CA2254822A1 - Improvements relating to the liquid cooled i.c. engines - Google Patents

Improvements relating to the liquid cooled i.c. engines Download PDF

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Publication number
CA2254822A1
CA2254822A1 CA002254822A CA2254822A CA2254822A1 CA 2254822 A1 CA2254822 A1 CA 2254822A1 CA 002254822 A CA002254822 A CA 002254822A CA 2254822 A CA2254822 A CA 2254822A CA 2254822 A1 CA2254822 A1 CA 2254822A1
Authority
CA
Canada
Prior art keywords
engine
radiator
impeller
drive
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002254822A
Other languages
French (fr)
Inventor
Jonathan Alan Sayers
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Concentric Pumps Ltd
Original Assignee
Concentric Pumps Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Concentric Pumps Ltd filed Critical Concentric Pumps Ltd
Publication of CA2254822A1 publication Critical patent/CA2254822A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/10Pumping liquid coolant; Arrangements of coolant pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/14Controlling of coolant flow the coolant being liquid
    • F01P7/16Controlling of coolant flow the coolant being liquid by thermostatic control
    • F01P7/164Controlling of coolant flow the coolant being liquid by thermostatic control by varying pump speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/426Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/14Indicating devices; Other safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/10Pumping liquid coolant; Arrangements of coolant pumps
    • F01P5/12Pump-driving arrangements
    • F01P2005/125Driving auxiliary pumps electrically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2025/00Measuring
    • F01P2025/08Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2031/00Fail safe
    • F01P2031/30Cooling after the engine is stopped
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P2070/00Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/14Controlling of coolant flow the coolant being liquid
    • F01P7/16Controlling of coolant flow the coolant being liquid by thermostatic control
    • F01P7/167Controlling of coolant flow the coolant being liquid by thermostatic control by adjusting the pre-set temperature according to engine parameters, e.g. engine load, engine speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/02Stopping of pumps, or operating valves, on occurrence of unwanted conditions
    • F04D15/0245Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition of the pump
    • F04D15/0263Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition of the pump the condition being temperature, ingress of humidity or leakage

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Supercharger (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

A liquid cooled internal combustion engine cooling system comprising a radiator 10, and an impeller 18 mounted on a drive shaft 20 and forming part of the radiator assembly. Preferably a compartment in the radiator header tank is used as an impeller chamber and the chamber may be closed by a plate carrying a bearing and a seal for co-operation with the drive shaft from the drive motor 12.

Description

CA 022~4822 1998-11-26 KJB/sjp~3290 IMPROVEMENTS RELATING TO THE LIQUID
COOLED I.C. ENGINES

This invention relates to liquid cooled internal combustion or I.C.
engines. It is conventional to provide a coolant circuit including a radiator allowing heat exchange between the coolant and for example a fan driven flow of ambient air. The coolant is driven from engine to radiator and vice versa viaflexible hoses which allow for relative movement of the engine and radiator, by a so-called water pump having an impeller mounted on a drive shaft also carrying a pulley. The impeller is located in a chamber in the engine, on the face of the cylinder block adjacent the radiator, and the pulley is engaged by a vee belt driven from the cr~nk~h~ft and often also serving to drive an alternator and the fan, in the latter case possibly via an electric clutch allowing the fan to turn or not according to control applied by an engine management system or in simpler versions under the control of a thermostat sensing coolant temperature.

The impeller, drive shaft and a plate closing the impeller chamber and containing bearing and seal form a single unit which is replaceable. The usual reasons for replacement are leakage caused by chemicals, dirt or impurities in the coolant, or wear caused either by long use, or quite frequently by improper use such as over tightening the drive belt which places undue load on the bearing or seal.

An object of this invention is to provide improvements over the prior art.

..... .. . . .

CA 022~4822 1998 -11- 26 According to the one aspect of the invention there is provided a liquid cooled I.C. engine cooling system comprises a radiator, and an impeller mounted on a drive shaft and forming part of the radiator assembly.

Hence, a compartment in the radiator header tank, assuming a vertical flow radiator in this instance, may be used as an impeller chamber, and the chamber may be closed by a plate carrying a bearing and a seal for co-operation with the drive shaft.

