CA1111155A - Ore beneficiation - Google Patents

Ore beneficiation

Info

Publication number
CA1111155A
CA1111155A CA319,380A CA319380A CA1111155A CA 1111155 A CA1111155 A CA 1111155A CA 319380 A CA319380 A CA 319380A CA 1111155 A CA1111155 A CA 1111155A
Authority
CA
Canada
Prior art keywords
bis
ester
alkyl
acid salt
sulfosuccinic acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA319,380A
Other languages
French (fr)
Inventor
Samuel S. Wang
Eugene L. Smith, Jr.
Morris E. Lewellyn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wyeth Holdings LLC
Original Assignee
American Cyanamid Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US05/897,233 external-priority patent/US4199065A/en
Priority claimed from US05/897,230 external-priority patent/US4196092A/en
Application filed by American Cyanamid Co filed Critical American Cyanamid Co
Application granted granted Critical
Publication of CA1111155A publication Critical patent/CA1111155A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/012Organic compounds containing sulfur
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/006Hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/04Frothers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; specified applications
    • B03D2203/02Ores
    • B03D2203/04Non-sulfide ores
    • B03D2203/08Coal ores, fly ash or soot

Landscapes

  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Liquid Carbonaceous Fuels (AREA)

Abstract

TITLE: IMPROVED PROCESS FOR RECOVERY
OF FINE COAL

ABSTRACT OF THE DISCLOSURE
Fine coal is recovered with reduced ash content when a bis(alkyl)ester of a sulfonsuccinic acid salt is em-ployed as conditioning agent in froth flotation thereof.

Description

27~ 9 This invention relates to an improved process for the froth flotation of fine coal. More particularly, this invention relates to such a process wherein a bis(alkyl)ester of a sulfosuccinic acid salt is used as conditioning agent with or without frothing agent to provide high recovery with reduced ash content.
Fine coal resulting from mining operations and having a particle size of about minus 28 mesh is convention-ally froth floated for recovery and sulfur removal. In the conventional process, the fine coal is froth floated using a frothing agent alone or a combination of frothing agent and an oil. Although at optimum dosage of frothing agent high recovery of coal is obtained, the amount of ash resulting upon combustion of the recovered coal is higher than desired.
This ash content reduces the BTU value of the coal and can contribute to air pollution. Accordingly, there exists the need for an improved process for the froth flotation of fine coal which reduces ash content without sacrifice in coal re-covery. The provision for such an improved process would fulfill a long-felt need and constitute a significant advance in the art.
In accordance with the present invention, there is provided a process for recovering fine coal which comprises conditioning an aqueous slurry of fine coal with an effective amount of a bis(alkyl)ester of sulfosuccinic acid salt of the general structure ~ ~: 1l : : :
., .

s~

wherein R is a linear or branched chain alkyl gr~ o~ ab~t 3 to 20 carbon atoms and M is a cation provi`ding a water--soluble salt, and thereafter froth-floating the conditioned slurry to obtain a coal concentrate as the float.
The process of the present in~ention provides high recovery of coal values and, unexpectedly, reduces the ash content of the recovered coal. The bis(alkyl)ester of sulfo-succinic acid salt may be used alone or in combination with a frother or a frother and an oil.
In accordance with the present invention, there is also provided a conditioning agent for use in the froth flo-tation of fine coal which comprises from about 1 to about 99 weight percent of a frother and, correspondingly, from about 9g to about 1 weight percent of a bis(alkyl)ester of a sulfosuccinic acid salt of the general structure H2 -~-OR

MSO3HC-~-OR

wherein R is a linear or branched chain alkyl group of about 3 to 20 carbon atoms and M is a cation providing a water--soluble salt.
The conditioning agent of the present invention pro-~ Yides high coal recoYery and unexpectedly reduces the ash ; content associated with the recovered fine coal. The : aomposition can also eliminate requirements for oil as an . extruder for the frothing agent and can offset adverse effects on recovery resulting from excessive usage of oil.
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As indicated, the conditioning agent of the present invention consists of two essential ingredients, a frother and a bis(alkyl)ester of a sulfosuccinic acid. The frother employed may be any of the conventional frothing agents normally used in the froth flotation of fine coal. Such agents include, for example, alcohols cont~ining a~out 4 to 12 carbon atoms or mixtures thereof, cresylic acids and poloxy-alkyleneglycol types, a preferred species being a mixture of C4-C8 alcohols.
The bis(alkyl)esters of a sulfonic acid salt will have the general structure H2f-C-OR

MS03HC-~-OR

wherein R is a linear or branched chain alkyl group of about 3 to 20 carbon atoms, preferably about 4 to 13 carbon atoms, and M is a cation providing a water-soluble salt, preferably a sodium, potassium, or ammonium cation.

