WO2024119798A1 - 一种冷轧机铝板带表面除油装置 - Google Patents

一种冷轧机铝板带表面除油装置 Download PDF

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Publication number
WO2024119798A1
WO2024119798A1 PCT/CN2023/104415 CN2023104415W WO2024119798A1 WO 2024119798 A1 WO2024119798 A1 WO 2024119798A1 CN 2023104415 W CN2023104415 W CN 2023104415W WO 2024119798 A1 WO2024119798 A1 WO 2024119798A1
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block
base
sliding
rolling mill
cold rolling
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PCT/CN2023/104415
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English (en)
French (fr)
Inventor
赵小朋
柴会闯
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洛阳万基铝加工有限公司
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Publication of WO2024119798A1 publication Critical patent/WO2024119798A1/zh

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of oil removal devices, in particular to an oil removal device for the surface of an aluminum plate strip of a cold rolling mill.
  • Cold-rolled aluminum strip refers to aluminum strip or sheet made of aluminum as the main raw material and mixed with other alloy elements.
  • rolling oil is needed.
  • the main function of rolling oil is to cool, lubricate and clean the rollers and aluminum strips.
  • the gaps between the internal parts of the cold rolling mill will flow or bring the rolling oil from the inlet side of the rolling mill to the outlet side, splashing onto the surface of the plate, thereby forming butter spots, oil prints, oil stains and dark luster on the surface of the cold-rolled aluminum strip.
  • a cleaning unit for aluminum sheet and strip production with application number CN202122638804.2 includes a base, and a pre-oil removal device, an oil removal device, a pre-cleaning device and a cleaning device are arranged on the top of the base from left to right in sequence, and four liquid storage tanks are arranged under the base, and the four liquid storage tanks are respectively connected to the pre-oil removal device, the oil removal device, the pre-cleaning device and the cleaning device; by arranging the pre-oil removal device, the oil removal device, the pre-cleaning device and the cleaning device, the setting of the pre-oil removal device can preliminarily remove the oil and impurities on the surface of the aluminum coil, and the oil removal device uses alkaline solution to further remove the oil and impurities on the surface of the aluminum coil; the setting of the pre-cleaning device can use softened water to pre-clean the plate surface, and the setting of the cleaning device uses softened water to thoroughly clean the plate surface.
  • This device can clean the aluminum coil multiple times to avoid dirt adh
  • the comparative device is provided with multiple liquid storage tanks, and the steps of degreasing and cleaning are performed by transferring the aluminum strip to different liquid storage tanks.
  • the device does not have a structure to support the aluminum strip.
  • the surface of the aluminum strip is smooth.
  • the aluminum strip and the solution in the liquid storage tank are in a relatively static state, which makes it easy for the chemical factors of the solution to have poor activity and easy to precipitate, thereby affecting the degreasing effect of the aluminum strip.
  • the invention discloses a cold rolling mill oil removal device with application number CN201720427594.3, which belongs to the technical field of cold rolling mills.
  • the cold rolling mill oil removal device comprises an upper support roller, a lower support roller, an upper working roller and a lower working roller.
  • An upper oil suction device matched with the upper support roller is arranged on the left side of the upper support roller.
  • the upper oil suction device comprises an upper air suction plate and an upper oil filter connected with the upper air suction plate.
  • the upper air suction plate is in an arc shape matched with the upper support roller.
  • An oil storage tank is connected to the bottom of the upper oil filter device.
  • An upper support roller purge device is arranged on the right side of the upper support roller.
  • the cold rolling mill oil removal device can effectively remove rolling oil when rolling aluminum plates, prevent rolling oil from falling onto strips, improve production efficiency, recycle rolling oil, and save production costs.
  • the comparison device is provided with a device for degreasing the surface of the aluminum plate, and the rolling oil on the outside of the rolled aluminum plate is cleaned by the purge device.
  • the rolling oil is a substance with strong adhesion.
  • the purge device alone cannot completely separate the rolling oil from the outside of the aluminum plate, so that the degreasing effect on the surface of the aluminum plate is not obvious.
  • the object of the present invention is to provide a cold rolling mill aluminum strip surface degreasing device to solve the problems of dead corners, incomplete degreasing and unclear degreasing effect in the comparative device mentioned in the above background technology.
  • a surface oil removal device for aluminum strip of a cold rolling mill comprising a base, a servo motor, a fixed block, a first telescopic spring, a storage plate and a first traction rope, wherein a servo motor is fixedly installed on the outside of the base, and the output end of the servo motor passes through the inside of the base, a fixed block is fixedly installed on the output end of the servo motor, and a first telescopic spring is fixedly installed on the inside of the fixed block, a rear end of the first telescopic spring is fixedly connected to the storage plate, and a first traction rope is fixedly connected to the outside of the storage plate, a slide groove is provided on the inside of the fixed block, and a second telescopic spring is fixedly installed on the inside of the slide groove, a clamping plate is fixedly connected to the rear end of the second telescopic spring, and the clamping plate is
  • two groups of fixed blocks are arranged on the left and right sides of the midpoint of the base, and the fixed blocks and the base form a rotating structure; the fixed blocks rotate inside the base, which can drive the aluminum plate strip connected on the inside to rotate together, so that the outer surface of the aluminum plate strip can be in full contact with the solution sprayed from the upper nozzle.
