CA1246833A - Hydrous aluminium oxide containing substantially pseudobohmite, a process for producing same and the use thereof - Google Patents

Hydrous aluminium oxide containing substantially pseudobohmite, a process for producing same and the use thereof

Info

Publication number
CA1246833A
CA1246833A CA000441659A CA441659A CA1246833A CA 1246833 A CA1246833 A CA 1246833A CA 000441659 A CA000441659 A CA 000441659A CA 441659 A CA441659 A CA 441659A CA 1246833 A CA1246833 A CA 1246833A
Authority
CA
Canada
Prior art keywords
value
less
temperature
precipitation
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000441659A
Other languages
French (fr)
Inventor
Anh T. Liu
Erfried Parr
Peter Kleinschmit
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evonik Operations GmbH
Original Assignee
Degussa GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Degussa GmbH filed Critical Degussa GmbH
Application granted granted Critical
Publication of CA1246833A publication Critical patent/CA1246833A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/34Preparation of aluminium hydroxide by precipitation from solutions containing aluminium salts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area

Abstract

ABSTRACT OF THE DISCLOSURE
The present invention provides hydrous aluminium oxide which contains substantially pseudobohmite has less than 400 p.p.m. of Na2O, less than 2% by weight of sulphate, a peptization degree of less than 60 minutes and a specific surface area of 200 to 400 sq m per gram. It is produced by allowing aluminium-sulphate solution and sodium-aluminate solution to flow simultaneously into a water reciever such that during the precipitation a constant pH value of <5 is maintained. The pH value is then shifted into the alkaline range by further addition of sodium-aluminate liquor. The precipitation product is aged, filtered off, washed and dried. The hydrous aluminium oxide can be used as a catalyst.

Description

~2~6833 The present invention relates to hydrous ~luminium oxide containing substantially pseudobo~mite, a p~ocess for producin~ same and the use thereo~.
Pseudobohmite is an aluminium oxide hydrate modifi-cation which is frequently used as a catalyst, catalyst support, filler and binder because of its large surface area, quality of pores, dispersibility and its binding power.
The production of pseudob`ohmite from aluminium-sul-phate solution is disclosed for example in US Patent ~o.
10 4,297,325, US Patent No. 4,154,812 and German Auslegeschrift No. 2,24~,022. In these processes either long washing and aging times are required or no gellable product is obtained, i.e., the peptization index is >> 60 minutes.
The present invention provides a hydrous aluminium oxide, containing substantially pseudobohmite which contains less than 400 p.p.m. preferably less than 200 p.p.m. of sodium oxide and less than 2% by weight, preferably 1~ by weight of sulphate, computed as SO4, and has a peptization index of less than 60 minutes, preferably less than 10 minutes and a specific surface area of 200 to 400 sq m per gram.
The sodi~lm oxide content is determined by conven-tional analytical methods, as for example, gravimetric deter-mination via BaS~.
The degree of peptization i.e. the peptization index is determined by means ofthe method according to US Patent No 4,297,325.
The specific surface area is determined on the area meter by the conventional method acc~rding to DIN 66132.
The present invention also provides a process for producing the hydrous aluminium oxide containing substantiall~ pseudo-bohmite, which contains less than 40Q p.p,m., preferably less than 200 p.p.m. o~ sodium oxide ~nd less than 2% b~ weight, ~46~33 preferably less tllan 1~ by weight o~ sulphate, computed as SO4, and has a peptization index of less than 60 minutes, prefexably less than 10 minutes, and a specific surface area of200 to 400 sq m per gram in which process an a~ueous aluminium-sulphate solution having a pH value of 3.0 to 2.6, preferably 2.8, and an A12O3 content of 70 to 105 g per litre (5.8 to 8.0% by weight~ is heated to a temperature of 50 to 90C, preferably 60C and aqueous sodium aluminate solution having a content of 120 to 265 g of Na2O per litre (10 to 18.8~ by weight) and 70 to 225 g of A12O3 per litre (5.9 to 15.9~ by weight), preferably 220 g of `.~a2O per litre (16.3%
by weight) and 160 g of A12O3 per litre (11.9% by weight), is heated to a temperature of 50 to 90C, preferably 60C, that thereafter the two solutions are allowed to flow simul-taneously into a water receiver having a temperature of 50 to 90C, preferably 60C, such that during the precipitation the reaction mixture has a constant pH value of less than 5, preferably less than 4 and after the precipitation the pH
value of the reaction mixture is shifted into the alkaline range, preferably higher than 8, by further addition of sodium-aluminate liquor having the same concentration, the - reaction mixture is subjected to aging 3.1 to 20 hours, preferably for 5 to 18 hours at a temperature of 50 to 90C, preferably 80C, alld the precipitate is filtered off, washed, dried and, when required subjected to an ion exchange.
The aluminium-sulphate and sodium-aluminate solutions can be produced b~- dissolving the corresponding salts.
The aluminium sulphate solution can also be produced by reacting aluminium oxide with sulphuric acid and the sodium-aluminate solution can be produced b~ reacting it with a solution of caustic soda.
For example, light hydrate ~58 to 65~ b~ weight), ~2~6~

