CA2040705C - Labeling and liquid plastic coating system for bottle-like objects - Google Patents
Labeling and liquid plastic coating system for bottle-like objectsInfo
- Publication number
- CA2040705C CA2040705C CA002040705A CA2040705A CA2040705C CA 2040705 C CA2040705 C CA 2040705C CA 002040705 A CA002040705 A CA 002040705A CA 2040705 A CA2040705 A CA 2040705A CA 2040705 C CA2040705 C CA 2040705C
- Authority
- CA
- Canada
- Prior art keywords
- starwheel
- bottles
- liquid
- outfeed
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 106
- 238000002372 labelling Methods 0.000 title claims abstract description 23
- 239000006223 plastic coating Substances 0.000 title 1
- 239000007921 spray Substances 0.000 claims abstract description 37
- 238000000576 coating method Methods 0.000 claims abstract description 26
- 239000011248 coating agent Substances 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 3
- 230000003213 activating effect Effects 0.000 claims 2
- 230000002452 interceptive effect Effects 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000009877 rendering Methods 0.000 abstract 1
- 229920003023 plastic Polymers 0.000 description 5
- 239000010408 film Substances 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 208000036366 Sensation of pressure Diseases 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 210000003141 lower extremity Anatomy 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 210000001364 upper extremity Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/20—Gluing the labels or articles
- B65C9/22—Gluing the labels or articles by wetting, e.g. by applying liquid glue or a liquid to a dry glue coating
- B65C9/2204—Gluing the labels or articles by wetting, e.g. by applying liquid glue or a liquid to a dry glue coating using spraying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/027—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles only at particular parts of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/022—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles to the outer surface of hollow articles
Landscapes
- Labeling Devices (AREA)
- Coating Apparatus (AREA)
Abstract
The invention is used in a labeling machine for applying liquid to the surface of the bottles af-ter the labels are applied for the purpose of render-ing scratches, abrasions, chipping and chafing of the bottle surfaces invisible. To minimize the space tak-en by the combination of the labeling machine and the new liquid applicator device, the device is associated with the outfeed starwheel of the labeling machine.
The liquid applicator device includes a fixed arcuate friction and applicator surface on which the bottles roll by reason of being orbited in the outfeed starwheel and, while rolling, the bottles receive their coating of liquid from the applicator surface.
The applicator surface is spongy and maintains a coat-ing of the liquid on it which is applied to the sur-face by means of spray nozzles which are timed to spray the applicator surface by projecting a fan-shaped spray through the space between successive bot-tles as the bottles are moving orbitally by the rotat-ing outfeed starwheel.
The liquid applicator device includes a fixed arcuate friction and applicator surface on which the bottles roll by reason of being orbited in the outfeed starwheel and, while rolling, the bottles receive their coating of liquid from the applicator surface.
The applicator surface is spongy and maintains a coat-ing of the liquid on it which is applied to the sur-face by means of spray nozzles which are timed to spray the applicator surface by projecting a fan-shaped spray through the space between successive bot-tles as the bottles are moving orbitally by the rotat-ing outfeed starwheel.
Description
- - 1 - 20407()S
-T.~n~T.TNG M~CHINE FOR BOTT~E8 OR THE LIR~
Background o~ the Invention The invention disclosed herein relates gen-erally to a bottle labeling machine and, in particu-lar, to apparatus ~or applying a blemish concealing curable liquid coating to the bottles.
Reusable glass or plastic bottles often be-come unsightly as a result of nicking, ~cratching, chipping and abrading during repeated recycling in bottling plants as well as in transport to and from the user. Most o~ the scratches and so ~orth on the bottles occur in the upper and lower zones of the cy-lindrical bottle bodies. To make the bottles more attractive, some bottling plants apply a thin film of liquid plastic such as siloxane which coverR the scratched and abraded zones and imparts a new appear-ance to the bottles. German patent specification DE-oS 29 41 105 shows and describes a film application system.
It has been proposed to moisten reusable bottles in the bottling plant with a cold liquid treating agent such as is applied to the bottles in the glassworks. In the bottling plant, the protective film applied by the glass bottle manufacturer is thereby renewed. It is also a known practice to apply - 2 - ~ ~
-a colored film to bottles in the form of a liquid, viscous or pasty plastic substance as a protective coating. In the ensuing description, any liquid, vis-cous or pasty agent suitable for application to the surface of bottles are encompassed in the word "liq-uid" in the interest of brevity.
There are in use in industry specialized free-standing machines which are dedicated to applying curable liquid coatings to bottles. The bottles un-dergoing treatment are transported in a circular path by means of a conventional starwheel and while being translated, are set in rotation by rolling on a curved surface which has frictional properties in conjunction with rolls which turn with the transport starwheel or slide shoes of elastic material which are moistened continuously with the liquid being applied to the bot-tles. Generally, these epecialized machines apply the coating liquid to the bottles before they are labeled which is satisfactory insofar as the application of the liquid is concerned. However, use of these spe-cialized machines is disadvantageous because the ma-chines muæt necessarily occupy a large amount of space and they are expensive investments.
Some known labeling machines more desirably have a liquid coating application arrangement associ-ated with a turntable and the bottles are acted upon before arriving at the labeling station. An example is given in German patent specification DE-OS 30 08 096. The applicator arrangement in this case is fully integrated into the label~ng machine so that no addi-tional space is required in the bottling plant for a specialized machine and the additional investment costs are more moderate. These machines have fewer problems in connection with transporting bottles since, for feeding the bottles into the machine with unlform spaclng between them, an infeed worm conveyor ls present already and the bottles can be accurately and gently transported by the transport starwheels. The starwheels are conventlonally comprlsed of vertlcally spaced apart generally clrcular ~olntly rotatlng plates whlch have pockets equally spaced around thelr clrcumference for recelvlng bottles. Almost lnvarlably, they are assoclated wlth centerlng bells whlch are lowered to engage the mouth end of the bottles to stablllze them as they are transported on a turntable and whlch can be ralsed to release the bottles for dlscharge at hlgh productlon rates. Unfavourable characterlstlcs of the known machlnes ls that they can foul up the labelllng statlon and they to some degree lmpalr adheslon of the label as a result of the llquld coatlng belng applled to the bottle shortly before the label ls applled. Moreover, a large part of the treatment path on the turntable ls used for labelllng so that only slmple labelllng runs can be made or an unusually large and correspondlngly expenslve labelllng machlne must be used.
Summary of the Inventlon A baslc ob~ectlve of the present lnventlon ls to accompllsh applylng a llquld coatlng to bottles ln a labelllng machlne wlthout lnterferrlng wlth the labelllng process ltself and to preserve the capablllty of the labelllng machlne to apply a varlety of labels to the neck and front and back of the body of the bottles whlle at the same tlme, enhanclng the appearance of the labels on the bottle by reason of the clear brlghtenlng ~.
A`~`
~ s -3a 2 ~ ~q~ 60895-1447 coating belng applled to them.
The lnvention provldes a machlne for applylng labels and a coatlng llquld to bottles, comprlslng: a rotatlonally drlven turntable for transportlng bottles ln a clrcular course, a rotatlonally drlven lnfeed starwheel arranged ad~acent the turntable for transferrlng bottles onto the turntable, a flrst rotatlonal drlven outfeed starwheel havlng clrcumferentlally spaced apart pockets, sald outfeed starwheel arranged ad~acent the turntable and spaced from the lnfeed starwheel ln the dlrectlon of rotatlon of the turntable for recelvlng ln the outfeed starwheel pockets bottles transferred successlvely from the turntable, at least one bottle labeller arranged along sald clrcular course for applylng a label to the bottles before the bottles are transferred to the pockets of the outfeed starwheel, an element havlng an lnslde arcuate surface arranged concen-trlcally to the perlphery of sald outfeed starwheel for bottles belng transported ln the pockets of the starwheel to contact salfd arcuate surface for frlctlonally lmpartlng rotatlonal force to the bottles, means on sald outfeed starwheel ad~acent each pocket thereln for guldlng a bottle to rotate ln the pocket, and means for applylng llquld to sald arcuate surface for sald bottles to acqulre a coatlng of sald llquld whlle belng transported by sald outfeed starwheel and concurrently rolllng on sald arcuate surface.