The proportions of essential ingredients in the conditioning agent will generally comprise from about 1 to 99 weight percent of frother, preferably about 50 to 75 weight percent thereof, and, correspondingly, from about 99 "~ .
to 1 weight percent of bis(alkyl)ester of a sulfonsuccinic acid salt preferably about 50 to 25 weight percent thereof, the weight percentages being based on the total weight of frother and bis(alkyl)ester of a sulfosuccinic acid salt.
Water and other diluents may be present in the conditioning agent, if desired.

In carrying out froth flotation of fine coal, an aqueous slurry of the fine particles is conventionally conditioned with effective amounts of frother and optionally an oil and then sub~ected to froth flotation by standard procedures. In carrying out processing using the conditioning agent of the present in~ention, a suitable aqueous slurry of fine coal is conditioned with an effective amount of the con-ditioning agent described and then subjected to froth flotation by standard procedures. The effective amount will vary depending upon the source of the fine coal and other factors.
Generally, the effective amount will be in the range of about 0.01 to 2.0 pounds per ton of fine coal, preferably about 0.05 to 0.5 pound per ton of fine coal. The usage of con-ditioning agent will normally be in the same range as con-ventional usages of frother alone. Oil is generally not required when the conditioning agent of the present invention is employed, but oil may be used as an added extruder if desired. Oil, if used, will follow conventional usage.
Suitable oi:Ls are those derived from p~troleum or animal and ~ vegetable products, preferably a fuel oil.
The fine ~oalarises from mining operations as an aqueous slurry of varying coal contents, usually from about
2 to 15 weight percent. Such slurry is conditioned for a brief time period with the conditioning agent or a combination thereof with oil. Such conditioning may be from a few seconds to a few minutes to ensure uniform distribution throughout the slurry.
After the slurry is properly conditioned, it is subjected to conventional froth flotation procedure. In such procedure, air bubles are introduced into the slurry lP155 to form a froth on the surface of the slurry. The air bubles attach to coal particles and cause them to levitate and become part of the froth, which is continually skimmed from the slurry, thus isolating the desired coal particles from other ingredients in the slurry. The recovered coal is washed, filtered, and dried to provide combustible material of greatly reduced ash content. Typically, the untreated coal particles contain 42~ ash and this content is considerably reduced by froth flotation using the conditioning agent of the present inYention.
The invention is more fully illustrated by the examples which follow wherein all parts and percentages are by weight unless otherwise specified.

Exam~les l-l_ A series of froth flotations were run on a sample of fine coal obtained from a leading processor. The coal particles were minus 28 mesh. Using an 8.0% aqueous sus-pension of the crude coal o~ about lO~ a8h, a comparative run (A) was made using a mixture of C4 to C8 alcohols as frothing agent. A number of bis(alkyl)esters of sulfosuccinic acid, soaium salt were run at the same dosage as frother above. An additional number of runs were made using a combination of the conventional frother and a bis(alkyl)ester of sulfo-succinic acid, sodium salt.
The various results obtained and details of th~ runs are given in Table I which follows.
The results show the reduced ash content obtained by the conditioning agent of the present invention. Such re-duction leads to higher BTU values for the coal.

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O O 00 1~ ~ OD ~ ~ I~ I~ ~ ~ ~ I~ ~O C~ ~

~3 ~ ~ O ~ l O ~ ~ O ~1 ~ O ~ ~ O
. ~ ~ o O O O O o O O o O O o O o o ,, ~
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~ :~ ~ ooooooooooooooo H ~1 ~! 3 g ~ y~ ! ~X ,~ x~
: ~ H C~ O C~ ~7 O

q ~

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,5qS

-H~ ~ O O Ll~
¢ Zi O

'` '' 2 ~ :
~1~ u~
1~ ~ 0 `

.-1 .' ~ ~ oooo U ~ ~ ,_ 1~ 1-l h U U u 1~1 !~ ~
~tl~ H ~ O O O ~!1 E~ t.q u~
~ ~ 0 o t~ C
C~
~ E-~ C~ 0 ~
O ~i I I I I P- ~
~ ~ C~

~ ~: O
. . ,,~

U~
~i Z

" , Exa~le 1~
A further series of froth flotations were run to demonstrate that the conditioning agents used in the process of the present invention can replace the oil used in conventional frother-oil combinations. The fine coal pro-cessed was obtained from a different source than that used in the previous examples. The slurxy contained 4.6% crude coal of about 42.0% ash. In a comparative run (B~, the coal slurry was froth-floated using only a C4-C8 alcohol mixture as frother. In another comparatiYe run (C), a mixture of the C4-C8 alcohol frother and No. 2 fuel oil was used to froth-float the coal. In an embodiment of the present in-Yention, bis(tridecyl)sulfosuccinic acid, sodium salt was used to replace the oil in comparative run (CI. Results and details of these runs are given in Table II, ~hich follows.

