CA2729741A1 - Fiber-polymer composite - Google Patents

Fiber-polymer composite Download PDF

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Publication number
CA2729741A1
CA2729741A1 CA2729741A CA2729741A CA2729741A1 CA 2729741 A1 CA2729741 A1 CA 2729741A1 CA 2729741 A CA2729741 A CA 2729741A CA 2729741 A CA2729741 A CA 2729741A CA 2729741 A1 CA2729741 A1 CA 2729741A1
Authority
CA
Canada
Prior art keywords
fiber
conductor
polymer composite
core
supported
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2729741A
Other languages
French (fr)
Inventor
Buo Chen
Shu Guo
Dirk B. Zinkweg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dow Global Technologies LLC
Original Assignee
Dow Global Technologies LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dow Global Technologies LLC filed Critical Dow Global Technologies LLC
Publication of CA2729741A1 publication Critical patent/CA2729741A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08Several wires or the like stranded in the form of a rope
    • H01B5/10Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08Several wires or the like stranded in the form of a rope
    • H01B5/10Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material
    • H01B5/102Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material stranded around a high tensile strength core
    • H01B5/105Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material stranded around a high tensile strength core composed of synthetic filaments, e.g. glass-fibres
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring

Abstract

The present invention is a fiber-polymer composite-supported conductor with a fiber-polymer composite core and a tubular metal conductor. The tubular metal conductor is on the core.
Substantially all mechanical tension resulting from the disposition of the conductor is borne by the fiber-polymer composite core.

Description

FIBER-POLYMER COMPOSITE
The invention relates to supported overhead power cables. Specifically, the invention relates to fiber-polymer composite-supported overhead power cables.
Currently, bare aluminum conductor overhead wires such as aluminum conductor steel reinforced (ACSR) and aluminum conductor steel supported (ACSS) are constructed with a steel core to carry their weight. Fiber reinforced polymeric composite materials can be used to replace the steel core.
Fiber reinforced polymeric composite materials can provide advantages regarding weight and strength. On the other hand, polymeric composite materials also have disadvantages regarding fatigue durability, torsional strength, and surface fretting resistance. Because overhead wires should have a service life exceeding 60 years, resolving fatigue, torsional strength, and surface fretting issues are critical to the usefulness of alternatives to steel core wire.
There is a need to provide an aluminum conductor fiber-polymer composite supported overhead wire that overcomes the disadvantages associated with fatigue, torsion, and surface fretting resistance. Additionally, the fiber reinforced polymeric composite core should demonstrate mechanical properties sufficient to satisfy ASTM B
341/13 341M --- 02 and have high elongation and high modulus. The composite core should also demonstrate high temperature resistance and high fracture toughness. There is also need to reduce the complexity of the pultrusion process by pre-forming the loose continuous fibers into specific microstructures prior to pultrusion.
Furthermore, it is desirable to replace steel cores with lighter and stronger synthetic materials (i.e., higher strength to weight ratios).
While the aluminum conductor fiber-polymer composite support should be sufficient to address the overhead needs, a person of ordinary skill in the art would readily recognize the usefulness of the support for other applications, including submarine fiber optical cable.
Figure I shows a microstructure of the invented fiber-polymer composite, wherein the microstructures consist of axial fibers aligned in the longitudinal direction of the core as well as twisted fibers braided around the axial fibers with certain helix angles.
Figure 2 shows a fiber-polymer composite-supported aluminum conductor.

The present invention is a fiber-polymer composite-supported overhead conductor comprising (a) a fiber-polymer composite core and (b) a tubular metal conductor. The tubular metal conductor is on the core and of such composition and soft temper that for all conductor operating temperatures, when the ambient temperature is above that at which ice and snow would accumulate on the conductor, substantially all mechanical tension resulting from the strung-overhead disposition of the conductor is borne by the fiber-polymer composite core, and the tubular metal conductor, if called upon to bear any consequential stress would, instead, elongate inelastically leaving such stress to be borne by the fiber-polymer composite core.

Preferably, the fiber-polymer composite core is a carbon fiber-reinforced polymeric composition comprising a carbon fiber and an epoxy resin. More preferably, the carbon fiber should be present in amount between about 70 weight percent to about 90 weight percent, more preferably, between about 75 weight percent and about weight percent, and even more preferably, between about 78 weight percent and about 85 weight percent.

Preferably, the carbon fibers will have an elastic modulus greater than or equal to about 80GPa. More preferably, the elastic modulus will greater than or equal to about 120 GPa. Furthermore, the carbon fibers will preferably have an ultimate elongation at failure over about 1.5 percent.

The epoxy resin may be a single resin or a mixture of more than one resin.
Preferably, the epoxy resin should be present in an amount between about 10 weight percent and about 30 weight percent, more preferably, between about 15 weight percent and about 25 weight percent, and even more preferably, between about 15 weight percent and about 23 weight percent. Preferably, the epoxy resin is a thermoset epoxy resin.
More preferably, the resin will have a glass transition temperature above about 150 degrees Celsius.