  • the storage plate forms an elastic structure through a first telescopic spring and a fixed block, and the storage plate forms a traction structure through a first traction rope and a clamping plate; the first telescopic spring can adjust the position of the storage plate.
  • the splint and the slide groove form a sliding structure
  • the splint and the slide groove form an elastic structure through the second telescopic spring
  • two groups of splints are symmetrically arranged about the midpoint of the storage plate
  • the second telescopic spring can make the sliding block automatically reset
  • the two groups of splints can clamp and limit the two ends of the aluminum plate strip.
  • the connecting block and the slot form a rotating structure, and the tail end of the connecting block is engaged with the inner side of the slot; the setting of the connecting block can connect the right side fixed block with the electric telescopic rod, and the fixed block can rotate through the connection of the connecting block.
  • a water storage tank is fixedly installed on the upper end of the base, and a water pump is fixedly installed on the inner side of the water storage tank, a water delivery pipe is fixedly connected to the outer side of the water pump, and the water delivery pipe passes through the inner side of the base, a nozzle is fixedly connected to the tail end of the water delivery pipe, and the nozzle is fixedly installed on the inner side of the base, a first bevel gear is fixedly installed on the output end of the servo motor, and a second bevel gear is connected to the outer side of the first bevel gear, a rotating shaft is fixedly installed on the inner side of the second bevel gear, and the rotating shaft passes through the inner side of the left fixed block, and a round shaft is fixedly installed on the outer side of the rotating shaft, a second traction rope is wound around the outer side of the round shaft, and the tail end of the second traction rope is fixedly connected to the outer side of the sliding block, a supporting block is fixedly installed on the outer side of the fixed block
  • the first bevel gear is meshingly connected with the second bevel gear, and the inner rotating shaft of the second bevel gear and the left fixed block form a rotating structure; the first bevel gear can not only drive the second bevel gear to rotate, but also change the direction of rotation.
  • the circular shaft forms a traction structure with the sliding block through the second traction rope, and the sliding block and the sliding track form a sliding structure; through the connection of the second traction rope, the sliding block can be driven to slide inside the sliding track.
  • the sliding rails are arranged in two groups symmetrically about the midpoint of the fixed block, and the sliding rails form an elastic structure with the support block through the third telescopic spring; the setting of the third telescopic spring can prevent the right fixed block from affecting the sliding rail when moving.
  • the rotating roller and the sliding track form a rotating structure
  • the rotating roller and the sliding track form an elastic structure through a vortex spring
  • the rotating roller and the sliding block form a traction structure through a third traction rope
  • the vortex spring can reset the rotating roller by its own elastic force.
  • the invention has the following beneficial effects: the surface oil removal device of the aluminum strip of the cold rolling mill:
  • a structure for fixing and limiting the aluminum strip is provided.
  • Two sets of fixed blocks are fixedly installed on the left and right sides of the inner side of the base.
  • the right fixed block is pushed toward the midpoint of the base by an electric telescopic rod, so that the two ends of the aluminum strip are squeezed against the storage plate.
  • the aluminum strip is fixed by the clamping plate driven by a traction rope, so that the two ends of the aluminum strip are fixed and limited on the inner side of the fixed block.
  • the fixed block is driven to rotate by running the servo motor, so that the aluminum strip rotates together and is fully in contact with the cleaning solution sprayed from the upper nozzle, so as to prevent the aluminum strip from having dead angles when degreasing, and individual parts cannot fully react with the cleaning solution.
  • a structure with good cleaning effect is provided.
  • the first bevel gear drives the second bevel gear to rotate, so that the connected circular shaft produces a
  • the vortex spring is arranged on the inner side of the sliding track, and the elastic force of the vortex spring drives the rotating roller to generate an opposite traction force on the sliding block, thereby driving the sliding block to slide left and right on the inner side of the sliding track, so that the cleaning brushes at the upper and lower ends move left and right on the outer side of the aluminum strip to clean the surface of the aluminum strip.
  • FIG1 is a front cross-sectional view of the structure of the present invention.
  • FIG2 is a front view of the structure of the present invention.
  • FIG3 is a schematic diagram of a partial front cross-sectional structure of a substrate of the present invention.
  • FIG4 is an enlarged structural schematic diagram of point A in FIG1 of the present invention.
  • FIG5 is a front cross-sectional view of the connecting block of the present invention.
  • FIG6 is a schematic diagram of the side structure of the connecting plate of the present invention.
  • FIG7 is a schematic diagram of the top view of the sliding track structure of the present invention.
