CA2184162A1 - Coating system for cement-grouted floors - Google Patents

Coating system for cement-grouted floors

Info

Publication number
CA2184162A1
CA2184162A1 CA 2184162 CA2184162A CA2184162A1 CA 2184162 A1 CA2184162 A1 CA 2184162A1 CA 2184162 CA2184162 CA 2184162 CA 2184162 A CA2184162 A CA 2184162A CA 2184162 A1 CA2184162 A1 CA 2184162A1
Authority
CA
Canada
Prior art keywords
coating system
cement
inorganic
organic
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2184162
Other languages
French (fr)
Inventor
Dieter Stutz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heidelberger Bauchemie GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6526289&utm_source=***_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2184162(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Individual filed Critical Individual
Publication of CA2184162A1 publication Critical patent/CA2184162A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C7/00Coherent pavings made in situ
    • E01C7/08Coherent pavings made in situ made of road-metal and binders
    • E01C7/10Coherent pavings made in situ made of road-metal and binders of road-metal and cement or like binders
    • E01C7/14Concrete paving
    • E01C7/147Repairing concrete pavings, e.g. joining cracked road sections by dowels, applying a new concrete covering
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/12Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0285Repairing or restoring flooring
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/60Flooring materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Ceramic Engineering (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Floor Finish (AREA)
  • Glass Compositions (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Paints Or Removers (AREA)
  • Road Paving Structures (AREA)

Abstract

A coating system for cement-grouted floors consists of an elastic floating layer that lies on the floor and is made of one or several inorganic binders, an organic cementcompatible polymer and optionally organic or inorganic fillers, and of a covering layer made of one or several inorganic binders and optionally cement-compatible polymers and inorganic aggregates.

Description

218~162 T~e invention concerns a coating system for cement--bound earth bg mesns of which surface damsges and cracks are covered over and which can especiallg a~so be driven over with ve~icles.
From tbe practice, coating systems are known which serve the purpose of bridging over crac~s and damages in concrete walling, wherebg, on the one hand, it is prevented that such damages spread outand, on the other hand, a smooth, crack-free surLace is ensured~ which prevents a penetration of dirt, thawing salts, solvents and atmospheric compone~ts. ~he surfacesof such coating s~stems should preferablg be mechanically capable of bearing a ~osd and especially permit driving o~er.
In the case of known coating systems, on t~e concrete substrate tbere is usuallg applied a priming of organic binding agents or of a cement-compatible synthetic material and additive; tbere possiblg takes place an additional smooth fil~ing in order to level out unevennesses. On this priming there is then applied a synthetic material lager in which, in order to increase the tensile strengt~, fabrics or fleece of glass or sgnthetic material fibres can additionally be intro-duced. On this synthetic material layer is tben applied a surface of a chemicall~ or mechanicallg stable material with a high E-module, usuall~ of between 300G and lOOOO N/mm2. ThiS lager usually cOnsists of an organic binding a~ent with inor~anic filling 2la4l62 materials which give rise to the hardness.
As organic binding agents, there are preferably used two-component reaction sgntbetic material~ (EP, EP-PU, PU, PMH, self-vulcanising rubber,. polyesters etc.). As filling materials of the covering layer, there are used quartz sand, corundum in suitable grain size, whereby the hardness and non-skidding of the surface layer is brought about (cf. EP O 475 OCO-Al, GB 2 Q45 109 A, CH 659 813 A5, ~E ~8 ~8 ~20 Al).
Since the synthetic material layers adhere compara~ivelg poorly to cement-bound surfaces, in these documents it is suggested additionallg to roughen the surfaces by brushing, sand-blasting or to provide with borings and to apply special bondings (primers), which makes this process expensive. Furthermore, the coating s~stems are.themselves comparativ~ly expensive and, for the bridging over of cracks, must be applied in relatively thick lager because of their low mechanical strength. The incorporation of fabrics or fleece for the increasing of the transverse tensile strengtb is also advsntageous.
Therefore, the task exists to fir,d a coating system which is inexpe~sive and, above all, possesses the strength necessary for driving over.
This task is solved according to the features of the main claim and promoted bg the features of the subsidiary claims.