The carbon fiber-reinforced polymeric composition may further comprise chopped carbon fibers, carbon nanotubes, or both. When present, the carbon fibers or carbon nanotubes are preferably present in an amount between about 0.5 weight percent to about 10 weight percent, more preferably, between about I weight percent and 7 weight percent, and even more preferably, between about 1 weight percent and about 5 weight percent.
The carbon fiber-reinforced polymeric composition may further comprise a hardener. The amount of hardener present shall depend upon the amount of and type of epoxy used to prepare the composition.
The tubular metal conductor can be comprised on conductive metal. Preferably, the metal conductor will be aluminum. More preferably, the tubular aluminum conductor has an electrical conductivity no lower than 61 percent IACS.
An alternate embodiment of the present invention results in pre-forming continuous fibers into specific microstructures prior to the pultrusion process. These microstructures consist of axial fibers aligned in the longitudinal direction of the core as well as twisted fibers braided around the axial fibers with certain helix angles. It is believed that higher helix angles will usually increase the torsional strength.
Preferably and during the pultrusion process, the chopped carbon fibers or nanotubes are added to the epoxy resin.
Preferably, the ratio of axial fibers versus twisted fibers braided around the axial fibers is between about 50% and about 95%. It is believed that balance should be achieved between tensile strength and torsional/bending stiffness. As such, it is believed that care should be used with choosing the ratio because an increase in the ratio will increase tensile strength but yield a reduction in the torsional/bending strength of the composite core.
Preferably, the helix angle of the braided fibers should be in the range of about 15 degrees to about 55 degrees. As with the ratio of axial fibers to twisted fibers, it is believed that balance should be achieved between tensile strength and torsional/bending stiffness. As such, it is believed that care should be used with choosing the helix angle because an increase in the angle will decrease tensile strength but increase the torsional bending strength of the composite core.
In yet another embodiment, the present invention is a fiber-polymer composite-supported conductor comprising (a) a fiber-polymer composite core; (b) a tubular conductor received upon the core and of such composition and soft temper that for all conductor operating temperatures substantially all mechanical tension resulting from the strung disposition of the conductor is borne by the fiber-polymer composite core, and the tubular conductor, if called upon to bear any consequential stress would, instead, elongate inelastically leaving such stress to be borne by the fiber-polymer composite core. The tubular conductor transmits electrical power or information.
In yet another embodiment, the present invention is a fiber-polymer composite core. The composite is comprised of one or more of the braided "macro-wires."
The "macro-wires" may or may not have a square cross section after the pre-forming process.
Preferably, the "macro-wires" will be conformed into circular cross sections when they are pultruded though a circular die.

Claims (10)

1. A fiber-polymer composite-supported overhead conductor comprising:

(a) a fiber-polymer composite core;

(b) a tubular metal conductor received upon said core and being of such composition and soft temper that for all conductor operating temperatures, when the ambient temperature is above that at which ice and snow would accumulate on said conductor, substantially all mechanical tension resulting from the strung-overhead disposition of the conductor is borne by the fiber-polymer composite core, and the tubular metal conductor, if called upon to bear any consequential stress would, instead, elongate inelastically leaving such stress to be borne by the fiber-polymer composite core.
2. The fiber-polymer composite-supported overhead conductor of Claim 1 wherein the fiber-polymer composite core comprises microstructure-preformed continuous fibers.
3. The fiber-polymer composite-supported overhead conductor of Claim 1 wherein the fibers of the fiber-polymer composite core are axially aligned in the longitudinal direction of the core.
4. The fiber-polymer composite-supported overhead conductor of Claim 1 wherein the fibers of the fiber-polymer composite core are a first set of fibers axially aligned in the longitudinal direction of the core and a second set of fibers twisted braided around the first set of axial fibers.
5. The fiber-polymer composite-supported overhead conductor of Claim 1 wherein the fiber-polymer composite core is comprised of at least one braided macro-wire.
6. The fiber-polymer composite-supported overhead conductor of Claim 1 wherein the tubular metal conductor is an aluminum conductor.
7. The fiber-polymer composite-supported overhead conductor of Claim 6 wherein the tubular aluminum conductor has an electrical conductivity no lower than 61 percent IACS.
8. A fiber-polymer composite-supported conductor comprising:

(a) a fiber-polymer composite core;

(b) a tubular conductor received upon said core and being of such composition and soft temper that for all conductor operating temperatures substantially all mechanical tension resulting from the strung disposition of the conductor is borne by the fiber-polymer composite core, and the tubular conductor, if called upon to bear any consequential stress would, instead, elongate inelastically leaving such stress to be borne by the fiber-polymer composite core.
9. The fiber-polymer composite-supported conductor of Claim 8 wherein the tubular conductor transmits electrical power.
10. The fiber-polymer composite-supported conductor of Claim 8 wherein the tubular conductor transmits information.
CA2729741A 2008-07-01 2009-06-30 Fiber-polymer composite Abandoned CA2729741A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US7732708P 2008-07-01 2008-07-01
US61/077,327 2008-07-01
PCT/US2009/049237 WO2010002878A1 (en) 2008-07-01 2009-06-30 Fiber-polymer composite