Preferably, the drive shaft carries a separate and distinct drive motor, which will usually be an electric motor. The motor may be under the control of an engine management system or a thermostat and this gives a completely new control in engine management. Hitherto, as far as the applicants are aware, it has only been the coolant fan which has been controlled in this way. The significance of controlling the water pump by the same or a similar system is that power utilization in driving the pump is avoided at times when the pump is unnecessary, that is when the coolant temperature has not risen to a point whereheat exchange is required, and moreover rise in engine temperature to the required range can be more rapidly controlled. These factors can lead to substantially improved fuel consumption as compared to what is possible with known designs. Additionally, the system can continue to cool an engine even after the ignition has been turned off - for example to ensure a predetermined non-operating temperature is reached.

Independence of drive from engine speed also allows water pump operating speed to be selected in terms of efficiency. For example, when an engine is idling and a vehicle is stationary in traffic, it may be desirable for the pump to operate at maximum speed (assuming that speed variation is a possibility with the chosen design) whereas when the vehicle is travelling lower .... .. ..

CA 022~4822 1998-11-26 pump speeds will be possible. This in general is a reverse of what is provided by the conventional arrangements.

Again, whilst the foregoing description is solely in relation to engine cooling, the same possibilities exist where the coolant is used for other purposes for example as part of the heating system of a vehicle. In such instances it maybe that operation of the impeller or an impeller to drive engine coolant via theheating system is required at times when engine cooling is not required, and theinvention contemplates the use of multiple impellers and/or valving arrangements allowing diversion of the coolant according to requirements for the different purposes. Multiple impellers can be used in parallel (effectively multiple pumps) or in series thereby effectively to provide a multiple stage pump. Accordingly, for a parallel arrangement or suitable valve arrangement, coolant flow to the radiator can be restricted or elimin~ted and flow can be directed to other components of a vehicle or engine.

Another possibility with the use of an electric motor is to make a magnetic coupling between the impeller and the motor so that the plate carrying the shaft bearing can be completely closed and again elimin~te risk of leakage to the exterior. In the event of motor failure, the motor can be replaced without affecting the integrity of the coolant system.

However, in a development of magnetic coupling, the drive motor may be replaced by a pulley engaged with a drive belt so that the impeller is belt driven for example from the engine crankshaft with a magnetic coupling to the impeller and although this is not as readily susceptible of control, it may be considered to have advantages as compared to the conventional arrangements and location of the impeller and water pump. An aspect of the invention encompasses this .. . .. . .. . .

CA 022~4822 1998 -11- 26 possibility and also that of using a conventional belt drive without even a magnetic coupling, as long as the radiator location of the impeller is employed.

Instead of providing the impeller chamber in the header tank or like part of the radiator, it may be located in a chamber housing connected to the radiator in this case the chamber may also form part of a complete unit which is replaceable in case of need.

The header tank may have pump components included as part of unitary injection moulded or die-cast structure and additional components assembled thereto.

The invention is more particularly described with reference to the accompanying drawings in which:-FIGURE 1 is a diagr~mm~tic cut-away view showing an end portion of a radiator header tank provided with the invention;
FIGURE 2 is a diagr~mm~tic perspective view of a different embodiment;
FIGURE 3 is an exploded view showing the components used in the Figure 2 construction;
FIGURE 4 is a side elevation of the arrangement shown in Figure l;
FIGURE S is an underneath plan view of the same;
FIGURE 6 is a section taken on the line VI-VI of Figure 4; and FIGURE 7 is a block diagram of a system according to the invention.

Turning first to Figures 1 and 4 to 7, the embodiment illustrated therein has the water pump located in one end of the header tank 10 of a vehicle radiator associated with an I.C. engine. An electric drive motor 12 is mounted on one end face of the header tank with a suitable interposed seal and bearings provided CA 022~4822 1998-11-26 either in the header tank itself or in the drive motor construction. Coolant is drawn in through the inlet 14 located axially and indeed co-axial with the drivemotor, and expelled through the outlet 16 which in this instance is of somewhat of a "figure of 8" cross-section, thereby providing a pair of passages. This coolant flow is caused by impeller 18 mounted on drive shaft 20 and housed in an appropriate volute 22.

