CA1110972A - Tableting of microcapsules - Google Patents

Tableting of microcapsules

Info

Publication number
CA1110972A
CA1110972A CA300,184A CA300184A CA1110972A CA 1110972 A CA1110972 A CA 1110972A CA 300184 A CA300184 A CA 300184A CA 1110972 A CA1110972 A CA 1110972A
Authority
CA
Canada
Prior art keywords
substance
tablet
microencapsulated
tablets
waxy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA300,184A
Other languages
French (fr)
Inventor
Terence Eaves
Stephen E. Walker
John A. Ganley
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoechst AG
Original Assignee
Hoechst AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoechst AG filed Critical Hoechst AG
Application granted granted Critical
Publication of CA1110972A publication Critical patent/CA1110972A/en
Expired legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2072Pills, tablets, discs, rods characterised by shape, structure or size; Tablets with holes, special break lines or identification marks; Partially coated tablets; Disintegrating flat shaped forms
    • A61K9/2077Tablets comprising drug-containing microparticles in a substantial amount of supporting matrix; Multiparticulate tablets
    • A61K9/2081Tablets comprising drug-containing microparticles in a substantial amount of supporting matrix; Multiparticulate tablets with microcapsules or coated microparticles according to A61K9/50
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2022Organic macromolecular compounds
    • A61K9/2031Organic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyethylene glycol, polyethylene oxide, poloxamers

Landscapes

  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Engineering & Computer Science (AREA)
  • Medicinal Preparation (AREA)
  • General Preparation And Processing Of Foods (AREA)

Abstract

Abstract of the disclosure :
A tablet or other solid shaped article produced by compression which comprises a microencapsulated substance or a substance that is itself brittle or has a brittle coating and more than 2 % w/w, of a water-soluble, natural or synthetic waxy sub? ?ance having a melting point of at least 30°C and a process for preparing the tablet or article.

Description

This invention relates to the tableting o~ brittle micro-capsules and other particles that are brittle and/or have a brittle coat.
Microcapsules have many applications as the micro-encapsulated substance is protected from external influences and vice versa, for example, stability is increased and chances of undesirable reactions with other components in a mixture are substantially eliminated, unpleasant tastes and smells can be masked, and possi-bilities of irritation hy noxious substances reduced. Micro-encapsulated substances are generally in the form of a flowable powder which in desirable for many purposes.
For other applications, for example, in pharmaceutical use, it is advantageous to provide a substance in unit form to assist correct dosing. Although it is possible to provide a unit dose comprising granules or a powder in a sachet, this form of prepara-tion is not entirely satisfactory, and the most common conventional unit dose forms of solid pharmaceutical preparations are tablets of all kinds, with pills, cachets, hard and soft gelatin capsules being less common for technical and commercial reasons. Other forms of preparations such as troches and wafers are rare nowadays.
Unit doses containing a known amount of a substance are also useful in any situation where it is desired to produce a solution of known strength.
Attempts have been made to produce unit dose preparations comprising microcapsules. Gelatin capsules containing microcapsules have been prepared, but these are not suitable for pharmaceutical use when active substances are used in high doses because the capsules containing a suitable unit dose are too large to swallow. Attempts
-2-?

