CA2159130A1 - Improving the quality of coated paper - Google Patents
Improving the quality of coated paperInfo
- Publication number
- CA2159130A1 CA2159130A1 CA 2159130 CA2159130A CA2159130A1 CA 2159130 A1 CA2159130 A1 CA 2159130A1 CA 2159130 CA2159130 CA 2159130 CA 2159130 A CA2159130 A CA 2159130A CA 2159130 A1 CA2159130 A1 CA 2159130A1
- Authority
- CA
- Canada
- Prior art keywords
- weight
- coating
- inorganic pigment
- preliminary
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000576 coating method Methods 0.000 claims abstract description 75
- 239000011248 coating agent Substances 0.000 claims abstract description 67
- 239000000203 mixture Substances 0.000 claims abstract description 39
- 239000001023 inorganic pigment Substances 0.000 claims abstract description 33
- -1 alkyl ketene dimer Chemical compound 0.000 claims abstract description 27
- 238000004513 sizing Methods 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 25
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 14
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 56
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 28
- 239000000853 adhesive Substances 0.000 claims description 22
- 230000001070 adhesive effect Effects 0.000 claims description 22
- 229920000126 latex Polymers 0.000 claims description 14
- 229920002472 Starch Polymers 0.000 claims description 13
- 239000004816 latex Substances 0.000 claims description 13
- 235000019698 starch Nutrition 0.000 claims description 13
- 239000008107 starch Substances 0.000 claims description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 8
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 8
- 239000002270 dispersing agent Substances 0.000 claims description 7
- 239000005995 Aluminium silicate Substances 0.000 claims description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims description 4
- 239000001175 calcium sulphate Substances 0.000 claims description 4
- 235000011132 calcium sulphate Nutrition 0.000 claims description 4
- 239000004927 clay Substances 0.000 claims description 4
- 229910052570 clay Inorganic materials 0.000 claims description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical group O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- 239000008199 coating composition Substances 0.000 description 49
- 239000000123 paper Substances 0.000 description 45
- 239000000049 pigment Substances 0.000 description 29
- 238000006748 scratching Methods 0.000 description 22
- 230000002393 scratching effect Effects 0.000 description 22
- 239000007787 solid Substances 0.000 description 17
- 238000001035 drying Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 229920002261 Corn starch Polymers 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000001913 cellulose Substances 0.000 description 6
- 229920002678 cellulose Polymers 0.000 description 6
- 239000008120 corn starch Substances 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- MZZSDCJQCLYLLL-UHFFFAOYSA-N Secalonsaeure A Natural products COC(=O)C12OC3C(CC1=C(O)CC(C)C2O)C(=CC=C3c4ccc(O)c5C(=O)C6=C(O)CC(C)C(O)C6(Oc45)C(=O)OC)O MZZSDCJQCLYLLL-UHFFFAOYSA-N 0.000 description 5
- 125000000129 anionic group Chemical group 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 229940014800 succinic anhydride Drugs 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 239000002250 absorbent Substances 0.000 description 4
- 230000002745 absorbent Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000011020 pilot scale process Methods 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000004579 marble Substances 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000007900 aqueous suspension Substances 0.000 description 2
- 238000005282 brightening Methods 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- WASQWSOJHCZDFK-UHFFFAOYSA-N diketene Chemical compound C=C1CC(=O)O1 WASQWSOJHCZDFK-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 2
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 2
- NGDLSKPZMOTRTR-OAPYJULQSA-N (4z)-4-heptadecylidene-3-hexadecyloxetan-2-one Chemical compound CCCCCCCCCCCCCCCC\C=C1/OC(=O)C1CCCCCCCCCCCCCCCC NGDLSKPZMOTRTR-OAPYJULQSA-N 0.000 description 1
- IUQJDHJVPLLKFL-UHFFFAOYSA-N 2-(2,4-dichlorophenoxy)acetate;dimethylazanium Chemical compound CNC.OC(=O)COC1=CC=C(Cl)C=C1Cl IUQJDHJVPLLKFL-UHFFFAOYSA-N 0.000 description 1
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 241001136792 Alle Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- XOVJAYNMQDTIJD-UHFFFAOYSA-N cyclopentobarbital Chemical compound C1CC=CC1C1(CC=C)C(=O)NC(=O)NC1=O XOVJAYNMQDTIJD-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- WOLATMHLPFJRGC-UHFFFAOYSA-N furan-2,5-dione;styrene Chemical compound O=C1OC(=O)C=C1.C=CC1=CC=CC=C1 WOLATMHLPFJRGC-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 238000002207 thermal evaporation Methods 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/82—Paper comprising more than one coating superposed
- D21H19/822—Paper comprising more than one coating superposed two superposed coatings, both being pigmented
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/46—Non-macromolecular organic compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/16—Sizing or water-repelling agents
Landscapes
- Paper (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Abstract
There is disclosed a method for improving the ease of application of a final inorganic pigment-containing coating to a cellulosic sheet material which has been coated with at least one preliminary inorganic pigment-containing coating. The method comprises incorporating into the preliminary coating or into at least one of the preliminary coatings, up to 2% by weight, based upon the weight of the inorganic pigment, of a sizing reagent, such as an alkyl ketene dimer. A composition for use in the method is also disclosed.
Description
IMPROVING THE OUALITY QF ~OATED PAPER
This lnvention relates to the illl~lUV~ t of the quality of a coated cellulosic sheet material which is prepared by applying, to a cellulosic sheet material base, two or more mineral pigment-containing coating compositions .
If a high quality printed image is to be applied to a cellulosic sheet material such as paper or cardboard it is generally necessary to apply to the lû surface at least one coating composition containing one or more mineral r;~ --t, such as kaolin clay, calcium carbonate, calcium sulphate, titanium dioxide, barium sulphate, satin white and the like. The application of such a coating composition improves the smoothness, gloss, whiteness and opacity of ~he surface to which the printed image is to be applied In many cases, in order to obtain a final coated surface of the desired quality, it is necessary to apply two or more layers of pigment-containing coating compositions.
Generally, in order to receive the maximum return from capital invested in paper coating rn--h1n~y, it is desirable to run the coating machine at the highest practicable web speed. Also, since the coating compositions consist of pigment, adhesives, and possibly other solid ingredients in suspension in water, it is necessary to remove the water content of the composltion by thermal ~vaL,u~ lon in order to dry the coating. In order to minimise the consumption of energy for thermal evaporation it is desirable to operate with coating compositions having the highest pos~1 hl (~ solids concentrations . However, it is found that when a f inal coating composition of relatively high solids concentration is applied to a base sheet of relatively high water absorbency, there is a tendency, when a doctor blade is used to remove excess coating composition and smooth the coating, for this final . ~- 21~9~3~
coating to be marred by scratches and other defects.
An ob~ ect of this invention is to provide a method in which two or more coatings are applied to a cellulosic sheet base, and in which it is possible to 5 achieve a final surface of good sluality at a relatively high web speed in the coating machine and with a f inal coating composition of high solids concentration It ls well known to use water-repellant chemical reagents in the production of ~P~ l Q5i r sheet 10 products. The absorption of water into the sheet product may be controlled by a process known as "sizing". There are generally two main types of sizing process, internal sizing and surface sizing. In internal sizing a water-repellant reagent is mixed with 15 the pulp of cellulosic fibres prior to the formation of the sheet. In surface sizing, the reagent, which is usually starch in this case, is applied to a web of ready formed sheet material, by passing the web through a coating trough known as a "size press". Generally, 20 in surface sizing, both sides of the web are coated with a film of the reagent.
The most commonly used sizing reagent for internal sizing is rosin which is precipitated in a suspension of cellulosic fibres by the addition of aluminium 25 sulphate. E~owever, this treatment reduces the pH of the suspension of fibres to about 4-6 which renders it unsuitable for use when an ;~lk; 1 inP filler, such as calcium carbonate, is incorporated into the suspension.
In order to size a cellulosic sheet material 30 containing an ~lk~l ~n~ filler, sizing agents have been developed which confer water-repellant properties to the n~ n~1n fibres at neutral or Alk~l inP pH values.
Examples of these sizing agents include those of the alkyl ketene dimer type which are described in United 35 States Patent Specification No. 2627477, and those of the alkenyl succinic anhydride type which are described 2~913~
in United States Patent Specificatlon No. 3102064.
The present invention provides a method for improving the ease of application of a final inorganic pigment-containing coating to a cellulosic sheet 5 material which has been coated with at least one pr~l i m~ ni~ry inorganic pigment-containing coating, which method comprises incorporating into the pr-~l ;min;~ry coating or into at least one of the prGl im;ni:lry coatings, up to 2% by weight, based upon the weight of 10 the inorganic pigment, of a sizing reagent.
The present invention also provides a method of coating a .~ l l . ! 1 r-s; C sheet material, which method comprises coating the ~ l1 n~:; C sheet material with at least one pr-l i m i n~ry inorganic pigment-containing 15 coating and then with a final inorganic pigment-containing coating, wherein there is present in the pr-~l ;m; n;:lry coating or in at least one of the prPl ~m;n~ry coatings, up to 296 by weight, based upon the weight of the inorganic pigment, of a sizing 20 reagent.
The present invention further provides a composition for forming a pr~l;m;n~ry inorganic pigment-containing coating on a cellulosic sheet material, the composition comprising an inorganic 25 pigment and up to 2~ by weight, based on the weight of the inorganic pigment, of a si~ing reagent.
The sizing reagent is conveniently an alkyl ketene dimer of the type which is used as an internal size for paper under ~ l k~ l; n~ or neutral conditions . Such an 30 alkyl ketene dimer has the general formula:-~-CN-C=O
O= C - CH-R
where R is an alkyl group having from 8 to 20 carbon atoms .
The sizing reagent may also be, for example, a ~ 91~
styrene-maleic anhydride copolymer, an alkenyl succinic anhydride or an anionic polyurethane.
The inorganic pigment in both the pr~l lm~n~ry and the final coating compositions may be chosen from the group consisting of kaolin clay, calcium carbonate, titanium dioxide, calcium sulphate, barium sulphate and satin white. In addition to the inorganic pigment, both the final and the pr~l imin~ry coating compositions will also include from 4% to 20% by weight, based on the weight of the inorganic pigment, of an adhesive for the pigment which is generally chosen from the group consisting of starches, proteinaceous adhesives such as casein, and latices of, for example, styrene butadiene rubber or an acrylic polymer. The coating compositions will also generally contain from 0.02% to 1% by weight, based on the weight of the pigment, of a dispersing agent for the inorganic pigment.
The amount of the sizing reagent used in the prF~1 imin~ry coating composition is preferably in the range from 0.01% to 0.30% by weight, based on the weight o~ the inorganic pigment.
The invention will now be illustrated by the following Examples, wherein reference is made to Figures 1 to 4 of the ~ nying drawings.
Three coating compositions were prepared for use in providing the first of two coatings applied to a base paper to form a double coated paper. Each composition was prepared according to the general recipe:-Inaredient Parts bY Weiqht Calcium carbonate pigment 100 Adhesive 15 The calcium carbonate pigment was a comminuted natural marble which had a particle size distribution such that 6096 by weight consisted of particles having ~ ~159130 an equivalent spherical diameter smaller than 2um.
The adhesive used ln each of the three compositions was:
A 15 parts by weight of starch 5 B 12 parts by weight of starch and 3 parts by weight of latex solids C 10 parts by weight of starch and 5 parts by weight of latex solids The starch was an nx;~l;c~-9 corn starch which is lO marketed by Cerestar under the trade name "AMISOL
05591". The latex contained 5096 by weight of styrene butadiene rubber polymer and is marketed by The Dow rh~m;c;ll Company under the trade name "DOW 950". The amounts of latex used in the recipes given above are 15 expressed in terms of the weight of dry polymer solids.
Each composition was divided into two portions, 1 and 2 . To Portion 1 there was added 0. 25 parts by weight, on a dry weight basis, per hundred parts by weight of calcium carbonate pigment, of a weakly 20 cationic alkyl ketene dimer which is marketed by the Hercules Corporation under the trade name "AQUAPEL
C519 n, No alkyl ketene dimer was added to Portion 2 .
Each composition was applied to an unsized, absorbent, woodfree base paper by means of a laboratory 25 paper coating machine of the type described in British Patent Specification No. 1032536 at a paper speed of 400m.min~1. In each case the coating was dried by blowing air over it for 2 minutes.
Each sample of paper coated with a first coating 30 composition was then coated by means of a laboratory bench blade coating apparatus with a second composition having the general formula:-In~redient Par~s bY Weicht Fine calcium carbonate pigment 100 35 Latex adhesive 12 Sodium caLb~,~y l llyl cellulose 159~30 The fine calcium carbonate pigment was a comminuted natural marble having a particle size distribution such that 95% by weight consisted of particles having an e~auivalent spherical diameter 5 smaller than 2um. The latex adhesive was the same as that used for the first coat, and the sodium ualbu~y l,llyl cellulose was that marketed by Metsa Serla under the trade name "FINNFIX 5". Each sample of paper coated with each of the six different first 10 coating compositions was divided into a number of portions and the blade pressure in the coating apparatus was varied to give a series of dif ferent weights per unit area of the second composition in the range from 8 to 20g.m~2.
The coating apparatus was provided with a device which monitored the rate of drying of the second coating compositLon by measuring the intensity of light reflected from the surface of the coated paper. The coating immediately after passing beneath the blade was 20 uniformly wet and was therefore highly reflective to light. However, as the coating dried it became duller in appearance . An ad~ ustable light source and a detector were mounted above the coating apparatus to give an incident light beam and a measured beam both at 25 an angle of 75 to the normal to the paper. The signal from the detector was applied by way of a voltage mea,~ul~ ~ interface to an input of a personal computer. The computer was capable of recording up to 15, 000 measurements of light intensity per second, so, 30 in order to provide 150 data points per second, the average of 100 such mea:iul~ t~ was calculated to give each data point.
For each sample of paper to be coated, measurements of reflected light intensity were made for 35 about 2 seconds on dry paper. The coating apparatus was then started and a drying curve of light intensity 21~9130 against time was recorded by the computer. A typical drying curve takes the form of an initial drop in light intensity to near zero as the blade passes beneath the source and detector, followed by a rapid increase in intensity as the wet coating film is exposed. The intensity will then begin to decrease as the coating dries and will eventually become constant to give a measure of the reflectance of light from the dry coated paper. For each sample of paper, the rate of drying was expressed as a drying parameter, ô. The value of ô
was detPrmi nP~ precisely by plotting the rate of change of light intensity with time and reading as ~ the time interval between the maximum positive gradient of the light intensity/time curve, when the wet coating is first sensed, and the greatest negative gradient of this curve, when the rate of change of light intensity is at a maximum and the coating is in a partially dried state .
For each of the six f irst coating compositions a graph was plotted of drying parameter, ô, against coat weight and the results are shown in Figures 1-3 Figure 1 gives the results for first coating compositions A1 and A2, with and without the alkyl ketene dimer, respectively; Figure 2 gives the results for first coating compositions B1 and B2 and Figure 3 gives the results for first coating compositions Cl and C2 .
It will be noted that in every case the drying parameter, ~, and hence the drying time, increases with coat weight, but that, for each adhesive system used in the f irst coating composition, the second coat dries more slowly when the alkyl ketene dimer is added to the first coating composition.
Batches of an absorbent woodfree base paper of weight 83g.m 2 were precoated with four different first 13~
coating compositions, each of which was prepared to the general recipe:-Ingredient Parts by weight 5 Calcium carbonate pigment lOO
Oxidised starch adhesive 18 Sodium hydroxide to pH 8 . 5 Alkyl ketene dimer see below Water to 62% sQlids The calcium carbonate pigment was the same as that used in the first coating compositlon in Example l.
The amounts of the alkyl ketene dimer in the four compositions were, respectively, 0, 0.02, 0.05 and 0.l parts by weight of active alkyl ketene dimer per lO0 15 parts by weight of the pigment. The alkyl ketene dimer was the same as that used ln Example l. The alkyl ketene dimer, when used, was added into the composition after the starch adhesive at a I " ~Lal ul~ below 40C.
The f irst coating composition was applied to the 20 base paper in each case by means of a pilot-scale paper coating machine fitted with a roll applicator and a doctor blade at a web speed of 600m.min~l and a blade angle of 49 . The blade pressure was ad~ usted to give a coat weight of l0g.m 2 In order to m1nlm~ce curl of 25 the paper during the second coating step, a first coating composition was also applied to the reverse side of the paper web at a coat weight of 8, 5g . m~2 .
Af ter the f irst coating composition had been applied to each batch of paper, the surface of the 30 coated paper was r~ nrl~red by passing it through two nips of a superr~lPn-l~r at a line pressure of 50kN.m~
at 60C and at a speed of 600m.min~l.
Each sample of paper coated with a f irst coating composition was then coated with a second coating 35 composition having the general formula:-~ 21~13~
Ingredient Parts by Weight .
Fine calcium carbonate pigment 100 Styrene butadiene latex 12 Sodium carboxymethyl cellulose Optical brightening agent 0. 5 The fine calcium carbonate pigment, the latex andthe sodium carboxymethyl cellulose were the same as those used in Example 1.
The second coat was applied to each batch of precoated paper by means of a pilot-scale paper coating machine fitted with a roll applicator and a doctor blade. The blade pressure was kept constant at a suitable value which would give a coat weight of the 15 second coating of 9g.m~2.
The runnability, or resistance to scratching, of the second coat was investigated by the following procadure: -A second coat was applied f irst to a batch of base 2b paper which had been precoated with a f irst coatingcomposition containing no alkyl ketene dimer. The second coating composition was applied at a web speed of 300m.min~l at the highest solids ~u~ LatiOn which would permit the application of a coat weight of 25 9g . m 2 The web speed was then increased until scratching was observed at the blade. When scratching was observed, the base paper was changed to a base paper which had been precoated with a f irst coating composition which contained some alkyl ketene dimer, 30 and a second coat was applied to this paper keeping the second coating composition and the coating machine settings unchanged. If an illl~)LUV~ - ~ in the resistance to scratching was observed, the web speed was increased until scratching was observed, or until a 35 web speed of 800m.min 1 was reached.
The second coating composition was then diluted ~ 21~gl3~
with water by about 1-2% by weight of solids and coated on to the base paper which had been precoated with a f irst coating containing no alkyl ketene dimer . The procedure was then repeated until no scratching could S be detected during the application of a second coat to the base paper which had been precoated with the f irst coating which contained no alkyl ketene dimer.
The whole procedure was then repeated using the base papers which had been precoated with the f irst lO coating compositions which contained different amounts of the alkyl ketene dimer.
The results are set forth in Table l below:
2159~.3~
Table Amount of alkyl 96 by weight web speeld Observations ketene dimer ln solids in ( m . min~
first coat (pph) second coat 5 0 69 . 0 300 Frequent scratching 0 67 . 4 300 Slight scratching 0 65 . 7 300 Slight scratching 0 63. 9 300 No scratching O . 02 68 . 4 300 Slight scratching 0 . 02 66 . 8 300 No scratching 0 . 02 66 . 8 800 No scratching 0.05 66.6 800 No scratching O. 10 68 . 6 300 No scratching O .10 68 . 6 600 Scratching reappeared 0 .10 66 . 9 600 No scratching Note:- "pph" means parts by weight per 100 parts by weight of pigment.
These results show that scratching was most 20 pronounced when a second coating composition was being applied at a high solids concentration ( 68-69% by weight ) on to a base paper which had been precoated with a f irst coating composition containing no alkyl ketene dimer . The inclusion of only O . 02 parts by 25 weight of alkyl ketene dimer into the first coating composition was suf f icient to reduce scratching markedly when a second coating composition was applied at a solids concentration of 68-6996 by weight. When a first coating containing 0.1 parts by weight of alkyl ketene dimer was applied, scratching during the application of a second coating composition was completely eliminated under the same condltions.
Batches of an absorbent woodfree base paper of weight 94g,m~2 were precoated with three different first coating compositions having the following recipes: -l. lO0 parts by weight calcium carbonate pigment A; 15 parts by weight nYifl~RDfl corn starch.
2. lO0 parts by weight calcium carbonate pigment B; 15 parts by weight oxidised corn starch; 0. 6 part by weight sodium salt of styrenc ~ acid copolymer.
This lnvention relates to the illl~lUV~ t of the quality of a coated cellulosic sheet material which is prepared by applying, to a cellulosic sheet material base, two or more mineral pigment-containing coating compositions .
If a high quality printed image is to be applied to a cellulosic sheet material such as paper or cardboard it is generally necessary to apply to the lû surface at least one coating composition containing one or more mineral r;~ --t, such as kaolin clay, calcium carbonate, calcium sulphate, titanium dioxide, barium sulphate, satin white and the like. The application of such a coating composition improves the smoothness, gloss, whiteness and opacity of ~he surface to which the printed image is to be applied In many cases, in order to obtain a final coated surface of the desired quality, it is necessary to apply two or more layers of pigment-containing coating compositions.
Generally, in order to receive the maximum return from capital invested in paper coating rn--h1n~y, it is desirable to run the coating machine at the highest practicable web speed. Also, since the coating compositions consist of pigment, adhesives, and possibly other solid ingredients in suspension in water, it is necessary to remove the water content of the composltion by thermal ~vaL,u~ lon in order to dry the coating. In order to minimise the consumption of energy for thermal evaporation it is desirable to operate with coating compositions having the highest pos~1 hl (~ solids concentrations . However, it is found that when a f inal coating composition of relatively high solids concentration is applied to a base sheet of relatively high water absorbency, there is a tendency, when a doctor blade is used to remove excess coating composition and smooth the coating, for this final . ~- 21~9~3~
coating to be marred by scratches and other defects.
An ob~ ect of this invention is to provide a method in which two or more coatings are applied to a cellulosic sheet base, and in which it is possible to 5 achieve a final surface of good sluality at a relatively high web speed in the coating machine and with a f inal coating composition of high solids concentration It ls well known to use water-repellant chemical reagents in the production of ~P~ l Q5i r sheet 10 products. The absorption of water into the sheet product may be controlled by a process known as "sizing". There are generally two main types of sizing process, internal sizing and surface sizing. In internal sizing a water-repellant reagent is mixed with 15 the pulp of cellulosic fibres prior to the formation of the sheet. In surface sizing, the reagent, which is usually starch in this case, is applied to a web of ready formed sheet material, by passing the web through a coating trough known as a "size press". Generally, 20 in surface sizing, both sides of the web are coated with a film of the reagent.
The most commonly used sizing reagent for internal sizing is rosin which is precipitated in a suspension of cellulosic fibres by the addition of aluminium 25 sulphate. E~owever, this treatment reduces the pH of the suspension of fibres to about 4-6 which renders it unsuitable for use when an ;~lk; 1 inP filler, such as calcium carbonate, is incorporated into the suspension.
In order to size a cellulosic sheet material 30 containing an ~lk~l ~n~ filler, sizing agents have been developed which confer water-repellant properties to the n~ n~1n fibres at neutral or Alk~l inP pH values.
Examples of these sizing agents include those of the alkyl ketene dimer type which are described in United 35 States Patent Specification No. 2627477, and those of the alkenyl succinic anhydride type which are described 2~913~
in United States Patent Specificatlon No. 3102064.
The present invention provides a method for improving the ease of application of a final inorganic pigment-containing coating to a cellulosic sheet 5 material which has been coated with at least one pr~l i m~ ni~ry inorganic pigment-containing coating, which method comprises incorporating into the pr-~l ;min;~ry coating or into at least one of the prGl im;ni:lry coatings, up to 2% by weight, based upon the weight of 10 the inorganic pigment, of a sizing reagent.
The present invention also provides a method of coating a .~ l l . ! 1 r-s; C sheet material, which method comprises coating the ~ l1 n~:; C sheet material with at least one pr-l i m i n~ry inorganic pigment-containing 15 coating and then with a final inorganic pigment-containing coating, wherein there is present in the pr-~l ;m; n;:lry coating or in at least one of the prPl ~m;n~ry coatings, up to 296 by weight, based upon the weight of the inorganic pigment, of a sizing 20 reagent.
The present invention further provides a composition for forming a pr~l;m;n~ry inorganic pigment-containing coating on a cellulosic sheet material, the composition comprising an inorganic 25 pigment and up to 2~ by weight, based on the weight of the inorganic pigment, of a si~ing reagent.
The sizing reagent is conveniently an alkyl ketene dimer of the type which is used as an internal size for paper under ~ l k~ l; n~ or neutral conditions . Such an 30 alkyl ketene dimer has the general formula:-~-CN-C=O
O= C - CH-R
where R is an alkyl group having from 8 to 20 carbon atoms .
The sizing reagent may also be, for example, a ~ 91~
styrene-maleic anhydride copolymer, an alkenyl succinic anhydride or an anionic polyurethane.
The inorganic pigment in both the pr~l lm~n~ry and the final coating compositions may be chosen from the group consisting of kaolin clay, calcium carbonate, titanium dioxide, calcium sulphate, barium sulphate and satin white. In addition to the inorganic pigment, both the final and the pr~l imin~ry coating compositions will also include from 4% to 20% by weight, based on the weight of the inorganic pigment, of an adhesive for the pigment which is generally chosen from the group consisting of starches, proteinaceous adhesives such as casein, and latices of, for example, styrene butadiene rubber or an acrylic polymer. The coating compositions will also generally contain from 0.02% to 1% by weight, based on the weight of the pigment, of a dispersing agent for the inorganic pigment.
The amount of the sizing reagent used in the prF~1 imin~ry coating composition is preferably in the range from 0.01% to 0.30% by weight, based on the weight o~ the inorganic pigment.
The invention will now be illustrated by the following Examples, wherein reference is made to Figures 1 to 4 of the ~ nying drawings.
Three coating compositions were prepared for use in providing the first of two coatings applied to a base paper to form a double coated paper. Each composition was prepared according to the general recipe:-Inaredient Parts bY Weiqht Calcium carbonate pigment 100 Adhesive 15 The calcium carbonate pigment was a comminuted natural marble which had a particle size distribution such that 6096 by weight consisted of particles having ~ ~159130 an equivalent spherical diameter smaller than 2um.
The adhesive used ln each of the three compositions was:
A 15 parts by weight of starch 5 B 12 parts by weight of starch and 3 parts by weight of latex solids C 10 parts by weight of starch and 5 parts by weight of latex solids The starch was an nx;~l;c~-9 corn starch which is lO marketed by Cerestar under the trade name "AMISOL
05591". The latex contained 5096 by weight of styrene butadiene rubber polymer and is marketed by The Dow rh~m;c;ll Company under the trade name "DOW 950". The amounts of latex used in the recipes given above are 15 expressed in terms of the weight of dry polymer solids.
Each composition was divided into two portions, 1 and 2 . To Portion 1 there was added 0. 25 parts by weight, on a dry weight basis, per hundred parts by weight of calcium carbonate pigment, of a weakly 20 cationic alkyl ketene dimer which is marketed by the Hercules Corporation under the trade name "AQUAPEL
C519 n, No alkyl ketene dimer was added to Portion 2 .
Each composition was applied to an unsized, absorbent, woodfree base paper by means of a laboratory 25 paper coating machine of the type described in British Patent Specification No. 1032536 at a paper speed of 400m.min~1. In each case the coating was dried by blowing air over it for 2 minutes.
Each sample of paper coated with a first coating 30 composition was then coated by means of a laboratory bench blade coating apparatus with a second composition having the general formula:-In~redient Par~s bY Weicht Fine calcium carbonate pigment 100 35 Latex adhesive 12 Sodium caLb~,~y l llyl cellulose 159~30 The fine calcium carbonate pigment was a comminuted natural marble having a particle size distribution such that 95% by weight consisted of particles having an e~auivalent spherical diameter 5 smaller than 2um. The latex adhesive was the same as that used for the first coat, and the sodium ualbu~y l,llyl cellulose was that marketed by Metsa Serla under the trade name "FINNFIX 5". Each sample of paper coated with each of the six different first 10 coating compositions was divided into a number of portions and the blade pressure in the coating apparatus was varied to give a series of dif ferent weights per unit area of the second composition in the range from 8 to 20g.m~2.
The coating apparatus was provided with a device which monitored the rate of drying of the second coating compositLon by measuring the intensity of light reflected from the surface of the coated paper. The coating immediately after passing beneath the blade was 20 uniformly wet and was therefore highly reflective to light. However, as the coating dried it became duller in appearance . An ad~ ustable light source and a detector were mounted above the coating apparatus to give an incident light beam and a measured beam both at 25 an angle of 75 to the normal to the paper. The signal from the detector was applied by way of a voltage mea,~ul~ ~ interface to an input of a personal computer. The computer was capable of recording up to 15, 000 measurements of light intensity per second, so, 30 in order to provide 150 data points per second, the average of 100 such mea:iul~ t~ was calculated to give each data point.
For each sample of paper to be coated, measurements of reflected light intensity were made for 35 about 2 seconds on dry paper. The coating apparatus was then started and a drying curve of light intensity 21~9130 against time was recorded by the computer. A typical drying curve takes the form of an initial drop in light intensity to near zero as the blade passes beneath the source and detector, followed by a rapid increase in intensity as the wet coating film is exposed. The intensity will then begin to decrease as the coating dries and will eventually become constant to give a measure of the reflectance of light from the dry coated paper. For each sample of paper, the rate of drying was expressed as a drying parameter, ô. The value of ô
was detPrmi nP~ precisely by plotting the rate of change of light intensity with time and reading as ~ the time interval between the maximum positive gradient of the light intensity/time curve, when the wet coating is first sensed, and the greatest negative gradient of this curve, when the rate of change of light intensity is at a maximum and the coating is in a partially dried state .
For each of the six f irst coating compositions a graph was plotted of drying parameter, ô, against coat weight and the results are shown in Figures 1-3 Figure 1 gives the results for first coating compositions A1 and A2, with and without the alkyl ketene dimer, respectively; Figure 2 gives the results for first coating compositions B1 and B2 and Figure 3 gives the results for first coating compositions Cl and C2 .
It will be noted that in every case the drying parameter, ~, and hence the drying time, increases with coat weight, but that, for each adhesive system used in the f irst coating composition, the second coat dries more slowly when the alkyl ketene dimer is added to the first coating composition.
Batches of an absorbent woodfree base paper of weight 83g.m 2 were precoated with four different first 13~
coating compositions, each of which was prepared to the general recipe:-Ingredient Parts by weight 5 Calcium carbonate pigment lOO
Oxidised starch adhesive 18 Sodium hydroxide to pH 8 . 5 Alkyl ketene dimer see below Water to 62% sQlids The calcium carbonate pigment was the same as that used in the first coating compositlon in Example l.
The amounts of the alkyl ketene dimer in the four compositions were, respectively, 0, 0.02, 0.05 and 0.l parts by weight of active alkyl ketene dimer per lO0 15 parts by weight of the pigment. The alkyl ketene dimer was the same as that used ln Example l. The alkyl ketene dimer, when used, was added into the composition after the starch adhesive at a I " ~Lal ul~ below 40C.
The f irst coating composition was applied to the 20 base paper in each case by means of a pilot-scale paper coating machine fitted with a roll applicator and a doctor blade at a web speed of 600m.min~l and a blade angle of 49 . The blade pressure was ad~ usted to give a coat weight of l0g.m 2 In order to m1nlm~ce curl of 25 the paper during the second coating step, a first coating composition was also applied to the reverse side of the paper web at a coat weight of 8, 5g . m~2 .
Af ter the f irst coating composition had been applied to each batch of paper, the surface of the 30 coated paper was r~ nrl~red by passing it through two nips of a superr~lPn-l~r at a line pressure of 50kN.m~
at 60C and at a speed of 600m.min~l.
Each sample of paper coated with a f irst coating composition was then coated with a second coating 35 composition having the general formula:-~ 21~13~
Ingredient Parts by Weight .
Fine calcium carbonate pigment 100 Styrene butadiene latex 12 Sodium carboxymethyl cellulose Optical brightening agent 0. 5 The fine calcium carbonate pigment, the latex andthe sodium carboxymethyl cellulose were the same as those used in Example 1.
The second coat was applied to each batch of precoated paper by means of a pilot-scale paper coating machine fitted with a roll applicator and a doctor blade. The blade pressure was kept constant at a suitable value which would give a coat weight of the 15 second coating of 9g.m~2.
The runnability, or resistance to scratching, of the second coat was investigated by the following procadure: -A second coat was applied f irst to a batch of base 2b paper which had been precoated with a f irst coatingcomposition containing no alkyl ketene dimer. The second coating composition was applied at a web speed of 300m.min~l at the highest solids ~u~ LatiOn which would permit the application of a coat weight of 25 9g . m 2 The web speed was then increased until scratching was observed at the blade. When scratching was observed, the base paper was changed to a base paper which had been precoated with a f irst coating composition which contained some alkyl ketene dimer, 30 and a second coat was applied to this paper keeping the second coating composition and the coating machine settings unchanged. If an illl~)LUV~ - ~ in the resistance to scratching was observed, the web speed was increased until scratching was observed, or until a 35 web speed of 800m.min 1 was reached.
The second coating composition was then diluted ~ 21~gl3~
with water by about 1-2% by weight of solids and coated on to the base paper which had been precoated with a f irst coating containing no alkyl ketene dimer . The procedure was then repeated until no scratching could S be detected during the application of a second coat to the base paper which had been precoated with the f irst coating which contained no alkyl ketene dimer.
The whole procedure was then repeated using the base papers which had been precoated with the f irst lO coating compositions which contained different amounts of the alkyl ketene dimer.
The results are set forth in Table l below:
2159~.3~
Table Amount of alkyl 96 by weight web speeld Observations ketene dimer ln solids in ( m . min~
first coat (pph) second coat 5 0 69 . 0 300 Frequent scratching 0 67 . 4 300 Slight scratching 0 65 . 7 300 Slight scratching 0 63. 9 300 No scratching O . 02 68 . 4 300 Slight scratching 0 . 02 66 . 8 300 No scratching 0 . 02 66 . 8 800 No scratching 0.05 66.6 800 No scratching O. 10 68 . 6 300 No scratching O .10 68 . 6 600 Scratching reappeared 0 .10 66 . 9 600 No scratching Note:- "pph" means parts by weight per 100 parts by weight of pigment.
These results show that scratching was most 20 pronounced when a second coating composition was being applied at a high solids concentration ( 68-69% by weight ) on to a base paper which had been precoated with a f irst coating composition containing no alkyl ketene dimer . The inclusion of only O . 02 parts by 25 weight of alkyl ketene dimer into the first coating composition was suf f icient to reduce scratching markedly when a second coating composition was applied at a solids concentration of 68-6996 by weight. When a first coating containing 0.1 parts by weight of alkyl ketene dimer was applied, scratching during the application of a second coating composition was completely eliminated under the same condltions.
Batches of an absorbent woodfree base paper of weight 94g,m~2 were precoated with three different first coating compositions having the following recipes: -l. lO0 parts by weight calcium carbonate pigment A; 15 parts by weight nYifl~RDfl corn starch.
2. lO0 parts by weight calcium carbonate pigment B; 15 parts by weight oxidised corn starch; 0. 6 part by weight sodium salt of styrenc ~ acid copolymer.
3. lO0 parts by weight calcium carbonate pigment A; 15 parts by weight oxidised corn starch; 0 . 25 part by weight alkenyl succinic anhydride.
Calcium carbonate pigment A was the same as that used in the first coating composition in Example 1.
Calcium carbonate pigment B was a natural marble which was comminuted to a similar particle size distribution as that of calcium carbonate pigment A, but in an aqueous suspension of lower solids concentration and in the absence of a dispersing agent.
The oxidised corn starch was the same as that used in Example 1.
The sodium salt of the styrenc ~~ c acid copolymer was supplied by Atochem under the trade name n SMA 3000 " .
The alkenyl succinic anhydride was supplied by Claymore (~hc~m~rz~l c Limited under the trade name "CLAYSIZE PR4".
In each case the oxidised corn starch was added to the coating composition in the form of a 30% by weight solution which was cooked at 90C for 20 minutes before addition .
-13- 215913~
In the case of compositions 1 and 3, the cooked starch solution was added to an aqueous suspension containing 78% by weight of calcium carbonate pigment A
and a sodium polyacrylate dispersing agent. In the 5 case of composition 3, the alkenyl succinic anhydride was mixed in to the composition immediately before coating .
Composition 2 was prepared by mixing 1333g of a cake containing 75% by weight of the dry calcium 10 carbonate pigment E~ with 6g of the sodium salt of the styrene-maleic acid copolymer. A deflocculated suspension of the calcium carbonate pigment at a solids concentration of 74 . 4% by weight was obtained.
Each first coating composition was applied to the 15 base paper by means of the laboratory paper coating machine described in Example 1 at a paper speed of 400m.min~l and a blade angle of 35. The blade angle was ad~usted, if nPrPqC~ry~ to give a coat weight of 8.0+0.5g.m 2 for each first composition. The coatings 20 were dried by infrared heating for 25 seconds with a current of hot air followed by 25 seconds during which cold air was blown over the coated surface.
Each sample of paper coated with a f irst coating composition was then coated by means of the laboratory 25 bench blade coating apparatus with a second coating composition having the general formula:-Ingredient Parts by Weight Fine calcium carbonate pigment 100 Latex adhesive 12 30Sodium u~LLu~Ly thyl cellulose The fine calcium carbonate pigment, the late~adhesive and the sodium call,u--y ~llyl cellulose were the same as those used in Example 1. Each sample of 35 paper coated with each of the three different first coating compositions was divided into a number of ~ 21~913~
portions and the blade pressure in the bench coating apparatus was varied to give a series of different ~eights per unit area of the second coating composition in the range from 8 to 20g.m 2 For each first coating 5 composition a graph was drawn of drying parameter, ô, against coat weight, and the results are shown in Figure 4. It will be seen that for the control first coating composltion l the drying parameter remains virtually constant with second composition coat weight, 10 while in the case of first compositions 2 and 3, in accordance with the invention, the drying parameter increases steeply with second composition coat weight, indicating that the second coat dries more slowly when a sizing reagent is added to the first composition.
Batches of an absorbent woodfree base paper of weight 83g.m 2 were precoated with three different first coating compositions, each of which was prepared according to the general recipe:-InGredient Parts bY weiqht Calcium carbonate pigment lOO
Oxidised starch adhesive 18 Sodium hydroxide to pH 8 . 5 Sizing reagent see below Water to 62% solids The calcium carbonate pigment was the same as thatused in the first coating composition in Example l.
The sizing reagent was an anionic polyu~ alle 30 marketed by Eka Nobel under the trade name "CYCLOPAL A"
and the amounts used in the three compositions were, respectively, O, O . l and 0 . 2 parts by weight of active anionic polyurethane per lOO parts by weight of the pigment. The anionic polyurethane was added into the 35 composition before the starch adhesive.
The first coating composition was applied to the ~ 21~913V
base paper in each case by means of a pilot-scale paper coating machine fitted with a roll applicator and a doctor blade at a web speed of 600m.min 1 and a blade angle of 49. The blade pressure was ad~usted to give 5 a coat weight of lOg.m 2, It was not nPrPqqAry in this case to apply a first coating to the reverse side of the paper web, as the paper coated on one side only was found, after rqlPn~lPring, to have sufficient resistance to curling.
After the first coating had been applied to each batch of paper, the surface of the coated paper was r~ 1 Pn~lPred by passing it through two nips of a superr~lpnrlpr at a line ~.as:~ult: of 50kN.m~l at 60C
and at a speed of 600m.min~l.
Each sample of paper coated with a f irst coating composltion was then coated with a second coating composition having the general formula:-Inqredient Parts bY Weiqht Fine calcium carbonate pigment 100 20Styrene butadiene latex 12 Sodium ~ LbU~y ~llyl cellulose ûptical brightening agent 0. 5 The fine calcium carbonate pigment, the latex and the sodium ~Lb~ y l llyl cellulose were the same as 25 those used in Example 1.
The second coat was applied to each batch of precoated paper by means of a pilot-scale paper coating machine fitted with a roll applicator and a doctor blade. The blade pressure was kept constant at a 30 suitable value which would give a coat weight of the second coating of 9g.m~2.
The rl~nn~hlllty, or resistance to scratching, of the second coating was investigated by the procedure described in Example 2. The results are set forth in 35 Table 2 below:
21~13~
Tabie 2 Amount of % by web speed Ob:~LvaL~ons anionie weight (m.min~l) polyurethane in solids in 5first coat seeond (pph) eoat 069 . 2 500 Frequent seratehing lO 0 69 . 2 1000 Frequent seratehing 067 . 2 500 No seratching 0 .1 69 . 0 500 Slight scratehing 0 .1 69 . 0 1000 No seratehing 0 . 2 69 .1 300 No seratching 250 . 2 69 .1 1000 No scratching These results show that the inelusion of the anionic polyuL~ al~e into the first coating eomposition 30 at a level of 0.1 part by weight per lO0 parts by weight of pigment greatly reduces seratehing when the seeond eoating eomposition is applied at a solids C~ La~ion of about 69% by weight.
Calcium carbonate pigment A was the same as that used in the first coating composition in Example 1.
Calcium carbonate pigment B was a natural marble which was comminuted to a similar particle size distribution as that of calcium carbonate pigment A, but in an aqueous suspension of lower solids concentration and in the absence of a dispersing agent.
The oxidised corn starch was the same as that used in Example 1.
The sodium salt of the styrenc ~~ c acid copolymer was supplied by Atochem under the trade name n SMA 3000 " .
The alkenyl succinic anhydride was supplied by Claymore (~hc~m~rz~l c Limited under the trade name "CLAYSIZE PR4".
In each case the oxidised corn starch was added to the coating composition in the form of a 30% by weight solution which was cooked at 90C for 20 minutes before addition .
-13- 215913~
In the case of compositions 1 and 3, the cooked starch solution was added to an aqueous suspension containing 78% by weight of calcium carbonate pigment A
and a sodium polyacrylate dispersing agent. In the 5 case of composition 3, the alkenyl succinic anhydride was mixed in to the composition immediately before coating .
Composition 2 was prepared by mixing 1333g of a cake containing 75% by weight of the dry calcium 10 carbonate pigment E~ with 6g of the sodium salt of the styrene-maleic acid copolymer. A deflocculated suspension of the calcium carbonate pigment at a solids concentration of 74 . 4% by weight was obtained.
Each first coating composition was applied to the 15 base paper by means of the laboratory paper coating machine described in Example 1 at a paper speed of 400m.min~l and a blade angle of 35. The blade angle was ad~usted, if nPrPqC~ry~ to give a coat weight of 8.0+0.5g.m 2 for each first composition. The coatings 20 were dried by infrared heating for 25 seconds with a current of hot air followed by 25 seconds during which cold air was blown over the coated surface.
Each sample of paper coated with a f irst coating composition was then coated by means of the laboratory 25 bench blade coating apparatus with a second coating composition having the general formula:-Ingredient Parts by Weight Fine calcium carbonate pigment 100 Latex adhesive 12 30Sodium u~LLu~Ly thyl cellulose The fine calcium carbonate pigment, the late~adhesive and the sodium call,u--y ~llyl cellulose were the same as those used in Example 1. Each sample of 35 paper coated with each of the three different first coating compositions was divided into a number of ~ 21~913~
portions and the blade pressure in the bench coating apparatus was varied to give a series of different ~eights per unit area of the second coating composition in the range from 8 to 20g.m 2 For each first coating 5 composition a graph was drawn of drying parameter, ô, against coat weight, and the results are shown in Figure 4. It will be seen that for the control first coating composltion l the drying parameter remains virtually constant with second composition coat weight, 10 while in the case of first compositions 2 and 3, in accordance with the invention, the drying parameter increases steeply with second composition coat weight, indicating that the second coat dries more slowly when a sizing reagent is added to the first composition.
Batches of an absorbent woodfree base paper of weight 83g.m 2 were precoated with three different first coating compositions, each of which was prepared according to the general recipe:-InGredient Parts bY weiqht Calcium carbonate pigment lOO
Oxidised starch adhesive 18 Sodium hydroxide to pH 8 . 5 Sizing reagent see below Water to 62% solids The calcium carbonate pigment was the same as thatused in the first coating composition in Example l.
The sizing reagent was an anionic polyu~ alle 30 marketed by Eka Nobel under the trade name "CYCLOPAL A"
and the amounts used in the three compositions were, respectively, O, O . l and 0 . 2 parts by weight of active anionic polyurethane per lOO parts by weight of the pigment. The anionic polyurethane was added into the 35 composition before the starch adhesive.
The first coating composition was applied to the ~ 21~913V
base paper in each case by means of a pilot-scale paper coating machine fitted with a roll applicator and a doctor blade at a web speed of 600m.min 1 and a blade angle of 49. The blade pressure was ad~usted to give 5 a coat weight of lOg.m 2, It was not nPrPqqAry in this case to apply a first coating to the reverse side of the paper web, as the paper coated on one side only was found, after rqlPn~lPring, to have sufficient resistance to curling.
After the first coating had been applied to each batch of paper, the surface of the coated paper was r~ 1 Pn~lPred by passing it through two nips of a superr~lpnrlpr at a line ~.as:~ult: of 50kN.m~l at 60C
and at a speed of 600m.min~l.
Each sample of paper coated with a f irst coating composltion was then coated with a second coating composition having the general formula:-Inqredient Parts bY Weiqht Fine calcium carbonate pigment 100 20Styrene butadiene latex 12 Sodium ~ LbU~y ~llyl cellulose ûptical brightening agent 0. 5 The fine calcium carbonate pigment, the latex and the sodium ~Lb~ y l llyl cellulose were the same as 25 those used in Example 1.
The second coat was applied to each batch of precoated paper by means of a pilot-scale paper coating machine fitted with a roll applicator and a doctor blade. The blade pressure was kept constant at a 30 suitable value which would give a coat weight of the second coating of 9g.m~2.
The rl~nn~hlllty, or resistance to scratching, of the second coating was investigated by the procedure described in Example 2. The results are set forth in 35 Table 2 below:
21~13~
Tabie 2 Amount of % by web speed Ob:~LvaL~ons anionie weight (m.min~l) polyurethane in solids in 5first coat seeond (pph) eoat 069 . 2 500 Frequent seratehing lO 0 69 . 2 1000 Frequent seratehing 067 . 2 500 No seratching 0 .1 69 . 0 500 Slight scratehing 0 .1 69 . 0 1000 No seratehing 0 . 2 69 .1 300 No seratching 250 . 2 69 .1 1000 No scratching These results show that the inelusion of the anionic polyuL~ al~e into the first coating eomposition 30 at a level of 0.1 part by weight per lO0 parts by weight of pigment greatly reduces seratehing when the seeond eoating eomposition is applied at a solids C~ La~ion of about 69% by weight.
Claims (19)
1. A method for improving the ease of application of a final inorganic pigment-containing coating to a cellulosic sheet material which has been coated with at least one preliminary inorganic pigment-containing coating, which method comprises incorporating into the preliminary coating or into at least one of the preliminary coatings, up to 2% by weight, based upon the weight of the inorganic pigment, of a sizing reagent.
2. A method of coating a cellulosic sheet material, which method comprises coating the cellulosic sheet material with at least one preliminary inorganic pigment-containing coating and then with a final inorganic pigment-containing coating, wherein there is present in the preliminary coating or in at least one of the preliminary coatings, up to 2% by weight, based upon the weight of the inorganic pigment, of a sizing reagent.
3. A method according to claim 1 or 2, wherein the inorganic pigment is kaolin clay, calcium carbonate, titanium dioxide, calcium sulphate, barium sulphate or satin white.
4. A method according to any of claims 1 to 3, wherein the sizing reagent is an alkyl ketene dimer.
5. A method according to any of claims 1 to 4, wherein the sizing reagent is present in an amount of from 0.01 to 0.30% by weight, based on the weight of the inorganic pigment.
6. A method according to any of claims 1 to 5, wherein the preliminary and/or final compositions additionally contain an adhesive.
7. A method according to claim 6, wherein the adhesive is a starch, a proteinaceous adhesive or a polymer latex.
8. A method according to claim 6 or 7, wherein the adhesive is present in an amount of from 4 to 20%
by weight, based on the weight of the inorganic pigment.
by weight, based on the weight of the inorganic pigment.
9. A method according to any of claims 1 to 8, wherein the preliminary and/or final compositions additionally contain a dispersing agent.
10. A method according to claim 9, wherein the dispersing agent is present in an amount of from 0.02 to 1% by weight, based on the weight of the inorganic pigment.
11. A composition for forming a preliminary inorganic pigment-containing coating on a cellulosic sheet material, the composition comprising an inorganic pigment and up to 2% by weight, based on the weight of the inorganic pigment, of a sizing reagent.
12. A composition according to claim 11, wherein the inorganic pigment is kaolin clay, calcium carbonate, titanium dioxide, calcium sulphate, barium sulphate or satin white.
13. A composition according to any of claims 11 to 12, wherein the sizing reagent is an alkyl ketene dimer.
14. A composition according to any of claims 11 to 13, wherein the sizing reagent is present in an amount of from 0.01 to 0.30% by weight, based on the weight of the inorganic pigment.
15. A composition according to any of claims 11 to 14, wherein the preliminary and/or final compositions additionally contain an adhesive.
16. A composition according to claim 15, wherein the adhesive is a starch, a proteinaceous adhesive or a polymer latex.
17. A composition according to claim 15 or 16, wherein the adhesive is present in an amount of from 4 to 20% by weight, based on the weight of the inorganic pigment.
18. A composition according to any of claims 11 to 17, wherein the composition additionally contains a dispersing agent.
19. A composition according to claim 18, wherein the dispersing agent is present in an amount of from 0.02 to 1% by weight, based on the weight of the inorganic pigment.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9420777.6 | 1994-10-14 | ||
GB9420777A GB2293991B (en) | 1994-10-14 | 1994-10-14 | Improving the quality of coated paper |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2159130A1 true CA2159130A1 (en) | 1996-04-15 |
Family
ID=10762881
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2159130 Abandoned CA2159130A1 (en) | 1994-10-14 | 1995-09-26 | Improving the quality of coated paper |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP0707112A1 (en) |
JP (1) | JPH08183145A (en) |
AU (1) | AU700129B2 (en) |
BR (1) | BR9504397A (en) |
CA (1) | CA2159130A1 (en) |
FI (1) | FI954803A (en) |
GB (1) | GB2293991B (en) |
NO (1) | NO953841L (en) |
TW (1) | TW305900B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3270104A (en) * | 1959-05-21 | 1966-08-30 | Grace W R & Co | Vacuum forming of plastic material |
FI20022046A0 (en) * | 2002-11-18 | 2002-11-18 | Raisio Chem Oy | Improvement of paper or cardboard |
CN1860270A (en) * | 2004-01-26 | 2006-11-08 | 王子制纸株式会社 | Coated paper for printing |
CN101148847B (en) * | 2006-09-19 | 2012-06-27 | 珠海经济特区红塔仁恒纸业有限公司 | Liquid and food packing paper and method for producing the same |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2627477A (en) | 1949-10-06 | 1953-02-03 | Hercules Powder Co Ltd | Higher alkyl ketene dimer emulsion |
NL129371C (en) | 1961-09-08 | |||
GB1032536A (en) | 1964-05-04 | 1966-06-08 | English Clays Lovering Pochin | Improvements in or relating to the coating of paper and the like |
SE441457C (en) * | 1978-10-30 | 1990-06-18 | Supra Ab | MAKE SUBSTITUTE SLAM FOR PREPARING FOR PAPER, CARTON AND LIKE, CONTAINING CALCIUM SULPHATE AS PIGMENT |
CA1316957C (en) * | 1986-12-18 | 1993-04-27 | John Brian Cooper | Pressure sensitive record material |
GB8630231D0 (en) * | 1986-12-18 | 1987-01-28 | Wiggins Teape Group Ltd | Pressure sensitive record material |
AR244372A1 (en) * | 1990-04-11 | 1993-10-20 | Hercules Inc | Pretreatment of filler with cationic ketene dimer |
HU213655B (en) * | 1990-11-19 | 1997-09-29 | Patria Papier & Zellstoff | Method for reduction vapour-transmissing capability of paper and paper made by such method |
JP2521896B2 (en) * | 1991-01-18 | 1996-08-07 | 日本製紙株式会社 | Inkjet recording sheet |
US5270076A (en) * | 1991-04-11 | 1993-12-14 | E. I. Du Pont De Nemours And Company | Process for coating alkyl ketene dimer on titanium dioxide |
JP3118965B2 (en) * | 1992-07-06 | 2000-12-18 | 王子製紙株式会社 | Method for producing multilayer coated paper |
-
1994
- 1994-10-14 GB GB9420777A patent/GB2293991B/en not_active Expired - Fee Related
-
1995
- 1995-09-26 CA CA 2159130 patent/CA2159130A1/en not_active Abandoned
- 1995-09-28 NO NO953841A patent/NO953841L/en not_active Application Discontinuation
- 1995-09-29 AU AU32986/95A patent/AU700129B2/en not_active Ceased
- 1995-10-02 EP EP95306964A patent/EP0707112A1/en not_active Withdrawn
- 1995-10-09 FI FI954803A patent/FI954803A/en unknown
- 1995-10-13 JP JP26589295A patent/JPH08183145A/en active Pending
- 1995-10-13 BR BR9504397A patent/BR9504397A/en not_active Application Discontinuation
- 1995-12-09 TW TW84113143A patent/TW305900B/zh active
Also Published As
Publication number | Publication date |
---|---|
JPH08183145A (en) | 1996-07-16 |
TW305900B (en) | 1997-05-21 |
AU3298695A (en) | 1996-04-26 |
NO953841D0 (en) | 1995-09-28 |
GB2293991B (en) | 1998-06-10 |
BR9504397A (en) | 1997-05-27 |
GB9420777D0 (en) | 1994-11-30 |
FI954803A0 (en) | 1995-10-09 |
AU700129B2 (en) | 1998-12-24 |
GB2293991A (en) | 1996-04-17 |
NO953841L (en) | 1996-04-15 |
EP0707112A1 (en) | 1996-04-17 |
FI954803A (en) | 1996-04-15 |
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