  • FIG8 is an enlarged structural schematic diagram of point B in FIG3 of the present invention.
  • a surface degreasing device for aluminum strip of a cold rolling mill comprising a base 1, a servo motor 2, a fixed block 3, a first telescopic spring 4, a storage plate 5, a first traction rope 6, a slide 7, a second telescopic spring 8, a clamping plate 9, an electric telescopic rod 10, a connecting block 11, a slot 12, a water storage tank 13, a water pump 14, a water pipe 15, a nozzle 16, a first bevel gear 17, a second bevel gear 18, a rotating shaft 19, a circular shaft 20, a second traction rope 21, a sliding block 22, a sliding track 23, a connecting shaft 24, a supporting block 25, a third telescopic spring 26, a cleaning brush 27, a connecting rod 28, a vortex spring 29, a rotating roller 30, a third traction rope 31 and a drain outlet 32.
  • a servo motor 2 is fixedly installed on the outside of the base 1, and the output end of the servo motor 2 passes through the inside of the base 1, a fixed block 3 is fixedly installed on the output end of the servo motor 2, and a first telescopic spring 4 is fixedly installed on the inside of the fixed block 3, a storage plate 5 is fixedly connected to the tail end of the first telescopic spring 4, and a first traction rope 6 is fixedly connected to the outside of the storage plate 5, a slide groove 7 is opened on the inside of the fixed block 3, and a second telescopic spring 8 is fixedly installed on the inside of the slide groove 7, a clamping plate 9 is fixedly connected to the tail end of the second telescopic spring 8, and the clamping plate 9 is nested in the inside of the slide groove 7, an electric telescopic rod 10 is fixedly installed on the inside of the base 1, and a connecting block 11 is fixedly installed on the output end of the electric telescopic rod 10, the connecting block 11 is nested in the inside of the card
  • two groups of fixed blocks 3 are arranged about the midpoint of the base 1, and the fixed blocks 3 and the base 1 form a rotating structure; the storage plate 5 and the fixed block 3 form an elastic structure through the first telescopic spring 4, and the storage plate 5 and the clamping plate 9 form a traction structure through the first traction rope 6; the clamping plate 9 and the slide groove 7 form a sliding structure, and the clamping plate 9 and the slide groove 7 form an elastic structure through the second telescopic spring 8, and the clamping plate 9 is symmetrically arranged in two groups about the midpoint of the storage plate 5; the connecting block 11 and the clamping slot 12 form a rotating structure, and the tail end of the connecting block 11 is engaged with the inner side of the clamping slot 12;
  • the two ends of the aluminum plate strip are placed inside the fixed block 3, and the electric telescopic rod 10 is connected to an external power supply to operate the electric telescopic rod 10, and the output end of the electric telescopic rod 10 drives the right fixed block 3 to move toward the midpoint of the base 1, so that the storage plate 5 inside the fixed block 3 is squeezed, and the first The telescopic spring 4 enables the storage plate 5 to move toward the inside of the fixed block 3.
  • the clamping plate 9 is driven by the first traction rope 6 to slide inside the slide groove 7, thereby clamping and fixing the two ends of the aluminum plate strip inside the fixed block 3 to prevent the aluminum plate strip from falling off inside the fixed block 3.
  • the servo motor 2 is operated to drive the fixed block 3 to rotate forward and reverse inside the base 1 through the output end of the servo motor 2. Because the connecting block 11 is nested inside the right side of the fixed block 3, the right side fixed block 3 will also rotate together through the connection of the aluminum plate strip, so that the aluminum plate strip inside the base 1 follows the power provided by the servo motor 2 to rotate forward and reverse regularly.
  • the aluminum plate strip can be suspended in the air, and the outer surface can be completely in contact with the cleaning solution sprayed from the upper nozzle 16, so as to achieve the effect of all-round immersion and flushing, and prevent the existence of dead corners during degreasing.
  • a water storage tank 13 is fixedly installed on the upper end of the base 1, and a water pump 14 is fixedly installed on the inner side of the water storage tank 13, a water delivery pipe 15 is fixedly connected to the outer side of the water pump 14, and the water delivery pipe 15 passes through the inner side of the base 1, a nozzle 16 is fixedly connected to the tail end of the water delivery pipe 15, and the nozzle 16 is fixedly installed on the inner side of the base 1, a first bevel gear 17 is fixedly installed on the output end of the servo motor 2, and a second bevel gear 18 is connected to the outer side of the first bevel gear 17, a rotating shaft 19 is fixedly installed on the inner side of the second bevel gear 18, and the rotating shaft 19 passes through the inner side of the left fixed block 3, and a circular shaft 20 is fixedly installed on the outer side of the rotating shaft 19, a second traction rope 21 is wound around the outer side of the circular shaft 20, and the tail end of the second traction rope 21 is fixedly connected to the outer side of the sliding block 22, a support block 25 is fixed
  • the first bevel gear 17 and the second bevel gear 18 are meshedly connected.
