CA2532141A1 - High-speed electrical connector - Google Patents

High-speed electrical connector Download PDF

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Publication number
CA2532141A1
CA2532141A1 CA002532141A CA2532141A CA2532141A1 CA 2532141 A1 CA2532141 A1 CA 2532141A1 CA 002532141 A CA002532141 A CA 002532141A CA 2532141 A CA2532141 A CA 2532141A CA 2532141 A1 CA2532141 A1 CA 2532141A1
Authority
CA
Canada
Prior art keywords
face
circuit board
spacer
conductor
disposed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002532141A
Other languages
French (fr)
Other versions
CA2532141C (en
Inventor
John E. Benham
Kenny Padro
Robert D. Godburn, Jr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Winchester Interconnect Corp
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2532141A1 publication Critical patent/CA2532141A1/en
Application granted granted Critical
Publication of CA2532141C publication Critical patent/CA2532141C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H01R24/50Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency mounted on a PCB [Printed Circuit Board]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581Shield structure
    • H01R13/6585Shielding material individually surrounding or interposed between mutually spaced contacts
    • H01R13/6586Shielding material individually surrounding or interposed between mutually spaced contacts for separating multiple connector modules
    • H01R13/6587Shielding material individually surrounding or interposed between mutually spaced contacts for separating multiple connector modules for mounting on PCBs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • H01R12/712Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
    • H01R12/716Coupling device provided on the PCB
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • H01R12/72Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/721Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures cooperating directly with the edge of the rigid printed circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/71Coupling devices for rigid printing circuits or like structures
    • H01R12/72Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/722Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
    • H01R12/724Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits containing contact members forming a right angle
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/514Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles

Abstract

The present invention provides a high-speed electrical interconnection system designed to overcome the drawbacks of conventional interconnection systems.
That is, the present invention provides an electrical connector capable of handling high-speed signals effectively.

Claims (40)

1. An interconnect system, comprising:
a first circuit board comprising (a) a first differential interconnect path, (b) a first signal pad on a surface of the first circuit board and (c) a second signal pad also on the surface of the first circuit board, wherein the first differential interconnect path comprises a first signal path electrically connected to the first signal pad and a second signal path electrically connected to the second signal pad;
a second circuit board comprising a second differential interconnect path; and a connector for electrically connecting the first differential interconnect path with the second differential interconnect path, the connector comprising:
an interposer having a first face and a second face opposite the first face, the first face facing the surface of the first circuit board;
a first conductor having an end adjacent to the second surface of the interposer;
a second conductor parallel with and equal in length to the first conductor, the second conductor also having an end being adjacent to the second surface of the interposer;
a dielectric material disposed between the first conductor and the second conductor;
a first elongated contact member having a conductor contact section, a board contact section and an interim section between the conductor contact section and the board contact section, the conductor contact section being in physical contact with the end of the first conductor, the board contact section being in physical contact with and pressing against a surface of the first signal pad, but not being secured to the first signal pad, and the interim section being disposed in a hole extending from the first face of the interposer to the second face of the interposer, wherein the first signal pad exerts a force on the first contact member and the first contact member is free to move in the direction of the force to a limited extent, wherein the force is in a direction that is perpendicular to the surface of the first circuit board; and a second elongated contact member having a conductor contact section, a board contact section and an interim section between the conductor contact section and the board contact section, the conductor contact section being in physical contact with the first end of the second conductor, the board contact section being in physical contact with and pressing against a top surface of the second signal pad, but not being secured to the second pad, and the interim section being disposed in a hole extending from the first face of the interposer to the second face of the interposer, wherein the second pad exerts a force on the second contact member and the second contact member is free to move in the direction of the force to a limited extent, wherein the force is in a direction that is perpendicular to the surface of the first circuit board.
2. The interconnect system of claim 1, wherein the dielectric material disposed between the first conductor and the second conductor comprises a third circuit board having a first face and a second face.
3. The interconnect system of claim 2, wherein the first conductor is disposed on the first face of the third circuit board and the second conductor is disposed on the second face of the third circuit board.
4. The interconnect system of claim 3, wherein the third circuit board is sandwiched between a first spacer and a second spacer.
5. The interconnect system of claim 4, wherein the first spacer has a groove on a first face thereof and the groove is aligned with and mirrors the first conductor.
6. The interconnect system of claim 4, wherein the first spacer has a finger for attaching the spacer to the interposer.
7. The interconnect system of claim 6, wherein the interposer has a recess for receiving the finger.
8. The interconnect system of claim 4, wherein the first spacer has a boss and the third circuit board has an aperture for receiving the boss.
9. The interconnect system of claim 8, wherein the second spacer has an aperture for receiving the boss.
10. The interconnect system of claim 9, wherein the second spacer has a groove on a first face thereof and the groove is aligned with and mirrors the second conductor.
11. A spacer for a connector, the spacer comprising:

a first face having a set of M grooves disposed thereon, each of the M grooves extending from a first edge of the first face to a second edge of the first face;
a second face having a set of N grooves disposed thereon, each of the N grooves extending from a first edge of the second face to a second edge of the second face; and an elongate finger projecting outwardly from a side of the spacer for attaching the spacer to a part of the connector.
12. The spacer of claim 11, wherein N is less than M.
13. The spacer of claim 11, wherein N is equal to M.
14. The spacer of claim 11, wherein none of the N
grooves is a mirror image of any of the M grooves.
15. The spacer of claim 11, wherein each of the N
grooves is a mirror image of one of the M grooves.
16. A connector for electrically connecting a signal path on a first circuit board with a signal path on a second circuit board, the connector comprising:
a first, a second and a third spacer;
a first circuit board disposed between the first and second spacers, the first circuit board having a first face abutting a face of the first spacer and a second face abutting a face of the second spacer, the second face having a set of signal conductors disposed thereon, each of the signal conductors disposed on the second face having a first end adjacent a first edge of the second face, a second end adjacent a second edge of the second face, and an interim section between the first end and the second end; and a second circuit board disposed between the second and third spacers, the second circuit board having a first face abutting a face of the second spacer and a second face abutting a face of the third spacer, the first face of the second circuit board having a set of signal conductors disposed thereon, each of the signal conductors disposed on the first face having a first end adjacent a first edge of the first face, a second end adjacent a second edge of the first face, and an interim section between the first end and the second end, wherein the first edge of the second face of the first circuit board is parallel and spaced apart from the first edge of the first face of the second circuit board; and none of the first ends of the signal conductors on the second circuit board are aligned with any of the first ends of the signal conductors on the first circuit board.
17. The connector of claim 16, wherein the second spacer has a first face abutting the first circuit board and a second face abutting the second circuit board, wherein a first set of grooves are disposed on the first face of the second spacer such that each of said grooves is aligned with and mirrors one of the conductors on the first circuit board, and a second set of grooves are disposed on the second face of the second spacer such that each of said grooves is aligned with and mirrors one of the conductors on the second circuit board.
18. The connector of claim 16, wherein the number of signal conductors disposed on the second face of the first circuit board is not equal to the number of signal conductors disposed on the first face of the second circuit board.
19. The connector of claim 18, wherein the number of signal conductors disposed on the second face of the first circuit board is one less or one more than the number of signal conductors disposed on the first face of the second circuit board.
20. The connector of claim 16, further comprising an interposer to which each of said spacers connects, said interposer housing contact members disposed in apertures of said interposer, each of said contact members contacting one of said signal conductors.
21. A connector comprising:
a plurality of printed circuit boards each having at least one pair of electrical conductors respectively disposed on opposite faces of each of said plurality of printed circuit boards;
a plurality of spacers arranged to be disposed adjacent to each other in a row having two ends, each spacer arranged to allow one of said plurality of printed circuit boards to be disposed between it and another of said plurality of spacers;
each face of each of said plurality of spacers including a groove for each of said electrical conductors of an adjacent printed circuit board, said groove arranged to provide an airspace between its spacer and said conductor of said adjacent printed circuit board, each of said electrical conductors having first and second ends, said printed circuit boards and said plurality of spacers being arranged to leave exposed, on a first plane, all of said first ends of said plurality of electrical conductors and to leave exposed, on a second plane, all of said second ends of said plurality of electrical conductors;
a pair of end pieces respectively arranged to be disposed adjacent said ends of said row of plurality of spacers;
a plurality of cells;
first and second interposers respectively arranged to be disposed adjacent said first and second planes, each interposer having an aperture arranged to receive one of said plurality of cells for each conductor pair of said plurality printed circuit boards; and a plurality of electrically conductive contacts, each electrically conductive contact having first and second ends and being arranged to be respectively disposed in one of said cells of said first and second interposers, wherein said first end of each of said plurality of electrically conductive contacts respectively electrically contacts one of said conductor pairs of said plurality of printed circuit boards and wherein said second end of each of said plurality of electrically conductive contacts extends through its respective cell in its respective interposer beyond a plane of said interposer.
22. The system of claim 21, wherein each of said electrically conductive contacts comprises a leaf spring contact, one end of said spring contact comprising said first end of said respective electrically conductive contact and a second end of said spring comprising said second end of said electrically conductive contact.
23. The system of claim 22, wherein said one end of each of said spring contacts is arranged to provide a resilient force to urge it towards its respective electrical conductor to electrically connect it thereto.
24. The system of claim 21, wherein each cell comprises at least two springs arranged to provide a resilient force to urge said cell toward its respective interposer.
25. The system of claim 24, wherein each cell comprises cylindrical apertures arranged to receive said at least two springs.
26. The system of claim 21, wherein each cell comprises at least two tabs arranged to mate with corresponding slots in its respective aperture of its respective interposer.
27. The system of claim 21, wherein said at least one pair of electrical conductors of adjacent printed circuit boards are staggered to increase distances between said electrical conductors of said adjacent printed circuit boards.
28. The system of claim 21, wherein each printed circuit board comprises at least one aperture and each spacer comprises at least one boss on either side thereof, said at least one aperture of said printed circuit board arranged to mate with said at least one boss of said spacer.
29. The system of claim 21, further comprising a backbone including slots arranged to receive said plurality of spacers.
30. The system of claim 21, further comprising an end plate arranged to contain one of said interposers and to mate to said end caps.
31. The system of claim 21, further comprising a shield plate arranged to cover two sides of the interconnection system.
32. A method of manufacturing an interconnection system, the method comprising:
providing a plurality of printed circuit boards each having at least one pair of electrical conductors respectively disposed on opposite faces of each of said plurality of printed circuit boards;
disposing a plurality of spacers adjacent to each other in a row having two ends, each spacer arranged to allow one of said plurality of printed circuit boards to be disposed between it and another of said plurality of spacers; each face of each of said plurality of spacers including a groove for each of said electrical conductors of an adjacent printed circuit board, said groove arranged to provide an airspace between its spacer and said conductor of said adjacent printed circuit board, each of said electrical conductors having first and second ends, said printed circuit boards and said plurality of spacers being arranged to leave exposed, on a first plane, all of said first ends of said plurality of electrical conductors and to leave exposed, on a second plane, all of said second ends of said plurality of electrical conductors;
disposing a pair of end pieces respectively adjacent said ends of said row of plurality of spacers;

