules, and a spring box can be with respect to a plurality of many battery modules that this series connection is provided with setting of connecting on the battery stack direction, and the spring force of this spring box can be applied on these a plurality of many battery modules along the battery stack direction.
Except first wall, module frame can have perpendicular to upwardly extending second wall in the side of battery stack direction.
In this structure, can in second wall, form coolant channel.
In this structure, the contact surface that contacts with battery of second wall can be formed by electric conducting material.
At least a portion of the contact surface that contacts with battery of second wall can form and can move on the battery stack direction.
In this structure, can in second wall, form coolant channel, and the part that can move of second wall can move on the battery stack direction because of the pressure of coolant channel.
Of the present invention above-mentioned aspect in, the inner surface of the outer surface of module frame and outside parts can be put the way of contact and be in contact with one another.
In addition, of the present invention above-mentioned aspect in, module frame can have and is used on many battery components installing the opening that many battery components is electrically connected to the parts of external equipment.
In addition, module frame can comprise at least two separated frame partss.
In addition, the inner surface of module frame can have the groove that is used for bonding agent.
Module frame can have from the cell monitors pressurizer of this module frame towards the outer surface extension of cell monitors.
In addition, of the present invention above-mentioned aspect in, at least a portion of module frame can be formed by non-conducting material.
The frame parts that constitutes the module frame be formed from a resin can be arranged on four corner locations of end cell of many battery components of many battery modules.
Module frame can be formed by elastomeric element.
The coefficient of friction on the surface of elastomeric element can be less than the coefficient of friction of elastomeric element itself.
Module frame can be connected on the end cell of many battery components of many battery modules.
In module frame, can embed cable.
Description of drawings
Fig. 1 is the cutaway view of the stacked battery of the fuel cell module in the embodiments of the invention 1.
Fig. 2 is the cutaway view of many battery modules of the fuel cell module in the embodiments of the invention 1.
Fig. 3 is the cutaway view of another many battery modules of the fuel cell module in the embodiments of the invention 1.
Fig. 4 is the cutaway view of the module frame of the many battery modules shown in Fig. 2.
Fig. 5 is the cutaway view of module frame of many battery modules of the fuel cell module in the embodiments of the invention 2.
Fig. 6 is the cutaway view of second wall of module frame of many battery modules of the fuel cell module in the embodiments of the invention 3.
Fig. 7 is the cutaway view of the stacked battery of the fuel cell module in the embodiments of the invention 4.
Fig. 8 is the sectional elevation of the stacked battery of the fuel cell module in the embodiments of the invention 4.
Fig. 9 is the cutaway view of many battery modules of the fuel cell module in the embodiments of the invention 4.
Figure 10 is the cutaway view of many battery modules of the fuel cell module in the embodiments of the invention 5.
Figure 11 is the perspective view of many battery modules of the fuel cell module in the embodiments of the invention 6.
Figure 12 is the cutaway view of many battery modules of the fuel cell module in the embodiments of the invention 7.
Figure 13 is the perspective view that interior being used to of many battery modules of the fuel cell module in the embodiments of the invention 7 connects the structure of a plurality of frame bodies.
Figure 14 is the perspective view that interior being used to of many battery modules of the fuel cell module in the embodiments of the invention 7 connects the structure of a plurality of frame bodies, and this structure is different with structure shown in Figure 13.
Figure 15 is the perspective view that interior being used to of many battery modules of the fuel cell module in the embodiments of the invention 7 connects the structure of a plurality of frame bodies, and this structure is different with the structure shown in Figure 13 and 14.
Figure 16 is the perspective view of the module frame (having the single groove that is used for bonding agent) of many battery modules of the fuel cell module in the embodiments of the invention 8.
Figure 17 is the perspective view of the module frame (having two grooves that are used for bonding agent) of many battery modules of the fuel cell module in the embodiments of the invention 8.
Figure 18 is the cutaway view of many battery modules of the fuel cell module in the embodiments of the invention 9.
Figure 19 is the amplification view of a part of many battery modules of the fuel cell module in the embodiments of the invention 9.
Figure 20 is the cutaway view of many battery modules of the fuel cell module in the embodiments of the invention 10.
Figure 21 is the cutaway view of many battery modules edge of the fuel cell module in the embodiments of the invention 10 perpendicular to the direction of the cutaway view direction of Figure 20.
Figure 22 is the cutaway view of the module frame (integrally being formed by rubber) of many battery modules of the fuel cell module in the embodiments of the invention 11.
Figure 23 is the cutaway view of the module frame (being formed by rubber part ground) of many battery modules of the fuel cell module in the embodiments of the invention 11.
Figure 24 is the cutaway view of many battery modules of the fuel cell module in the embodiments of the invention 12.
Figure 25 is the cutaway view of module frame of many battery modules of the fuel cell module in the embodiments of the invention 13.
Figure 26 is the cutaway view (protrusion and the recessed pattern of part that is used for fixing end cell is opposite with recessed pattern with the protrusion shown in Figure 25) of module frame of many battery modules of the fuel cell module in the embodiments of the invention 13.