Figure 7 shows a schematic block diagram of a cooling system according to the invention where it can be seen that motor 12 communicates with a controller 32 such as an engine management system, which controller further comprises a thermo couple 34 for monitoring ~he engine temperature. Of course, multiple thermo couples can be used for monitor temperature at different locations. Accordingly, controller 32 is used to actuate drive motor 12 thereby to effect pumping by impeller 18 as appropriate and/or as predetermined dependent on the engine speed and/or temperature.

Turning next to Figures 2 and 3 wherein like reference numerals are used as to those used in Figures 1 and 4-6, for like parts, the motor shaft 20 here extends normal to the length of the header tank 12. The motor 12 is associated with a cover 24 which provides a seal to the shaft 20, and the cover closes pumphousing 26 which forms an equivalent to the volute in the Figure 1 construction.The impeller chamber is formed in the pump housing and the impeller 18 lies in that chamber which is closed by the cover 24.

The pump housing includes flange 28 which is bolted face to face against a like flange 30 on the header tank.

It will be appreciated that any seal required by an electric motor is much simpler than one required where a shaft is required to project to a drive pulley:

essentially with the electric motor there will be no rotating part projecting to the exterior and the motor can be completely "canned".

Whilst the specific embodiments described use centrifugal flow impellers, this is not essential and axial flow or mixed flow arrangements are possible andmay be advantageous where space considerations are critical.

Further, whilst the invention has been specifically described in relation to location of the impeller in the radiator header tank, different locations can beprovided around the radiator to suit particular requirements particularly in terms of space considerations.

Claims (16)

1. A liquid cooled internal combustion engine cooling system comprising a radiator assembly having a radiator, and an impeller mounted on a drive shaft and forming part of the radiator assembly.
2. A system according to Claim 1 wherein the radiator comprises a header tank which is adapted to form a chamber for the impeller.
3. A system according to Claim 2 wherein the chamber is closed by a plate carrying a bearing and a seal for co-operation with the drive shaft.
4. A system according to any preceding claim wherein the drive shaft carries a separate and distinct drive, which is preferably a motor such as an electric motor.
5. A system according to any preceding claim comprising a controller for controlling the operation of the drive in response to predetermine engine temperature characteristics.
6. A system according to Claim 5 wherein the controller comprises part of an engine management system for a vehicle and/or comprises a thermostat which monitors the engine temperature of a vehicle.
7. A system according to Claim 5 or 6 wherein the controller enables an engine to reach a desired operating temperature before actuating the motor thereby to commence cooling of the engine.
8. A system according to any of Claims 5, 6 or 7 wherein the controller enables continued operation of the pump after an engine ignition has been turned off, thereby to ensure continued cooling of an engine.
9. A system according to any preceding claim comprising two or more impellers, and/or valving arrangement allowing diversion of the coolant so that it does not necessarily pass through the radiator.
10. A system according to Claim 9 comprising two or more impellers in parallel, or independent of one another.
11. A system according to Claim 9 or 10 comprising two or more impellers in series with one another thereby to provide a multiple stage pump.
12. A system according to any preceding claim wherein the impeller and motor are magnetically coupled through a relatively stationary and relatively non-magnetic plate.
13. A system according to any preceding claim wherein the drive shaft comprises a pulley operably having a drive belt for co-operation with drive means such as an engine crankshaft thereby to drive the impeller.
14. A system according to any preceding claim wherein a separate chamber housing is provided which is connectable to the radiator so as to form a complete unit.
15. A system according to any preceding claim wherein a radiator header tank is provided having one or more pump components such as a chamber, inlet or outlet for example, formed therein during manufacture.
16. A system according to Claim 15 wherein the header tank is formed by injection moulding or diecasting to provide the one or more pump components.
CA002254822A 1997-12-03 1998-11-26 Improvements relating to the liquid cooled i.c. engines Abandoned CA2254822A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB9725621.8 1997-12-03
GBGB9725621.8A GB9725621D0 (en) 1997-12-03 1997-12-03 Improvements relating to the liquid cooled i.c. engines