The lnventlon also provldes a machlne for coatlng bottles wlth a llquld, comprlslng: a rotatlonally drlven 3~ 608~5-1447 starwheel havlng a plurallty of clrcumferentlally arranged pockets ln the perlphery of the starwheel, apparatus for transferrlng bottles successlvely lnto the pockets at an lnfeed statlon for the bottles to be transported by sald starwheel and dlscharged after havlng been transported ln a clrcular path through a predetermlned angle to an outfeed statlon, a llquld appllcator element havlng an arcuate surface arranged concen-trlcally to the clrcular path of the bottles for sald bottles to frlctlonally engage sald element as they are transported to cause sald bottles to roll on sald arcuate surface, and means for applylng llquld to sald arcuate surface for sald bottles to acqulre a coatlng of sald llquld as they roll on sald surface.
The entlre turntable structure and the lnfeed starwheel are avallable for labelllng, allgnlng and translatlng bottles.
Thus, there ls no restrlctlon wlth respect to a dedlcated 20407~5 -labeling machine without a liquid applicator device.
Since in the new arrangement, the liquid is applied only after the label or labels are applied, the label-ing process can be carried out without regard to the 5 liquid coating process. The new arrangement provides for problem and interference free application of the liquid since the bottles are transported in the outfeed starwheel of a labeling machine with uniform spacing, and enclosed linkage and with virtually all 10 sides of the bottles being accessible. Mounting of suitable liquid applicator devices, therefore, is not problematical.
The new arrangement makes available a long liquid treatment path extending along as much as 270-15 of the outfeed starwheel.
Another feature of the new labeling and liq-uid applicator machine iB that the bottles are set in rotation in the outfeed starwheel so that it is possi-ble to have an especially simple applicator device 20 construction and an especially uniform application of the liquid. It also allows for triple and even qua-druple rotation of the bottles in the outfeed star which suffices for application of virtually all liq-uids one would want to apply to bottles.
According to the invention, the liquid is sprayed onto a curved friction surface concentric to the outfeed starwheel and the liquid is transferred to the bottles as they roll along this surface. Consump-tion of the coating liquid is kept low by this kind of 30 application device. In one arrangement, there are double duty upper and lower friction and liquid hold-ing surfaces which have a space between the surfaces and can provide for limiting application of the coat-ing liquid to the upper and lower extremities of the cylindrical part of the bottles. The nozzles which 20407~5 _ - 5 -spray the liquid onto the curved friction and liquid transfer or applicator surfaces orbit with the outfeed starwheel so it becomes possible to spray the liquid onto the spongy friction surface without spraying di-rectly on the bottle which might result in an uneven surface and in liquid runs on the bottle.
How the foregoing features and objective~ of the invention and other ob~ectives of the invention are achieved will be evident in the ensuing more de-tailed description of a pre~erred embodiment of the invention which will now be set forth in reference to the drawings.
Description of th~ Drawings FIGURE 1 is a plan view of a machine for applying a plurality of labels to a bottle and subse-quently applying a self curing liquid coating to the bottles;
FIGURE 2 is a vertical section taken on the irregular line 2-2 in FIGURE l;
FIGURE 3 is a diagrammatic view of an alter-native embodiment of the invention; and FIGURE 4 is a vertical section taken on tfie line 4-4 in FIGURE 3.
Description of a Preferre~ Embodiment The machine depicted in FIGURES 1 and 2 is arranged for applying labels to upright reusable glass bottles 1 and subsequently applying an instantly cur-ing liquid plastic to areas of the bottles which are no longer shiny because of having blemishes. The ma-chine comprises a housing 21 which contains a motor and driving mechanism, neither of which is shown. On housing 21 there is a turntable 2 which turns about a vertical axis. At the left of FIGURE 1, bottles are supplied to the machine by way of a conveyor belt 12 which has a pair of side wall guides 26 for directing _ - 6 ~ 2 0 4 o 7 o 5 60895-1447 the bottles into a helically grooved infeed conveyor screw 22. The continuously rotating conveyor screw 22 presents bottles successively into the pockets 9 of an infeed starwheel 6 which rotates next to turntable 2 about a vertical axis. The pockets 9 on infeed starwheel 6 are equiangularly spaced apart around the periphery of the starwheel for presenting bottles to the rotary table 2 at regular and uniform intervals.
The bottles are supported in an upright position on turntable 2 by conventional means which are not shown and the bottles are rotated as they are carried around the turntable 2 as indicated by the arrow on the turn-table.
Immediately after the bottles are trans-ferred from the infeed starwheel 6 to the turntable 2, the bottles encounter a first labeling device which is generally designated by the numeral 3. The labeling device has a turret wheel 40 rotating about a vertical axis. A plurality of oscillating pallets 41 are car-ried on the wheel. The oscillating curved surfaces of the pallets acquire a coating of glue when they pass a glue roller 43 and the pallets use the glue to pick up a label from a label magazine 42 as they pass the magazine. The labels are then carried on the pallets to a transfer wheel 27 which deposits the glued side of the label on the bottles 1 which are rotating by conventional means, not shown. The bottles are then carried on turntable 2 to a second labeling station which is like the first one and is generally designat-ed by the refexence numeral 4. Since the two labeling devices are similar, the second one need not be de-scribed. In actual machines there are brushes or a sponge roll, not shown, about where the arrowheads of the lead lines from the numerals 28 occur, for press-ing the labels securely to the rotating bottles.
D
-After the second labeling device acts on the bottles, they are carried along the turntable 2 until they meet an outfeed starwheel 7. The outfeed starwheel also has pockets in its periphery into which the bottles are inserted from turntable 2. A circular support plate 30 is arranged concentrically to the outfeed starwheel 7 as is evident in FIGURE 2 most permanently and as is evident in FIGURE 1, there is a layer of porous spongy material 13 applied to the in-10 side of the curved support plate 30 which is fixedly mounted on an element 24. The surface of the spongy material 13 has the coating liquid sprayed onto it as will be explained as the bottles receive the coating liquid as they roll along the curved spongy surface.
15 The bottles, after being treated with liquid while they are being transported by the first outfeed starwheel 7, are then transferred to the pockets 9 of the second outfeed starwheel 10. The labeled and coated bottles are then discharged by the second 20 starwheel 10 to an output conveyor belt 11 which has side guides 26 for keeping the bottles in line as they are rapidly being transported by the conveyor belt li.
As will be evident in FIGURE 2, particularly, the bot-tles are supported on transfer plates 29 as they prog-25 ress with the starwheels 6, 7 and 10. The bottle con-veying devices 2, 6, 7, 10 and 22 and the conveyor belts 11 and 12 are driven in synchronism with each other by conventional means, not shown, so the bottles can be transported gently in accurate positions even at very high production rates.
At the first labeling station 3, the bottles have a body label and a breast label applied. At the second labeling station 4, the bottles have a back label applied and the ensuing brush or sponge rolls at position 28 press the labels on the rotating bottles.
20407~5 -The fully labeled bottles then run into the pockets of the first outfeed starwheel 7.
As can be seen most readily in FIGURE 2, the first outfeed starwheel 7 comprises a circular upper plate 7a superimposed over a similar lower plate 7b.
The plates 7a and 7b are fixed in parallel spaced re-lationship with each other on a common hub 7c. The upper and lower starwheel plates 7a and 7b have pock-ets 9 in their peripheries for accepting bottles 1.
10 On the upper side of the upper plate 7a and on the underside of the lower plate 7b, pairs of freely turnable guide rollers 14 are arranged ad~acent each pocket 9. The axes of the rollers are parallel to the axis of rotation of the outfeed starwheel 7. The lS rollers 14 engage the cylindrical part of the bottle body in its uppermost and lowermost zones and thus make possible transportation of the bottles in the first outfeed starwheel at exact positions and the rollers contribute to uninhibited rotation of the bot-20 tles 1 in the first outfeed starwheel 7.