Figure 27 is the front view of the end cell standing part of the module frame shown in Figure 26.
Figure 28 is the cutaway view of many battery modules of the fuel cell module in the embodiments of the invention 14.
Figure 29 is the front view of many battery modules of the fuel cell module in the embodiments of the invention 14.
Figure 30 is the cutaway view of the battery of fuel cell module.
Figure 31 is the cutaway view of stacked battery of the fuel cell module of prior art.
Embodiment
Illustrate according to fuel cell module of the present invention with reference to Fig. 1 to 29 and Figure 30 below.Battery structure shown in Figure 30 is similar to the battery structure of prior art.Fig. 1 to 4 illustrates embodiments of the invention 1.Fig. 5 illustrates embodiments of the invention 2.Fig. 6 illustrates embodiments of the invention 3.Fig. 7 to 9 illustrates embodiments of the invention 4.Figure 10 illustrates embodiments of the invention 5.Figure 11 illustrates embodiments of the invention 6.Figure 12 to 15 illustrates embodiments of the invention 7.Figure 16 and 17 illustrates embodiments of the invention 8.Figure 18 and 19 illustrates embodiments of the invention 9.Figure 20 and 21 illustrates embodiments of the invention 10.Figure 22 and 23 illustrates embodiments of the invention 11.Figure 24 illustrates embodiments of the invention 12.Figure 25 to 27 illustrates embodiments of the invention 13.Figure 28 and 29 illustrates embodiments of the invention 14.Structure shown in Figure 27 can be applicable to any one embodiment of the present invention.In whole explanations of embodiments of the invention, represent same or analogous part in all embodiments of the invention disclosed herein by identical reference number.
At first, the same or analogous part in all disclosed embodiments of the invention with reference to for example Fig. 1 to 4 and Fig. 9 explanation.
Fuel cell module according to the present invention is the low form fuel cell module, and for example the high-molecular electrolyte fuel battery assembly 10.Fuel cell module 10 for example is installed in the fuel cell car.But fuel cell module 10 can be used for other purposes except that automobile.
As shown in Figure 30, high-molecular electrolyte fuel battery assembly 10 is formed by the duplexer of membrane electrode assembly (MEA) and dividing plate 18.Stacked direction is not limited to horizontal or vertical direction, and can be any direction.
Each membrane electrode assembly comprises the dielectric film 11 with amberplex, have the electrode (anode) 14 of a lip-deep catalyst layer 12 that is arranged on dielectric film 11, and the electrode (negative electrode) 17 with another the lip-deep catalyst layer 15 that is arranged on dielectric film 11.Anode-side diffusion layer 13 and cathode-side diffusion layer 16 are arranged between membrane electrode assembly and the dividing plate 18.
Dividing plate 18 can be the combination of carbon dividing plate, metal partion (metp), conductive resin separator, metal partion (metp) and resinous framework, and any in the combination of aforementioned separator plate and framework.
Each dividing plate 18 has the anode of being used for 14 and negative electrode 17 provides fuel gas (hydrogen) and oxidizing gas (oxygen, or generally be air) reacting gas groove 27,28 (fuel gas grooves 27, and in its back side, also have a cryogen tank 26 that is used for by cooling agent (generally for cooling water) oxidizing gas groove 28).
Coolant header 29, fuel gas collector 30 and oxidizing gas collector 31 extend through dividing plate 18.Collector 29,30 and 31 provides corresponding fluid (cooling agent, fuel gas, oxidizing gas) by fluid supply tube.Fluid flows into battery case 26,27,28 from the inlet side of collector 29,30,31, and flows out the outlet side that battery case 26,27,28 enters collector 29,30,31, discharges from the fluid delivery pipe then.Be connected to distolateral along the battery stack direction that the fluid supply tube of duplexer 23 and fluid delivery pipe are arranged on duplexer 23.
These fluid slots respectively by seal 32,33 sealing in case the fluid stopping body mix mutually and leak into the outside.In the example shown, seal 32 is rubber washer 32 (can be used as the seal body), and seal 33 is seal body (being also referred to as the sealing bonding agent).
By being clipped in, a MEA forms unit cells 19 between the dividing plate 18.A plurality of unit cells 19 (for example, at least 5 batteries, and be preferably 10 to 30 batteries) are stacked and bond together mutually to form many battery components 41 by bonding agent (above-mentioned seal body 33).Many battery components 41 and module frame 42 constitute many battery modules 40.Many battery modules 40 are provided with along the series connection of battery stack direction.In two opposite ends of the many battery modules 40 that are provided with along battery stack direction series connection each has terminal 20, insulator 21 and end plate 22.Clamp a plurality of many battery modules 40 that all series connection are provided with along the battery stack direction, and fix by bolt and nut 25 and outside parts 24, these outside parts 24 are outside and extend on all many battery modules 40 at many battery modules 40 along the battery stack direction.Form fuel cell layered body 23 by this way.
Outside parts 24 are housings for example, and can be used as conventional tensioning plate 24, therefore use the reference number identical with tensioning plate 24 to represent.