Publications (1)

Publication Number Publication Date
CA2729741A1 true CA2729741A1 (en) 2010-01-07

Family

ID=40886648

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2729741A Abandoned CA2729741A1 (en) 2008-07-01 2009-06-30 Fiber-polymer composite

Country Status (10)

Country Link
US (1) US20110100677A1 (en)
EP (1) EP2297749A1 (en)
JP (1) JP2011527086A (en)
KR (1) KR20110025997A (en)
CN (1) CN102113062A (en)
BR (1) BRPI0910221A2 (en)
CA (1) CA2729741A1 (en)
MX (1) MX2011000169A (en)
TW (1) TW201009851A (en)
WO (1) WO2010002878A1 (en)

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CN101996706B (en) * 2009-08-25 2015-08-26 清华大学 A kind of earphone cord and there is the earphone of this earphone cord
CN101998200A (en) * 2009-08-25 2011-03-30 鸿富锦精密工业(深圳)有限公司 Earphone line and earphone with same
US8454186B2 (en) 2010-09-23 2013-06-04 Willis Electric Co., Ltd. Modular lighted tree with trunk electical connectors
MX2013011890A (en) 2011-04-12 2013-11-01 Ticona Llc Composite core for electrical transmission cables.
EP2697800B1 (en) 2011-04-12 2016-11-23 Southwire Company, LLC Electrical transmission cables with composite cores
US9044056B2 (en) 2012-05-08 2015-06-02 Willis Electric Co., Ltd. Modular tree with electrical connector
US9179793B2 (en) 2012-05-08 2015-11-10 Willis Electric Co., Ltd. Modular tree with rotation-lock electrical connectors
EP2717273A1 (en) 2012-10-02 2014-04-09 Nexans Resistant sheath mixture for cables and conduits
US10267464B2 (en) 2015-10-26 2019-04-23 Willis Electric Co., Ltd. Tangle-resistant decorative lighting assembly
US9140438B2 (en) 2013-09-13 2015-09-22 Willis Electric Co., Ltd. Decorative lighting with reinforced wiring
US9157588B2 (en) 2013-09-13 2015-10-13 Willis Electric Co., Ltd Decorative lighting with reinforced wiring
US10522270B2 (en) * 2015-12-30 2019-12-31 Polygroup Macau Limited (Bvi) Reinforced electric wire and methods of making the same

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US3717720A (en) * 1971-03-22 1973-02-20 Norfin Electrical transmission cable system
US3813481A (en) * 1971-12-09 1974-05-28 Reynolds Metals Co Steel supported aluminum overhead conductors
FR2577470B1 (en) * 1985-02-21 1988-05-06 Lenoane Georges COMPOSITE REINFORCING ELEMENTS AND METHODS FOR THEIR MANUFACTURE
EP1930914A3 (en) * 2000-02-08 2009-07-22 Gift Technologies, LLC Composite reinforced electrical transmission conductor
AP1807A (en) * 2002-04-23 2007-12-14 Composite Tech Corporation Aluminium conductor composite core reinforced cable and method of manufacture.
US7179522B2 (en) * 2002-04-23 2007-02-20 Ctc Cable Corporation Aluminum conductor composite core reinforced cable and method of manufacture
US20040182597A1 (en) * 2003-03-20 2004-09-23 Smith Jack B. Carbon-core transmission cable
US7615127B2 (en) * 2003-05-13 2009-11-10 Alcan International, Ltd. Process of producing overhead transmission conductor
US7438971B2 (en) * 2003-10-22 2008-10-21 Ctc Cable Corporation Aluminum conductor composite core reinforced cable and method of manufacture
CN1898085B (en) * 2003-10-22 2014-12-17 Ctc电缆公司 Aluminum conductor composite core reinforced cable and method of manufacture
WO2007008872A2 (en) * 2005-07-11 2007-01-18 Gift Technologies, Lp Method for controlling sagging of a power transmission cable
EP2532012A1 (en) * 2010-02-01 2012-12-12 3M Innovative Properties Company Stranded thermoplastic polymer composite cable, method of making and using same
MX2013011890A (en) * 2011-04-12 2013-11-01 Ticona Llc Composite core for electrical transmission cables.

Also Published As

Publication number Publication date
BRPI0910221A2 (en) 2015-09-22
MX2011000169A (en) 2011-03-01
JP2011527086A (en) 2011-10-20
WO2010002878A1 (en) 2010-01-07
KR20110025997A (en) 2011-03-14
US20110100677A1 (en) 2011-05-05
EP2297749A1 (en) 2011-03-23
TW201009851A (en) 2010-03-01
CN102113062A (en) 2011-06-29

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Legal Events

Date Code Title Description
FZDE Discontinued