  • the inner rotating shaft 19 of the second bevel gear 18 and the left fixed block 3 form a rotating structure;
  • the circular shaft 20 and the sliding block 22 form a traction structure through the second traction rope 21, and the sliding block 22 and the sliding track 23 form a sliding structure;
  • the sliding track 23 is symmetrically arranged in two groups about the midpoint of the fixed block 3, and the sliding track 23 and the support block 25 form an elastic structure through the third telescopic spring 26;
  • the rotating roller 30 and the sliding track 23 form a rotating structure, and the rotating roller 30 and the sliding track 23 form an elastic structure through the vortex spring 29, and the rotating roller 30 and the sliding track 22 form a traction structure through the third traction rope 31;
  • This structure is achieved by fixing a first bevel gear 17 on the outside of the output end of the servo motor 2, and driving the second bevel gear 18 to rotate through the meshing connection between the first bevel gear 17 and the second bevel gear 18, thereby rotating the circular shaft 20 connected to the second bevel gear 18, and driving the sliding block 22 to slide on the inside of the sliding track 23 through the connection of the second traction rope 21.
  • the circular shaft 20 also rotates forward, and the sliding block 22 is pulled to move leftward by the second traction rope 21.
  • the third traction rope 31 connected to the right side of the sliding block 22 sliding leftward will drive the rotating roller 30 to rotate, so that The vortex spring 29 is in a taut state.
  • the connected round shaft 20 loses the traction force on the sliding block 22.
  • the sliding block 22 is driven to slide to the right on the inside of the sliding track 23 through the elastic force of the vortex spring 29.
  • the sliding block 22 slides left and right regularly on the inside of the sliding track 23.
  • the left and right sliding of the sliding block 22 will drive the outer cleaning brush 27 to sweep left and right on the outside of the aluminum plate strip, cleaning the outer surface of the aluminum plate strip soaked with the cleaning solution, so that the loose oil stains are cleaned up.