pseudoboh~ite and particularly moist h~drate (57 to 58% by weight) can be used as aluminium oxide.
In a preferred embodiment of the present invention the precipitation product is aged at a pH value of 8.5 to 9.
The aluminium oxide according to the present invention has advantageously a low content of ~a~O. Despite the relatively short aging time the gelling power is very high.
The process according to the present invention will be further illustrated by way of the following Exammples.
Examples In the Examples 1 to 8 listed in Table 1 an aluminium-sulphate solution having a pH value of 2.8 and a content of 75 to 97 g of A12O3 per litr~ is produced with aqueous sul-phuric acid starting from a technical moist hydrate having a content of 57.5% by weight of A12O3. The two solutions are heated to the precipitation temperature and simultaneously passed into a water receiver having the same temperature.
The desired pH value is kept constant during the precipitation.
The precipitation suspension obtained is subjected to aging under constant conditions.
The product obtained is filtered off and washed with water.
In the Examples 1 to 6 the filter cake is redispersed with water to a suspension having a content of 11~ by weight of A12O3 and the suspension is spray-dried.
In the Examples 7 and 8 the filter cake is dried for 4 to 5 hours at 105C and then ground in a pinned disc mill.
The important parameters and the product data obtained are listed in Table 1.

:~Z46~333 u '~ ~;' L~ O
~ ~ ~ ~ ~ r~ o .,, V U~
a U~

O
~r ~ n ~ ~ ~ ~ ~ ~ u~
Oo\ ~cr~ ....... .
U~ O O O O O O' O
0 N~ ~ V V V V V
U
O o~ ~ ) ~ ~ ~
O ~ ~~ ~ ~ I~ CO CO
S-l 11~ O O ~I I~ If) ') ~I t`~ C~ O
Z o o o o o ~ I O O
O O O O O O O O O O

~ ~ ~1 ~ ~ ~ ~ ~ U~ U~

U O O O O O O O O O O
O ~ ~ co oo co co ~ C~
O O O O O S~
.~ Lf~ O O . . O O
~ X O O O O O
rd o~
.,, X
~ o o o o o o o o o o .~ o ~ ~ ~

N
.

~ a~
~ ~ ~ r u) W r~
E~ ~

~6~33 The rheological p~operties of pseudob~h~ite are characterized by the peptiz~tion index (PI~, which is determined according to the ~ollowing test directions:

A 10~ b~ weight suspension (relative to A1203) is mixed with a 90% formic acid in the ratio of 100:1. The pep-tization index is the time in minutes which the acidified sus-pension requires to attain a viscosity of at least 5000 cps.
Because of its rheological properties pseudobo~nmite is an excellent binder. It imparts the desired abrasion resistance to the most varied end products such as FCC catalysts or endless sanding belts. The peptization index (PI), which is determined according to the standard directions described, serves as a criterion of the binding strength. Accordingly a low index means a rapidly peptizable product having good binding power.
When the componentS (sodium-aluminate liquid/aluninium-sulphate) are passed simultaneously into a water receiver, then the flow ratio determines the pH value of the product suspension.
A comparison of the examples shows the effect of this pre-cipitation-pH value on the peptizability of the product: Under otherwise identical conditions the pseudobohmite samples pre-cipitated at pH 4 have the best peptizability (PI = 1 minute).
The higher tne pH value selected for the precipitation the more will the peptizability decrease.
Since, as is well known, high temperatures accelerate the formation of aluminium oxide trihydrates in strongly alkaline media, care is taken during the precipitation that the pH
value of the suspension increasingly adjusts up to the desired final value. Pure pseudobo~mite is thus obtained in all the tests. Depending ~n the test conditions (p~, temperature, aging time the samples diffex merely by the ae~ree of crystal-linity, paxticularly by the crystal size, which can be deter-mined by X-ray photo~raphy.