have been made to produce tablets comprising microcapsules, but -2a-~ 72 ~ OR 77/F 272 again the problem is size: most microcapsules are very brittle so large amounts of carriers for example, mixtures of lactose, microcrystalline cellulose and starch, have been found to be necessary to prevent rupture of the microcapsules on compression.
This leads to tablets that are unacceptably large. In some cases, however, it has been found possible to produce a tablet of acceptable si~e comprising microcapsules, but in these cases, both involving salicylic acid acetate, the size and shape of the salicylic acid acetate paxticles to be encapsulated must be carefully controlled and a low proportion of encapsulating material is used.
Polyethylene glycols have been used in small amounts as lubri-cantsinconventional tablets, but they have not previously been proposed as carriers in attempts to tablet microcapsules. The present invention is based on the observation that even brittle microcapsules can be tableted successfully, i.e. the microcap-sules retain their original properties, when a polyethylene glycol or another water-soluble, natural or synthetic waxy sub-stance having similar physical and mechanical properties to polyethylene glycol, hereafter termed "waxy-substance"~is used as carrier.
The present invention provides a tablet or another solid, shaped article produced by compression which comprises a microencapsu-led substance or a substance that is itself brittle or a substan-ce that has a brittle coating, and more than 2 % w/w, calcu-lated on the microcapsules, brittle substance or substance ha-ving a brittle coating, of a water-soluble natural or synthetic waxy substance having a melting point of at least 30 C, preferably ~1¢;~72 IIOE 77/F 272 within the range of from 30 to 100C.
The term "brittle" is used herein to denote a microencapsu-lated substance, a substance or a coating that would crack i~
tableted or formed into a solid, shaped article by compression in the absence of the waxy substance used in the present inven-tion.
The invention also provides a process for preparing the tablet or other solid, shaped article of the invention, which comprises admixing the microencapsulated substance, brittle sub--stance or substance having a brittle coating and the waxy sub-stance and, if desired, one or more carriers, and bringing the mixture into tablet form or the other desired compressed solid form, or applying a solution of the waxy substance i.n an organic solvent to the microencapsulated substance, brittle substance 1S or substance having a brittle coating, if desired, before or after admixture with one or more carriers, and bringi.ng the treated microencapsulated substance, brittle substance or sub-stance having a brittle coating and any carriers present into tablet form or the other desired compressed solid form.
The mixture may be tableted by any method, for example, direct compression, wet granulation or dry granulation, and the resulting tablets may be subjected to any post-treatment, for example, coating, lac~uering or sintering. Sintering has been found to be particularly advantageous, the sintering -tempera-ture preferably being about 10C above the melting point of the ~axy substance used. (The term "tablet" as used in this paragraph and hereafter includes the other solid, shaped ar-ticles, for example, pills, pellets and lozenges, produced by . -- 4 ~ 72 l~oE 77/F 272 compression, anc~'~ableting" includes the manufacture o~ such articles by compression.~
Substances having brittle coatings, which can be tableted successfully according to the invention, are those coated with for example an acrylic resin, ethylcellulose, nylon, ~lyceryl-monostearate or beeswaxy.
Any water-soluble, waxy substance having the required mel-ting point may be used in-the tablets of the invention, for example certain ethylene glycol derivatives, for example, poly-ethyleneglycol, and certain stearates, for example, sodiumstearate and polyoxyl 40 stearate. The preferred substance is polyethylene glycol (called "PEG" hereafter), which is avai]-able commercially in various grades, the number assigned to a grade as in PEG 2000 indicating the average molecular weight of the polymer.
Polyethyleneglycol has been used in the preparation of con-ventional tablets containing non-microencapsulated substances, but always in small amounts. We have found that when used in amounts of more than 2 %, which is about the previous limit, and preferably 5 % or more, the effect on microcapsules is quite unexpected. The accompanying drawing shows the effect of increasing amounts of PEG 6000 on the release rate of KCl from tablets containing microencapsulated KCl (KCl microcapsules being particular]y brittle), which is to decrease the number of microcapsules ruptured during tableting~ This effect occurs when the amounts o~ PEG 6000 exceeds 2 %.
The amount of the waxy substance used is therefore greater than 2 % w/w, calculated on the microcapsules, brittle substance, -~ ~7~ IIOE 77/E 272 or substance having a briitle coating, preferably 5 % or more and advantageously not more thar 10 ~. Upper limits are deter-mined by the size of the tablet, but in many cases amounts o~
waxy substance in excess o~ 10 ~ produce little more effect on the protection of the microcapsules, brittle substance, or substance having a brittle coating, so not more than 10 % is the advantageous amount of waxy carrier in many cases. In gene-ral, the upper limit of the waxy substance is 20 %.
Some of the waxy carriers are finely divided substances, ~or example, PEG 6000, which has a melting point within the range of from 55 to 60C, is available as a powder, but most of the other grades of PEG having suitable melting points are in the form of waxy flakes. It is necessary to mill such a sub-stance to a fine powder before use if it is to be admixed with the other components of the tablet. It is advisable to mill those grades having melting points in the lower end of the specified range in the presence of a cooling agent, e. y. 50 solid CO2, to prevent melting. This also applies to any other suitable substance that is available in a form other than a powder and that is to be admixed with the other components rather than applied in the form of a solution.
As mentioned above, other carriers may be present, and it is advisable, especially when tabletingmicrocapsules or other substances having a particularly brittle coat or particularly brittle substances to choose carriers that do not have sharp edges or corners. Microcrystalline cellulose, which has long, fibrous particles, is an example of a particularly suitable additional carrier. Other carriers which may be used are lactose, ~ 72 I~OE_77/~ 272 starches and sugars.
The microencapsulated substance, brittle substance or substance having a brittle coating may be any pharmacologi-cally active substance, for example, a drug, a dietary supp-lement or a vitamin, especially any substance for w}lich con-trolled release is required. This may be to enable release of the active substance in the duodenum or ileum rather than the stomach/ or to ensure that the active substance, for example, salicylic acid acetate, is released at a controlled rate in the stomach to decrease the chance of damage to the gastric mucosa.
The method of this invention has been found to be parti-cularly use~ul in the production of tablets comprising micro encapsulated potassium chloride, these microcapsules being particularly brittle. The potassium chloride tablets of the invention have disintegration times such that the microcapsules are readily released and dispersed in the stomach, thus avoiding a high local concentration of potassium chloride. Slow release microcapsules are especially used to reduce gastric irritation by causing release of the potassium chloride to occur slowly throughout the gastro-intestinal tract.
The preferred waxy substance for such tablets is a PEG, and the tablets are preferably sintered.
The tablets of the invention may comprise one active suh-stance in microencapsulated or coated form and ar,othe~ substan-ce or even the same substance in the matrix of the tahlet, again to provide controlled release, for example, tablets com-prising microencapsulated potassium chloride with a diuretic, ~ 7~ HOE 77/F 272 for example, frusemicle, in the matrix. The term "in the matrix"
means within the ta~let but outside the microcapsule or coated form.
In addition to tablets ~or pharmaceutical (including veterinary) use, the tablets of the invention may comprise, for example, fertili~ers, pesticides, disinfectants, or any other substance that is required per se in unit form or is re-quired in unit form for adding to a determined amount of water or other solvent to produce a solution of known strength. The tablets of the invention are a form of preparation that is not only more convenient but also safer to handle.
Further examples of substances for which slow release is advantageous are trace additives for water supplies, nutritio-nal and trace additives for fish ponds, and disinfection agents for swi~ning pools. Such substances may be microencapsulated or coated and tableted in accordance with the invention.
Microencapsulation or coating improve the stability of substances, and are particularly useful for preserving the ac-tivity if flavouring agents and vitamins, which are, accor-dingly, further suitable ingredients for the tablets of theinvention.
The following Examples illustrate the invention.