As was alluded to briefly earlier, there is a device 8 used for applying the liquid to the ful;y labeled bottles 1 as they are moved in pockets 9 on an arcuate path by means of outfeed starwheel 7. Device 25 8 is comprised of the dual purpose friction driving and liquid application element 13 which is arranged concentrically to the outfeed starwheel 7. The curved friction-applicator element 13 and its curved support plate 30 extend at least over 180- of the starwheel 30 and preferably up to about 270, in accordance with the invention, to allow for an opening through which the bottles 1 can be discharged from the first outfeed starwheel pockets to the pockets of the second outfeed starwheel 10 which puts the bottles on the outfeed conveyor belt 11. In an actual embodiment, the fric-g Z~407~
..~
tion drive and liquid applicator element 13 consists of a closed-pore Neoprene foam which is cemented to the circular supporting plate 30. As is evident in FIGURE 2, the support plate 30 iB fastened to a fixed member 24. The parts of device 8 are so arranged that the bottles present in the pockets 9 of the first outfeed starwheel 7 are pressed into the resilient foam element 13 and, therefore, the bottles come under the frictional influence of element 13. Because the bottles are moving orbitally under the influence of the first outfeed starwheel 7 and are pressed into the frictional surface of the porous resilient applicator element 13, the bottles are compelled to rotate con-tinuously while rolling on the face of element 13.
lS In the FIGURE 1 embodiment, the outfeed starwheel 7 has the same diameter as the infeed starwheel 6. These starwheels have relatively large diameters. The resulting relatively large circumfer-ence of the outfeed starwheel 7, in particular, pro-vides for a long circular path along which the bottles are continuously rotated for 270 of the path. The arrangement allows for at least a quadruple rotation of the bottles which is even maximized by the second outfeed starwheel 10 rotating in a direction opposite of the first outfeed starwheel 7. This also shortens the path through which the bottles 1 must be carried in the second starwheel before they are discharged to a conveyor belt 11.
FIGURE 3 is a diagram of an alternative ar-rangement of the invention wherein the outfeed starwheel 7 has a larger diameter than the infeed starwheel 6. The second outfeed starwheel 10 of the FIGURES 1 and 2 embodiment has been eliminated. In the FIGURE 3 arrangement, the outfeed conveyor belt 11 runs tangentially to the outfeed starwheel 7 and, 20407~5 `
therefore, the outfeed conveyor belt 11 i8 at an acute angle in respect to the infeed conveyor belt 12. With this arrangement, the desirable feature of having a long friction drive applicator 13 surface is pre-served.
The manner in which the bottle coating liq-uid is sprayed onto the friction-applicator element 13 for transfer therefrom to the bottle as the bottle rolls on the surface of the element 13 will now be described in greater detail in reference to FIGURE 2 primarily. The liquid is stored in a tank 18 shown in FIGURE 1 and is conducted to a plurality of nozzles such as the one marked 16 in FIGURE 2. The nozzle's orifice is a vertical slit which accounts for the fan-shaped beam of liquid which is represented by the fan-shaped collection of dashed lines in FIGURE 2. In FIGURE 1, it is pos~ible to see that in this particu-lar embodiment three spray nozzles 16 are used and that they are arranged angularly from each other to spray liquid onto the spongy foam element 13 concur-rently through a path between any pair of bottles so that the liquid is never sprayed directly onto the bottles.
Considering FIGURE 2 again, the nozzles 16 are mounted to bracket members 45 extending between upper and lower plates 7a and 7b which comprise the first outfeed starwheel 7. All of the spray nozzles 16, therefore, orbit together with the first outfeed starwheel 7 and they are turned on to spray for a mo-ment when the spaces between bottles are aligned with the nozzles. FIGURE 1 shows the nozzles angularly spaced apart to coincide with every other or alternate space between bottles. In some arrangements, it may be desirable to have a nozzle for each space between two consecutive bottles. Generally, more nozzles will - - 11 2 o 4 o 7 o 5 60895-1447 be used where higher consumption of liquid is tolera-ble or a thicker coating of the liquid is needed in which case it is desirable to have a generous amount of liquid on the surface of the friction-applicator S element 13. On the other hand, when a lower liquid consumption or a lesser liquid coating thickness i8 acceptable, only one spray nozzle might be used or there might be only one for every third or fourth space between consecutive bottles in the pockets 9 of the first outfeed starwheel 7.
In the FIGURE 2 embodiment, it will be evi-dent that the fan-shaped spray from nozzle 16 lands substantially entirely over the entire height and over essentially all of the length of the element 13. In the actual embodiment, the spray ~et ends at a slight distance from the upper and lower edges of the fric-tion-applicator 13 surface so the spray jet is pre-vented from going beyond the element 13. Note that the plane of the fan-shaped jet lies on a plane which . passes through the center of rotation of the outfeed starwheel 7.
Referring to FIGURE 2, outfeed starwheel 7 is fixed to a driven shaft 46 which rotates the starwheel. A hub 7c is keyed to shaft 46 and upper and lower plates 7a and 7b which comprise the outfeed starwheel 7 are fastened to hub 7c. A cylindrical distributor member 35 is mounted to the top plate 7a of the first outfeed starwheel 7. Distributor member 35 rotates coaxial with the starwheel 7 and has liquid fed into it from a stationary cylindrical member 36 which interfaces with cylindrical member 35 in a leak proof fashion. Hose 33 runs from the storage tank 18 in FIGURE 1 to the stationary cylindrical member 36 in FIGURE 2 to keep liquid pressure applied to the inlet of a fast acting valve 19 through a short radially B
~ - 12 - 2 o 4 o 7 o 5 60895-l447 extending hose section 34. Each nozzle 16 has its own valve 19. The outlets of the valves 19 are connected to the inlets of the spray nozzles 16 by means of short hoses 47. The liquid in storage tank 18 is pressurized under the influence of compressed air which, as shown in FIGURE 1, is delivered to tan~ 18 by way of a hose 48 which leads from an air pressure regulator 31. The source of compressed air is not shown. The stationary cylindrical member 36 of liquid distributor 17 is fastened to a stationary horizontal arm 25 which is mounted to a column 5 that is fixed on the top of machine housing 21. There may be an arm 25 provided for each of the fast acting valve 19 and spray nozzle 16 combinations. The arms 25 support circumferentially extending cam surfaces 20. As the fast acting valves 19 and their associated spray noz-zles 16 arrive at angular positions corresponding with spaces between bottles being carried in outfeed starwheel 7, the operating pins 49 of the valves 19 slide onto the control cam 20 surface which depresses the pins 49 and opens the valves 19 for an instant during which the fan-shaped jet of liquid is sprayed from nozzles 16. Of course, if there are a plurality of nozzles, there will be pressurized liquid supplied, not only through hoses 34 to the illustrated quick acting valve 19 but also to other quick acting valves through hoses such as the one marked 34' on the rotat-able distributor member 35 in FIGURE 2. Note in FIG-URE 1 that the control cam 20 begins shortly after the beginning of the friction-applicator element 13 and ends at about 2/3 of its length. When the valves 19 orbit past the control cam 20,the valves are able to close automatically under the influence of internal operating springs, not shown. This assures that there will be no spraying from the nozzles 16 when they have B
- 13 - Z0407~S
`_ orbited past the trailing end of the friction-applica-tor element 13 adjacent the second outfeed starwheel 10 .
In the FIGURE 2 embodiment, as has been ex-plained, the surface of the spongy applicator 13 is covered over its height with liquid sprayed from the nozzle 16. In the FIGURE 2 arrangement, most of the height of the cylindrical body of the bottle has the coating liquid applied to it and to the labels there-on. There is another arrangement in FIGURE 4 adapted for limiting application of the coating liquid to those upper and lower regions of the bottle body which are most likely to need treatment with the liquid to obscure their blemishes. In FIGURE 4, the applicator surface 13 is divided into two portions and there is a space between them which will avoid application of the coating liquid to the label if that is desired.
Moreover, there can be some saving in coating liquid if the treatment area is limited to those zones on the bottle which need it most. In the FIGURE 4 embodiment it is necessary to have two nozzles 16 working togeth-er but they can have their inlets connected to a com-mon outlet from their associated quick acting valve 19. When production of labeled bottles in the machine is started, the manual or automatic opening of pres-sure regulating valve occurs and compressed air is supplied to tank 18 to make liquid under pressure available to the valves 19 and, hence, to the spray nozzles 16. If the labeling machine is Ctill at a standstill when the pressure is turned on and if the operating pins 49 of the valves 19 happen to be posi-tioned with respect to operating cams 20 at startup, only partial areas of the friction-applicator 13 sur-face will receive sprayed on liquid. Since there is substantially no storage in the closed-pore spongy - 14 - Z0407~5 -friction element 13, the liquid runs off of the ele-ment downward and is collected in a gutter 32 which covers the entire length of the curved element 13. If the labeling machine is running already, but there are no bottles present, there might still be application of the liquid to element 13 over much of its circumferential length since the valves 19 would be operated open as they pass under the cam surfaces 20.