Therefore, fuel cell module 10 of the present invention comprises a plurality of many battery modules 40 that are provided with along the series connection of battery stack direction, and outside parts 24.
Many battery modules 40 comprise many battery components 41 and the module frame 42 with first wall 43, and each many battery component forms by stacked a plurality of batteries, and this first wall extends around many battery components 41 and along the battery stack direction of many battery components 41.
Outside parts 24 are outside and extend on all many battery modules 40 at many battery modules 40 along the battery stack direction.
For fuel cell layered body 23 being divided into many battery modules 40, this duplexer has 200 batteries if battery module more than is formed by 20 batteries, and then the quantity of the many battery modules 40 in the duplexer 23 is 10.
In many battery modules 40, many battery components 41 of this module 40 are not limited by module frame 42 on the battery stack direction, thereby can discharge the thermal expansion of battery 19 along the battery stack direction.
Preferably, the battery 19 of many battery modules 40 is bonded to each other.The battery 19 of many battery modules 40 adjacent one another are is not bonding mutually.
But the battery 19 in many battery modules 40 is not to bond together mutually.
If the battery of many battery modules 40 is bonded to each other, then bonding by groove sealing bonding agent 33 (Figure 30) realization, and do not use rubber washer 32 (Figure 30).In this case, the sealing that is realized by rubber washer 32 realizes by bonding agent 33.
The thermal expansion that takes place along the direction perpendicular to the battery stack direction for the battery 19 that discharges many battery modules 40 forms at interval or is provided with deformable bond 45 between the inner surface of the first wall 43 of the outer surface of many battery components 41 of many battery modules 40 and module frame 42.
Each battery 19 produces heat from its power generation part, and is only influenced by ambient temperature via outside parts 24 but first wall 43 does not produce heat.Therefore, between battery 19 and first wall 43 thermal dilation difference appears.Relax this thermal dilation difference by between battery 19 and first wall 43, being provided with at interval or deformable bond being set in this interval.Should point out, adjacent many battery modules 40 have the midfeather of extending along the battery stack direction between the first wall 43 and between the bond 45, thereby bond 45 can be along thermal expansion freely of battery stack direction or distortion, and can be along the direction distortion perpendicular to the battery stack direction.
Be provided with outside limits parts 46 between the outer surface of the first wall 43 of the inner surface of side component 24 and many battery modules 40 outside.Wish that outside limits parts 46 are formed by deformable material, so that absorb between the inner surface of the outer surface of each first wall 43 and outside parts 24 along difference perpendicular to the thermal expansion of the direction of battery stack direction.The example of this deformable material comprises resin, is mixed with the epoxy material of glass etc.The material of outside limits parts 46 is not limited to resin or is mixed with the epoxy parts of glass.
Owing between the inner surface of the outer surface of each first wall 43 and outside parts 24, be provided with outside limits parts 46, so can receive the inertia force that acts under the situation such as vehicle collisions on many battery modules 40 by outside parts 24.Outside limits parts 46 are formed by deformable material, thereby can absorb between the inner surface of the outer surface of each first wall 43 and outside parts 24 along the difference perpendicular to the thermal expansion of the direction of battery stack direction.
On the battery stack direction, spring box 47 is set with respect to a plurality of many battery modules 40 series connection that are provided with along the series connection of battery stack direction.The spring force of spring box 47 (permanent load) is applied on each many battery module 40 along the battery stack direction.Spring box 47 has a plurality of screws 48 that are arranged in parallel.Spring box 47 is arranged in the end of duplexer 23, and this end is relative with supply pipe is connected duplexer 23 thereon with delivery pipe end.Spring box 47 is arranged between insulator 21 and the end plate 22.The spring force of spring box 47 can be regulated by the adjustment screw 49 that is arranged between spring box 47 and the end plate 22.Spring box 47 can omit.
Except the first wall 43 that extends along the battery stack direction, each frame module 42 also can have second wall 44, and this second wall 44 extends along the direction perpendicular to the battery stack direction, and has rigidity on the direction perpendicular to the battery stack direction.Second wall 44 can omit.
If the module frame 42 of many battery modules 40 has second wall 44, then many battery modules 40 can have structure as shown in Figure 2, wherein battery component 41 more than two is arranged on the opposite side of second wall 44 along the battery stack direction, perhaps can have structure as shown in Figure 3, one of them many battery component 41 is arranged on the side of second wall 44 along the battery stack direction.
If module frame 42 has second wall 44, then second wall 44 need have conductivity.As for first wall 43, conductivity is optional fully.
Next, will the operation and the advantage of part identical in all embodiments of the invention disclosed herein be described.
In the fuel cell module of the prior art shown in Figure 30, the cross force that acts on the stacked battery only is supported in two opposite end.When bump takes place, if being the stacked battery of M, total weight is subjected to transverse acceleration α, then cross force M α acts on the entire cell duplexer, so shearing force M α/2 act on the module of two opposite ends of stacked battery.