Tablets having the following composition were prepared:

ÇiOE 77/F 272 A B C D
mg mg mg mg KCl microcapsules 940 940 940 940 N-~2-furfuryl)-4-chloro- - - - 20 5-sulfamoyl-anthranilic acid Microcrystalline cellu- 94 94 94 94 lose Magnesium stearate 3 3 3 3 Amberlite IRP resin *100 100 100 100 Carbopol 934 10 10 10 10 The components were admixed thoroughly and compressed t:o tahlets. Tablets A to C, together with tablets having the same formulation except that they contain no PEG, were used to ob-tain the data presented in the accompanying drawing. Curve 1 shows the releasP from tablets containing no PEG, curves ~, 3 and 4 show the release from tablets corresponding to Example 1 B, A and C respectively. *Amberlite IRP resin is the po-tassium salt of a cross-linked carboxylic acid cation exchange resin~
It is used as a tablèt disintegrant and it is unlikely that it either contributes to the potassium ions released or binds the rPleased potassium ions.

Tablets were prepared as described in Example 1 ~ except ~ Je~ t~ 3J~ /?~,~

.' ' ' ' , .

~ 97 ~ HOE 77/F 272 that PEG 1000 was used instead of PEG 6000. The PEG 1000 was milled to a fine powder in the presence of 50 % solid CO2 be-fore use.

Tablets were prepared as described in Example 2 except that PEG 3~000 was used instead of PEG 1000.

Tablets were prepared as described in Example 2 except that instead of PEG 1000 there was used 50 % by weight of PEG 1000 and 50 % by weiyht of PEG 35000 Tablets were prepared as described in Examp]e 1A and were then sintered for 1 hour at 70 C. The hardness of the tablets was increased by this treatment.

Tablets were prepared as described in Exa~ple 1A and were then sugar coated in a coating pan using talc in syrup as the grossing coat and Tartrazine lake dispersed in syrup as the colour coating.

Tablets were prepared as described in Example 1 and were then film coated by spraying an aqueous solution of hydroxy-- propylmethylcellulose on to the tablets in a coating pan.