No harm is done by this since the liquid will still drain off of the surface of element 13 for being col-lected in trough 32 for recycling. Therefore, it is desirable that the regulating valve 31 be opened only shortly before the first labeled bottles reach the outfeed star 7. Automation of this process can be carried out in a simple fashion since labeling ma-chines usually have at least one bottle position sen-sor by which the label delivery is controlled. With automatic control, even the gutter 32 can be eliminat-ed.
The labeled bottles entering the first outfeed starwheel 7 are received against rollers 14 adjacent the pockets and by rolling along the fixed friction applicator element 13, the bottles are caused to rotate continuously. While rotating along the sur-face of element 13, the bottles receive a uniform coating of the liquid applied by the spray nozzles 16 between the turning bottles. In the exit zone of the friction-applicator 13 where the bottles arrive suc-cessively, there occurs a repeated intensive rolling of the bottles and possibly squeezing out excess liq-uid. Layers of a few microns in thickness or a few milligrams of liquid in total can be achieved easily.
The machine can be adapted for most bottle coating processes due to the flexibility that attends varying the pressure on the liquid supply container 18 and - 15 - 20407~5 selecting different numbers and forms of spray nozzles as well as by selection of different friction-applica-tor element configurations.
There is also an intensive rolling on of the body and back labels which are wetted with liquid plastic or the like and this leads to an extremely nice appearing bottle.
Although a preferred embodiment of the in-vention has been described in considerable detail, such description is intended to be illustrative rather than limiting, for the invention may be variously em-bodied and is to be limited only by interpretation of the claims which follow.
-T.~n~T.TNG M~CHINE FOR BOTT~E8 OR THE LIR~
Background o~ the Invention The invention disclosed herein relates gen-erally to a bottle labeling machine and, in particu-lar, to apparatus ~or applying a blemish concealing curable liquid coating to the bottles.
Reusable glass or plastic bottles often be-come unsightly as a result of nicking, ~cratching, chipping and abrading during repeated recycling in bottling plants as well as in transport to and from the user. Most o~ the scratches and so ~orth on the bottles occur in the upper and lower zones of the cy-lindrical bottle bodies. To make the bottles more attractive, some bottling plants apply a thin film of liquid plastic such as siloxane which coverR the scratched and abraded zones and imparts a new appear-ance to the bottles. German patent specification DE-oS 29 41 105 shows and describes a film application system.
It has been proposed to moisten reusable bottles in the bottling plant with a cold liquid treating agent such as is applied to the bottles in the glassworks. In the bottling plant, the protective film applied by the glass bottle manufacturer is thereby renewed. It is also a known practice to apply - 2 - ~ ~
-a colored film to bottles in the form of a liquid, viscous or pasty plastic substance as a protective coating. In the ensuing description, any liquid, vis-cous or pasty agent suitable for application to the surface of bottles are encompassed in the word "liq-uid" in the interest of brevity.
There are in use in industry specialized free-standing machines which are dedicated to applying curable liquid coatings to bottles. The bottles un-dergoing treatment are transported in a circular path by means of a conventional starwheel and while being translated, are set in rotation by rolling on a curved surface which has frictional properties in conjunction with rolls which turn with the transport starwheel or slide shoes of elastic material which are moistened continuously with the liquid being applied to the bot-tles. Generally, these epecialized machines apply the coating liquid to the bottles before they are labeled which is satisfactory insofar as the application of the liquid is concerned. However, use of these spe-cialized machines is disadvantageous because the ma-chines muæt necessarily occupy a large amount of space and they are expensive investments.
Some known labeling machines more desirably have a liquid coating application arrangement associ-ated with a turntable and the bottles are acted upon before arriving at the labeling station. An example is given in German patent specification DE-OS 30 08 096. The applicator arrangement in this case is fully integrated into the label~ng machine so that no addi-tional space is required in the bottling plant for a specialized machine and the additional investment costs are more moderate. These machines have fewer problems in connection with transporting bottles since, for feeding the bottles into the machine with unlform spaclng between them, an infeed worm conveyor ls present already and the bottles can be accurately and gently transported by the transport starwheels. The starwheels are conventlonally comprlsed of vertlcally spaced apart generally clrcular ~olntly rotatlng plates whlch have pockets equally spaced around thelr clrcumference for recelvlng bottles. Almost lnvarlably, they are assoclated wlth centerlng bells whlch are lowered to engage the mouth end of the bottles to stablllze them as they are transported on a turntable and whlch can be ralsed to release the bottles for dlscharge at hlgh productlon rates. Unfavourable characterlstlcs of the known machlnes ls that they can foul up the labelllng statlon and they to some degree lmpalr adheslon of the label as a result of the llquld coatlng belng applled to the bottle shortly before the label ls applled. Moreover, a large part of the treatment path on the turntable ls used for labelllng so that only slmple labelllng runs can be made or an unusually large and correspondlngly expenslve labelllng machlne must be used.
Summary of the Inventlon A baslc ob~ectlve of the present lnventlon ls to accompllsh applylng a llquld coatlng to bottles ln a labelllng machlne wlthout lnterferrlng wlth the labelllng process ltself and to preserve the capablllty of the labelllng machlne to apply a varlety of labels to the neck and front and back of the body of the bottles whlle at the same tlme, enhanclng the appearance of the labels on the bottle by reason of the clear brlghtenlng ~.
A`~`
~ s -3a 2 ~ ~q~ 60895-1447 coating belng applled to them.
The lnvention provldes a machlne for applylng labels and a coatlng llquld to bottles, comprlslng: a rotatlonally drlven turntable for transportlng bottles ln a clrcular course, a rotatlonally drlven lnfeed starwheel arranged ad~acent the turntable for transferrlng bottles onto the turntable, a flrst rotatlonal drlven outfeed starwheel havlng clrcumferentlally spaced apart pockets, sald outfeed starwheel arranged ad~acent the turntable and spaced from the lnfeed starwheel ln the dlrectlon of rotatlon of the turntable for recelvlng ln the outfeed starwheel pockets bottles transferred successlvely from the turntable, at least one bottle labeller arranged along sald clrcular course for applylng a label to the bottles before the bottles are transferred to the pockets of the outfeed starwheel, an element havlng an lnslde arcuate surface arranged concen-trlcally to the perlphery of sald outfeed starwheel for bottles belng transported ln the pockets of the starwheel to contact salfd arcuate surface for frlctlonally lmpartlng rotatlonal force to the bottles, means on sald outfeed starwheel ad~acent each pocket thereln for guldlng a bottle to rotate ln the pocket, and means for applylng llquld to sald arcuate surface for sald bottles to acqulre a coatlng of sald llquld whlle belng transported by sald outfeed starwheel and concurrently rolllng on sald arcuate surface.
The lnventlon also provldes a machlne for coatlng bottles wlth a llquld, comprlslng: a rotatlonally drlven 3~ 608~5-1447 starwheel havlng a plurallty of clrcumferentlally arranged pockets ln the perlphery of the starwheel, apparatus for transferrlng bottles successlvely lnto the pockets at an lnfeed statlon for the bottles to be transported by sald starwheel and dlscharged after havlng been transported ln a clrcular path through a predetermlned angle to an outfeed statlon, a llquld appllcator element havlng an arcuate surface arranged concen-trlcally to the clrcular path of the bottles for sald bottles to frlctlonally engage sald element as they are transported to cause sald bottles to roll on sald arcuate surface, and means for applylng llquld to sald arcuate surface for sald bottles to acqulre a coatlng of sald llquld as they roll on sald surface.
The entlre turntable structure and the lnfeed starwheel are avallable for labelllng, allgnlng and translatlng bottles.
Thus, there ls no restrlctlon wlth respect to a dedlcated 20407~5 -labeling machine without a liquid applicator device.
Since in the new arrangement, the liquid is applied only after the label or labels are applied, the label-ing process can be carried out without regard to the 5 liquid coating process. The new arrangement provides for problem and interference free application of the liquid since the bottles are transported in the outfeed starwheel of a labeling machine with uniform spacing, and enclosed linkage and with virtually all 10 sides of the bottles being accessible. Mounting of suitable liquid applicator devices, therefore, is not problematical.