On the contrary, under the situation of fuel cell module 10 of the present invention, duplexer 23 is divided into a plurality of many battery modules 40, and provides a kind of setting so that receive the cross force that acts on many battery modules 40 by outside parts 24 along the direction perpendicular to the battery stack direction.Therefore, many battery modules 40 are subjected to the cross force of M α/n, and wherein M is the total weight of stacked battery, the transverse acceleration that produces when α is bump, and n is the quantity of many battery modules in the duplexer 23.If this cross force is supported in two opposite ends of many battery modules, then shearing force becomes M α/(2n).Therefore, fuel cell module 10 of the present invention can bear very big gravity impact transversely.
Unlike the prior art, being applied to spring force on many battery modules 40 along the battery stack direction does not need the same greatly with the power that produces the frictional force that overcomes shearing force M α/2, reduces to electrically contact the required power of resistance but can be as small as.Therefore, the spring force that applies along the battery stack direction can reduce from the level of prior art.As a result, the creep compliance of MEA and diffusion layer reduces.
In addition, because duplexer 23 is divided into a plurality of many battery modules 40, so unlike the prior art, MEA that is caused by creep etc. is not concentrated on the battery of two opposite ends that are arranged at this duplexer along the displacement of battery stack direction, but is dispersed in many battery modules 40.Therefore, compared with prior art, the battery 19 of many battery modules 40 reduces greatly along the displacement of battery stack direction.In addition, owing to reduce by the creep compliance of the spring force generation that reduces, so the displacement of the battery 19 of many battery modules 40 also reduces.Therefore, all have under the situation of first wall 43 at each module frame 42, many battery modules 40 reduce with respect to the displacement of outside limits parts 46 along the battery stack direction.Therefore, even creep takes place in MEA etc., very big displacement can not take place with respect to outside limits parts 46 in the battery 19 of many battery modules 40 yet, thereby therefore will can not take place because this displacement causes battery 19 to stick to the situation that causes damaging battery 19 on the outside limits parts 16.
Because many battery components 41 of many battery modules 40 are not limited by module frame 42 on the battery stack direction, so the difference along the thermal expansion of battery stack direction can not cause damaging battery 19 between many battery components 41 and the module frame 42.
If two opposite ends of the first wall 43 of module frame 42 are towards many battery component 41 1 lateral bending songs, thereby the sweep of first wall 43 has limited the opposite end along the battery stack direction of many battery components 41 and has moved on the battery stack direction, then the thermal dilation difference along the battery stack direction will cause the sweep of first wall to push the carbon dividing plate of battery 19 consumingly between first wall 43 and the many battery components 41, and this can cause damaging the carbon dividing plate.But in the present invention, owing to many battery modules 40 are not limited by module frame 42 on the battery stack direction, so will can not damage the carbon dividing plate.
If the battery 19 in many battery modules 40 is bonding mutually at its battery surface place, the also bonded intensity of at least a portion of shearing force is born between the battery that the cross force of then impacting for example vehicle collision etc. produces when acting on many battery modules 40.In addition in the present invention, this shearing force is less as mentioned above, therefore the side knock of very big gravity more easy to deal with.In addition, battery is in the absence of its outer surface alignment (protuberance or depressed part) in the bonding mutually structure therein, if because the creep of MEA etc. makes the battery outer surface along the battery stack direction with respect to bond 45 (promptly, be arranged on the bond 45 between the first wall 43 of battery outer surface and module frame 42) relative displacement takes place, battery 19 can not bond on the bond 45 yet and battery 19 can not damage.
Between the inner surface of the first wall 43 of the module frame 42 of the outer surface of many battery components 41 of many battery modules 40 and many battery modules 40, form at interval or be provided with under the situation of deformability bond 45 therein, can discharge battery 19 creeping displacement and thermal expansion with respect to module frame 42 and bond 45 on perpendicular to the direction of battery stack direction, and can not cause battery 19 and module frame 42 or bond 45 bond together mutually (if when perhaps battery 19 is bonded on module frame 42 or the bond 45, the distortion by bond 45 discharges (this creeping displacement and thermal expansion)).
Owing between the outer surface of the first wall 43 of the module frame 42 of the inner surface of parts 24 and many battery modules 40, can bear reliably by outside parts 24 outside outside limits parts 46 are arranged on so act on the cross force of the impact on many battery modules 40.The temperature of outside parts 24 is influenced by ambient temperature, and the temperature of many battery modules 40 is subjected to the heat effects that produces during battery 19 generating.Therefore, between them, have the temperature difference, thereby the thermal expansion between them there are differences.But, the difference of the thermal expansion outside can relaxing by the distortion of outside limits parts 46 between parts 24 and the many battery modules 40.
Under many therein battery modules 40 are connected situation about being provided with along many battery modules 40 that the series connection of battery stack direction is provided with and spring box 47 is provided with respect to series connection along the battery stack direction, if duplexer 23 is divided into a plurality of many battery modules 40, the permanent load of the spring force of spring box 47 is acted on all many battery modules 40 of duplexer 23.In addition, owing to spring 48 is used to apply permanent load along the battery stack direction on many battery modules 40, so if the thermal expansion of many battery modules 40 or the deformation of creep-generation-can be absorbed by spring 48, and permanent load does not change basically.
Next the peculiar part of each embodiment of the present invention will be described.
In embodiments of the invention 1, shown in Fig. 1 to 4, each module frame 42 has the first wall 43 that extends along the battery stack direction, and along second wall 44 that extends perpendicular to the direction of battery stack direction.Second wall 44 is by the material with conductivity, for example formation such as metal material such as SUS.First wall 43 can be formed by electric conducting material or non-conducting material.For example, first wall 43 can be formed by resin or metal material such as SUS etc.The inner peripheral surface of the outer peripheral face of second wall 44 and first wall 43 is connected together, or forms.
Second wall 44 of each module frame 42 is passed by fluid header such as coolant header 29, fuel gas collector 30, oxidizing gas collector 31 etc.
The dividing plate adjacent with second wall 44 of many battery components 41 can be bonded on the second adjacent wall 44 by the sealing bonding agent, perhaps can seal and not bond on second wall 44 via O type ring 50 usefulness second wall 44.
The operation and the advantage of embodiments of the invention 1 will be described below.At least a portion of the cross force of the impact that takes place on many battery components 41 is delivered to first wall 43 via second wall 44, and is received from first wall 43 by outside parts 24 via outside limits parts 46.Be present at bond 45 under the situation between the inner surface of the outer surface of many battery components 41 and first wall 43, the part of the cross force of the impact that takes place on many battery components 41 is delivered to first wall 43 via bond 45.
If cross force is from the outside, then the cross force from outside parts 24 enters first wall 43 via outside limits parts 46.Because this load is born by second wall 44, so there is not external load to enter many battery components 41 basically.In addition, because therefore first wall 43 disperses the load from the outside, and reduce the surface pressing on the battery 19, so even can prevent still under the situation that is provided with bond 45 that battery 19 from bonding on the bond 45 along the battery stack direction.
In embodiments of the invention 2, as shown in Figure 5, in second wall 44 of each module frame 42, form coolant channel 51.Coolant channel 51 is communicated with coolant header 29.The battery contact surface of each second wall 44 is formed by electric conducting material.
By in one of two plates that form second wall 44, forming cryogen tank and joining this plate to another plate, can easily form coolant channel 51.By with battery separator that second wall 44 contacts in the part of the strong cooling of needs in form the path of intensive layout and form the path of sparse layout in the part a little less than needs, cooled off, can on this dividing plate, realize the expection distribution of strong cooling segment and weak cooling segment.
Operation and advantage about embodiments of the invention 2: the battery contact surface of second wall of each module frame is formed by electric conducting material, thereby electric current can pass between many battery modules.In addition, flow through coolant channel 51, can carry out cooling control (temperature control) end cell adjacent in many battery modules 40 with second wall 44 by making cooling agent.
In embodiments of the invention 3, as shown in Figure 6, in second wall 44 of each module frame 42, form coolant channel 51.Coolant channel 51 is communicated with coolant header 29.The battery contact surface of second wall 44 is formed by electric conducting material.At least a portion of each battery contact surface of second wall 44 forms and can move along the battery stack direction.This removable frame forms by for example wavy part 52, and this wavy part 52 need form along the part that the battery stack direction moves around second wall 44.
Operation and advantage about embodiments of the invention 3: at least a portion of each battery contact surface forms and can move along the battery stack direction, thereby may command is along the battery surface pressure of battery stack direction.In addition, can utilize the pressure of cooling agent along battery stack direction imposed load on battery 19.Therefore, can omit the spring (spring 48 of spring box 47) that permanent load is provided.In this case, the size of duplexer 23 can reduce and the corresponding amount of the thickness of spring box 47.
In embodiments of the invention 4, as shown in Fig. 7 to 9, each module frame 42 does not have second wall 44, and only has first wall 43.
Many battery modules 40 have the many battery components 41 that comprise a plurality of batteries.Many battery components 41 are arranged in the space that is centered on by the first wall 43 of module frame 42.In the case, shown in Fig. 8 and 9, wish many battery components 41 to be limited to appropriate location in the module frame 42 with reference to two surfaces of first wall 43.Hope bonds together the battery 19 of many battery components 41 mutually.But the battery 19 of many battery components 41 can not bond together.Hope is provided with bond 45 between the inner surface of the first wall 43 of the outer surface of many battery components 41 and module frame 42.Adjacent many battery modules have the interval of extending along the battery stack direction between the first wall 43 and between the bond 45.
Operation and advantage about embodiments of the invention 4: the cross force (cross stream component of the inertia force of many battery components 41) that acts on the impact on many battery modules 40 is via the first wall 43 of each module frame 42 and outside limits parts 46 and born by outside parts 24.Therefore, shearing force is not concentrated on the battery that is arranged at the duplexer end.
The present invention is applicable to the stepped construction of fuel cell.
In embodiments of the invention 5, as shown in figure 10, the inner surface of the outer surface of each module frame 42 and outside limits parts 46 is along being in contact with one another with a way of contact in the view of axis direction.In the contact of the point of this axial direction, outside limits parts 46 and each module frame 42-are that among each module frame 42-among Figure 10 at least one has outwards outstanding protuberance 60 in the core of its axial direction.The summit of protuberance 60 provides between the inner surface of the outer surface of module frame 42 and outside limits parts 46 and contacts.As shown in figure 10, protuberance 60 can have the section shape of the general triangular on band pinnacle, perhaps also can have the arc or circular cross-sectional shape on band pinnacle.
Previously described " along in the view of axis direction with a way of contact " comprise such some contact situation, wherein this contact is along the line contact perpendicular to the direction of axis direction.Can be that in the inner surface of the outer surface of each module frame 42 and outside limits parts 46 one has protuberance 60, perhaps the both has protuberance 60.
The operation and the advantage of embodiments of the invention 5 are as follows.
Under the situation of stacked many battery modules 40, the total length L of module frame 42 increases along with the increase of the number of batteries of setting in many battery modules 40 of correspondence.When stacked many battery module 40, the end cell surface B of adjacent many battery modules 40 joins.Although the outer surface A that wishes each module frame 42 is perpendicular to surperficial B, actual conditions are, owing to rigging error etc. makes the angle between surfaces A and the B have some deviation.In order to take into account this deviation, must between the inner surface of the outer surface of each module frame 42 and outside limits parts 46, clearance C be set.Clearance C need be along with the increase of the total length of module frame 42 and is increased.The clearance C that increases can cause such problem, that is, many battery modules 40 increase in the possibility that surface, the direction upper edge B perpendicular to the battery stack direction moves under impacting.On the contrary, the clearance C that reduces can cause such problem, that is, B inaccuracy ground, the end cell of adjacent many battery modules 40 surface engages and deviation appears in overlapped way.
In embodiments of the invention 5, since provide protuberance 60 to be used for each module frame 42 outer surface and the some contact between the inner surface of outside limits parts 46, so can realize following both, promptly, externally start from the clearance C minimum of the far-end of protuberance 60 in the interval between limiting part 46 and the module frame 42, and the deviation during stacked many battery modules reduces.Therefore, can prepare such duplexer, wherein many battery modules 40 are very little along the possibility that the direction perpendicular to the battery stack direction moves under impacting, and adjacent many battery modules 40 accurately engage on the B of end cell surface.
In embodiments of the invention 6, as shown in figure 11, module frame 42 have be used on many battery components 41 installing the parts that are electrically connected many battery components 41 and external equipment-be cell monitors and distribution-opening 61.This opening 61 can be hole or otch.Cell monitors is installed on the battery of many battery components 41 via opening 61.In addition, the distribution that is connected to cell monitors is drawn by opening 61.
The operation of embodiments of the invention 6 and advantage: be used on many battery components 41, installing the opening 61 that many battery components 41 is electrically connected to the parts of external equipment because module frame 42 has, even, still can realize the wiring of cell monitors so many battery components 41 are covered by module frame 42.
In embodiments of the invention 7, shown in Figure 12 to 15, module frame 42 by separated or in position, one bonding part interconnective at least two frame parts 42a, 42b form.Between frame parts 42a, 42b, form at interval.
As shown in figure 13, frame parts 42a, 42b interconnect in the position of end cell.In addition, as shown in figure 14, frame parts 42a, 42b can interconnect at place, the centre position on the battery stack direction of many battery components 41.As shown in figure 15, frame parts 42a, 42b can bond on the battery of many battery components 41 by using bonding agent 45, rather than interconnect.
The operation of embodiments of the invention 7 and advantage: between frame parts 42a, 42b, exist at interval, thereby can at interval cell monitors be installed on the battery of many battery components 41, and can draw the distribution that is connected to cell monitors at interval via this via this.
In embodiments of the invention 8, shown in Figure 16 and 17, the inner surface of module frame 42 has the groove 62 that is used for bonding agent.The quantity of groove 62 can be one or more than one.Groove 62 extends along the direction perpendicular to the battery stack direction.
The operation of embodiments of the invention 8 and advantage: the inner surface of module frame 42 has the groove 62 that is used for bonding agent, thereby bonding agent can enter groove 62, has prevented the bonding agent leakage thus greatly.Therefore can realize stable bonding.
In embodiments of the invention 9, shown in Figure 18 and 19, module frame 42 has from module frame 42 and extends near the outer surface of cell monitors 63 cell monitors pressurizer 64.Cell monitors pressurizer 64 forms with module frame 42.Between cell monitors pressurizer 64 and cell monitors 63, be provided with very little gap, for example the gap of about 0.5mm.
The operation of embodiments of the invention 9 and advantage: module frame 42 has from module frame 42 and extends near the outer surface of cell monitors 63 cell monitors pressurizer 64, thereby can prevent that cell monitors 63 breaks away from from battery.
In embodiments of the invention 10, shown in Figure 20 and 21, for example resin, rubber etc. form at least a portion of module frame 42 by non-conducting material.
In addition, each rectangular end battery 19A (being positioned at along the battery of the end of stacked direction) of the many battery components 41 of each of many battery modules 40 has the frame parts 42c of the module frame 42 that forms resin manufacture at its four corner locations.Frame parts 42c and end cell 19A are integral.Frame parts 42c separates with other battery except end cell, even therefore many battery components 41 still can relatively move along thermal expansion of battery stack direction or contraction.Between the frame parts 42c of the frame parts 42c of one of these two end cells and another end cell, has a at interval.Therefore, can make many battery components 41 compact on the battery stack direction.