  • the cleaning effect is significantly improved.
  • plural means two or more than two;
  • the terms “upper”, “lower”, “left”, “right”, “inner”, “outer”, “front end”, “rear end”, “head”, “tail” and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.
  • the terms “first”, “second”, “third” and the like are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
  • connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium.
  • connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

一种冷轧机铝板带表面除油装置,包括基体(1)、伺服电机(2)、固定块(3)、第一伸缩弹簧(4)和第一牵引绳(6),基体外侧固定安装有伺服电机,且伺服电机输出端贯穿基体内侧,伺服电机输出端固定安装有固定块,且固定块内侧固定安装有第一伸缩弹簧,第一伸缩弹簧尾端固定连接有置物板(5)。该冷轧机铝板带表面除油装置通过电动伸缩杆(10)推动右侧固定块向基体中点移动,从而使铝板带两端挤压置物板,通过牵引绳带动夹板(9)对铝板带进行固定,使铝板带两端固定限位在固定块内侧,通过运行伺服电机,带动固定块转动,从而使铝板带跟随一起转动,与上端喷嘴(16)喷出的清洗溶液完全接触,防止铝板带在去油的时候存在死角,个别部位无法与清洗溶液完全反应。

Description

一种冷轧机铝板带表面除油装置 技术领域
本发明涉及除油装置技术领域,具体为一种冷轧机铝板带表面除油装置。
背景技术
冷轧机铝板带是指以铝为主要原料,并且参杂其他合金元素制造出来的铝板或者铝带,而在对铝板带轧作的时候,需要用到轧制油,轧制油主要作用是冷却、润滑和清洁轧辊和铝带,在生产过程中,冷轧机内部零件缝隙会将轧制油从轧机入口侧流入或带到出口侧,飞溅到板材表面上,从而使冷轧机铝板带表面形成黄油斑、油印、油渍、暗泽。
申请号为CN202122638804.2的一种铝板带生产用清洗机组,包括底座,底座的顶部从左往右依次设置有预除油装置、除油装置、预清洗装置和清洗装置,底座的下方设置有四个储液箱,四个储液箱分别与预除油装置、除油装置、预清洗装置和清洗装置相连通;通过设置预除油装置、除油装置、预清洗装置和清洗装置,预除油装置的设置可初步清除铝卷表面的油污和杂质,而除油装置则利用碱液进一步的清除铝卷表面油污和杂质;预清洗装置的设置,可采用软化水预先清洗板面,而清洗装置的设置采用软化水彻底清洗板面,本装置能够对铝卷进行多次清洗,避免了污垢附着在铝带材表面。
该对比装置设置有多个储液箱,通过将铝板带转换至不同的储液箱进行去油清洗等步骤,但该装置没有对铝板带进行支撑的结构,铝板带表面为光滑状,放入储液槽中铝板带底部与储液槽底部贴合,会使铝板带下端无法与储液槽中的溶液充分反应,从而使铝板带底部去油效果差,且储液槽中的铝板带与溶液为相对静止的状态,从而容易使溶液的化学因子活性差且易沉淀,从而影响铝板带的去油效果。
申请号为CN201720427594.3的种冷轧机除油装置,属于冷轧机技术领域。 该冷轧机除油装置,包括上支撑辊、下支撑辊、上工作辊以及下工作辊,所述上支撑辊的左侧设有与上支承辊配合的上吸油装置,所述上吸油装置包括上抽风板和与上抽风板相连的上滤油装置,所述上抽风板的形状为与上支撑辊配合的弧形;所述上滤油装置的底部连接有储油槽;所述上支撑辊的右侧设有上支承辊吹扫装置。该冷轧机除油装置,可有效除去轧制铝板时的轧制油,防止轧制油落到带材上面,提高生产效率,可回收轧制油,节约生产成本。
该对比装置设置有对铝板材表面进行除油的装置,通过吹扫装置对轧制铝板外侧的轧制油进行清洁,但是轧制油是一种沾附性较强的物质,仅仅依靠吹扫装置无法使轧制油完全脱离铝板带外侧,从而使铝板带表面的除油效果不明显。
所以我们提出了一种冷轧机铝板带表面除油装置,以便于解决上述中提出的问题。
发明内容
本发明的目的在于提供一种冷轧机铝板带表面除油装置,以解决上述背景技术提出的该对比装置除油存在死角,除油不完全且除油效果不明显的问题。