The new arrangement makes available a long liquid treatment path extending along as much as 270-15 of the outfeed starwheel.
Another feature of the new labeling and liq-uid applicator machine iB that the bottles are set in rotation in the outfeed starwheel so that it is possi-ble to have an especially simple applicator device 20 construction and an especially uniform application of the liquid. It also allows for triple and even qua-druple rotation of the bottles in the outfeed star which suffices for application of virtually all liq-uids one would want to apply to bottles.
According to the invention, the liquid is sprayed onto a curved friction surface concentric to the outfeed starwheel and the liquid is transferred to the bottles as they roll along this surface. Consump-tion of the coating liquid is kept low by this kind of 30 application device. In one arrangement, there are double duty upper and lower friction and liquid hold-ing surfaces which have a space between the surfaces and can provide for limiting application of the coat-ing liquid to the upper and lower extremities of the cylindrical part of the bottles. The nozzles which 20407~5 _ - 5 -spray the liquid onto the curved friction and liquid transfer or applicator surfaces orbit with the outfeed starwheel so it becomes possible to spray the liquid onto the spongy friction surface without spraying di-rectly on the bottle which might result in an uneven surface and in liquid runs on the bottle.
How the foregoing features and objective~ of the invention and other ob~ectives of the invention are achieved will be evident in the ensuing more de-tailed description of a pre~erred embodiment of the invention which will now be set forth in reference to the drawings.
Description of th~ Drawings FIGURE 1 is a plan view of a machine for applying a plurality of labels to a bottle and subse-quently applying a self curing liquid coating to the bottles;
FIGURE 2 is a vertical section taken on the irregular line 2-2 in FIGURE l;
FIGURE 3 is a diagrammatic view of an alter-native embodiment of the invention; and FIGURE 4 is a vertical section taken on tfie line 4-4 in FIGURE 3.
Description of a Preferre~ Embodiment The machine depicted in FIGURES 1 and 2 is arranged for applying labels to upright reusable glass bottles 1 and subsequently applying an instantly cur-ing liquid plastic to areas of the bottles which are no longer shiny because of having blemishes. The ma-chine comprises a housing 21 which contains a motor and driving mechanism, neither of which is shown. On housing 21 there is a turntable 2 which turns about a vertical axis. At the left of FIGURE 1, bottles are supplied to the machine by way of a conveyor belt 12 which has a pair of side wall guides 26 for directing _ - 6 ~ 2 0 4 o 7 o 5 60895-1447 the bottles into a helically grooved infeed conveyor screw 22. The continuously rotating conveyor screw 22 presents bottles successively into the pockets 9 of an infeed starwheel 6 which rotates next to turntable 2 about a vertical axis. The pockets 9 on infeed starwheel 6 are equiangularly spaced apart around the periphery of the starwheel for presenting bottles to the rotary table 2 at regular and uniform intervals.
The bottles are supported in an upright position on turntable 2 by conventional means which are not shown and the bottles are rotated as they are carried around the turntable 2 as indicated by the arrow on the turn-table.
Immediately after the bottles are trans-ferred from the infeed starwheel 6 to the turntable 2, the bottles encounter a first labeling device which is generally designated by the numeral 3. The labeling device has a turret wheel 40 rotating about a vertical axis. A plurality of oscillating pallets 41 are car-ried on the wheel. The oscillating curved surfaces of the pallets acquire a coating of glue when they pass a glue roller 43 and the pallets use the glue to pick up a label from a label magazine 42 as they pass the magazine. The labels are then carried on the pallets to a transfer wheel 27 which deposits the glued side of the label on the bottles 1 which are rotating by conventional means, not shown. The bottles are then carried on turntable 2 to a second labeling station which is like the first one and is generally designat-ed by the refexence numeral 4. Since the two labeling devices are similar, the second one need not be de-scribed. In actual machines there are brushes or a sponge roll, not shown, about where the arrowheads of the lead lines from the numerals 28 occur, for press-ing the labels securely to the rotating bottles.
D
-After the second labeling device acts on the bottles, they are carried along the turntable 2 until they meet an outfeed starwheel 7. The outfeed starwheel also has pockets in its periphery into which the bottles are inserted from turntable 2. A circular support plate 30 is arranged concentrically to the outfeed starwheel 7 as is evident in FIGURE 2 most permanently and as is evident in FIGURE 1, there is a layer of porous spongy material 13 applied to the in-10 side of the curved support plate 30 which is fixedly mounted on an element 24. The surface of the spongy material 13 has the coating liquid sprayed onto it as will be explained as the bottles receive the coating liquid as they roll along the curved spongy surface.
15 The bottles, after being treated with liquid while they are being transported by the first outfeed starwheel 7, are then transferred to the pockets 9 of the second outfeed starwheel 10. The labeled and coated bottles are then discharged by the second 20 starwheel 10 to an output conveyor belt 11 which has side guides 26 for keeping the bottles in line as they are rapidly being transported by the conveyor belt li.
As will be evident in FIGURE 2, particularly, the bot-tles are supported on transfer plates 29 as they prog-25 ress with the starwheels 6, 7 and 10. The bottle con-veying devices 2, 6, 7, 10 and 22 and the conveyor belts 11 and 12 are driven in synchronism with each other by conventional means, not shown, so the bottles can be transported gently in accurate positions even at very high production rates.
At the first labeling station 3, the bottles have a body label and a breast label applied. At the second labeling station 4, the bottles have a back label applied and the ensuing brush or sponge rolls at position 28 press the labels on the rotating bottles.
20407~5 -The fully labeled bottles then run into the pockets of the first outfeed starwheel 7.
As can be seen most readily in FIGURE 2, the first outfeed starwheel 7 comprises a circular upper plate 7a superimposed over a similar lower plate 7b.
The plates 7a and 7b are fixed in parallel spaced re-lationship with each other on a common hub 7c. The upper and lower starwheel plates 7a and 7b have pock-ets 9 in their peripheries for accepting bottles 1.
10 On the upper side of the upper plate 7a and on the underside of the lower plate 7b, pairs of freely turnable guide rollers 14 are arranged ad~acent each pocket 9. The axes of the rollers are parallel to the axis of rotation of the outfeed starwheel 7. The lS rollers 14 engage the cylindrical part of the bottle body in its uppermost and lowermost zones and thus make possible transportation of the bottles in the first outfeed starwheel at exact positions and the rollers contribute to uninhibited rotation of the bot-20 tles 1 in the first outfeed starwheel 7.
As was alluded to briefly earlier, there is a device 8 used for applying the liquid to the ful;y labeled bottles 1 as they are moved in pockets 9 on an arcuate path by means of outfeed starwheel 7. Device 25 8 is comprised of the dual purpose friction driving and liquid application element 13 which is arranged concentrically to the outfeed starwheel 7. The curved friction-applicator element 13 and its curved support plate 30 extend at least over 180- of the starwheel 30 and preferably up to about 270, in accordance with the invention, to allow for an opening through which the bottles 1 can be discharged from the first outfeed starwheel pockets to the pockets of the second outfeed starwheel 10 which puts the bottles on the outfeed conveyor belt 11. In an actual embodiment, the fric-g Z~407~
..~
tion drive and liquid applicator element 13 consists of a closed-pore Neoprene foam which is cemented to the circular supporting plate 30. As is evident in FIGURE 2, the support plate 30 iB fastened to a fixed member 24. The parts of device 8 are so arranged that the bottles present in the pockets 9 of the first outfeed starwheel 7 are pressed into the resilient foam element 13 and, therefore, the bottles come under the frictional influence of element 13. Because the bottles are moving orbitally under the influence of the first outfeed starwheel 7 and are pressed into the frictional surface of the porous resilient applicator element 13, the bottles are compelled to rotate con-tinuously while rolling on the face of element 13.
lS In the FIGURE 1 embodiment, the outfeed starwheel 7 has the same diameter as the infeed starwheel 6. These starwheels have relatively large diameters. The resulting relatively large circumfer-ence of the outfeed starwheel 7, in particular, pro-vides for a long circular path along which the bottles are continuously rotated for 270 of the path. The arrangement allows for at least a quadruple rotation of the bottles which is even maximized by the second outfeed starwheel 10 rotating in a direction opposite of the first outfeed starwheel 7. This also shortens the path through which the bottles 1 must be carried in the second starwheel before they are discharged to a conveyor belt 11.