, .

:' ~ .
~ .
-:

. ~ ~
~ 8-:
~:

., , . . : ~ , . . . . .
.,.~,. ~ .

5~

_ o ~ ~
rr U~ o ~ o ~ ,, p o _ ~, ,~ ,~

. ~ ~
~ U~
R O o o o ~ R
~n E~

H
~ ~ _ O ~
H l o c~, ~ o ,i o ~ ~o ~o~

`i,:: ~
? ? ~ -~' , Z .,~
~3 ~ Id ~ ..
e. 1~
~ 3 ~ ~ ~
~: ~ ~ ~ Z
.
. ~ ~

g .. . ..
.
. .. . . . . . .. . .

ss The results show that a small usage of a bis(alkyl)-ester of a sulfosuccinic acid salt effectively r~places a larger quantity of fuel oil.

Example 20 The same fine coal slurry source used in Example l9 was employed. In a comparative run (D), the amount of oil used in comparative run (C) was increased. In an embodiment of the invention, a small quantity of the bis(alkyl)-ester used in Example l9 was added to combination of frother10 and fuel oil. Details and results are given in Table III, which follows.

, .

:

:
:
20 :

: ' ` ' . : :
' :
: . 25 :, , ;
, ~ , :
~ .
:~
:~ : 30 .

, ~ ~
.

: : . : :
. : ~

~1 ~ ~
;~ ~ o u~ o ~
~ ~l ~

~ u~ ~ :
P _ `D
o ~ ~ l -_ r~

~- -~ ~ ~l R O O O

v~ E~
~ U~ . ' p: ~

H

Z ~ ~1 O O
~, 9 o~

H
.
: ~ . R E~
.,1 U~
, ~ ~ O ..

' ~: ~

: ~:

S

These results show that the bis(alkyl)ester of sulfosuccinic acid salt can overcome the adverse effects on recoYery of excess oil.

~3Q

., , ~, - .

Claims (27)