2184~62 It appears to be surprising that a comparatively hard 7ayer of preponderantly inorganic binding agents, such as cement r Efa fillers etc., whicn contains, to only a comparativel~ small extent, organic cement-compatible polymers as additipnal binding agent andpossibly inorganic or organic filling materials, also in the case of ~igh loading s~ow a sufficient strength and do not break or crack so that such lagers can also cover over crac~s and, in the case of driving over, do not break.
This layer, designated as ground or floating layer, usually consist of 5~ to 50% of the inorganic binding agent, 5% to 60% of the organic po~gmers and G - 80%
of filling materials, Cement, Efa filler etc. is used as inorganic binding agent. Aqueous dispersions of acry~ates are especially used as organic polymers. As filling materials, there can be used sand, s~one chippings, slag meal, fly ash and possibly also finely powdered organic materials, In principle, the covering layer is made up of the same products as the base lager but, for t~e increasing of t~e s~rength, the proportion of the inorganic binding agent is increased to 5% to 70% and the proportion of the organic poI~mers reduced corres-2~ po~dingIy to 3~ to 5C%. Furthermore, as filling materials, there are contained 10~ to 70~ of hard inorganic powders, such as guartz sand, corundum, slag meal etc. In order particularly to make t~e surfaces especially hard and robust, appropriate coarse-grained filIing materials are additionally sprinkled on the surfsce, whereby, besides an especial hardness, there is also produced an increase of the non-slipping on such earth.
For the application of t~e coating system according to the invention, the substrate is cleaned from contaminations, such as e.g. sand, dust, oil or grease residues and loose mud layers or brittle parts, as well 10 as coloured coatings, bg means of rotating steel brushes, rotators etc. Thereafter, the earth is made matt moist, whereb~ a puddle formation is to be avoided~
In the case of very drg or very stron~ly absorhing substrates, a priming is possiblg also to be used which prevents an absorption o~ moisture from the floating lager .
~ ement, polymer dispersion and additive materia~s are mixed in the necessarg amounts and mixed with water until 8 w~rkable mass results which is then spraged, smootbed on or cOated on. ~be cement onl~ binds slowlg at low temperatures and, below 4C, practically does not bind so that, in the case of working up, temper-atures o-f at least 8 - 10C, preferabIy room te~per-atures, should prevail. In the case of extreme weather conditions (strong wind, direct suns~inej, it can be advantageous to cover over the finished layers with foils until the hardening through in order to prevent a premature drging out or to avoid a wasbing out by rain.

After h~dening through of the floating la~er, the c~vering layer is also applied in tbe same way and possibly sprinkled in the still moist state with appropriate sand or corundum g~anulste~
The coating sgstems accordin~ to the invention are hard and tough enougb in order to resist usual stressings and also to be capable of being driven over. If desired, however, in addition a fabric or fleece can also be incorporated not onl~ into the bsse layer but also into the covering layer for the strengthening, whereby tben, in the usual way, first onlg about half of the layer thickness is applied, the fabric laid thereon and the remainder of the layer applied. The mixtures according to the invention are usually adjusted to be so pasty that they penetrate the fabric and bring about a secure adhesion within the whole lager laminate.

Claims (7)

Patent Claims
1, Coating system for cement-bound earths, consisting of a) an elastic floating layer lying on the earth of one or more inorganic binding agents and an organic cement-compatible polymer, as well as possibly organic or inorganic filling materials, b) a covering layer of one or more inorganic binding agents and possibly cement-compatible polymers, as well as inorganic additive materials.
2. Coating system according to claim 1, characterised in that fabric or fleece layers are laid into the floating layer or organic or inorganic fibre materials are incorporated therein.
3. Coating system according to claim 1 or 2, character-ised in that an additional priming layer is introduced between the earth and the floating layer.
4. Coating system according to one of claims 1 - 3, characterised in that the covering layer is sprinkled with a hard inorganic material.
5. Coating system according to one of claims 1 - 4, characterised in that the inorganic binding agent is cement or Efa filler.
6. Coating system according to one of claims 1 - 5, characterised in that the polymer is an aqueous dispersion of acrylates.
7. Coating system according to one of claims 1 - 5, characterised in that the floating layer a) has thickness of 1 - 10, preferably 2 - 6 mm and the covering layer b) has a thickness of 3 - 20 mm, preferably 5 - 10 mm,
CA 2184162 1994-08-23 1995-08-09 Coating system for cement-grouted floors Abandoned CA2184162A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4429785A DE4429785C1 (en) 1994-08-23 1994-08-23 Coating system for cement-bound floors
DEP4429785.8 1994-08-23