FIGURE 3 is a diagram of an alternative ar-rangement of the invention wherein the outfeed starwheel 7 has a larger diameter than the infeed starwheel 6. The second outfeed starwheel 10 of the FIGURES 1 and 2 embodiment has been eliminated. In the FIGURE 3 arrangement, the outfeed conveyor belt 11 runs tangentially to the outfeed starwheel 7 and, 20407~5 `
therefore, the outfeed conveyor belt 11 i8 at an acute angle in respect to the infeed conveyor belt 12. With this arrangement, the desirable feature of having a long friction drive applicator 13 surface is pre-served.
The manner in which the bottle coating liq-uid is sprayed onto the friction-applicator element 13 for transfer therefrom to the bottle as the bottle rolls on the surface of the element 13 will now be described in greater detail in reference to FIGURE 2 primarily. The liquid is stored in a tank 18 shown in FIGURE 1 and is conducted to a plurality of nozzles such as the one marked 16 in FIGURE 2. The nozzle's orifice is a vertical slit which accounts for the fan-shaped beam of liquid which is represented by the fan-shaped collection of dashed lines in FIGURE 2. In FIGURE 1, it is pos~ible to see that in this particu-lar embodiment three spray nozzles 16 are used and that they are arranged angularly from each other to spray liquid onto the spongy foam element 13 concur-rently through a path between any pair of bottles so that the liquid is never sprayed directly onto the bottles.
Considering FIGURE 2 again, the nozzles 16 are mounted to bracket members 45 extending between upper and lower plates 7a and 7b which comprise the first outfeed starwheel 7. All of the spray nozzles 16, therefore, orbit together with the first outfeed starwheel 7 and they are turned on to spray for a mo-ment when the spaces between bottles are aligned with the nozzles. FIGURE 1 shows the nozzles angularly spaced apart to coincide with every other or alternate space between bottles. In some arrangements, it may be desirable to have a nozzle for each space between two consecutive bottles. Generally, more nozzles will - - 11 2 o 4 o 7 o 5 60895-1447 be used where higher consumption of liquid is tolera-ble or a thicker coating of the liquid is needed in which case it is desirable to have a generous amount of liquid on the surface of the friction-applicator S element 13. On the other hand, when a lower liquid consumption or a lesser liquid coating thickness i8 acceptable, only one spray nozzle might be used or there might be only one for every third or fourth space between consecutive bottles in the pockets 9 of the first outfeed starwheel 7.
In the FIGURE 2 embodiment, it will be evi-dent that the fan-shaped spray from nozzle 16 lands substantially entirely over the entire height and over essentially all of the length of the element 13. In the actual embodiment, the spray ~et ends at a slight distance from the upper and lower edges of the fric-tion-applicator 13 surface so the spray jet is pre-vented from going beyond the element 13. Note that the plane of the fan-shaped jet lies on a plane which . passes through the center of rotation of the outfeed starwheel 7.
Referring to FIGURE 2, outfeed starwheel 7 is fixed to a driven shaft 46 which rotates the starwheel. A hub 7c is keyed to shaft 46 and upper and lower plates 7a and 7b which comprise the outfeed starwheel 7 are fastened to hub 7c. A cylindrical distributor member 35 is mounted to the top plate 7a of the first outfeed starwheel 7. Distributor member 35 rotates coaxial with the starwheel 7 and has liquid fed into it from a stationary cylindrical member 36 which interfaces with cylindrical member 35 in a leak proof fashion. Hose 33 runs from the storage tank 18 in FIGURE 1 to the stationary cylindrical member 36 in FIGURE 2 to keep liquid pressure applied to the inlet of a fast acting valve 19 through a short radially B
~ - 12 - 2 o 4 o 7 o 5 60895-l447 extending hose section 34. Each nozzle 16 has its own valve 19. The outlets of the valves 19 are connected to the inlets of the spray nozzles 16 by means of short hoses 47. The liquid in storage tank 18 is pressurized under the influence of compressed air which, as shown in FIGURE 1, is delivered to tan~ 18 by way of a hose 48 which leads from an air pressure regulator 31. The source of compressed air is not shown. The stationary cylindrical member 36 of liquid distributor 17 is fastened to a stationary horizontal arm 25 which is mounted to a column 5 that is fixed on the top of machine housing 21. There may be an arm 25 provided for each of the fast acting valve 19 and spray nozzle 16 combinations. The arms 25 support circumferentially extending cam surfaces 20. As the fast acting valves 19 and their associated spray noz-zles 16 arrive at angular positions corresponding with spaces between bottles being carried in outfeed starwheel 7, the operating pins 49 of the valves 19 slide onto the control cam 20 surface which depresses the pins 49 and opens the valves 19 for an instant during which the fan-shaped jet of liquid is sprayed from nozzles 16. Of course, if there are a plurality of nozzles, there will be pressurized liquid supplied, not only through hoses 34 to the illustrated quick acting valve 19 but also to other quick acting valves through hoses such as the one marked 34' on the rotat-able distributor member 35 in FIGURE 2. Note in FIG-URE 1 that the control cam 20 begins shortly after the beginning of the friction-applicator element 13 and ends at about 2/3 of its length. When the valves 19 orbit past the control cam 20,the valves are able to close automatically under the influence of internal operating springs, not shown. This assures that there will be no spraying from the nozzles 16 when they have B
- 13 - Z0407~S
`_ orbited past the trailing end of the friction-applica-tor element 13 adjacent the second outfeed starwheel 10 .
In the FIGURE 2 embodiment, as has been ex-plained, the surface of the spongy applicator 13 is covered over its height with liquid sprayed from the nozzle 16. In the FIGURE 2 arrangement, most of the height of the cylindrical body of the bottle has the coating liquid applied to it and to the labels there-on. There is another arrangement in FIGURE 4 adapted for limiting application of the coating liquid to those upper and lower regions of the bottle body which are most likely to need treatment with the liquid to obscure their blemishes. In FIGURE 4, the applicator surface 13 is divided into two portions and there is a space between them which will avoid application of the coating liquid to the label if that is desired.
Moreover, there can be some saving in coating liquid if the treatment area is limited to those zones on the bottle which need it most. In the FIGURE 4 embodiment it is necessary to have two nozzles 16 working togeth-er but they can have their inlets connected to a com-mon outlet from their associated quick acting valve 19. When production of labeled bottles in the machine is started, the manual or automatic opening of pres-sure regulating valve occurs and compressed air is supplied to tank 18 to make liquid under pressure available to the valves 19 and, hence, to the spray nozzles 16. If the labeling machine is Ctill at a standstill when the pressure is turned on and if the operating pins 49 of the valves 19 happen to be posi-tioned with respect to operating cams 20 at startup, only partial areas of the friction-applicator 13 sur-face will receive sprayed on liquid. Since there is substantially no storage in the closed-pore spongy - 14 - Z0407~5 -friction element 13, the liquid runs off of the ele-ment downward and is collected in a gutter 32 which covers the entire length of the curved element 13. If the labeling machine is running already, but there are no bottles present, there might still be application of the liquid to element 13 over much of its circumferential length since the valves 19 would be operated open as they pass under the cam surfaces 20.
No harm is done by this since the liquid will still drain off of the surface of element 13 for being col-lected in trough 32 for recycling. Therefore, it is desirable that the regulating valve 31 be opened only shortly before the first labeled bottles reach the outfeed star 7. Automation of this process can be carried out in a simple fashion since labeling ma-chines usually have at least one bottle position sen-sor by which the label delivery is controlled. With automatic control, even the gutter 32 can be eliminat-ed.
The labeled bottles entering the first outfeed starwheel 7 are received against rollers 14 adjacent the pockets and by rolling along the fixed friction applicator element 13, the bottles are caused to rotate continuously. While rotating along the sur-face of element 13, the bottles receive a uniform coating of the liquid applied by the spray nozzles 16 between the turning bottles. In the exit zone of the friction-applicator 13 where the bottles arrive suc-cessively, there occurs a repeated intensive rolling of the bottles and possibly squeezing out excess liq-uid. Layers of a few microns in thickness or a few milligrams of liquid in total can be achieved easily.