为实现上述目的,本发明提供如下技术方案:一种冷轧机铝板带表面除油装置,包括基体、伺服电机、固定块、第一伸缩弹簧、置物板和第一牵引绳,所述基体外侧固定安装有伺服电机,且伺服电机输出端贯穿基体内侧,所述伺服电机输出端固定安装有固定块,且固定块内侧固定安装有第一伸缩弹簧,所述第一伸缩弹簧尾端固定连接有置物板,且置物板外侧固定连接有第一牵引绳,所述固定块内侧开设有滑槽,且滑槽内侧固定安装有第二伸缩弹簧,所述第二伸缩弹簧尾端固定连接有夹板,且夹板嵌套在滑槽内侧,所 述基体内侧固定安装有电动伸缩杆,且电动伸缩杆输出端固定安装有连接块,所述连接块嵌套在卡槽内侧,且卡槽开设在右侧固定块内侧。
优选的,所述固定块关于基体中点左右设置有两组,且固定块与基体构成转动结构;固定块在基体内侧转动,可以带动内侧连接的铝板带一起转动,使铝板带外表面能与上端喷嘴喷出的溶液全方位接触。
优选的,所述置物板通过第一伸缩弹簧与固定块构成弹性结构,且置物板通过第一牵引绳与夹板构成牵引结构;第一伸缩弹簧可以使置物板进行位置调整。
优选的,所述夹板与滑槽构成滑动结构,且夹板通过第二伸缩弹簧与滑槽构成弹性结构,并且夹板关于置物板中点上下对称设置有两组;第二伸缩弹簧可以使滑动块进行自动复位,夹板设置两组可以对铝板带两端进行夹持限位。
优选的,所述连接块与卡槽构成转动结构,且连接块尾端卡合在卡槽内侧;连接块的设置可以使右侧固定块与电动伸缩杆连接在一起,且固定块通过连接块的连接,可以进行转动。
优选的,所述基体上端固定安装有储水罐,且储水罐内侧固定安装有水泵,所述水泵外侧固定连接有输水管,且输水管贯穿基体内侧,所述输水管尾端固定连接有喷嘴,且喷嘴固定安装在基体内侧,所述伺服电机输出端固定安装有第一锥齿轮,且第一锥齿轮外侧连接有第二锥齿轮,所述第二锥齿轮内侧固定安装有转轴,且转轴贯穿左侧固定块内侧,并且转轴外侧固定安装有圆轴,所述圆轴外侧绕设有第二牵引绳,且第二牵引绳尾端固定连接在滑动块外侧,所述固定块外侧固定安装有支撑块,且支撑块内侧贯穿有连接轴,所述连接轴尾端固定安装有滑动轨道,且滑动轨道设置在基体内侧,所述滑动轨道外侧固定安装有第三伸缩弹簧,且第三伸缩弹簧尾端固定连接在支撑块外侧,所述滑动轨道内侧嵌套有滑动块,且滑动块外侧固定安装有清 洁刷,并且上端滑动块通过连接杆与下端滑动块固定连接,所述滑动轨道内侧固定安装有涡旋弹簧,且涡旋弹簧外侧固定安装有转动辊,并且转动辊安装在滑动轨道内侧,所述转动辊外侧绕设有第三牵引绳,且第三牵引绳尾端固定连接在滑动块外侧,所述基体内侧开设有排水口。
优选的,所述第一锥齿轮与第二锥齿轮为啮合连接,且第二锥齿轮内侧转轴与左侧固定块构成转动结构;第一锥齿轮不仅可以带动第二锥齿轮转动,且可以改变转动的方向。
优选的,所述圆轴通过第二牵引绳与滑动块构成牵引结构,且滑动块与滑动轨道构成滑动结构;通过第二牵引绳的连接,可以带动滑动块在滑动轨道内侧滑动。
优选的,所述滑动轨道关于固定块中点上下对称设置有两组,且滑动轨道通过第三伸缩弹簧与支撑块构成弹性结构;第三伸缩弹簧的设置可以避免右侧固定块在移动的时候对滑动轨道产生影响。
优选的,所述转动辊与滑动轨道构成转动结构,且转动辊通过涡旋弹簧与滑动轨道构成弹性结构,并且转动辊通过第三牵引绳与滑动块构成牵引结构;涡旋弹簧可以通过自身的弹力使转动辊进行复位。
与现有技术相比,本发明的有益效果是:该冷轧机铝板带表面除油装置:
1.设置有对铝板带进行固定限位的结构,通过在基体内侧左右固定安装两组固定块,通过电动伸缩杆推动右侧固定块向基体中点移动,从而使铝板带两端挤压置物板,通过牵引绳带动夹板对铝板带进行固定,使铝板带两端固定限位在固定块内侧,通过运行伺服电机,带动固定块转动,从而使铝板带跟随一起转动,与上端喷嘴喷出的清洗溶液完全接触,防止铝板带在去油的时候存在死角,个别部位无法与清洗溶液完全反应。
2.设置有清洁效果好的结构,通过在伺服电机输出端固定安装第一锥齿轮,通过第一锥齿轮带动第二锥齿轮转动,从而使连接的圆轴对滑动块产生 牵引力,且滑动轨道内侧设置有涡旋弹簧,通过涡旋弹簧的弹力,带动转动辊对滑动块产生相反的牵引力,从而带动滑动块在滑动轨道内侧左右滑动,从而使上下两端的清洁刷在铝板带外侧左右移动,对铝板带外表进行清洁,通过此结构,可以大幅提升铝板带的清洁效果。
附图说明
图1为本发明正剖视结构示意图;
图2为本发明正视结构示意图;
图3为本发明基体局部正剖视结构示意图;
图4为本发明图1中A处放大结构示意图;
图5为本发明连接块正剖视结构示意图;
图6为本发明连接板侧视结构示意图;
图7为本发明滑动轨道俯视结构示意图;
图8为本发明图3中B处放大结构示意图。
图中:1、基体;2、伺服电机;3、固定块;4、第一伸缩弹簧;5、置物板;6、第一牵引绳;7、滑槽;8、第二伸缩弹簧;9、夹板;10、电动伸缩杆;11、连接块;12、卡槽;13、储水罐;14、水泵;15、输水管;16、喷嘴;17、第一锥齿轮;18、第二锥齿轮;19、转轴;20、圆轴;21、第二牵引绳;22、滑动块;23、滑动轨道;24、连接轴;25、支撑块;26、第三伸缩弹簧;27、清洁刷;28、连接杆;29、涡旋弹簧;30、转动辊;31、第三牵引绳;32、排水口。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做 出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-8,本发明提供一种技术方案:一种冷轧机铝板带表面除油装置,包括基体1、伺服电机2、固定块3、第一伸缩弹簧4、置物板5、第一牵引绳6、滑槽7、第二伸缩弹簧8、夹板9、电动伸缩杆10、连接块11、卡槽12、储水罐13、水泵14、输水管15、喷嘴16、第一锥齿轮17、第二锥齿轮18、转轴19、圆轴20、第二牵引绳21、滑动块22、滑动轨道23、连接轴24、支撑块25、第三伸缩弹簧26、清洁刷27、连接杆28、涡旋弹簧29、转动辊30、第三牵引绳31和排水口32。