disposing first and second interposers respectively adjacent said first and second planes and disposing a plurality of cells in said first and second interposers, each interposer having an aperture arranged to receive one of said plurality of cells for each conductor pair of said plurality printed circuit boards; and providing a plurality of electrically conductive contacts, each electrically conductive contact having first and second ends and respectively disposed in one of said cells, wherein said first end of each of said plurality of electrically conductive contacts electrically contacts one of said conductor pairs of said plurality of printed circuit boards and wherein said second end of each of said plurality of electrically conductive contacts extends through its respective cell beyond a plane of said interposes.
33. The method of claim 32, further comprising providing a plurality of springs, wherein each spring is housed in one of said cells.
34. The method of claim 33, further comprising disposing an end of each of said plurality of springs in a recess in a face of a spacer.
35. The method of claim 34, wherein each cell houses at least two of said springs.
36. The method of claim 35, further comprising providing at least two cylindrical apertures in each cell to receive said at least two springs.
37. The method of claim 32, further comprising providing at least one tab for each cell, said at least one tab arranged to mate with a corresponding slot in its respective aperture of its respective interposer.
38. The method of claim 32, further comprising providing a backbone including a slot to receive a spacer.
39. The method of claim 32, further comprising providing an end plate to contain one of said interposers and to mate to said end caps.
40. The method of claim 32, further comprising providing a shield plate to cover at least two sides of the interconnection system.
CA2532141A 2003-07-17 2004-07-19 High-speed electrical connector Expired - Fee Related CA2532141C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US48758003P 2003-07-17 2003-07-17
US60/487,580 2003-07-17
PCT/US2004/023098 WO2005011062A2 (en) 2003-07-17 2004-07-19 High-speed electrical connector

Publications (2)

Publication Number Publication Date
CA2532141A1 true CA2532141A1 (en) 2005-02-03
CA2532141C CA2532141C (en) 2012-04-17

Family

ID=34102700

Family Applications (2)

Application Number Title Priority Date Filing Date
CA2532141A Expired - Fee Related CA2532141C (en) 2003-07-17 2004-07-19 High-speed electrical connector
CA2532378A Expired - Fee Related CA2532378C (en) 2003-07-17 2004-07-19 High-speed electrical connector

Family Applications After (1)

Application Number Title Priority Date Filing Date
CA2532378A Expired - Fee Related CA2532378C (en) 2003-07-17 2004-07-19 High-speed electrical connector

Country Status (5)

Country Link
EP (2) EP1652273A4 (en)
JP (3) JP4570619B2 (en)
AU (2) AU2004260455B8 (en)
CA (2) CA2532141C (en)
WO (2) WO2005011061A2 (en)

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Also Published As

Publication number Publication date
AU2004260455A1 (en) 2005-02-03
AU2004260456B2 (en) 2009-12-10
AU2004260455B2 (en) 2009-06-18
WO2005011061A3 (en) 2005-04-28
AU2004260456A1 (en) 2005-02-03
JP4570619B2 (en) 2010-10-27
CA2532378A1 (en) 2005-02-03
JP2007531964A (en) 2007-11-08
EP1652273A2 (en) 2006-05-03
CA2532378C (en) 2011-12-20
WO2005011062A2 (en) 2005-02-03
EP1652276A2 (en) 2006-05-03
WO2005011061A2 (en) 2005-02-03
AU2004260456C1 (en) 2010-06-24
AU2004260455B8 (en) 2009-09-17
EP1652273A4 (en) 2008-01-02
JP2007524196A (en) 2007-08-23
JP5027907B2 (en) 2012-09-19
JP2010251335A (en) 2010-11-04
CA2532141C (en) 2012-04-17
JP4590406B2 (en) 2010-12-01
WO2005011062A3 (en) 2005-08-11
EP1652276A4 (en) 2008-01-02

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