The machine can be adapted for most bottle coating processes due to the flexibility that attends varying the pressure on the liquid supply container 18 and - 15 - 20407~5 selecting different numbers and forms of spray nozzles as well as by selection of different friction-applica-tor element configurations.
There is also an intensive rolling on of the body and back labels which are wetted with liquid plastic or the like and this leads to an extremely nice appearing bottle.
Although a preferred embodiment of the in-vention has been described in considerable detail, such description is intended to be illustrative rather than limiting, for the invention may be variously em-bodied and is to be limited only by interpretation of the claims which follow.
Claims (31)
1. A machine for applying labels and a coaling liquid to bottles, comprising:
a rotationally driven turntable for transporting bottles in a circular course, a rotationally driven infeed starwheel arranged adjacent the turntable for transferring bottles onto the turntable, a first rotational driven outfeed starwheel having circumferentially spaced apart pockets, said outfeed starwheel arranged adjacent the turntable and spaced from the infeed starwheel in the direction of rotation of the turntable for receiving in the outfeed starwheel pockets bottles transferred successively from the turntable, at least one bottle labeller arranged along said circular course for applying a label to the bottles before the bottles are transferred to the pockets of the outfeed starwheel, an element having an inside arcuate surface arranged concentrically to the periphery of said outfeed starwheel for bottles being transported in the pockets of the starwheel to contact said arcuate surface for frictionally imparting rotational force to the bottles, means on said outfeed starwheel adjacent each pocket therein for guiding a bottle to rotate in the pocket, and means for applying liquid to said arcuate surface for said bottles to acquire a coating of said liquid while being transported by said outfeed starwheel and concurrently rolling on said arcuate surface.
a rotationally driven turntable for transporting bottles in a circular course, a rotationally driven infeed starwheel arranged adjacent the turntable for transferring bottles onto the turntable, a first rotational driven outfeed starwheel having circumferentially spaced apart pockets, said outfeed starwheel arranged adjacent the turntable and spaced from the infeed starwheel in the direction of rotation of the turntable for receiving in the outfeed starwheel pockets bottles transferred successively from the turntable, at least one bottle labeller arranged along said circular course for applying a label to the bottles before the bottles are transferred to the pockets of the outfeed starwheel, an element having an inside arcuate surface arranged concentrically to the periphery of said outfeed starwheel for bottles being transported in the pockets of the starwheel to contact said arcuate surface for frictionally imparting rotational force to the bottles, means on said outfeed starwheel adjacent each pocket therein for guiding a bottle to rotate in the pocket, and means for applying liquid to said arcuate surface for said bottles to acquire a coating of said liquid while being transported by said outfeed starwheel and concurrently rolling on said arcuate surface.
2. The machine according to claim 1 wherein said bottles are transported on said outfeed starwheel through a rotational angle of more than 180° up to about 270° between where a bottle is received in a pocket of the outfeed starwheel and where the bottle is discharged from said pocket of the outfeed starwheel.
3. The machine according to claim 1 wherein the outfeed starwheel has a larger diameter than the infeed starwheel.
4. The machine according to claim 1 including:
an outfeed conveyor and a second rotationally driven outfeed starwheel arranged adjacent said first outfeed starwheel for transferring bottles discharged from the first outfeed starwheel to said outfeed conveyor.
an outfeed conveyor and a second rotationally driven outfeed starwheel arranged adjacent said first outfeed starwheel for transferring bottles discharged from the first outfeed starwheel to said outfeed conveyor.
5. The machine according to claim 1 including:
an outfeed conveyor having a bottle input portion arranged generally tangentially to said outfeed starwheel at a place where said bottles have been transported on said outfeed conveyor at least 180° from where the bottles are received from said turntable by said outfeed starwheel.
an outfeed conveyor having a bottle input portion arranged generally tangentially to said outfeed starwheel at a place where said bottles have been transported on said outfeed conveyor at least 180° from where the bottles are received from said turntable by said outfeed starwheel.
6. The machine according to claim 1 wherein said means for applying liquid to said arcuate surface of said element comprises a spray nozzle mounted to the outfeed starwheel for being orbited therewith and said nozzle being positioned for applying liquid on said arcuate surface.
7. The machine according to claim 6 wherein said element is composed of spongy material.
8. The machine according to claim 7 wherein said spray nozzle is positioned between two circumferentially spaced apart pockets on said outfeed starwheel to provide for spraying liquid on said arcuate surface without the liquid impinging directly on the bottles in the pockets.
9. The machine according to claim 1 wherein said means for applying liquid to said arcuate surface comprise:
at least one spray nozzle mounted to said outfeed starwheel for spraying said liquid onto said arcuate surface for any part of the surface of said bottle rolling on said arcuate surface of the element to become coated with said liquid.
at least one spray nozzle mounted to said outfeed starwheel for spraying said liquid onto said arcuate surface for any part of the surface of said bottle rolling on said arcuate surface of the element to become coated with said liquid.
10. The machine according to claim 9 including:
a plurality of said spray nozzles each mounted to said outfeed starwheel in positions for directing a spray of liquid onto said arcuate surface of the element radially outwardly of said starwheel in a path between bottles, respectively, in two circumferentially spaced apart pockets.
a plurality of said spray nozzles each mounted to said outfeed starwheel in positions for directing a spray of liquid onto said arcuate surface of the element radially outwardly of said starwheel in a path between bottles, respectively, in two circumferentially spaced apart pockets.
11. The machine according to any one of claims 9 or 10 wherein the orifices of said nozzles are slits extending parallel to the rotational axis of the outfeed starwheel.
12. The machine according to claim 9 wherein said outfeed starwheel comprises two parallel circular plates having circumferentially spaced apart pockets in the peripheries thereof, said plates being spaced apart axially, and said spray nozzle is mounted between said plates for spraying liquid onto said element.
13. The machine according to any one of claims 9 or 10 including:
a rotary distributor arranged coaxially with the axis of said outfeed starwheel and having inlet means for pressurized liquid and outlet means, and conduit means for connecting said outlet means to said nozzle or nozzles, respectively.
a rotary distributor arranged coaxially with the axis of said outfeed starwheel and having inlet means for pressurized liquid and outlet means, and conduit means for connecting said outlet means to said nozzle or nozzles, respectively.
14. The machine according to claim 13 including valve means interposed in said conduit means, and means for opening and closing said valve means, said valve means being opened only when a nozzle connected thereto is orbited to a position wherein the nozzle can spray liquid on said element.
15. The machine according to claim 14 wherein said means for opening and closing said valve means includes stationary cam means arranged to be engaged by said valve means for opening the valve means when the nozzle is in position to spray liquid on said element and to be disengaged when said nozzle is not in said position.
16. The machine according to claim 1 wherein said element applies liquid to the entire cylindrical portion of each bottle.
17. The machine according to any one of claims 9 or 10 wherein the nozzles emit a fan-shaped spray passing radially outwardly of the outfeed starwheel.
18. The machine according to any one of claims 9 or 10 wherein said element is comprised of a plurality of concentric and coaxial narrow spaced apart individual arcuate surfaces for applying liquid to said bottles at places corresponding to the positions of said spaced apart surfaces.
19. The machine according to claim 18 wherein at least one spray nozzle is provided for spraying liquid onto said individual arcuate surfaces.
20. The machine according to claim 1 wherein said element consists of a closed pore spongy material.
21. A machine for coating bottles with a liquid, comprising:
a rotationally driven starwheel having a plurality of circumferentially arranged pockets in the periphery of the starwheel, apparatus for transferring bottles successively into the pockets at an infeed station for the bottles to be transported by said starwheel and discharged after having been transported in a circular path through a predetermined angle to an outfeed station, a liquid applicator element having an arcuate surface arranged concentrically to the circular path of the bottles for said bottles to frictionally engage said element as they are transported to cause said bottles to roll on said arcuate surface, and means for applying liquid to said arcuate surface for said bottles to acquire a coating of said liquid as they roll on said surface.
a rotationally driven starwheel having a plurality of circumferentially arranged pockets in the periphery of the starwheel, apparatus for transferring bottles successively into the pockets at an infeed station for the bottles to be transported by said starwheel and discharged after having been transported in a circular path through a predetermined angle to an outfeed station, a liquid applicator element having an arcuate surface arranged concentrically to the circular path of the bottles for said bottles to frictionally engage said element as they are transported to cause said bottles to roll on said arcuate surface, and means for applying liquid to said arcuate surface for said bottles to acquire a coating of said liquid as they roll on said surface.
22. The machine according to claim 21 wherein said means for applying liquid comprises at least one spray nozzle arranged for spraying liquid onto said arcuate surface.
23. The machine according to claim 21 wherein said predetermined angle is an angle between at least 180° and about 270°.
24. The machine according to claim 21 wherein said predetermined angle is about 270°.
25. The machine according to claim 21 wherein:
said means for applying liquid to said arcuate surface comprises at least one spray nozzle, means for mounting said spray nozzle for revolving with said starwheel, and means for activating said nozzle to spray radially outwardly of said starwheel onto said arcuate surface when said nozzle is coincident with the radius of said arcuate surface.
said means for applying liquid to said arcuate surface comprises at least one spray nozzle, means for mounting said spray nozzle for revolving with said starwheel, and means for activating said nozzle to spray radially outwardly of said starwheel onto said arcuate surface when said nozzle is coincident with the radius of said arcuate surface.
26. The labelling machine according to claim 25 wherein said spray nozzle is mounted to said starwheel between two pockets to provide for said nozzle spraying between bottles in circumferentially adjacent pockets when said nozzle becomes directed along a radius of said arcuate surface.
27. The machine according to claim 21 wherein:
said means for applying liquid to said arcuate surface comprises a plurality of spray nozzles mounted to said starwheel in circumferentially spaced apart relationship and arranged for spraying in a direction radially outwardly of said starwheel coincident with starwheel radii extending between two consecutive pockets in the starwheel to provide for spraying said liquid on said arcuate surface without bottles in the pockets interfering with or intercepting the sprayed liquid, and means for activating said nozzles to spray radially outwardly of said starwheel onto said arcuate surface when said nozzle is rotated with said starwheel into alignment with said arcuate surface.
said means for applying liquid to said arcuate surface comprises a plurality of spray nozzles mounted to said starwheel in circumferentially spaced apart relationship and arranged for spraying in a direction radially outwardly of said starwheel coincident with starwheel radii extending between two consecutive pockets in the starwheel to provide for spraying said liquid on said arcuate surface without bottles in the pockets interfering with or intercepting the sprayed liquid, and means for activating said nozzles to spray radially outwardly of said starwheel onto said arcuate surface when said nozzle is rotated with said starwheel into alignment with said arcuate surface.
28. The machine according to claim 27 including:
at least one more applicator element also having an arcuate surface on which the bottles roll, the arcuate surfaces all having radii of curvature extending through the axis of rotation of said starwheel, said arcuate surfaces are spaced apart from each other along a line parallel to the rotational axis of the starwheel, an additional spray nozzle between said pockets, one of the nozzles being arranged for spraying the liquid on one of said arcuate surfaces and the other being arranged for spraying the liquid on the other of the arcuate surfaces.
at least one more applicator element also having an arcuate surface on which the bottles roll, the arcuate surfaces all having radii of curvature extending through the axis of rotation of said starwheel, said arcuate surfaces are spaced apart from each other along a line parallel to the rotational axis of the starwheel, an additional spray nozzle between said pockets, one of the nozzles being arranged for spraying the liquid on one of said arcuate surfaces and the other being arranged for spraying the liquid on the other of the arcuate surfaces.
29. The machine according to claim 21 wherein:
said starwheel is designated an outfeed starwheel, said apparatus for transferring bottles into said pockets of the outfeed starwheel comprises a rotationally driven turntable adapted for receiving bottles in succession at a place corresponding to a predetermined angle of rotation and for transferring said bottles to said outfeed starwheel after said bottles, respectively, have been carried by said turntable along a circular path through an angle of rotation, and labelling apparatus arranged along said circular path and operative to apply at least one label to said bottles, respectively.
said starwheel is designated an outfeed starwheel, said apparatus for transferring bottles into said pockets of the outfeed starwheel comprises a rotationally driven turntable adapted for receiving bottles in succession at a place corresponding to a predetermined angle of rotation and for transferring said bottles to said outfeed starwheel after said bottles, respectively, have been carried by said turntable along a circular path through an angle of rotation, and labelling apparatus arranged along said circular path and operative to apply at least one label to said bottles, respectively.
30. The machine according to claim 29 including infeed means for feeding bottles in succession to said place on said turntable where bottles are received, said last named infeed means comprising a rotationally driven infeed starwheel, said outfeed starwheel having a larger diameter than said infeed starwheel.
31. The machine according to claim 27 including a rotary distributor arranged coaxially with said starwheel and having inlet means for pressurized liquid and outlet means, and conduits for connecting said outlet means to said nozzles.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEP4012331.6 | 1990-04-18 | ||
DE4012331A DE4012331C2 (en) | 1990-04-18 | 1990-04-18 | Labeling machine for bottles or the like |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2040705C true CA2040705C (en) | 1995-02-07 |
Family
ID=6404571
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002040705A Expired - Fee Related CA2040705C (en) | 1990-04-18 | 1991-04-17 | Labeling and liquid plastic coating system for bottle-like objects |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0452943B1 (en) |
JP (1) | JPH0771967B2 (en) |
CA (1) | CA2040705C (en) |
DE (2) | DE4012331C2 (en) |
DK (1) | DK0452943T3 (en) |
ES (1) | ES2057648T3 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4427871A1 (en) * | 1994-08-06 | 1996-02-08 | Alfill Getraenketechnik | Coating machine for colour printed drink bottles or cans |
DE4440393C3 (en) * | 1994-11-11 | 1999-10-21 | Sprimag Spritzmaschbau Gmbh | Device for coating rotationally symmetrical moldings |
US20040221803A1 (en) * | 2003-03-28 | 2004-11-11 | Eisen Heinz Gunther | Bottle contact coating apparatus and improved sponges for use therein |
DE102020110136A1 (en) | 2020-04-14 | 2021-10-14 | Krones Aktiengesellschaft | Method and device for producing bottles with abrasive edges |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2941105C2 (en) * | 1978-10-14 | 1982-04-08 | Kirin Beer K.K. | Use of a polysiloxane composition for coating glass objects, in particular for covering scratches on glass bottles |
JPS58906B2 (en) * | 1979-04-09 | 1983-01-08 | 麒麟麦酒株式会社 | Coating equipment for bottles, etc. |
DE3008096C2 (en) * | 1980-03-03 | 1982-09-23 | Jagenberg-Werke AG, 4000 Düsseldorf | Device for applying a plastic layer to containers |
DE3141364C2 (en) * | 1981-10-17 | 1984-12-20 | Krones Ag Hermann Kronseder Maschinenfabrik, 8402 Neutraubling | Device for distributing upright vessels |
CA1234688A (en) * | 1984-04-27 | 1988-04-05 | Yogiro Okawa | Coating apparatus for scratches of glass bottle |
-
1990
- 1990-04-18 DE DE4012331A patent/DE4012331C2/en not_active Expired - Fee Related
-
1991
- 1991-04-17 CA CA002040705A patent/CA2040705C/en not_active Expired - Fee Related
- 1991-04-18 JP JP3086913A patent/JPH0771967B2/en not_active Expired - Lifetime
- 1991-04-18 DK DK91106257.8T patent/DK0452943T3/en active
- 1991-04-18 ES ES91106257T patent/ES2057648T3/en not_active Expired - Lifetime
- 1991-04-18 DE DE59102146T patent/DE59102146D1/en not_active Expired - Lifetime
- 1991-04-18 EP EP91106257A patent/EP0452943B1/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
DE4012331A1 (en) | 1991-10-24 |
EP0452943A2 (en) | 1991-10-23 |
DE4012331C2 (en) | 1994-02-24 |
DE59102146D1 (en) | 1994-08-18 |
EP0452943A3 (en) | 1992-01-02 |
JPH0771967B2 (en) | 1995-08-02 |
DK0452943T3 (en) | 1994-09-05 |
EP0452943B1 (en) | 1994-07-13 |
JPH04242532A (en) | 1992-08-31 |
ES2057648T3 (en) | 1994-10-16 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
MKLA | Lapsed |