~L29L~33 Tile specif.ic surface areas are determined in the ~rea meter after dr~ing the samples over ni~ht at 100C and then rinsing them for 20 minutes at 150C with nitrogen (DIN 66 132).
After the precipitation the suspension is aged at various pH ~7alues while adding sodium aluminate. A distinct gradation could be determined:
-p~ = 8: Allthe tests resulted in nonpeptizable products.
-pH = 8.5-90: The peptizablity of the pseudobo~,lite is enforced only by supporting factors (high temperatures, strictly maintaining the precipitation conditions).
-pH = 9.5-lO.O:In this range pseudob'ohmite is obtained with the desired rheological properties.
In pseudobo~mite sodium as an impurity causes unde-sirable effects in many catalytic reactions. Therefore, as support material the pseudobohmite must have a high degree of purity. As is known the isoelectric point for pseudobohmite lies at pH- 9.5. In more strongly alkaline ranges the material adsorbs sodium ions from the solution to an ever increasing extent.
The results of the chemical analysis confirm that upon aging in strongly alkaline media (pH >9.5) the pseudobohmite product always has a relatively high Na2O content.
The discussion of the rheological properties has shown that even in the pH range of 8.5-9.0 peptizable products can be produced under strictly controlled conditions. By selecting the suitable boundary conditions we actually succeeded in produc-ing pseudoboShmites which are low in sodium and at the same time easily dispersible.
Comparision_Example 1 The example according to US Patent No. 4,154,812, columns 2~, 30 and 31 is adjusted. The concentration of the A12lSO4)3 solution is approximatel~ 8% by weight (as A12O3).

t:~3 The concentration of the sodium aluminate li~uor ~d = 1.46 g per cu ~) is 336 g of Na2O per litre and 236 g of A12O3 per litre, in other words 23% by weight of Na2O and 16.2% by weight of A12O3.
1.6 litres of water are put into a round-necked flask at 70C and 2.5 ml of the aluminium sulphate solution are added.
The pH value of this mixture is thus reduced to 3.1.
Fi~e minutes after this seeding the aluminium-sul-phate and sodium-aluminate solutions, which had been preneated to 65C, are simultaneously dosed in such that the pH value of the suspension remains constant at 7.4.
During the entire reaction the temperature of the mix-ture is maintained at 75C. After a consumption of 0.9 litre the flow of aluminium sulphate is interrupted and the final pH value is adjusted to 10 by adding further 50 ml of aluminate liquor within one minute. The total consumption of aluminate liquor is 600 ml.
On reaching the final pH value the suspension is further stirred for 30 minutes at the same temperature (75C), then filtered with suction while hot and washed until it is free from sulphate.
The results are evident from Table 2.
Comparis~n Example 2 The procedure according to the claims of the German Auslegeschrift 2,249,022 is followed. The concentration of the A12(SO4) solution is 97~0 g of A12O3 per litre. The con-centration of the sodium-aluminate liquor is 166.6 g of A12O3 per litre and 241.7 g of Na2O per litre.
81Q litres o~ water (8Q~C~ are put into ~ 2 cu m 3~ precipitating vat and 600 litres of the aluminiu~-sulphate solution~, preheated to 8QQC, are dosed in. The p~ value o the Suspens~on is adjusted to lQ with 5Q0 litres of NaAlO2 ~Zg~6~33 (80C). After an a~ing time of 2 hours at the same temperature (80C~ the suspension IS fil~ered and washed until it is free from sulphate. The product is further processed in the usual manner and teste~. The xesults have been listed in Table 2.

~;~4~3 ~3 ~
H E~ O O 11~
~D ~
A A

o .,, o~ ~ Ln ,. U~ ~ o ~
~ V ~ ~

~ ." o U~
g '~ ~
rl ~ 0~
~0,~ t~ ,~
cJ z o`P o O a~

., ~^ In a ~ S ~
.._ 0 3 a~ ~o h ~
~
r~ _ a~ O o tJl Q,~o~ I_ '~ .
u~ rn
2 0 Q' a~

~_ ~o O U~ Q
CO 1`
O ~---ri ~
a) G) tn P~
'U u~ ,Q) Q~ ~ ~
~: ~ n ~ ,1 U . r~
~ ~ r ,~
'~