CLAIMS:
1. A process for recovering fine coal which comprises conditioning an aqueous slurry of fine coal with an effective amount of a bis(alkyl)ester of a sulfosuccinic acid salt of the general structure wherein R is a linear or branched chain alkyl group of about 4 to 20 carbon atoms and M is a cation providing a water--soluble salt, and thereafter froth-floating the conditioned slurry to obtain a coal concentrate as the float.
2. The process of Claim 1 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(isobutyl) ester of sodium sulfosuccinate.
3. The process of Claim 1 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(amyl) ester of sodium sulfosuccinate.
4. The process of Claim 1 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(hexyl)ester of sodium sulfosuccinate.
5. The process of Claim 1 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(cyclohexyl)ester of sodium sulfosuccinate.
6. The process of Claim 1 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(2-ethylhexyl)-ester of sodium sulfosuccinate.
7. The process of Claim 1 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(isodecyl)ester of sodium sulfosuccinate.
8. The process of Claim 1 wherein in addition to said bis(ester) of a sulfosuccinic acid salt, there is also employed an effective amount of a frothing agent.
9. The process of Claim 8 wherein said frothing agent is a mixture of C4-C8 alcohols.
10. The process of Claim 8 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(isobutyl)ester sodium sulfosuccinate.
11. The process of Claim 8 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(amyl) ester of sodium sulfosuccinate.
12. The process of Claim 8 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(hexyl) ester of sodium sulfosuccinate.
13. The process of Claim 8 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(cyclohexyl)-ester of sodium sulfosuccinate.
14. The process of Claim 8 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(isodecyl)ester of sodium sulfosuccinate.
15. The process of Claim 8 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(2-ethylhexyl)-ester of a sodium sulfosuccinate.
16. The process of Claim 8 wherein in addition to said bis(alkyl)ester of a sulfosuccinic acid salt and said frothing agent, there is also employed an effective amount of an oil.
17. The process of Claim 16 wherein said bis(alkyl)-ester of a sulfosuccinic acid salt is the bis(tridecyl)ester of sodium sulfosuccinate, the frothing agent is a mixture of C4-C8 alcohols, and said oil is No. 2 fuel oil.
18. A conditioning agent for use in the froth flo-tation of fine coal which comprises from about 1 to about 99 weight percent of a frother and, correspondingly, from about 99 to about 1 weight percent of a bis(alkyl)ester of a sulfosuccinic acid salt of the general structure wherein R is a linear or branched chain alkyl group of about 3 to 20 carbon atoms and M is a cation providing a water-soluble salt.
19. The conditioning agent of Claim 18 wherein said bis(alkyl)ester of a sulfosuccinic acid salt is the bis(isobutyl)ester of sodium sulfosuccinate.
20. The conditioning agent of Claim 18 wherein said bis(alkyl)ester of a sulfosuccinic acid is the bis(amyl)-ester of sodium sulfosuccinate.
21. The conditioning agent of Claim 18 wherein said bis(alkyl)ester of a sulfosuccinic acid salt is the bis(hexyl)-ester of sodium sulfosuccinate.
22. The conditioning agent of Claim 18 wherein said bis(alkyl)ester of a sulfosuccinic acid salt is the bis(cyclohexyl)ester of sodium sulfosuccinate.
23. the conditioning agent of Claim 18 wherein said bis(alkyl)ester of a sulfosuccinic acid salt is the bis(2-ethylhexyl)ester of sodium sulfosuccinate.
24. The conditioning agent of Claim 18 wherein said bis(alkyl)ester of a sulfosuccinic acid salt is the bis(isodecyl)ester of sodium sulfosuccinate.
25. The conditioning agent of Claim 18 wherein said frother is a mixture of C4-C8 alcohols.
26. The conditioning agent of Claim 18 also containing an oil.
27. The conditioning agent of Claim 26 wherein said oil is a fuel oil.
CA319,380A 1978-04-17 1979-01-10 Ore beneficiation Expired CA1111155A (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US05/897,233 US4199065A (en) 1978-04-17 1978-04-17 Process for recovery of fine coal
US05/897,230 US4196092A (en) 1978-04-17 1978-04-17 Conditioning agent for froth flotation of fine coal
US897,230 1986-08-18
US897,233 1992-06-11

Publications (1)

Publication Number Publication Date
CA1111155A true CA1111155A (en) 1981-10-20

Family

ID=27129174

Family Applications (1)

Application Number Title Priority Date Filing Date
CA319,380A Expired CA1111155A (en) 1978-04-17 1979-01-10 Ore beneficiation

Country Status (7)

Country Link
JP (1) JPS54139802A (en)
AU (1) AU530409B2 (en)
CA (1) CA1111155A (en)
DD (1) DD142891A5 (en)
DE (1) DE2914050C2 (en)
FR (1) FR2423264A1 (en)
PL (2) PL119669B1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4304573A (en) * 1980-01-22 1981-12-08 Gulf & Western Industries, Inc. Process of beneficiating coal and product
JPS59127660A (en) * 1983-01-07 1984-07-23 Kawasaki Heavy Ind Ltd Treatment of coal ash and low grade coal
GB2163975B (en) * 1984-09-06 1987-12-31 American Cyanamid Co Froth flotation of coal
GB8917426D0 (en) * 1989-07-29 1989-09-13 Fospur Ltd Froth flotation of calcium borate minerals
PL241425B1 (en) 2019-02-08 2022-09-26 Droździk Radosław Felicitas A-C Container station for hydrogen production and distribution

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3102856A (en) * 1960-06-24 1963-09-03 Johnson & Johnson Platy talc beneficiation
GB1110643A (en) * 1966-02-23 1968-04-24 Nathaniel Arbiter Benefication of cassiterite ores by froth flotation
US3469693A (en) * 1966-02-23 1969-09-30 Nathaniel Arbiter Beneficiation of ores by froth flotation using sulfosuccinamates
US3915391A (en) * 1972-07-17 1975-10-28 Engelhard Min & Chem Recovery of scheelite from ores by flotation

Also Published As

Publication number Publication date
PL214901A1 (en) 1980-02-11
DE2914050C2 (en) 1986-08-21
JPS6211628B2 (en) 1987-03-13
DE2914050A1 (en) 1979-10-25
DD142891A5 (en) 1980-07-16
PL119578B1 (en) 1982-01-30
JPS54139802A (en) 1979-10-30
PL119669B1 (en) 1982-01-30
AU4337279A (en) 1979-10-25
FR2423264B1 (en) 1982-12-10
AU530409B2 (en) 1983-07-14
FR2423264A1 (en) 1979-11-16

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