Tablets were prepared as described in Example 1A except that 20 mg of polyvinylpyrrolidone was used instead of the B Carbopol 934 G~ , Pt~ ~ ~r~d ~
:

37~ ~IOE 77/ F 272 Tablets ~ere prepared as described in Exa~ple 1A except that the microcrystalline cellu7ose was replaced by 94 mg of lactose.

Tablets were prepared as described in Example 1A except that the Arnberlite IRP resin was replaced by 100 rng starch.

Tablets were prepared as described in Example 1A except that the An~erlite IRP resin WaS replaced by 40 mg Primogel (ultra amylopectin).
EX~MPEE 12 Tablets having the following formula were prepared:

mg 1. KCl microcapsules 940 2. Lactose 94
3. Starch 100
4. Polyvinylpyrrolidone 20
5. PEG 6000 94
6. Magnesium stearate 3 Components 2, 3, 5 and 6 were granulated with component 4 dissolved in water. The granulation was carried out by wet massing and screening in a planetary mixer, by using a high speed mixer-granulator and by spray granulation. In each case, the resulting granules were dried, mixed with cornponent 1, and compressed into tablets.

fiOJ(-('J ~3J~ k . ~ . -E~AMPLE 1 3 Tablets having the formula given in Example 12 were pre-pared by mixing components 2, 3, 4, 5 and 6 and dry granula-ting the mixture by slugging on a tablet machine, and by means of a compactor. In each case, the resulting granules were crushed, passed through a screen having a 1 mm mesh size, mixed with the microcapsules of KCl, and compressed into tablets.
EXAMPLE 1~
Tablets were prepared as described in Example 1A and Example 9, in each case replacing the magnesium stearate by 3 mg of stearic acid.

Claims (12)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PROPERTY
OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A tablet produced by compression which comprises a microencapsulated substance dispersed in a matrix comprising a water-soluble natural or synthetic waxy substance having a melting point of at least 30°C selected from the group consist-ing of ethylene glycol derivatives and stearates, the waxy substance being present in an amount of from 2 to 20% by weight, calculated on the weight of the microencapsulated substance.
2. A tablet as claimed in claim 1, wherein the waxy substance has a melting point within the range of from 30 to 100°C.
3. A tablet as claimed in claim 1 or claim 2 wherein the waxy substance is a polyethylene glycol.
4. A tablet as claimed in claim 1 or claim 2 which also comprises one or more pharmaceutically acceptable carriers.
5. A tablet as claimed in claim 1 or claim 2 wherein the microencapsulated substance is a pharmacologically active substance, a fertilizer, a pesticide, a disinfectant, a nutritional or trace substance, or a flavouring agent.
6. A tablet as claimed in claim 1 or claim 2 wherein the microencapsulated substance is potassium chloride.
7. A tablet as claimed in claim 1 or claim 2 which has been sintered.
8. A process for the preparation of a tablet as claimed in claim 1, which comprises dispersing the microencapsulated sub-stance in the water-soluble natural or synthetic waxy substance, the waxy substance being present in an amount of from 2 to 20% by weight of the microencapsulated substance, and bringing the mixture into tablet form.
9. A process as claimed in claim 8 in which the waxy substance is applied in the form of a solution in an organic solvent.
10. A process as claimed in claim 8 in which at least one carrier is added to the dispersion.
11. A process as claimed in claim 8, claim 9 or claim 10, wherein the article is further subjected to sintering.
12. A process as claimed in claim 8, claim 9 or claim 10, wherein the article is subjected to sintering at a temperature about 10°C above the melting point of the waxy substance used.
CA300,184A 1977-04-01 1978-03-31 Tableting of microcapsules Expired CA1110972A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB13855/77 1977-04-01
GB13855/77A GB1598458A (en) 1977-04-01 1977-04-01 Tableting of microcapsules

Publications (1)

Publication Number Publication Date
CA1110972A true CA1110972A (en) 1981-10-20

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Country Status (12)

Country Link
JP (1) JPS53142520A (en)
AU (1) AU523028B2 (en)
BE (1) BE865633A (en)
CA (1) CA1110972A (en)
CH (1) CH640727A5 (en)
DE (1) DE2813146A1 (en)
DK (1) DK143078A (en)
FR (1) FR2385388B1 (en)
GB (1) GB1598458A (en)
IT (1) IT1095559B (en)
NL (1) NL7803496A (en)
SE (1) SE7803661L (en)