基体1外侧固定安装有伺服电机2,且伺服电机2输出端贯穿基体1内侧,伺服电机2输出端固定安装有固定块3,且固定块3内侧固定安装有第一伸缩弹簧4,第一伸缩弹簧4尾端固定连接有置物板5,且置物板5外侧固定连接有第一牵引绳6,固定块3内侧开设有滑槽7,且滑槽7内侧固定安装有第二伸缩弹簧8,第二伸缩弹簧8尾端固定连接有夹板9,且夹板9嵌套在滑槽7内侧,基体1内侧固定安装有电动伸缩杆10,且电动伸缩杆10输出端固定安装有连接块11,连接块11嵌套在卡槽12内侧,且卡槽12开设在右侧固定块3内侧。
根据图1-5所示,固定块3关于基体1中点左右设置有两组,且固定块3与基体1构成转动结构;置物板5通过第一伸缩弹簧4与固定块3构成弹性结构,且置物板5通过第一牵引绳6与夹板9构成牵引结构;夹板9与滑槽7构成滑动结构,且夹板9通过第二伸缩弹簧8与滑槽7构成弹性结构,并且夹板9关于置物板5中点上下对称设置有两组;连接块11与卡槽12构成转动结构,且连接块11尾端卡合在卡槽12内侧;
此结构将铝板带两端放置在固定块3内侧,通过给电动伸缩杆10接通外接电源,使电动伸缩杆10运行,通过电动伸缩杆10输出端带动右侧固定块3向基体1中点移动,从而使固定块3内侧的置物板5受到挤压后,压缩第一 伸缩弹簧4使置物板5向固定块3内侧移动,在移动的时候,通过第一牵引绳6带动夹板9在滑槽7内侧滑动,从而对固定块3内侧的铝板带两端进行夹持固定,防止铝板带在固定块3内侧脱落,固定完毕后,运行伺服电机2,通过伺服电机2输出端带动固定块3在基体1内侧正向和反向旋转,因连接块11嵌套在右侧固定块3内侧,故右侧固定块3通过铝板带的连接也会跟随一起转动,从而使铝板带在基体1内侧跟随伺服电机2提供的动力进行正向与反向有规律的转动,通过此结构,可以使铝板带处于悬空状态,外表面均能与上端喷嘴16喷出的清洗溶液完全接触,达到全方位浸泡和冲洗的效果,防止在除油的时候存在死角。
基体1上端固定安装有储水罐13,且储水罐13内侧固定安装有水泵14,水泵14外侧固定连接有输水管15,且输水管15贯穿基体1内侧,输水管15尾端固定连接有喷嘴16,且喷嘴16固定安装在基体1内侧,伺服电机2输出端固定安装有第一锥齿轮17,且第一锥齿轮17外侧连接有第二锥齿轮18,第二锥齿轮18内侧固定安装有转轴19,且转轴19贯穿左侧固定块3内侧,并且转轴19外侧固定安装有圆轴20,圆轴20外侧绕设有第二牵引绳21,且第二牵引绳21尾端固定连接在滑动块22外侧,固定块3外侧固定安装有支撑块25,且支撑块25内侧贯穿有连接轴24,连接轴24尾端固定安装有滑动轨道23,且滑动轨道23设置在基体1内侧,滑动轨道23外侧固定安装有第三伸缩弹簧26,且第三伸缩弹簧26尾端固定连接在支撑块25外侧,滑动轨道23内侧嵌套有滑动块22,且滑动块22外侧固定安装有清洁刷27,并且上端滑动块22通过连接杆28与下端滑动块22固定连接,滑动轨道23内侧固定安装有涡旋弹簧29,且涡旋弹簧29外侧固定安装有转动辊30,并且转动辊30安装在滑动轨道23内侧,转动辊30外侧绕设有第三牵引绳31,且第三牵引绳31尾端固定连接在滑动块22外侧,基体1内侧开设有排水口32;
根据图1-3、图6-8所示,第一锥齿轮17与第二锥齿轮18为啮合连接, 且第二锥齿轮18内侧转轴19与左侧固定块3构成转动结构;圆轴20通过第二牵引绳21与滑动块22构成牵引结构,且滑动块22与滑动轨道23构成滑动结构;滑动轨道23关于固定块3中点上下对称设置有两组,且滑动轨道23通过第三伸缩弹簧26与支撑块25构成弹性结构;转动辊30与滑动轨道23构成转动结构,且转动辊30通过涡旋弹簧29与滑动轨道23构成弹性结构,并且转动辊30通过第三牵引绳31与滑动块22构成牵引结构;
此结构通过在伺服电机2输出端外侧固定安装第一锥齿轮17,通过第一锥齿轮17与第二锥齿轮18的啮合连接,带动第二锥齿轮18转动,从而使与第二锥齿轮18连接的圆轴20转动,通过第二牵引绳21的连接,带动滑动块22在滑动轨道23内侧滑动,当伺服电机2正向运行时,圆轴20也跟随正向转动,通过第二牵引绳21拉动滑动块22向左移动,此时,向左滑动的滑动块22右侧连接的第三牵引绳31会带动转动辊30转动,使涡旋弹簧29处于紧绷的状态,当伺服电机2反向运行时,连接的圆轴20失去对滑动块22的牵引力,通过涡旋弹簧29的弹力,带动滑动块22在滑动轨道23内侧向右滑动,通过上述往复运动,从而使滑动块22在滑动轨道23内侧有规律的左右滑动,滑动块22左右滑动会带动外侧的清洁刷27在铝板带外侧左右扫动,对被清洗溶液浸泡过的铝板带外表面进行清扫,使松动的油污被清扫下来,通过此结构,从而使清洁效果显著的得到提升。