Publications (1)

Publication Number Publication Date
CA2254822A1 true CA2254822A1 (en) 1999-06-03

Family

ID=10823064

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002254822A Abandoned CA2254822A1 (en) 1997-12-03 1998-11-26 Improvements relating to the liquid cooled i.c. engines

Country Status (12)

Country Link
EP (1) EP0921284A3 (en)
JP (1) JPH11247657A (en)
KR (1) KR19990062576A (en)
CN (1) CN1218871A (en)
AR (1) AR014053A1 (en)
AU (1) AU9240798A (en)
BR (1) BR9805292A (en)
CA (1) CA2254822A1 (en)
GB (1) GB9725621D0 (en)
ID (1) ID21708A (en)
NZ (1) NZ332759A (en)
ZA (1) ZA9810352B (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10018046A1 (en) * 2000-04-12 2001-11-29 Volkswagen Ag Heat exchanger with a housing having a housing cover
KR100828822B1 (en) * 2006-12-05 2008-05-09 현대자동차주식회사 Radiator module in fuel cell vehicles
DE102010063264A1 (en) * 2010-12-16 2012-06-21 Mahle International Gmbh Clippings
DE102011005473A1 (en) * 2011-03-14 2012-09-20 Schaeffler Technologies Gmbh & Co. Kg Adjustable coolant pump
DE102015108597A1 (en) * 2015-06-01 2016-12-01 Volkswagen Aktiengesellschaft Combination of a heat exchanger and a pump, heat exchange system and motor vehicle
FR3073566B1 (en) * 2017-11-15 2020-07-17 Renault S.A.S. METHOD FOR DISPENSING A FLUID IN AN INTERNAL COMBUSTION ENGINE AND PUMPING DEVICE FOR IMPLEMENTING IT
CN112444050A (en) * 2020-11-30 2021-03-05 东莞汉旭五金塑胶科技有限公司 Integral cavity type water cooling drainage with built-in water pump
CN112393626A (en) 2020-12-09 2021-02-23 惠州汉旭五金塑胶科技有限公司 Liquid cooling radiating water discharge of water inlet multi-runner multi-water collecting box water adding pump
DE102021101096A1 (en) * 2021-01-20 2022-07-21 HELLA GmbH & Co. KGaA Pump assembly for a vehicle and coolant system for a vehicle with a pump assembly
CN115182808B (en) * 2022-08-11 2023-11-17 台州易宏实业有限公司 Energy-saving water pump for automobile engine

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4423705A (en) * 1981-03-26 1984-01-03 Toyo Kogyo Co., Ltd. Cooling system for liquid-cooled internal combustion engines
US4645432A (en) * 1986-02-14 1987-02-24 General Motors Corporation Magnetic drive vehicle coolant pump
DE4117214C2 (en) * 1991-05-27 1997-04-10 Opel Adam Ag Cooling system for a liquid-cooled internal combustion engine
NL9201377A (en) * 1992-07-30 1994-02-16 Dsm Nv Integrated cooling system.
FR2720783B1 (en) * 1994-06-02 1996-07-12 Valeo Thermique Moteur Sa Cooling device for a thermal engine of a motor vehicle.
US5660149A (en) * 1995-12-21 1997-08-26 Siemens Electric Limited Total cooling assembly for I.C. engine-powered vehicles
DE19615511A1 (en) * 1996-04-19 1997-10-23 Wilo Gmbh Radiator for motor vehicle IC engine coolant circuit

Also Published As

Publication number Publication date
ZA9810352B (en) 1999-05-27
EP0921284A2 (en) 1999-06-09
BR9805292A (en) 1999-11-16
AU9240798A (en) 1999-06-24
AR014053A1 (en) 2001-01-31
ID21708A (en) 1999-07-15
EP0921284A3 (en) 2000-08-23
JPH11247657A (en) 1999-09-14
CN1218871A (en) 1999-06-09
NZ332759A (en) 2000-06-23
KR19990062576A (en) 1999-07-26
GB9725621D0 (en) 1998-02-04

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Legal Events

Date Code Title Description
FZDE Discontinued
FZDE Discontinued

Effective date: 20021126