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US8815289B2 (en) 2006-08-25 2014-08-26 Purdue Pharma L.P. Tamper resistant dosage forms

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US5281420A (en) * 1992-05-19 1994-01-25 The Procter & Gamble Company Solid dispersion compositions of tebufelone
US5436011A (en) * 1993-04-16 1995-07-25 Bristol-Myers Squibb Company Solid pharmaceutical dosage form and a method for reducing abrasion
GB9921933D0 (en) * 1999-09-17 1999-11-17 Univ Gent Solid shaped articles comprising biologically active substances and a method for their production
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US8101209B2 (en) 2001-10-09 2012-01-24 Flamel Technologies Microparticulate oral galenical form for the delayed and controlled release of pharmaceutical active principles
US20030190343A1 (en) * 2002-03-05 2003-10-09 Pfizer Inc. Palatable pharmaceutical compositions for companion animals
FR2837100B1 (en) * 2002-03-18 2004-07-23 Flamel Tech Sa MODIFIED RELEASE MICROCAPSULE-BASED TABLETS
FR2838647B1 (en) * 2002-04-23 2006-02-17 PROLONGED RELEASE PARTICLES, PROCESS FOR THEIR PREPARATION AND TABLETS CONTAINING SAME
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US9566248B2 (en) 2013-09-13 2017-02-14 R.P. Scherer Technologies, Llc Encased-pellet tablets
CN112490052A (en) 2020-11-19 2021-03-12 深圳市致尚科技股份有限公司 Multi-directional input device

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Cited By (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5631024A (en) * 1995-05-22 1997-05-20 Enviroquest, Ltd. Medicaments for beneficial insects and method
US8815289B2 (en) 2006-08-25 2014-08-26 Purdue Pharma L.P. Tamper resistant dosage forms
US8821929B2 (en) 2006-08-25 2014-09-02 Purdue Pharma L.P. Tamper resistant dosage forms
US8834925B2 (en) 2006-08-25 2014-09-16 Purdue Pharma L.P. Tamper resistant dosage forms
US8846086B2 (en) 2006-08-25 2014-09-30 Purdue Pharma L.P. Tamper resistant dosage forms
US8894988B2 (en) 2006-08-25 2014-11-25 Purdue Pharma L.P. Tamper resistant dosage forms
US8894987B2 (en) 2006-08-25 2014-11-25 William H. McKenna Tamper resistant dosage forms
US8911719B2 (en) 2006-08-25 2014-12-16 Purdue Pharma Lp Tamper resistant dosage forms
US9084816B2 (en) 2006-08-25 2015-07-21 Purdue Pharma L.P. Tamper resistant dosage forms
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US9101661B2 (en) 2006-08-25 2015-08-11 Purdue Pharma L.P. Tamper resistant dosage forms
US9763933B2 (en) 2006-08-25 2017-09-19 Purdue Pharma L.P. Tamper resistant dosage forms
US9763886B2 (en) 2006-08-25 2017-09-19 Purdue Pharma L.P. Tamper resistant dosage forms
US9770416B2 (en) 2006-08-25 2017-09-26 Purdue Pharma L.P. Tamper resistant dosage forms
US9770417B2 (en) 2006-08-25 2017-09-26 Purdue Pharma L.P. Tamper resistant dosage forms
US9775808B2 (en) 2006-08-25 2017-10-03 Purdue Pharma L.P. Tamper resistant dosage forms
US9775810B2 (en) 2006-08-25 2017-10-03 Purdue Pharma L.P. Tamper resistant dosage forms
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US11304909B2 (en) 2006-08-25 2022-04-19 Purdue Pharma L.P. Tamper resistant dosage forms
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Also Published As

Publication number Publication date
SE7803661L (en) 1978-10-02
BE865633A (en) 1978-10-03
JPS53142520A (en) 1978-12-12
IT1095559B (en) 1985-08-10
DE2813146A1 (en) 1978-10-19
NL7803496A (en) 1978-10-03
CH640727A5 (en) 1984-01-31
FR2385388B1 (en) 1980-07-25
FR2385388A1 (en) 1978-10-27
AU523028B2 (en) 1982-07-08
DK143078A (en) 1978-10-02
IT7821797A0 (en) 1978-03-30
GB1598458A (en) 1981-09-23
AU3465178A (en) 1979-10-04

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