3o q! E~o ~

Claims (9)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A process for producing the hydrous aluminium oxide containing substantially pseudobohmite, less than 400 p.p.m., and less than 2% by weight, computed as SO4, and having a peptization index of less than 60 minutes and a specific surface area of 200 to 400 sq m per gram, in which process an aqueous aluminium-sulphate solution having a pH value of 3.0 to 2.6 and an Al2O3 content of 70 to 105 g per litre (5.8 to 8.0% by weight) is heated to a temperature of 50 to 90°C and an aqueous sodium-aluminate solution having a content of 120 to 265 g of Na2O per litre (10 to 18% by weight) and 70 to 2.25 g of Al2O3 per litre (5.9 to 15.9% by weight) is heated to a temperature of 50 to 90°C, the two heated solutions being allowed to flow simultaneously into a water receiver having a temperature of 50 to 90°C such that during the precipitation the reaction mixture has a constant pH value of less than 5 and after the precipitation the pH value of the reaction mixture is shifted into the alkaline range by further addition of sodium-aluminate liquor having the same concentration, the reaction mixture is subjected to aging for 3.1 to 20 hours at a temperature of 50 to 90°C and the precipitation is filtered off and dried.
2. A process as claimed in claim 1, in which the aqueous aluminium-sulphate solution has a pH of about 2.8.
3. A process as claimed in claim 1 or 2, in which the acqueous solutions of aluminium-sulphate is heated to a temperature of about 60°C.
4. A process as claimed in claim 2, in which the sodium-aluminate solution contains about 220 litre of Na2O and about 160 g/litre of Al2O3 and is heated to a temperature of about 60°C.
5. A process as claimed in claim 2 or 4, in which the solutions are allowed to flow into a water receiver at a temperature of about 60°C.
6. A process as claimed in claim 1,2 or 4, in which the pH of the reaction mixture is less than 4 and after precipi-tation the pH value of the mixture is shifted to be above 8,
7. A process as claimed in claim 1,2 or 4, in which the reaction mixture is aged for 5 to 18 hours at about 80°C.
8. A process as claimed in claim 1,2 or 4, in which the filtered precipitation is subjected to one exchange.
9. A process as claimed in claim 1, in which the precipitation product is aged at a pH value of 8.5 to 9.
CA000441659A 1982-11-23 1983-11-22 Hydrous aluminium oxide containing substantially pseudobohmite, a process for producing same and the use thereof Expired CA1246833A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19823243193 DE3243193A1 (en) 1982-11-23 1982-11-23 WATER-BASED ALUMINUM OXIDE, CONTAINING IN ESSENTIAL PSEUDOBOEHMIT, METHOD FOR THE PRODUCTION AND USE THEREOF
DEP3243193.7 1982-11-23

Publications (1)

Publication Number Publication Date
CA1246833A true CA1246833A (en) 1988-12-20

Family

ID=6178752

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000441659A Expired CA1246833A (en) 1982-11-23 1983-11-22 Hydrous aluminium oxide containing substantially pseudobohmite, a process for producing same and the use thereof

Country Status (3)

Country Link
EP (1) EP0113796B1 (en)
CA (1) CA1246833A (en)
DE (2) DE3243193A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5250476A (en) * 1991-04-30 1993-10-05 Haldor Topsoe A/S Ceramic binder and use thereof

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MX170194B (en) * 1986-05-05 1993-08-11 Petrolfex Ind E Comercio S A PROCEDURE FOR THE PRODUCTION OF HYDRATED ALUMINUMS
DE3801270A1 (en) * 1988-01-19 1989-07-27 Degussa ZIRC-Doped PSEUDOBOEHMIT, METHOD FOR THE PRODUCTION THEREOF AND APPLICATION
US6713428B1 (en) 1998-07-06 2004-03-30 Instuit Francais Du Petrole Dispersible aluminium hydrate, method for preparing same and use for preparing catalysts
FR2780716B1 (en) * 1998-07-06 2000-12-22 Rhodia Chimie Sa NOVEL DISPERSIBLE ALUMINUM HYDRATE, ITS PREPARATION METHOD AND ITS USE FOR THE PREPARATION OF CATALYSTS
FR2793237B1 (en) * 1999-04-16 2002-05-24 Inst Francais Du Petrole PROCESS FOR THE PREPARATION OF AN ALUMINUM HYDRATE FOR USE AS A CATALYST SUPPORT
CN1088397C (en) * 1998-09-17 2002-07-31 中国石油化工集团公司 Preparation of alumina suitable for being used as catalyst carrier for hydrgenating heavy oil
CN1089275C (en) * 1998-09-17 2002-08-21 中国石油化工集团公司 Preparation of pseudo-thin diasphore and gamma-alumina
WO2001012554A1 (en) * 1999-08-11 2001-02-22 Akzo Nobel N.V. Process for the preparation of quasi-crystalline boehmites
FR2874837B1 (en) 2004-09-08 2007-02-23 Inst Francais Du Petrole DOPE CATALYST AND IMPROVED PROCESS FOR TREATING HYDROCARBON LOADS
FR2926812B1 (en) 2008-01-28 2010-04-30 Inst Francais Du Petrole OLEFIN OLIGOMERIZATION METHOD USING A SILICA-ALUMINATED CATALYST
FR2932101B1 (en) * 2008-06-06 2011-05-13 Inst Francais Du Petrole USE OF SULFUR SUPPORTS FOR CATALYTIC REFORMING.
CN101920978B (en) * 2010-06-25 2012-12-12 山西铝厂科技化工公司 Method for producing boehmite by using washing liquor
FR3075777A1 (en) * 2017-12-22 2019-06-28 Rhodia Operations POROUS ALUMINUM HYDRATE
CN111634932B (en) * 2020-05-28 2022-08-05 中国铝业股份有限公司 System for continuously producing pseudo-boehmite and use method thereof
CN112520768B (en) * 2020-12-13 2023-04-18 中海油天津化工研究设计院有限公司 Preparation method of rod-shaped high-purity pseudoboehmite
CN115724448A (en) * 2022-11-21 2023-03-03 岳阳慧璟新材料科技有限公司 Process method for preparing pseudo-boehmite by continuous carbonization