The operation of embodiments of the invention 10 and advantage: at least a portion of module frame 42 is formed by non-conducting material, thereby the dividing plate that can make each battery electrically insulated from one another reliably simultaneously can absorb impact.
In addition, the frame parts 42c that forms the module frame 42 of resin manufacture is arranged on four corner location places of each end cell 19A of each many battery component 41 of many battery modules 40, and be integral with end cell 19A, thereby can reduce the size and the weight of module frame 42, and make its compactness.In addition, if provide end cell 19A and frame parts 42c, then will improve the module frame assembling efficiency as preformed assembly.
In embodiments of the invention 11, shown in Figure 22 and 23, at least a portion of module frame 42 by elastomeric element for example rubber form.Figure 22 illustrates the example that module frame 42 is wherein integrally formed by rubber.The part that Figure 23 illustrates module frame 42 wherein for example four corner parts of module frame 42 is formed by rubber and example that remainder is formed by resin.
The operation and the advantage of embodiments of the invention 11 are as follows.Promptly, make that the inside dimension of the elastic module framework 42 be in free state is little more a certain amount of than manying the external dimensions of battery component 41 if elastic module framework 42 forms, then module frame 42 will produce tension force T when module frame 42 being attached on many battery components 41.Therefore, can use bonding agent that frame module 42 is bonded on many battery components 41.Do not use bonding agent to avoid needs, and make the assembling process time shorten amount corresponding to the adhesive hardens time to the bonding agent coating unit.In addition, the elasticity of rubber can damping.
In embodiments of the invention 12, as shown in figure 24, module frame 42 by elastomeric element for example rubber form, and the coefficient of friction on the surface of this elastomeric element is made coefficient of friction less than elastomeric element itself.By utilize the welding or the cooperation (fitting-in) of packing into etc. with highly smooth resin plate 65 for example polyfluortetraethylene plate etc. adhere on the outer surface of elastomeric element of module frame 42, or, reduce the coefficient of friction on the surface of this elastomeric element by coated with resins.
The operation and the advantage of embodiments of the invention 12 are as follows.The outside limits parts 46 that module frame 42 that rubber is made and resin are made have very big coefficient of friction, therefore are not easy in slip over each other.But, the coefficient of friction on the surface of elastomeric element is made into the coefficient of friction less than elastomeric element itself, then the module frame 42 made of rubber can easily slide on the outside limits parts 46 that resin is made, thereby the load of contingent MEA etc. breaks away from when preventing to be difficult for sliding.
In embodiments of the invention 13, shown in Figure 25,26 and 27, module frame 42 by elastomeric element for example rubber form, the module frame 42 that is formed by this elastomeric element is connected on the end cell 19A of many battery components 41 of many battery modules 40.For example, can be as shown in figure 25 by forming groove 66 in the outer surface on the battery stack direction of each end cell 19A, and the protuberance 67 that will be located on the module frame 42 is assemblied in the groove 66, perhaps shown in Figure 26 and 27 by on the outer surface of the battery stack direction of each end cell 19A, cylindrical projection 68 being set, and protuberance 68 is assemblied in the hole 69 of formation in the module frame 42, to realize the connection between module frame 42 and the end cell 19A.
The operation of embodiments of the invention 13 and advantage: module frame 42 can stably be fixed on the end cell 19A.Therefore, can prevent fully that module frame 42 breaks away from many battery components 41, and can stably apply tension force to module frame 42 along the battery stack direction.
In embodiments of the invention 14, shown in Figure 28 and 29, module frame 42 by elastomeric element for example rubber form, cable 70 embeds in the module frame 42 that is formed by elastomeric element.Preferably, cable 70 is inflatable and contractile cables, and is formed by for example rubber, spring etc.The module frame 42 that is connected to many battery components 41 has the groove 71 that extends on all batteries at many battery components 41 in each of the upper and lower of these many battery components 41.In the time module frame 42 will being attached to many battery components 41, pulling cable 70 when module frame 42 being assembled on many battery components 41.After this, remove the tension force of cable 70, so that the cable embedded part of module frame 42 and groove 71 are adaptive.
The operation of embodiments of the invention 14 and advantage: can module frame 42 be assembled on many battery components 41 by following simple operations, that is, the extension cable embedded part has the part of cable 70 to be assembled in the groove 71 with the embedding with module frame 42.Because wherein the cable embedded part of module frame 42 is assemblied in the structure in the groove 71, module frame 42 is difficult for breaking away from many battery components 41 after assembling.Therefore, can use bonding agent that module frame 42 is bonded on many battery components 41.Do not use bonding agent to eliminate needs, and make the assembling process time shorten amount corresponding to the adhesive hardens time to the bonding agent coating unit.In addition, the elasticity of rubber can damping.