Publications (1)

Publication Number Publication Date
CA2184162A1 true CA2184162A1 (en) 1996-02-29

Family

ID=6526289

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2184162 Abandoned CA2184162A1 (en) 1994-08-23 1995-08-09 Coating system for cement-grouted floors

Country Status (13)

Country Link
EP (1) EP0777802B1 (en)
AT (1) ATE180533T1 (en)
CA (1) CA2184162A1 (en)
CZ (1) CZ289704B6 (en)
DE (2) DE4429785C1 (en)
DK (1) DK0777802T3 (en)
ES (1) ES2132702T3 (en)
GR (1) GR3030280T3 (en)
HU (1) HU220397B (en)
MX (1) MX9604441A (en)
PL (1) PL180119B1 (en)
SK (1) SK107496A3 (en)
WO (1) WO1996006249A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2751997B1 (en) * 1996-08-05 1998-10-16 Lafarge Nouveaux Materiaux PROCESS FOR PRODUCING A FLOOR AND SOIL OBTAINED
DE19736576C2 (en) * 1997-08-22 2000-10-26 Readymix Inst Fuer Baustoffe G Use of a cement mortar and / or a fleece
DE19900637B4 (en) * 1998-07-09 2010-09-30 Heilit + Woerner Bau Gmbh Process for the protection and after-treatment of concrete traffic areas
JP2002026841A (en) * 2000-07-05 2002-01-25 Fuji Television Network Inc Underground broadcasting system
IT1314562B1 (en) * 2000-12-14 2002-12-18 Impresa Marinoni S R L CLASS A60 FIREPROOF FLOORING PAVING FOR DAMPING LEVIBRATIONS AND APPLICATION PROCEDURE.
KR100539862B1 (en) * 2001-04-04 2005-12-28 삼성전자주식회사 Method and apparatus for transporting and receiving data in cdma mobile system
US8940485B2 (en) 2008-11-12 2015-01-27 Apdn (B.V.I.) Inc. Methods for genotyping mature cotton fibers and textiles
FR2967179B1 (en) 2010-11-05 2019-06-21 Decors De Ferryville MULTI-LAYER COATING BASED ON SELF-LEVELING CONCRETE AND METHOD OF MAKING SAID COATING

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2045109A (en) * 1979-03-22 1980-10-29 Pang Chemical Vulcanizers Ltd Coating process
CH659813A5 (en) * 1985-02-08 1987-02-27 Gilbert Louis Process for protecting the surfaces of articles made of stone, masonry or concrete
DE3838320A1 (en) * 1988-10-19 1990-04-26 Kunz Alfred & Co Process for repairing damaged coverings or the like by applying coatings
DE4026943C1 (en) * 1990-08-25 1991-08-29 Epucret Bauchemie Gmbh, 7324 Rechberghausen, De
DE4127351C2 (en) * 1991-08-19 2000-06-15 Remmers Bauchemie Gmbh Process and sealing for sealing porous building surfaces

Also Published As

Publication number Publication date
CZ247596A3 (en) 1997-03-12
ES2132702T3 (en) 1999-08-16
EP0777802A1 (en) 1997-06-11
MX9604441A (en) 1997-12-31
SK107496A3 (en) 1997-04-09
CZ289704B6 (en) 2002-03-13
DE59506046D1 (en) 1999-07-01
HU9602701D0 (en) 1996-11-28
DK0777802T3 (en) 1999-11-08
DE4429785C1 (en) 1996-01-25
PL180119B1 (en) 2000-12-29
HU220397B (en) 2002-01-28
GR3030280T3 (en) 1999-08-31
WO1996006249A1 (en) 1996-02-29
ATE180533T1 (en) 1999-06-15
PL316206A1 (en) 1996-12-23
HUT77891A (en) 1998-09-28
EP0777802B1 (en) 1999-05-26

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Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued