CA2048929A1 - Hydrogenated butadiene/isoprene/(meth)acrylonitrile copolymers - Google Patents
Hydrogenated butadiene/isoprene/(meth)acrylonitrile copolymersInfo
- Publication number
- CA2048929A1 CA2048929A1 CA 2048929 CA2048929A CA2048929A1 CA 2048929 A1 CA2048929 A1 CA 2048929A1 CA 2048929 CA2048929 CA 2048929 CA 2048929 A CA2048929 A CA 2048929A CA 2048929 A1 CA2048929 A1 CA 2048929A1
- Authority
- CA
- Canada
- Prior art keywords
- isoprene
- copolymers
- acrylonitrile
- carried out
- hydrogena
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229920001577 copolymer Polymers 0.000 title claims abstract description 44
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 title claims abstract description 38
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical class C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 238000005984 hydrogenation reaction Methods 0.000 claims description 33
- 229910052739 hydrogen Inorganic materials 0.000 claims description 12
- 239000001257 hydrogen Substances 0.000 claims description 12
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 11
- 239000003054 catalyst Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 5
- 150000002736 metal compounds Chemical class 0.000 claims description 3
- 230000006835 compression Effects 0.000 abstract description 6
- 238000007906 compression Methods 0.000 abstract description 6
- -1 hydrocarbon radical Chemical class 0.000 description 19
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 11
- 239000011593 sulfur Substances 0.000 description 11
- 229910052717 sulfur Inorganic materials 0.000 description 11
- 238000004073 vulcanization Methods 0.000 description 10
- ZSWFCLXCOIISFI-UHFFFAOYSA-N endo-cyclopentadiene Natural products C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 8
- 239000003446 ligand Substances 0.000 description 8
- 229910000064 phosphane Inorganic materials 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 229910000066 arsane Inorganic materials 0.000 description 6
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 6
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 6
- 230000000875 corresponding effect Effects 0.000 description 6
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- 125000001424 substituent group Chemical group 0.000 description 6
- 229920000459 Nitrile rubber Polymers 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 229910052736 halogen Inorganic materials 0.000 description 5
- 150000002367 halogens Chemical class 0.000 description 5
- 150000002978 peroxides Chemical class 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 5
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 4
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Natural products C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- 239000005922 Phosphane Substances 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 125000003454 indenyl group Chemical group C1(C=CC2=CC=CC=C12)* 0.000 description 4
- 229960002447 thiram Drugs 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 3
- 125000000753 cycloalkyl group Chemical group 0.000 description 3
- 229920006168 hydrated nitrile rubber Polymers 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 150000003002 phosphanes Chemical class 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- OPNUROKCUBTKLF-UHFFFAOYSA-N 1,2-bis(2-methylphenyl)guanidine Chemical compound CC1=CC=CC=C1N\C(N)=N\C1=CC=CC=C1C OPNUROKCUBTKLF-UHFFFAOYSA-N 0.000 description 2
- QFMZQPDHXULLKC-UHFFFAOYSA-N 1,2-bis(diphenylphosphino)ethane Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)CCP(C=1C=CC=CC=1)C1=CC=CC=C1 QFMZQPDHXULLKC-UHFFFAOYSA-N 0.000 description 2
- OWRCNXZUPFZXOS-UHFFFAOYSA-N 1,3-diphenylguanidine Chemical compound C=1C=CC=CC=1NC(=N)NC1=CC=CC=C1 OWRCNXZUPFZXOS-UHFFFAOYSA-N 0.000 description 2
- MXLMTQWGSQIYOW-UHFFFAOYSA-N 3-methyl-2-butanol Chemical compound CC(C)C(C)O MXLMTQWGSQIYOW-UHFFFAOYSA-N 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- RBFQJDQYXXHULB-UHFFFAOYSA-N arsane Chemical compound [AsH3] RBFQJDQYXXHULB-UHFFFAOYSA-N 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 150000001555 benzenes Chemical class 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 239000001273 butane Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 239000011630 iodine Substances 0.000 description 2
- 229910052740 iodine Inorganic materials 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N methyl pentane Natural products CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- DEQZTKGFXNUBJL-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)cyclohexanamine Chemical compound C1CCCCC1NSC1=NC2=CC=CC=C2S1 DEQZTKGFXNUBJL-UHFFFAOYSA-N 0.000 description 2
- AQIXEPGDORPWBJ-UHFFFAOYSA-N pentan-3-ol Chemical compound CCC(O)CC AQIXEPGDORPWBJ-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920001021 polysulfide Polymers 0.000 description 2
- 239000005077 polysulfide Substances 0.000 description 2
- 150000008117 polysulfides Polymers 0.000 description 2
- 239000010948 rhodium Substances 0.000 description 2
- 150000003284 rhodium compounds Chemical class 0.000 description 2
- 150000003304 ruthenium compounds Chemical class 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229930195734 saturated hydrocarbon Natural products 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010059 sulfur vulcanization Methods 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- XJOLBNJKWACAKB-UHFFFAOYSA-N (2,3-dimethoxyphenyl)-diphenylphosphane Chemical class COC1=CC=CC(P(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1OC XJOLBNJKWACAKB-UHFFFAOYSA-N 0.000 description 1
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 description 1
- OHGURYDOMBGLAF-UHFFFAOYSA-N 1,1-diphenylheptylbenzene Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(CCCCCC)C1=CC=CC=C1 OHGURYDOMBGLAF-UHFFFAOYSA-N 0.000 description 1
- BOXPXEGJIMWVBU-UHFFFAOYSA-N 1,1-diphenyloctylbenzene Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(CCCCCCC)C1=CC=CC=C1 BOXPXEGJIMWVBU-UHFFFAOYSA-N 0.000 description 1
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- CFEMBVVZPUEPPP-UHFFFAOYSA-N 2-methylbuta-1,3-diene;prop-2-enenitrile Chemical compound C=CC#N.CC(=C)C=C CFEMBVVZPUEPPP-UHFFFAOYSA-N 0.000 description 1
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 description 1
- CPGFMWPQXUXQRX-UHFFFAOYSA-N 3-amino-3-(4-fluorophenyl)propanoic acid Chemical compound OC(=O)CC(N)C1=CC=C(F)C=C1 CPGFMWPQXUXQRX-UHFFFAOYSA-N 0.000 description 1
- SFUCQIUDZBXOOP-UHFFFAOYSA-N 4-bis(4-cyanophenyl)phosphanylbenzonitrile Chemical compound C1=CC(C#N)=CC=C1P(C=1C=CC(=CC=1)C#N)C1=CC=C(C#N)C=C1 SFUCQIUDZBXOOP-UHFFFAOYSA-N 0.000 description 1
- WVYWICLMDOOCFB-UHFFFAOYSA-N 4-methyl-2-pentanol Chemical compound CC(C)CC(C)O WVYWICLMDOOCFB-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 241001441571 Hiodontidae Species 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 239000012327 Ruthenium complex Substances 0.000 description 1
- FZWLAAWBMGSTSO-UHFFFAOYSA-N Thiazole Chemical compound C1=CSC=N1 FZWLAAWBMGSTSO-UHFFFAOYSA-N 0.000 description 1
- RYYWUUFWQRZTIU-UHFFFAOYSA-N Thiophosphoric acid Chemical class OP(O)(S)=O RYYWUUFWQRZTIU-UHFFFAOYSA-N 0.000 description 1
- XVVRJVYAGSGYIB-UHFFFAOYSA-N [2,3,4-tris(2,3-dimethylphenyl)phenyl]phosphane Chemical class CC1=CC=CC(C=2C(=C(C=3C(=C(C)C=CC=3)C)C(P)=CC=2)C=2C(=C(C)C=CC=2)C)=C1C XVVRJVYAGSGYIB-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- DGJOCBJPCSLLKK-UHFFFAOYSA-N bis(2,3-dimethoxyphenyl)-phenylphosphane Chemical class COC1=CC=CC(P(C=2C=CC=CC=2)C=2C(=C(OC)C=CC=2)OC)=C1OC DGJOCBJPCSLLKK-UHFFFAOYSA-N 0.000 description 1
- FOZRTQVZEZIVAK-UHFFFAOYSA-N bis(2,3-dimethylphenyl)-phenylphosphane Chemical class CC1=CC=CC(P(C=2C=CC=CC=2)C=2C(=C(C)C=CC=2)C)=C1C FOZRTQVZEZIVAK-UHFFFAOYSA-N 0.000 description 1
- WXMZPPIDLJRXNK-UHFFFAOYSA-N butyl(diphenyl)phosphane Chemical compound C=1C=CC=CC=1P(CCCC)C1=CC=CC=C1 WXMZPPIDLJRXNK-UHFFFAOYSA-N 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- 229960001701 chloroform Drugs 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- AFZSMODLJJCVPP-UHFFFAOYSA-N dibenzothiazol-2-yl disulfide Chemical compound C1=CC=C2SC(SSC=3SC4=CC=CC=C4N=3)=NC2=C1 AFZSMODLJJCVPP-UHFFFAOYSA-N 0.000 description 1
- 150000004816 dichlorobenzenes Chemical class 0.000 description 1
- LVTCZSBUROAWTE-UHFFFAOYSA-N diethyl(phenyl)phosphane Chemical compound CCP(CC)C1=CC=CC=C1 LVTCZSBUROAWTE-UHFFFAOYSA-N 0.000 description 1
- VPHDWBWBTVPDAZ-UHFFFAOYSA-N diphenyl-(2,3,4-trimethoxyphenyl)phosphane Chemical class COC1=C(OC)C(OC)=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 VPHDWBWBTVPDAZ-UHFFFAOYSA-N 0.000 description 1
- 150000002019 disulfides Chemical class 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 125000005610 enamide group Chemical group 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- ZOCHHNOQQHDWHG-UHFFFAOYSA-N hexan-3-ol Chemical compound CCCC(O)CC ZOCHHNOQQHDWHG-UHFFFAOYSA-N 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 125000000468 ketone group Chemical group 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- UJNZOIKQAUQOCN-UHFFFAOYSA-N methyl(diphenyl)phosphane Chemical compound C=1C=CC=CC=1P(C)C1=CC=CC=C1 UJNZOIKQAUQOCN-UHFFFAOYSA-N 0.000 description 1
- HOEFWOBLOGZQIQ-UHFFFAOYSA-N morpholin-4-yl morpholine-4-carbodithioate Chemical compound C1COCCN1C(=S)SN1CCOCC1 HOEFWOBLOGZQIQ-UHFFFAOYSA-N 0.000 description 1
- XBMQPSNBDWCCBJ-UHFFFAOYSA-N n,n-dicyclohexylthiohydroxylamine Chemical compound C1CCCCC1N(S)C1CCCCC1 XBMQPSNBDWCCBJ-UHFFFAOYSA-N 0.000 description 1
- IUJLOAKJZQBENM-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)-2-methylpropan-2-amine Chemical compound C1=CC=C2SC(SNC(C)(C)C)=NC2=C1 IUJLOAKJZQBENM-UHFFFAOYSA-N 0.000 description 1
- CMAUJSNXENPPOF-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)-n-cyclohexylcyclohexanamine Chemical compound C1CCCCC1N(C1CCCCC1)SC1=NC2=CC=CC=C2S1 CMAUJSNXENPPOF-UHFFFAOYSA-N 0.000 description 1
- ILSQBBRAYMWZLQ-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)-n-propan-2-ylpropan-2-amine Chemical compound C1=CC=C2SC(SN(C(C)C)C(C)C)=NC2=C1 ILSQBBRAYMWZLQ-UHFFFAOYSA-N 0.000 description 1
- 125000002560 nitrile group Chemical group 0.000 description 1
- XIVNZHXRIPJOIZ-UHFFFAOYSA-N octadecanoic acid;zinc Chemical compound [Zn].CCCCCCCCCCCCCCCCCC(O)=O XIVNZHXRIPJOIZ-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 125000002097 pentamethylcyclopentadienyl group Chemical group 0.000 description 1
- JYVLIDXNZAXMDK-UHFFFAOYSA-N pentan-2-ol Chemical compound CCCC(C)O JYVLIDXNZAXMDK-UHFFFAOYSA-N 0.000 description 1
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical class CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 1
- 238000010060 peroxide vulcanization Methods 0.000 description 1
- VWSSOSUSCXKKKL-UHFFFAOYSA-N phenyl-bis(2,3,4-trimethoxyphenyl)phosphane Chemical class COC1=C(OC)C(OC)=CC=C1P(C=1C(=C(OC)C(OC)=CC=1)OC)C1=CC=CC=C1 VWSSOSUSCXKKKL-UHFFFAOYSA-N 0.000 description 1
- OHUBTNCFAYBUKT-UHFFFAOYSA-N phenyl-bis(2,3,4-trimethylphenyl)phosphane Chemical class CC1=C(C)C(C)=CC=C1P(C=1C(=C(C)C(C)=CC=1)C)C1=CC=CC=C1 OHUBTNCFAYBUKT-UHFFFAOYSA-N 0.000 description 1
- OHFDBBFDFZXHJQ-UHFFFAOYSA-N phenylarsane Chemical compound [AsH2]C1=CC=CC=C1 OHFDBBFDFZXHJQ-UHFFFAOYSA-N 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- BPLUKJNHPBNVQL-UHFFFAOYSA-N triphenylarsine Chemical compound C1=CC=CC=C1[As](C=1C=CC=CC=1)C1=CC=CC=C1 BPLUKJNHPBNVQL-UHFFFAOYSA-N 0.000 description 1
- JRIXTOAARDBEIG-UHFFFAOYSA-N tris(2,3,4-trimethoxyphenyl)phosphane Chemical class COC1=C(OC)C(OC)=CC=C1P(C=1C(=C(OC)C(OC)=CC=1)OC)C1=CC=C(OC)C(OC)=C1OC JRIXTOAARDBEIG-UHFFFAOYSA-N 0.000 description 1
- PADOFXALCIVUFS-UHFFFAOYSA-N tris(2,3-dimethoxyphenyl)phosphane Chemical class COC1=CC=CC(P(C=2C(=C(OC)C=CC=2)OC)C=2C(=C(OC)C=CC=2)OC)=C1OC PADOFXALCIVUFS-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/02—Hydrogenation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
- C08L15/005—Hydrogenated nitrile rubber
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
HYDROGENATED BUTADIENE/ISOPRENE/(METH)ACRYLONITRILE CO-POLYMERS
Abstract Selectively hydrogenated butadiene/isoprene/(meth)-acrylonitrile copolymers have improved compression set values at low temperature.
Le A 27 581 - US/JP/CA
Abstract Selectively hydrogenated butadiene/isoprene/(meth)-acrylonitrile copolymers have improved compression set values at low temperature.
Le A 27 581 - US/JP/CA
Description
2~48929 HYDROGENATED_ BUTADIENE/ISOPRENE/(METH)ACRYLONITRILE CO-POLYMERS
This invention relates to selectively hydrogenated butadiene/isoprene/(meth)acrylonitrile copolymers, to a process for their production by catalytic hydrogenation of the butadiene/isoprene/(meth)acrylonitrile copolymers with hydrogen and to the use of the hydrogenated copolymers for the production of vulcanizates. In the context of the invention, "selective hydrogenation" is understood to be the hydrogenation of the olefinic C=C double bonds with the C-N triple bonds remainlng intact. In the present context, "with the C--N triple bonds remaining intact" means that less than 7, preferably less than 5, more preferably less than 3 and, most preferably, less than 1.5% of the nitrile groups originally present in the polymeric starting product are hydrogenated.
It is known that hydrogenated nitrile rubber ("HNBR") obtained by selective hydrogenation of nitrile rubber (butadiene/acrylonitrile copolymer, hereinafter referred to as "NBR") is distinguished by high tensile strength, minimal abrasion, high oil resistance and remar~able stability to oxidative influences. However, the compres-sion set at low temperature is not entirely satisfactory.
It has now surprisingly been found that isoprene-modified NBR gives a hydrogenation product which combines the desirable properties of HNBR with improved compression set at low temperature (for the same degree of hydrogena-tion). The compression set values which it is now possible to achieve at low temperature could hitherto only be achieved by HNBR having a relatively high C=C double bond content, i.e. with losses of stability, for example to oxidative influences and to aggressive media, such as for example hydrogen sulfide and amines.
Accordingly, the present invention relates to a Le A 27 581-US/JP/CA
20~892~1 process for the selective hydrogenation of butadiene/
isoprene/acrylonitrile copolymers containing 3.5 to 22% by weight copolymerized isoprene and 18 to 50~ by weight copolymerized acrylonitrile, the acrylonitrile being completely or partly replaceable by an equimolar quantity of methacrylonitrile, with hydrogen in an organic solvent under a hydrogen pressure of 1 to 350 bar, preferably 5 to 250 bar and, more preferably, 10 to 200 bar and at tem-peratures of 20 to 250C, preferably 80 to 200'C, more preferably 100 to 180C and, most preferably, 120 to 160=C
in the presence of 2 to 3,000, preferably 3 to 1,000, more preferably 4 to 400 and, most preferably, 5 to 300 ppm metal or metal compound as hydrogenation catalyst (ex-pressed as metal and based on copolymer) to a degree of hydrogenation of at least 85%, based on C=C double bonds of the copolymer.
The present invention also relates to selectively hydrogenated butadiene/isoprene/acrylonitrile copolymers having degrees of hydrogenation, based on the C=C double bonds of the copolymer, of at least 85% which have been obtained by hydrogenation of copolymers containing 3.5 to 22% by weight copolymerized i,oprene and 18 to 50% by weight copolymerized acrylonitrile, the acrylonitrile being completely or partly replaceable by an equimolar quantity of methacrylonitrile.
Finally, the present invention relates to the use of the hydrogenated copolymers for the production of vul-canizates.
The hydrogenated copolymers according to the invention have particularly good properties when the correlation de-scribed below between the copolymerized isoprene and co-polymerized acrylonitrile contents in the starting material (before hydrogenation) is fulfilled:
Le A 27 581 2 20~8~29 Content of copolymerized Acrylonitrile Isoprene (% by weight) (% by weight) 18 - 23 max. 22, preferably 9 - 18, more preferably 10 - 17 23 - 29 max. 17, preferably 6 - 15, more preferably 8 - 14 29 - 35 max. 15, preferably 3.5 - 13, more preferably 6 - 12 25 - 41 max. 12, preferably 3.5 - 11, more preferably 5 - 9 41 - 48 max. 18, preferably 3.5 - 16, more preferably 5 - 15 An optimal combination of properties of the hydrogena-ted copolymers in regard to compression set at low tem-perature and resistance to oxidative attack and to aggres-sive medla is obtained in the hydrogenation of copolymers of which the copolymerized isoprene and acrylonitrile contents are limited by the curves A (upper limit) and B
(lower limit) in Fig. 1. (Equimolar ratios apply to methacrylonitrile.) Processes for the hydrogenation of NBR are known and may also be used for the production of the hydrogenation products according to the invention. Rhodium or ruthenium is generally used as the catalyst, although platinum, iridium, palladium, rhenium, cobalt or copper in the form of the metals, but preferably in the form of metal compounds, may also be used, cf. for example US-PS 3,700, 637, DE-PS 2,539,132, EP-PS 134 023, DE-OS 35 41 689, 35 40 918, EP-A 298 386, DE-OS 35 29 252, DE-OS 34 33 392, US-PS
4,464,515 and 4,503,196.
Suitable catalysts and solvents for hydrogenation in homogeneous phase are described in the following.
Preferred rhodium compounds as catalysts correspond to the following formulae Le A 27 581 3 20~8929 Rh Hal P[~
or /
~ ~ 3~ (Il) in which Hal is a halogen from the group consisting of chlorine, bromine and iodine and R is hydrogen, C14 alkyl (for example methyl, isopropyl), Cl4 alkoxy (for example methoxy) or halogen from the group consisting of chlorine, bromine and iodine.
Preferred ruthenium compounds correspond to the following formula RuX2y[(Ll)n (L2)sZ] (III) in which X is hydrogen, halogen, SnCl3, L1 is hydrogen, halogen, (Rs-COO)n and cyclopentadienyl corresponding to the following formula R5 Rl ~ IV) R4~R2 Le A 27 581 4 2 ~ 2 9 in which Rl to Rs independently of one another repre-sent hydrogen, methyl, ethyl or phenyl; adjacent sub-stituents together may also form a hydrocarbon radical such that L1 is an indenyl or fluorenyl system, L2 is a phosphane, bisphosphane or arsane, y is 0, 0.5 or 1, n is 1 or 2, z is an integer of 1 to 4, R6 is an alkyl, cycloalkyl, aryl or aralkyl containing 1 to 20 carbon atoms.
Examples of Ll ligands of the cyclopentadienyl type include cyclopentadienyl, pentamethyl cyclopentadienyl, ethyl tetramethyl cyclopentadienyl, pentaphenyl cyclopen-tadienyl, dimethyl triphenyl cyclopentadienyl, indenyl and fluorenyl. The benzene rings in the Ll ligands of the indenyl and fluorenyl type may be substituted by C16 alkyl radicals, more particularly methyl, ethyl and isopropyl;
Cl4 alkoxy radicals, more particularly methoxy and ethoxy;
aryl radicals, more particularly phenyl; and halogens, more particularly fluorine and chlorine. Preferred Ll ligands of the cyclopentadienyl type are lhe unsubstituted radicals cyclopentadienyl, indenyl and fluorenyl.
In the ligand L1 of the (R6 COO)n type, R6 may be selected, for example, from linear or branched, saturated hydrocarbon radicals containing 1 to 20, preferably 1 to 12 and, more preferably, 1 to 6 carbon atoms, cyclic saturated hydrocarbon radicals containing 5 to 12 and preferably 5 to 7 carbon atoms, aromatic hydrocarbon radicals from the benzene series containing 6 to 18 and preferably 6 to 10 carbon atoms, aryl-substituted alkyl radicals which, in the aliphatic part, consist of a linear or branched C16 hydro-carbon radical and, in the aromatic part, of a radical of the benzene series, preferably phenyl.
The substituents R6 defined above may optionally be substituted by hydroxy, Cl6 alkoxy, Cl6 carbalkoxy, fluor-Le A 27 581 5 2~4~929 ine, chlorine or di-C14-alkylamino, in addition to which the cycloalkyl, aryl and aralkyl radicals may be substituted by C~-6 alkyl. Alkyl, cycloalkyl and aralkyl groups may contain keto groups.
Examples of the substituent R6 are methyl, ethyl, propyl, isopropyl, tert.-butyl, cyclohexyl, phenyl, benzyl and trifluoromethyl. Preferred substituents R~ are methyl, ethyl and tert.-butyl.
Preferred L2 ligands are phosphanes and arsanes corresponding to the following formulae R7 - P - R9 and R7 - As - R9 l3 18 (V) (VI) ln which R7, R8 and R9 independently of one another have the same meaning as R6.
Preferred L2 ligands corresponding to formulae (V) and (VI) are triphenyl phosphane, diethyl phenyl phosphane, tritolyl phosphane, trinaphthyl phosphane, diphenyl methyl phosphane, diphenyl butyl phosphane, tris-(p-carbmethox-yphenyl)-phosphane, tris-(p-cyanophenyl)-phosphane, tri-butyl phosphane, tris-(trimethoxyphenyl)-phosphanes, bis-(trimethylphenyl)-phenyl phosphanes, bis-(trimethoxy-phenyl)-phenyl phosphanes, trimethylphenyl diphenyl phos-phanes, trimethoxyphenyl diphenyl phosphanes, tris-(di-methylphenyl)-phenyl phosphanes, tris-(dimethoxyphenyl)-phosphanes, bis-(dimethylphenyl)-phenylphosphanes, bis-(dimethoxyphenyl)-phenyl phosphanes, dimethylphenyl diphen-yl phosphanes, dimethoxyphenyl diphenyl phosphanes, tri-phenyl arsane, ditolyl phenyl arsane, tris-(4-ethoxypheny-l)-arsane, diphenyl cyclohexyl arsane, dibutyl phenyl arsane and diethyl phenyl arsane. Triaryl phosphanes, more especially triphenyl phosphane, are particularly preferred.
Le A 27 581 6 20~892~ -Other examples of L2 ligands are bisphosphanes corre-sponding to the following formula Rl R12 P - (CH2)1 - P (VII) Rll/ \Rl3 in which 1 is an integer of 1 to 10 and the substituents, R1~, R11, R12 and R13 independently of one another have the same meaning as R6.
Examples of bisphosphanes are 1,2-bis-diphenylphos-phanoethane, 1,2-bis-dianisylphosphanoethane, 1,3-bis-diphenylphosphanopropane, and 1,4-bis-diphenylphosphano-butane. 1,2 -Bis-diphenylphosphanoethane is preferred, 1,3-bis-diphenylphosphanopropaneandl,4-bis-diphenylphosphano-butane being particularly preferred.
The definition of the compounds (III) is also intended to encompass compounds in which L1 and L2 are attached to one another by one or more covalent bonds. Examples of such compounds are compounds corresponding to the following formula Rl5 RuX2y Cp-(C~2)q-P-(cH2~r-p (VIII) Rl4 \Rl6 Cp: cyclopentadienyl in which q and r independently of one another represent an integer of 1 to 6 and the substituents R14 to R16 independently of one another may have the same meaning as R6 .
Examples of ligands in square brackets in formula (VIII)arel,4-diphospha-6-cyclopentadienyl-1,1,4-triphenyl hexane, preferably 1,5-diphospha-7-cyclopentadienyl-1,1,5-Le A 27 581 7 2~929 triphenyl heptane and, in particular, 1,6-diphospha-8-cyclopentadienvl~ triphenyl octane.
The following are particularly preferred ruthenium complex catalysts corresponding to formula (III):
RuC12 (PPh3)3 RuHCl (PPh3)3 RuH2 (PPh3)4 RuH4 (PPh3)3 RuH (CH3C00) (PPh3)3 RuH (C2H5COO) (PPh3)3 RuH [(CH3)3C CO0] (PPh3)3 Ru (CH3 COO) 2 ( PPh3) 2 RuCl (Cp) (PPh3) 2 RuH (Cp) (PPh3) 2 Ru (SnCl3) (Cp) (PPh3) 2 RuCl (~5-CgH7) (PPh3) 2 RllH (~5-CgH7) (PPh3) 2 Ru (SnCl3) (~5-CgH7) (PPh3)2 RuCl (~5-C~3Hg) (PPh3) 2 RuH (~5-C~3Hg) (PPh3) 2 Ru (SnCl3) (~ -C13Hg) (PPh3) 2 RuCl (~5-C9~7) (dppe) in which "Ph" is phenyl, "Cp" is cyclopentadienyl and "dppe" is 1,2-bis-diphenylphosphanoethane.
Catalysts soluble in the organic solvent used for hydrogenation are preferably used. In the context of the invention, catalysts are "soluble" if more than 50% by weight, preferably more than 65% by weight and, more preferably, more than 80% by weight of a quantity of 3.4 g of catalyst dissolve in 2 liters of the particular solvent at 20~C.
Preferred organic solvents, particularly where rhodium compounds are used, include chlorinated aromatic hydro-Le A 27 581 8 2~8929 carbons, such as for example chlorobenzene and dichloroben-zenes. Preferred organic solvents, particularly where ruthenium compounds are used, include C3 ~ ketones and, in particular, mixtures of a) C3-6 ketone and b) monohydric, secondary or tertiary C3 ~ alcohol, the content of b) in the mixture being from 2 to 60% by weight, preferably from 5 to 50% by weight and, more preferably, from 7 to 40% by weight.
Preferred C3-6 ketones are, for example, acetone, butanone, pentanones, cyclopentanone and cyclohexanone and mixtures thereof. Butanone and, in particular, acetone are preferrecl.
Preferred C3-6 alcohols are, for example, 2-propanol, 2-butanol, 2-methyl-2-propanol, 2- and 3-pentanol, 3-methyl-2-butanol, 2-methyl-2-butanol, 2-, 3- and 4-hexanol, 4-methyl-2-pentanol. The pre~erred alcohol is 2-methyl-2-propanol, 2-butanol being more preferred and 2-propanol being particularly preferred.
The preferred hydroyenated butadiene/isoprene/(meth)-acrylonitrile copolymers according to the invention are rubbers having glass transition temperatures below 0C and preferably below -lO C, as measured for example mechanical-ly/dynamically with induced vibrations at 11 Hz (Vibron Viscoelastometer). They generally have Mooney viscosities (DIN 53 523) in the range from 10 to 150, preferably in the range from 20 to 100 and, more preferably, in the range from 30 to 90 ML (1~4) 100C. The degrees of hydrogenation are at least 85%, preferably between 90 and 99.7~ and, more preferably, between 94 and 99.7%. The degree of hydrogena-tion may be determined by NMR and IR spectroscopy.
on completion of hydrogenation, the reaction products may be removed from the solution by standard methods, Le A 27 581 9 2~929 including for example concentration by evaporation (optio-nally under reduced pressure), injection of steam and addition of a precipitant (non-solvent). The reaction products may then be dried to remove residual solvent or water.
The copolymers hydrogenated in accordance with the invention are generally soluble in such solvents as, for example, acetone, butanone, tetrahydrofuran, dichlorometh-ane, trichloromethane and chlorobenzene.
For most applications, the hydrogenated copolymers according to the invention are used in vulcanized form.
Vulcanization may be carried out, for example, by high-energy radiation or by crosslinking with sulfur or sulfur donors, with peroxides and optionally with polyfunctional crosslinking compounds (such as for example triallyl cyanurate, triallyl isocyanurate, bis-maleic imides, divinyl benzene, methacrylates of polyhydric alcohols, etc.), optionally after addition of fillers, stabilizers, etc. Vulcanization with sulfur is preferred, in which case copolymers hydrogenated in accordance with the invention to degrees of hydrogenation of preferably 94 to 97% should preferably be used.
Detailed descriptions of sulfur vulcanization systems can be found in W. Hoffmann, "Vulkanisation und Vulkanisa-tionhilfsmittel", Verlag Berliner Union GmbH, Stuttgart1965 and in Alliger and Sjothun, "Vulcanization of Elas-tomers", Reinhold Pub. Corp., New York, 1964. Suitable sulfur donors are thiuram polysulfides such as, for ex-ample, dipentamethylene thiuram tetrasulfide and hexasul-fide, tetramethyl thiuram disulfidei amine disulfides suchas, for example, dimorpholyl disulfide; sodium polysulfides and thioplastics.
Preferred sulfur vulcanization systems contain a) sulfur or sulfur donors, b) optionally vulcanization accelerators and Le A 27 581 10 c) optionally one or more activators.
a) is generally used in a quantity of 0.2 to 3.0% by weight sulfur (in the case of sulfur donors, expressed as the sulfur released), based on copolymer.
The vulcanization accelerator b) is generally used in quantities of l to 3.5% by weight, based on copolymer.
Preferred vulcanization accelerators b) include thiazole accelerators, such as 2-mercaptobenzothiazole (MBT), dib~nzo-thiaz~ldi~ulfid~(MBTS),benzothiazyl-2-cyclohexyl sulfenamide (CBS), benzothiazyl-2-tert.-butyl sul~enamide (TBBS), N-morpholinothio-2-benzothiazole (MBS), benzothiazyl-2-diisopropyl sulfenamide (DIBS), benzothiazyl-2-tert.-amyl sulfenamide (rABS), benzothiazyl dicyclohexyl sulfenamide (DCBS) and morpholinothiocarbonyl sulfene morpholide (OTOS).
Other preferred vulcanization accelerators b) include diphenyl guanidine (DPG) and di-o-tolyl guanidine (DOTG);
thiurams, such as thiuram mono- and disulfides; and dithiocarbamates and also thiophosphates and derivatives and salts thereof, for example zinc salts.
The most important activators c) are the metal oxides, particularly zinc oxide. In individual cases, magnesium oxide or calcium hydroxide is also used.
Preferred peroxides for peroxide vulcanization include dial~yl peroxides, ketal peroxides, aralkyl peroxides, peroxide esters, peroxide ethers; such as, for example, di-tert.-butyl peroxide, bis-(tert.-butyl peroxyisopropyl)-benzene, dicumyl peroxide, 2,5-dimethyl-2,5-di-(tert.-butylperoxy)-hexane, 2,5-dimethyl-2,5-di-(tert.-butyl-peroxy)-hex-3-ene, 1,1-bis-(tert.-butylperoxy)-3,3,5-trimethyl cyclohexane, benzoyl peroxide, tert.-butyl cumyl peroxide and tert.-butyl perbenzoate.
The peroxide is preferably used in a quantity of 4 to 8% by weight, based on copolymer.
Vulcanization may be carried out at temperatures of Le A 27 581 11 20~8929 100 to 200 C and preferably at temperatures of 130 to 180~C, optionally under a pressure of 10 to 200 bar. After vulcanization, the vulcanizates may be post cured by storase at el ev~t~d t~ripera ~ures .
"Vulcanized" in the context of the invention means that less than 10~ by weight and preferably less than 5~ by weight copolymer can be extracted by extractlon For 10 hours in a Soxhlet extractor using tetrahydrofuran followed by chlorobenzene as extractant, the percentages by weight being based on the copolymer used for extraction. The expression "copol~vmer" means copolymer, i.e. it does not include, for example, any extender oil present.
The hydrogenated copolymers according to the invention are particularly suitable for the production of vulcani-zates which have to be capable of withstanding severe dynamic stressing. They may be used as seals, hoses, membranes, drive belts, gaskets, cable sheaths, etc.
The parts and percentages in the following Examples are by weight.
Examples Pre~aration of mixtures The mixtures were prepared from the following in-gredients in a laboratory kneader which had been heated to 50~:
Parts by weight Hydrogenated copolymer 100 Sulfur 0.5 Stearic acid Zinc oxidel~ 2 Magnesium oxide2~ 2 ~R~Vulkanox ocD3' 'R'Vulkanox ZMB-24) 0.4 Le ~ 27 581 12 20~929 Carbon black N 550 45 ~Vulkacit thiuram5~ 2 Vulkacit CZ6) 0.5 -" ~R~Zinkoxyd aktiv, a product of Bayer AG
2) (R)Maglite DE, a produet of Merek & Co. Ine., USA
This invention relates to selectively hydrogenated butadiene/isoprene/(meth)acrylonitrile copolymers, to a process for their production by catalytic hydrogenation of the butadiene/isoprene/(meth)acrylonitrile copolymers with hydrogen and to the use of the hydrogenated copolymers for the production of vulcanizates. In the context of the invention, "selective hydrogenation" is understood to be the hydrogenation of the olefinic C=C double bonds with the C-N triple bonds remainlng intact. In the present context, "with the C--N triple bonds remaining intact" means that less than 7, preferably less than 5, more preferably less than 3 and, most preferably, less than 1.5% of the nitrile groups originally present in the polymeric starting product are hydrogenated.
It is known that hydrogenated nitrile rubber ("HNBR") obtained by selective hydrogenation of nitrile rubber (butadiene/acrylonitrile copolymer, hereinafter referred to as "NBR") is distinguished by high tensile strength, minimal abrasion, high oil resistance and remar~able stability to oxidative influences. However, the compres-sion set at low temperature is not entirely satisfactory.
It has now surprisingly been found that isoprene-modified NBR gives a hydrogenation product which combines the desirable properties of HNBR with improved compression set at low temperature (for the same degree of hydrogena-tion). The compression set values which it is now possible to achieve at low temperature could hitherto only be achieved by HNBR having a relatively high C=C double bond content, i.e. with losses of stability, for example to oxidative influences and to aggressive media, such as for example hydrogen sulfide and amines.
Accordingly, the present invention relates to a Le A 27 581-US/JP/CA
20~892~1 process for the selective hydrogenation of butadiene/
isoprene/acrylonitrile copolymers containing 3.5 to 22% by weight copolymerized isoprene and 18 to 50~ by weight copolymerized acrylonitrile, the acrylonitrile being completely or partly replaceable by an equimolar quantity of methacrylonitrile, with hydrogen in an organic solvent under a hydrogen pressure of 1 to 350 bar, preferably 5 to 250 bar and, more preferably, 10 to 200 bar and at tem-peratures of 20 to 250C, preferably 80 to 200'C, more preferably 100 to 180C and, most preferably, 120 to 160=C
in the presence of 2 to 3,000, preferably 3 to 1,000, more preferably 4 to 400 and, most preferably, 5 to 300 ppm metal or metal compound as hydrogenation catalyst (ex-pressed as metal and based on copolymer) to a degree of hydrogenation of at least 85%, based on C=C double bonds of the copolymer.
The present invention also relates to selectively hydrogenated butadiene/isoprene/acrylonitrile copolymers having degrees of hydrogenation, based on the C=C double bonds of the copolymer, of at least 85% which have been obtained by hydrogenation of copolymers containing 3.5 to 22% by weight copolymerized i,oprene and 18 to 50% by weight copolymerized acrylonitrile, the acrylonitrile being completely or partly replaceable by an equimolar quantity of methacrylonitrile.
Finally, the present invention relates to the use of the hydrogenated copolymers for the production of vul-canizates.
The hydrogenated copolymers according to the invention have particularly good properties when the correlation de-scribed below between the copolymerized isoprene and co-polymerized acrylonitrile contents in the starting material (before hydrogenation) is fulfilled:
Le A 27 581 2 20~8~29 Content of copolymerized Acrylonitrile Isoprene (% by weight) (% by weight) 18 - 23 max. 22, preferably 9 - 18, more preferably 10 - 17 23 - 29 max. 17, preferably 6 - 15, more preferably 8 - 14 29 - 35 max. 15, preferably 3.5 - 13, more preferably 6 - 12 25 - 41 max. 12, preferably 3.5 - 11, more preferably 5 - 9 41 - 48 max. 18, preferably 3.5 - 16, more preferably 5 - 15 An optimal combination of properties of the hydrogena-ted copolymers in regard to compression set at low tem-perature and resistance to oxidative attack and to aggres-sive medla is obtained in the hydrogenation of copolymers of which the copolymerized isoprene and acrylonitrile contents are limited by the curves A (upper limit) and B
(lower limit) in Fig. 1. (Equimolar ratios apply to methacrylonitrile.) Processes for the hydrogenation of NBR are known and may also be used for the production of the hydrogenation products according to the invention. Rhodium or ruthenium is generally used as the catalyst, although platinum, iridium, palladium, rhenium, cobalt or copper in the form of the metals, but preferably in the form of metal compounds, may also be used, cf. for example US-PS 3,700, 637, DE-PS 2,539,132, EP-PS 134 023, DE-OS 35 41 689, 35 40 918, EP-A 298 386, DE-OS 35 29 252, DE-OS 34 33 392, US-PS
4,464,515 and 4,503,196.
Suitable catalysts and solvents for hydrogenation in homogeneous phase are described in the following.
Preferred rhodium compounds as catalysts correspond to the following formulae Le A 27 581 3 20~8929 Rh Hal P[~
or /
~ ~ 3~ (Il) in which Hal is a halogen from the group consisting of chlorine, bromine and iodine and R is hydrogen, C14 alkyl (for example methyl, isopropyl), Cl4 alkoxy (for example methoxy) or halogen from the group consisting of chlorine, bromine and iodine.
Preferred ruthenium compounds correspond to the following formula RuX2y[(Ll)n (L2)sZ] (III) in which X is hydrogen, halogen, SnCl3, L1 is hydrogen, halogen, (Rs-COO)n and cyclopentadienyl corresponding to the following formula R5 Rl ~ IV) R4~R2 Le A 27 581 4 2 ~ 2 9 in which Rl to Rs independently of one another repre-sent hydrogen, methyl, ethyl or phenyl; adjacent sub-stituents together may also form a hydrocarbon radical such that L1 is an indenyl or fluorenyl system, L2 is a phosphane, bisphosphane or arsane, y is 0, 0.5 or 1, n is 1 or 2, z is an integer of 1 to 4, R6 is an alkyl, cycloalkyl, aryl or aralkyl containing 1 to 20 carbon atoms.
Examples of Ll ligands of the cyclopentadienyl type include cyclopentadienyl, pentamethyl cyclopentadienyl, ethyl tetramethyl cyclopentadienyl, pentaphenyl cyclopen-tadienyl, dimethyl triphenyl cyclopentadienyl, indenyl and fluorenyl. The benzene rings in the Ll ligands of the indenyl and fluorenyl type may be substituted by C16 alkyl radicals, more particularly methyl, ethyl and isopropyl;
Cl4 alkoxy radicals, more particularly methoxy and ethoxy;
aryl radicals, more particularly phenyl; and halogens, more particularly fluorine and chlorine. Preferred Ll ligands of the cyclopentadienyl type are lhe unsubstituted radicals cyclopentadienyl, indenyl and fluorenyl.
In the ligand L1 of the (R6 COO)n type, R6 may be selected, for example, from linear or branched, saturated hydrocarbon radicals containing 1 to 20, preferably 1 to 12 and, more preferably, 1 to 6 carbon atoms, cyclic saturated hydrocarbon radicals containing 5 to 12 and preferably 5 to 7 carbon atoms, aromatic hydrocarbon radicals from the benzene series containing 6 to 18 and preferably 6 to 10 carbon atoms, aryl-substituted alkyl radicals which, in the aliphatic part, consist of a linear or branched C16 hydro-carbon radical and, in the aromatic part, of a radical of the benzene series, preferably phenyl.
The substituents R6 defined above may optionally be substituted by hydroxy, Cl6 alkoxy, Cl6 carbalkoxy, fluor-Le A 27 581 5 2~4~929 ine, chlorine or di-C14-alkylamino, in addition to which the cycloalkyl, aryl and aralkyl radicals may be substituted by C~-6 alkyl. Alkyl, cycloalkyl and aralkyl groups may contain keto groups.
Examples of the substituent R6 are methyl, ethyl, propyl, isopropyl, tert.-butyl, cyclohexyl, phenyl, benzyl and trifluoromethyl. Preferred substituents R~ are methyl, ethyl and tert.-butyl.
Preferred L2 ligands are phosphanes and arsanes corresponding to the following formulae R7 - P - R9 and R7 - As - R9 l3 18 (V) (VI) ln which R7, R8 and R9 independently of one another have the same meaning as R6.
Preferred L2 ligands corresponding to formulae (V) and (VI) are triphenyl phosphane, diethyl phenyl phosphane, tritolyl phosphane, trinaphthyl phosphane, diphenyl methyl phosphane, diphenyl butyl phosphane, tris-(p-carbmethox-yphenyl)-phosphane, tris-(p-cyanophenyl)-phosphane, tri-butyl phosphane, tris-(trimethoxyphenyl)-phosphanes, bis-(trimethylphenyl)-phenyl phosphanes, bis-(trimethoxy-phenyl)-phenyl phosphanes, trimethylphenyl diphenyl phos-phanes, trimethoxyphenyl diphenyl phosphanes, tris-(di-methylphenyl)-phenyl phosphanes, tris-(dimethoxyphenyl)-phosphanes, bis-(dimethylphenyl)-phenylphosphanes, bis-(dimethoxyphenyl)-phenyl phosphanes, dimethylphenyl diphen-yl phosphanes, dimethoxyphenyl diphenyl phosphanes, tri-phenyl arsane, ditolyl phenyl arsane, tris-(4-ethoxypheny-l)-arsane, diphenyl cyclohexyl arsane, dibutyl phenyl arsane and diethyl phenyl arsane. Triaryl phosphanes, more especially triphenyl phosphane, are particularly preferred.
Le A 27 581 6 20~892~ -Other examples of L2 ligands are bisphosphanes corre-sponding to the following formula Rl R12 P - (CH2)1 - P (VII) Rll/ \Rl3 in which 1 is an integer of 1 to 10 and the substituents, R1~, R11, R12 and R13 independently of one another have the same meaning as R6.
Examples of bisphosphanes are 1,2-bis-diphenylphos-phanoethane, 1,2-bis-dianisylphosphanoethane, 1,3-bis-diphenylphosphanopropane, and 1,4-bis-diphenylphosphano-butane. 1,2 -Bis-diphenylphosphanoethane is preferred, 1,3-bis-diphenylphosphanopropaneandl,4-bis-diphenylphosphano-butane being particularly preferred.
The definition of the compounds (III) is also intended to encompass compounds in which L1 and L2 are attached to one another by one or more covalent bonds. Examples of such compounds are compounds corresponding to the following formula Rl5 RuX2y Cp-(C~2)q-P-(cH2~r-p (VIII) Rl4 \Rl6 Cp: cyclopentadienyl in which q and r independently of one another represent an integer of 1 to 6 and the substituents R14 to R16 independently of one another may have the same meaning as R6 .
Examples of ligands in square brackets in formula (VIII)arel,4-diphospha-6-cyclopentadienyl-1,1,4-triphenyl hexane, preferably 1,5-diphospha-7-cyclopentadienyl-1,1,5-Le A 27 581 7 2~929 triphenyl heptane and, in particular, 1,6-diphospha-8-cyclopentadienvl~ triphenyl octane.
The following are particularly preferred ruthenium complex catalysts corresponding to formula (III):
RuC12 (PPh3)3 RuHCl (PPh3)3 RuH2 (PPh3)4 RuH4 (PPh3)3 RuH (CH3C00) (PPh3)3 RuH (C2H5COO) (PPh3)3 RuH [(CH3)3C CO0] (PPh3)3 Ru (CH3 COO) 2 ( PPh3) 2 RuCl (Cp) (PPh3) 2 RuH (Cp) (PPh3) 2 Ru (SnCl3) (Cp) (PPh3) 2 RuCl (~5-CgH7) (PPh3) 2 RllH (~5-CgH7) (PPh3) 2 Ru (SnCl3) (~5-CgH7) (PPh3)2 RuCl (~5-C~3Hg) (PPh3) 2 RuH (~5-C~3Hg) (PPh3) 2 Ru (SnCl3) (~ -C13Hg) (PPh3) 2 RuCl (~5-C9~7) (dppe) in which "Ph" is phenyl, "Cp" is cyclopentadienyl and "dppe" is 1,2-bis-diphenylphosphanoethane.
Catalysts soluble in the organic solvent used for hydrogenation are preferably used. In the context of the invention, catalysts are "soluble" if more than 50% by weight, preferably more than 65% by weight and, more preferably, more than 80% by weight of a quantity of 3.4 g of catalyst dissolve in 2 liters of the particular solvent at 20~C.
Preferred organic solvents, particularly where rhodium compounds are used, include chlorinated aromatic hydro-Le A 27 581 8 2~8929 carbons, such as for example chlorobenzene and dichloroben-zenes. Preferred organic solvents, particularly where ruthenium compounds are used, include C3 ~ ketones and, in particular, mixtures of a) C3-6 ketone and b) monohydric, secondary or tertiary C3 ~ alcohol, the content of b) in the mixture being from 2 to 60% by weight, preferably from 5 to 50% by weight and, more preferably, from 7 to 40% by weight.
Preferred C3-6 ketones are, for example, acetone, butanone, pentanones, cyclopentanone and cyclohexanone and mixtures thereof. Butanone and, in particular, acetone are preferrecl.
Preferred C3-6 alcohols are, for example, 2-propanol, 2-butanol, 2-methyl-2-propanol, 2- and 3-pentanol, 3-methyl-2-butanol, 2-methyl-2-butanol, 2-, 3- and 4-hexanol, 4-methyl-2-pentanol. The pre~erred alcohol is 2-methyl-2-propanol, 2-butanol being more preferred and 2-propanol being particularly preferred.
The preferred hydroyenated butadiene/isoprene/(meth)-acrylonitrile copolymers according to the invention are rubbers having glass transition temperatures below 0C and preferably below -lO C, as measured for example mechanical-ly/dynamically with induced vibrations at 11 Hz (Vibron Viscoelastometer). They generally have Mooney viscosities (DIN 53 523) in the range from 10 to 150, preferably in the range from 20 to 100 and, more preferably, in the range from 30 to 90 ML (1~4) 100C. The degrees of hydrogenation are at least 85%, preferably between 90 and 99.7~ and, more preferably, between 94 and 99.7%. The degree of hydrogena-tion may be determined by NMR and IR spectroscopy.
on completion of hydrogenation, the reaction products may be removed from the solution by standard methods, Le A 27 581 9 2~929 including for example concentration by evaporation (optio-nally under reduced pressure), injection of steam and addition of a precipitant (non-solvent). The reaction products may then be dried to remove residual solvent or water.
The copolymers hydrogenated in accordance with the invention are generally soluble in such solvents as, for example, acetone, butanone, tetrahydrofuran, dichlorometh-ane, trichloromethane and chlorobenzene.
For most applications, the hydrogenated copolymers according to the invention are used in vulcanized form.
Vulcanization may be carried out, for example, by high-energy radiation or by crosslinking with sulfur or sulfur donors, with peroxides and optionally with polyfunctional crosslinking compounds (such as for example triallyl cyanurate, triallyl isocyanurate, bis-maleic imides, divinyl benzene, methacrylates of polyhydric alcohols, etc.), optionally after addition of fillers, stabilizers, etc. Vulcanization with sulfur is preferred, in which case copolymers hydrogenated in accordance with the invention to degrees of hydrogenation of preferably 94 to 97% should preferably be used.
Detailed descriptions of sulfur vulcanization systems can be found in W. Hoffmann, "Vulkanisation und Vulkanisa-tionhilfsmittel", Verlag Berliner Union GmbH, Stuttgart1965 and in Alliger and Sjothun, "Vulcanization of Elas-tomers", Reinhold Pub. Corp., New York, 1964. Suitable sulfur donors are thiuram polysulfides such as, for ex-ample, dipentamethylene thiuram tetrasulfide and hexasul-fide, tetramethyl thiuram disulfidei amine disulfides suchas, for example, dimorpholyl disulfide; sodium polysulfides and thioplastics.
Preferred sulfur vulcanization systems contain a) sulfur or sulfur donors, b) optionally vulcanization accelerators and Le A 27 581 10 c) optionally one or more activators.
a) is generally used in a quantity of 0.2 to 3.0% by weight sulfur (in the case of sulfur donors, expressed as the sulfur released), based on copolymer.
The vulcanization accelerator b) is generally used in quantities of l to 3.5% by weight, based on copolymer.
Preferred vulcanization accelerators b) include thiazole accelerators, such as 2-mercaptobenzothiazole (MBT), dib~nzo-thiaz~ldi~ulfid~(MBTS),benzothiazyl-2-cyclohexyl sulfenamide (CBS), benzothiazyl-2-tert.-butyl sul~enamide (TBBS), N-morpholinothio-2-benzothiazole (MBS), benzothiazyl-2-diisopropyl sulfenamide (DIBS), benzothiazyl-2-tert.-amyl sulfenamide (rABS), benzothiazyl dicyclohexyl sulfenamide (DCBS) and morpholinothiocarbonyl sulfene morpholide (OTOS).
Other preferred vulcanization accelerators b) include diphenyl guanidine (DPG) and di-o-tolyl guanidine (DOTG);
thiurams, such as thiuram mono- and disulfides; and dithiocarbamates and also thiophosphates and derivatives and salts thereof, for example zinc salts.
The most important activators c) are the metal oxides, particularly zinc oxide. In individual cases, magnesium oxide or calcium hydroxide is also used.
Preferred peroxides for peroxide vulcanization include dial~yl peroxides, ketal peroxides, aralkyl peroxides, peroxide esters, peroxide ethers; such as, for example, di-tert.-butyl peroxide, bis-(tert.-butyl peroxyisopropyl)-benzene, dicumyl peroxide, 2,5-dimethyl-2,5-di-(tert.-butylperoxy)-hexane, 2,5-dimethyl-2,5-di-(tert.-butyl-peroxy)-hex-3-ene, 1,1-bis-(tert.-butylperoxy)-3,3,5-trimethyl cyclohexane, benzoyl peroxide, tert.-butyl cumyl peroxide and tert.-butyl perbenzoate.
The peroxide is preferably used in a quantity of 4 to 8% by weight, based on copolymer.
Vulcanization may be carried out at temperatures of Le A 27 581 11 20~8929 100 to 200 C and preferably at temperatures of 130 to 180~C, optionally under a pressure of 10 to 200 bar. After vulcanization, the vulcanizates may be post cured by storase at el ev~t~d t~ripera ~ures .
"Vulcanized" in the context of the invention means that less than 10~ by weight and preferably less than 5~ by weight copolymer can be extracted by extractlon For 10 hours in a Soxhlet extractor using tetrahydrofuran followed by chlorobenzene as extractant, the percentages by weight being based on the copolymer used for extraction. The expression "copol~vmer" means copolymer, i.e. it does not include, for example, any extender oil present.
The hydrogenated copolymers according to the invention are particularly suitable for the production of vulcani-zates which have to be capable of withstanding severe dynamic stressing. They may be used as seals, hoses, membranes, drive belts, gaskets, cable sheaths, etc.
The parts and percentages in the following Examples are by weight.
Examples Pre~aration of mixtures The mixtures were prepared from the following in-gredients in a laboratory kneader which had been heated to 50~:
Parts by weight Hydrogenated copolymer 100 Sulfur 0.5 Stearic acid Zinc oxidel~ 2 Magnesium oxide2~ 2 ~R~Vulkanox ocD3' 'R'Vulkanox ZMB-24) 0.4 Le ~ 27 581 12 20~929 Carbon black N 550 45 ~Vulkacit thiuram5~ 2 Vulkacit CZ6) 0.5 -" ~R~Zinkoxyd aktiv, a product of Bayer AG
2) (R)Maglite DE, a produet of Merek & Co. Ine., USA
3) Oetylated diphenylamine, a produet of Bayer AG
4) Zine salt of 2-mercaptobenzimidazole, a product of Bayer AG
0 5) Tetramethyl thiuram disulfide, a product of Bayer AG
6) Benzothiazyl-2-cyclohexyl sulfenamide, a product of Bayer AG
The hydrogenated eopolymer was introduced after the sulfur had been incorporated on laboratory rolls (roll temperature 50C). After 1 minute, all the constituents apart from V u 1 k acit thiuram and V U 1 k acit CZ were added.
After another 3 minutes, the mixture was cooled to ap-proximately 100C. The accelerator system was then incor-porated and ejected after 1.5 minutes.
Vulcanization was earried Otlt in a press over a period of 20 minutes at 160~C. The eompression set was determined on a ~est sp~cimen I aecording to DIN 53 517 which had been stored for 70 hours at -10C.
Examples I to 3 The following butadiene/isoprene/aerylonitrile eopoly-mers were dissolved in ehlorobenzene to form 9.3% by weight solutions and hydrogenated at 120C under a hydrogen pressure of 150 bar in the presenee of 167 ppm Rh in the form of RhCl [P(C5H5)3]3, based on copolymer. The hydrogena-ted copolymers remained behind after removal of the sol-vent.
Le A 27 581 13 2048~2~ -Startin~ products for hydro~nation Example Copolymerized Copolymerized isoprene (%) acrylonitrlle (~) 1 ~.1 34.1 2 7.9 33.3 3 12.0 33.5 The hydrogenation results and the compression sets of the hydrogenated copolymers are listed in the following Table.
Le A 27 581 14 ,~
, o\ ~
o o ~ _ ( ) Ul H
O
C.) H
o O 0 0 ~
.C v a) h ~ ~ 3 u~
U~ ~ ~ c~ r I`
o ~ o a~ ~ ~ ~1 O
âJ
O ~
O O ~ O
t) a) u~
~J ~H
O--' ~ h a) ~ 0~o ~ ~D ~
Q, ~ ~ _ o~ ~ co U~
a S~
O OJ
O
O
~ ~m ~ o-- Ll~
O ~: h h H
~,~ O ~ ~--` ~ U~
Q) ~ o\
o~ a~_ a~
a~
o rl ~ o U~ ~ o o o--O~ ~ _~ ~ r~ ,1 ~0\O~ CO 1`
C,~--~ ~ a~
a~ ~
Q h o ~
~R O ~ 3 ta u ~
11~ a) u~ R
~n ~ Q) a) o\
O
U~O P~~1 ~ O
u~ ~ m S: O H O Z ~1 H
If`) u~ h a) ~ ~~ :`
h E~ ~ ~\
~ ~~ ~:
O O~
0 5) Tetramethyl thiuram disulfide, a product of Bayer AG
6) Benzothiazyl-2-cyclohexyl sulfenamide, a product of Bayer AG
The hydrogenated eopolymer was introduced after the sulfur had been incorporated on laboratory rolls (roll temperature 50C). After 1 minute, all the constituents apart from V u 1 k acit thiuram and V U 1 k acit CZ were added.
After another 3 minutes, the mixture was cooled to ap-proximately 100C. The accelerator system was then incor-porated and ejected after 1.5 minutes.
Vulcanization was earried Otlt in a press over a period of 20 minutes at 160~C. The eompression set was determined on a ~est sp~cimen I aecording to DIN 53 517 which had been stored for 70 hours at -10C.
Examples I to 3 The following butadiene/isoprene/aerylonitrile eopoly-mers were dissolved in ehlorobenzene to form 9.3% by weight solutions and hydrogenated at 120C under a hydrogen pressure of 150 bar in the presenee of 167 ppm Rh in the form of RhCl [P(C5H5)3]3, based on copolymer. The hydrogena-ted copolymers remained behind after removal of the sol-vent.
Le A 27 581 13 2048~2~ -Startin~ products for hydro~nation Example Copolymerized Copolymerized isoprene (%) acrylonitrlle (~) 1 ~.1 34.1 2 7.9 33.3 3 12.0 33.5 The hydrogenation results and the compression sets of the hydrogenated copolymers are listed in the following Table.
Le A 27 581 14 ,~
, o\ ~
o o ~ _ ( ) Ul H
O
C.) H
o O 0 0 ~
.C v a) h ~ ~ 3 u~
U~ ~ ~ c~ r I`
o ~ o a~ ~ ~ ~1 O
âJ
O ~
O O ~ O
t) a) u~
~J ~H
O--' ~ h a) ~ 0~o ~ ~D ~
Q, ~ ~ _ o~ ~ co U~
a S~
O OJ
O
O
~ ~m ~ o-- Ll~
O ~: h h H
~,~ O ~ ~--` ~ U~
Q) ~ o\
o~ a~_ a~
a~
o rl ~ o U~ ~ o o o--O~ ~ _~ ~ r~ ,1 ~0\O~ CO 1`
C,~--~ ~ a~
a~ ~
Q h o ~
~R O ~ 3 ta u ~
11~ a) u~ R
~n ~ Q) a) o\
O
U~O P~~1 ~ O
u~ ~ m S: O H O Z ~1 H
If`) u~ h a) ~ ~~ :`
h E~ ~ ~\
~ ~~ ~:
O O~
Claims (11)
1. A process for the selective hydrogenation of butadi-ene/isoprene/acrylonitrile copolymers containing 3.5 to 22%
by weight copolymerized isoprene and 18 to 50% by weight copolymerized acrylonitrile, the acrylonitrile being completely or partly replaceable by an equimolar quantity of methacrylonitrile, with hydrogen in an organic solvent under a hydrogen pressure of 1 to 350 bar and at tempera-tures of 20 to 250°C in the presence of 2 to 3,000 ppm metal or metal compound as hydrogenation catalyst (expres-sed as metal and based on copolymer) to a degree of hydro-genation of at least 85%, based on C=C double bonds of the copolymer.
by weight copolymerized isoprene and 18 to 50% by weight copolymerized acrylonitrile, the acrylonitrile being completely or partly replaceable by an equimolar quantity of methacrylonitrile, with hydrogen in an organic solvent under a hydrogen pressure of 1 to 350 bar and at tempera-tures of 20 to 250°C in the presence of 2 to 3,000 ppm metal or metal compound as hydrogenation catalyst (expres-sed as metal and based on copolymer) to a degree of hydro-genation of at least 85%, based on C=C double bonds of the copolymer.
2. A process as claimed in claim 1, in which hydrogena-tion is carried out under a hydrogen pressure of 5 to 250 bar.
3. A process as claimed in claim 1, in which hydrogena-tion is carried out under a hydrogen pressure of 10 to 200 bar.
4. A process as claimed in claim 1, in which hydroge-nation is carried out at a temperature of 80 to 200°C.
5. A process as claimed in claim 1, in which hydrogena-tion is carried out at a temperature of 100 to 180°C.
6. A process as claimed in claim 1, in which hydrogena-tion is carried out at a temperature of 120 to 160°C.
7. A process as claimed in claim 1, in which hydrogena-tion is carried out in the presence of 3 to 1000 ppm catalyst expressed as metal and based on copolymer.
8. A process as claimed in claim 1, in which hydrogena-tion is carried out in the presence of 4 to 400 ppm cata-lyst expressed as metal and based on copolymer.
9. Selectively hydrogenated butadiene/isoprene/acrylonit-rile copolymers having degrees of hydrogenation, based on the C=C double bonds of the copolymer, of at least 85%
which have been obtained by hydrogenation of copolymers Le A 27 581 16 containing 3.5 to 22% by weight copolymerized isoprene and 18 to 50% by weight copolymerized acrylonitrile, the acrylonitrile being completely or partly replaceable by an equimolar quantity of methacrylonitrile.
which have been obtained by hydrogenation of copolymers Le A 27 581 16 containing 3.5 to 22% by weight copolymerized isoprene and 18 to 50% by weight copolymerized acrylonitrile, the acrylonitrile being completely or partly replaceable by an equimolar quantity of methacrylonitrile.
10. Copolymers as claimed in claim 9 of which the copoly-merized isoprene and acronitrile contents are limited by curves A and B of Fig. 1 and copolymers in which the copolymerized acrylonitrile is completely or partly repla-ced by equimolar quantities of copolymerized methacrylo-nitrile.
11. The use of the copolymers claimed in claims 9 and 10 for the production of vulcanizates.
Le A 27 581 17
Le A 27 581 17
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DEP4025781.9 | 1990-08-15 | ||
DE19904025781 DE4025781A1 (en) | 1990-08-15 | 1990-08-15 | Selected copolymer hydrogenation - using butadiene!-isoprene!-acrylonitrile! copolymers in organic solvent using metal (cpd.) catalyst under specified conditions |
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CA2048929A1 true CA2048929A1 (en) | 1992-02-16 |
Family
ID=6412244
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CA 2048929 Abandoned CA2048929A1 (en) | 1990-08-15 | 1991-08-12 | Hydrogenated butadiene/isoprene/(meth)acrylonitrile copolymers |
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Country | Link |
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EP (1) | EP0471250A1 (en) |
JP (1) | JPH04261407A (en) |
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DE (1) | DE4025781A1 (en) |
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CN115505053A (en) * | 2022-10-19 | 2022-12-23 | 中国科学院青岛生物能源与过程研究所 | Hydrogenated butadiene-valeronitrile rubber and preparation method and application thereof |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3541689A1 (en) * | 1985-11-26 | 1987-05-27 | Bayer Ag | METHOD FOR SELECTIVE HYDROGENATION OF UNSATURATED POLYMERS CONTAINING NITRILE GROUPS |
US4925900A (en) * | 1988-09-16 | 1990-05-15 | Polysar Limited | Halogenated-hydrogenated acrylonitrile-butadiene rubber |
-
1990
- 1990-08-15 DE DE19904025781 patent/DE4025781A1/en not_active Withdrawn
-
1991
- 1991-08-02 EP EP91113018A patent/EP0471250A1/en not_active Withdrawn
- 1991-08-08 JP JP33559991A patent/JPH04261407A/en active Pending
- 1991-08-12 CA CA 2048929 patent/CA2048929A1/en not_active Abandoned
Cited By (8)
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US6673881B2 (en) | 2001-06-12 | 2004-01-06 | Bayer Inc. | Process for the preparation of low molecular weight hydrogenated nitrile rubber |
US8436091B2 (en) | 2009-11-03 | 2013-05-07 | Lanxess Deutschland Gmbh | Nitrile rubbers |
US20160145425A1 (en) * | 2010-03-25 | 2016-05-26 | Lanxess Deutschland Gmbh | Process for the production of water and solvent-free hydrogenated nitrile rubbers |
US10882980B2 (en) * | 2010-03-25 | 2021-01-05 | Arlanxeo Deutschland Gmbh | Process for the production of water and solvent-free hydrogenated nitrile rubbers |
US11407843B2 (en) | 2017-12-08 | 2022-08-09 | Arlanxeo Deutschland Gmbh | Process for producing nitrile rubbers using ruthenium complex catalysts |
US11312791B2 (en) | 2018-07-23 | 2022-04-26 | Arlanxeo Deutschland Gmbh | Hydrogenation of nitrile rubber |
US11958924B2 (en) | 2018-12-17 | 2024-04-16 | Arlanxeo Deutschland Gmbh | Process for preparing HNBR solutions with alternative solvents |
CN115505053A (en) * | 2022-10-19 | 2022-12-23 | 中国科学院青岛生物能源与过程研究所 | Hydrogenated butadiene-valeronitrile rubber and preparation method and application thereof |
Also Published As
Publication number | Publication date |
---|---|
DE4025781A1 (en) | 1992-02-20 |
JPH04261407A (en) | 1992-09-17 |
EP0471250A1 (en) | 1992-02-19 |
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