Claims (23)

1. a fuel cell module (10) is characterized in that comprising:
A plurality of many battery modules (40) that series connection is provided with;
Outside parts (24), and
Outside limits parts (46),
Wherein, these many battery modules (40) have the many battery components (41) that form by stacked a plurality of batteries, and module frame (42), this module frame has around these many battery components (41) and at the upwardly extending first wall in the battery stack side of these many battery components (41) (43)
Wherein, these many battery modules (40) extend these outside parts (24) the outside of these a plurality of many battery modules (40) and in battery stack direction upper edge, and wherein, these outside limits parts (46) are arranged between the outer surface of first wall (43) of module frame (42) of the inner surface of these outside parts (24) and many battery modules (40)
Be provided with fuel gas/oxidizing gas supply department (30,31) in an end of described fuel cell module, and be provided with spring box (47) in an end of the described fuel cell module relative with the described end that is provided with fuel gas/oxidizing gas supply department (30,31) of described fuel cell module.
2. according to the fuel cell module (10) of claim 1, it is characterized in that, in these many battery modules (40), many battery components (41) of many battery modules (40) are not limited by the module frame of many battery modules (40) (42) on the battery stack direction, so that discharge the thermal expansion of battery on the battery stack direction.
3. according to the fuel cell module (10) of claim 1, it is characterized in that in these many battery modules (40), the battery of many battery components (41) is bonded to each other.
4. according to the fuel cell module (10) of claim 1, it is characterized in that, in these many battery modules (40), between the inner surface of the first wall (43) of the module frame (42) of the outer surface of many battery components (41) of many battery modules (40) and these many battery modules (40), form at interval or be provided with deformable bond (45), to discharge battery perpendicular to the thermal expansion on the direction of battery stack direction.
5. according to the fuel cell module (10) of claim 1, it is characterized in that, the setting of on the battery stack direction, connecting of these a plurality of many battery modules (40), and a plurality of many battery modules (40) that described spring box (47) is provided with respect to this series connection setting of connecting on the battery stack direction, the spring force of this spring box (47) is applied on these a plurality of many battery modules (40) along the battery stack direction.
6. according to the fuel cell module (10) of claim 1, it is characterized in that except this first wall (43), this module frame (42) has perpendicular to upwardly extending second wall in the side of battery stack direction (44).
7. according to the fuel cell module (10) of claim 6, it is characterized in that, in this second wall (44), be formed with coolant channel.
8. according to the fuel cell module (10) of claim 7, it is characterized in that the contact surface that contacts with battery of this second wall (44) is formed by electric conducting material.
9. according to the fuel cell module (10) of claim 6, it is characterized in that at least a portion of the contact surface that contacts with battery of this second wall (44) forms and can move on the battery stack direction.
10. according to the fuel cell module (10) of claim 9, it is characterized in that, in this second wall (44), be formed with coolant channel, and the part that can move on the battery stack direction of second wall (44) is moved by the pressure of coolant channel.
11. the fuel cell module (10) according to claim 1 is characterized in that, the inner surface of the outer surface of this module frame (42) and these outside parts (24) is in contact with one another with a way of contact.
12. the fuel cell module (10) according to claim 1 is characterized in that, this module frame (42) has the opening that is used for upward installing at many battery components (41) parts that many battery components (41) are electrically connected with external equipment.
13. the fuel cell module (10) according to claim 1 is characterized in that this module frame (42) comprises at least two separated frame partss.
14. the fuel cell module (10) according to claim 1 is characterized in that the inner surface of this module frame (42) has the groove that is used for bonding agent.
15. fuel cell module (10) according to claim 1, it is characterized in that, this module frame (42) has from the cell monitors pressurizer (64) of module frame (42) towards the outer surface extension of cell monitors, and this cell monitors pressurizer (64) is positioned near this cell monitors.
16. the fuel cell module (10) according to claim 1 is characterized in that at least a portion of this module frame (42) is formed by non-conducting material.
17. the fuel cell module (10) according to claim 1 is characterized in that, the frame parts that constitutes the module frame (42) be formed from a resin is arranged on four corner locations of end cell of many battery components (41) of these many battery modules (40).
18. the fuel cell module (10) according to claim 1 is characterized in that this module frame (42) is formed by elastomeric element.
19. the fuel cell module (10) according to claim 18 is characterized in that the coefficient of friction on the surface of this elastomeric element is less than the coefficient of friction of elastomeric element itself.
20. the fuel cell module (10) according to claim 18 is characterized in that, this module frame (42) is connected on the end cell of many battery components (41) of many battery modules (40).
21. the fuel cell module (10) according to claim 18 is characterized in that, has been embedded in cable at this module frame (42).
22. the fuel cell module (10) according to claim 1 is characterized in that, these outside limits parts (46) are formed by the deformable material that can be out of shape on the direction perpendicular to the battery stack direction.
23. the fuel cell module (10) according to claim 1 is characterized in that, these outside parts (24) are housing, and these outside parts (24) are also as drag board.
CNB2004800209416A 2003-07-22 2004-07-19 Thermal stress tolerant fuel cell assembly within a housing Expired - Fee Related CN100517848C (en)

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