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2988520A (en) * 1955-11-09 1961-06-13 Nalco Chemical Co Alumina compositions and process for the preparation thereof
GB1076450A (en) * 1963-12-06 1967-07-19 Grace W R & Co Improvements relating to the production of alumina gels
DE2249022C3 (en) * 1972-10-06 1982-04-15 Laporte Industries Ltd., London Process for the production of hydrous alumina and its use
US4371513A (en) * 1977-03-25 1983-02-01 W. R. Grace & Co. Alumina compositions
US4332782A (en) * 1980-07-28 1982-06-01 Filtrol Corporation Method of producing pseudoboehmite
US4297325A (en) * 1980-12-08 1981-10-27 Filtrol Corporation Method of producing pseudoboehmite from aluminum salt solutions
FR2520722A1 (en) * 1982-01-29 1983-08-05 Rhone Poulenc Spec Chim BOEHMITES AND PSEUDO-

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5250476A (en) * 1991-04-30 1993-10-05 Haldor Topsoe A/S Ceramic binder and use thereof

Also Published As

Publication number Publication date
DE3369114D1 (en) 1987-02-19
EP0113796B1 (en) 1987-01-14
EP0113796A1 (en) 1984-07-25
DE3243193A1 (en) 1984-05-30

Similar Documents

Publication Publication Date Title
CA1246833A (en) Hydrous aluminium oxide containing substantially pseudobohmite, a process for producing same and the use thereof
US5543126A (en) Process for preparing crystalline ceric oxide
JP2939659B2 (en) Precipitated calcium carbonate
US5064628A (en) Novel ceric oxides and preparation thereof
US3520654A (en) Process for the preparation of low density alumina gel
DE69910170T2 (en) ALUMINUM OXIDE POWDER, METHOD FOR THE PRODUCTION THEREOF AND POLISHING COMPOSITION
US4492682A (en) Preparation of ultrapure boehmites and/or pseudo-boehmites
SK34393A3 (en) Titanium dioxide pigment and method of its preparation
KR100588323B1 (en) Novel dispersible aluminium hydrate, method for preparing same and use for preparing catalysts
US4382822A (en) Synthetic rhombohedral magnetite pigment
CN111234567B (en) Inorganic coating process for preparing high-weather-resistance titanium dioxide
KR0143881B1 (en) Precipitated calcium carbonate
US3928540A (en) Process for preparing silica pigment
OA11851A (en) Process for purifying bayer process streams.
US5171364A (en) Process for preparing conductive acicular zinc oxide
Tronc et al. Defect spinel structure in iron oxide colloids
JP2007204293A (en) Porous particle and method for producing the same
US5766564A (en) Process for making aluminosilicate for record material
JPH05311599A (en) Filler for paper and paper using the same
DE3422916A1 (en) ESSENTIALLY IRON MAGNETIC PIGMENTS, METHOD FOR THE PRODUCTION AND USE THEREOF
CA1149582A (en) Synthetic rhombohedrol magnetite pigment
JPH04500501A (en) Opaque kaolin pigment and method for producing the same
KR0163819B1 (en) Magnetite particles and process for preparing the same
CN113412238A (en) Iron oxide magnetic powder and method for producing same
JPH1135319A (en) Barium sulfate and its production

Legal Events

Date Code Title Description
MKEX Expiry