在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种冷轧机铝板带表面除油装置,包括基体(1)、伺服电机(2)、固定块(3)、第一伸缩弹簧(4)、置物板(5)和第一牵引绳(6),其特征在于,所述基体(1)外侧固定安装有伺服电机(2),且伺服电机(2)输出端贯穿基体(1)内侧,所述伺服电机(2)输出端固定安装有固定块(3),且固定块(3)内侧固定安装有第一伸缩弹簧(4),所述第一伸缩弹簧(4)尾端固定连接有置物板(5),且置物板(5)外侧固定连接有第一牵引绳(6),所述固定块(3)内侧开设有滑槽(7),且滑槽(7)内侧固定安装有第二伸缩弹簧(8),所述第二伸缩弹簧(8)尾端固定连接有夹板(9),且夹板(9)嵌套在滑槽(7)内侧,所述基体(1)内侧固定安装有电动伸缩杆(10),且电动伸缩杆(10)输出端固定安装有连接块(11),所述连接块(11)嵌套在卡槽(12)内侧,且卡槽(12)开设在右侧固定块(3)内侧。
  2. 根据权利要求1所述的一种冷轧机铝板带表面除油装置,其特征在于:所述固定块(3)关于基体(1)中点左右设置有两组,且固定块(3)与基体(1)构成转动结构。
  3. 根据权利要求1所述的一种冷轧机铝板带表面除油装置,其特征在于:所述置物板(5)通过第一伸缩弹簧(4)与固定块(3)构成弹性结构,且置物板(5)通过第一牵引绳(6)与夹板(9)构成牵引结构。
  4. 根据权利要求1所述的一种冷轧机铝板带表面除油装置,其特征在于:所述夹板(9)与滑槽(7)构成滑动结构,且夹板(9)通过第二伸缩弹簧(8)与滑槽(7)构成弹性结构,并且夹板(9)关于置物板(5)中点上下对称设置有两组。
  5. 根据权利要求1所述的一种冷轧机铝板带表面除油装置,其特征在于:所述连接块(11)与卡槽(12)构成转动结构,且连接块(11)尾端卡合在卡槽(12)内侧。
  6. 根据权利要求1所述的一种冷轧机铝板带表面除油装置,其特征在于: 所述基体(1)上端固定安装有储水罐(13),且储水罐(13)内侧固定安装有水泵(14),所述水泵(14)外侧固定连接有输水管(15),且输水管(15)贯穿基体(1)内侧,所述输水管(15)尾端固定连接有喷嘴(16),且喷嘴(16)固定安装在基体(1)内侧,所述伺服电机(2)输出端固定安装有第一锥齿轮(17),且第一锥齿轮(17)外侧连接有第二锥齿轮(18),所述第二锥齿轮(18)内侧固定安装有转轴(19),且转轴(19)贯穿左侧固定块(3)内侧,并且转轴(19)外侧固定安装有圆轴(20),所述圆轴(20)外侧绕设有第二牵引绳(21),且第二牵引绳(21)尾端固定连接在滑动块(22)外侧,所述固定块(3)外侧固定安装有支撑块(25),且支撑块(25)内侧贯穿有连接轴(24),所述连接轴(24)尾端固定安装有滑动轨道(23),且滑动轨道(23)设置在基体(1)内侧,所述滑动轨道(23)外侧固定安装有第三伸缩弹簧(26),且第三伸缩弹簧(26)尾端固定连接在支撑块(25)外侧,所述滑动轨道(23)内侧嵌套有滑动块(22),且滑动块(22)外侧固定安装有清洁刷(27),并且上端滑动块(22)通过连接杆(28)与下端滑动块(22)固定连接,所述滑动轨道(23)内侧固定安装有涡旋弹簧(29),且涡旋弹簧(29)外侧固定安装有转动辊(30),并且转动辊(30)安装在滑动轨道(23)内侧,所述转动辊(30)外侧绕设有第三牵引绳(31),且第三牵引绳(31)尾端固定连接在滑动块(22)外侧,所述基体(1)内侧开设有排水口(32)。
  7. 根据权利要求6所述的一种冷轧机铝板带表面除油装置,其特征在于:所述第一锥齿轮(17)与第二锥齿轮(18)为啮合连接,且第二锥齿轮(18)内侧转轴(19)与左侧固定块(3)构成转动结构。
  8. 根据权利要求6所述的一种冷轧机铝板带表面除油装置,其特征在于:所述圆轴(20)通过第二牵引绳(21)与滑动块(22)构成牵引结构,且滑动块(22)与滑动轨道(23)构成滑动结构。
  9. 根据权利要求6所述的一种冷轧机铝板带表面除油装置,其特征在于:所述滑动轨道(23)关于固定块(3)中点上下对称设置有两组,且滑动轨道(23)通过第三伸缩弹簧(26)与支撑块(25)构成弹性结构。
  10. 根据权利要求6所述的一种冷轧机铝板带表面除油装置,其特征在于:所述转动辊(30)与滑动轨道(23)构成转动结构,且转动辊(30)通过涡旋弹簧(29)与滑动轨道(23)构成弹性结构,并且转动辊(30)通过第三牵引绳(31)与滑动块(22)构成牵引结构。
PCT/CN2023/104415 2022-12-06 2023-06-30 一种冷轧机铝板带表面除油装置 WO2024119798A1 (zh)

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