WO2024119343A1 - 扬声器 - Google Patents
扬声器 Download PDFInfo
- Publication number
- WO2024119343A1 WO2024119343A1 PCT/CN2022/136720 CN2022136720W WO2024119343A1 WO 2024119343 A1 WO2024119343 A1 WO 2024119343A1 CN 2022136720 W CN2022136720 W CN 2022136720W WO 2024119343 A1 WO2024119343 A1 WO 2024119343A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- magnetic
- diaphragm
- voice coil
- fixed
- circuit board
- Prior art date
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 238000005476 soldering Methods 0.000 claims description 22
- 238000001746 injection moulding Methods 0.000 claims description 9
- 238000004026 adhesive bonding Methods 0.000 abstract description 4
- 238000005452 bending Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005236 sound signal Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R9/00—Transducers of moving-coil, moving-strip, or moving-wire type
- H04R9/02—Details
- H04R9/025—Magnetic circuit
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
- H04R31/006—Interconnection of transducer parts
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R7/00—Diaphragms for electromechanical transducers; Cones
- H04R7/02—Diaphragms for electromechanical transducers; Cones characterised by the construction
- H04R7/04—Plane diaphragms
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R9/00—Transducers of moving-coil, moving-strip, or moving-wire type
- H04R9/06—Loudspeakers
Definitions
- the utility model relates to the field of electroacoustic conversion, in particular to a loudspeaker which is convenient for assembly and positioning.
- Speakers also known as speakers, are used in sound boxes to convert audio signals into sound playback. As customers' requirements for consumer electronics products increase, speakers are given more requirements.
- the loudspeaker of the related technology includes a basin frame, a vibration system fixed to the basin frame, a magnetic circuit system with a magnetic gap and a circuit board, the magnetic circuit system drives the vibration system to vibrate and make sound, the vibration system includes a diaphragm fixed to the basin frame, a voice coil inserted in the magnetic gap, the magnetic circuit system includes a magnetic bowl and a magnet arranged on the magnetic bowl, the circuit board is glued to the voice coil and the diaphragm on the upper and lower sides respectively, because the position of the magnetic bowl blocks the voice coil and the diaphragm, the diaphragm is assembled last, and there is no space to press on the front, and the gluing of the diaphragm and the circuit board cannot be guaranteed.
- the assembly sequence can only be that the magnetic bowl is combined with the basin frame through injection molding, the magnet is assembled with the magnetic bowl, and the voice coil and the circuit board are assembled and then glued to the diaphragm first, and then assembled with the basin frame after turning over.
- the voice coil and the basin frame cannot be positioned using the same tooling, and the concentricity cannot be guaranteed.
- this assembly scheme needs to relax the magnetic gap standard, which affects performance improvement.
- the utility model aims to provide a loudspeaker with high concentricity and stable structure.
- the utility model provides a loudspeaker, which includes a basin frame, a first diaphragm supported by the basin frame, a first voice coil that drives the first diaphragm to vibrate and produce sound, a magnetic circuit system with a first magnetic gap, and a first circuit board arranged between the first diaphragm and the first voice coil
- the magnetic circuit system includes a magnetic bowl and a first magnet fixed to the magnetic bowl
- the first circuit board includes an inner fixed end fixed to the first voice coil, a soldering pad extending from the inner fixed end, a connecting arm extending from the soldering pad, and an outer fixed end connected to the connecting arm and fixed to the basin frame
- the magnetic bowl includes a flat plate portion supporting the first magnet and a bent portion extending from both sides of the flat plate portion
- the first magnetic gap is formed between the bent portion and the first magnet
- the bent portion of the magnetic bowl is provided with a first notch at the soldering pad
- the soldering pad is exposed to
- a second notch is provided at the position where the flat portion of the magnetic bowl is connected to the bent portion, and the first voice coil is partially exposed in the second notch so that the tooling can easily position the first voice coil and the first diaphragm when assembling the speaker.
- the first voice coil is rectangular, and the pad is located at a diagonal of the first voice coil.
- a third notch is provided at a position of the bending portion of the magnetic bowl that is axially symmetrical to the first notch.
- the magnetic bowl is fixed to the basin frame by injection molding.
- the first circuit board is glued and fixed to the first diaphragm.
- the magnetic circuit system further includes a first pole core covering the first magnetic steel.
- the speaker also includes a second magnet fixed to the basin frame and arranged around the flat plate portion of the magnetic bowl, a frame fixed to the second magnet, a second diaphragm fixed to the frame, and a second voice coil driving the second diaphragm to vibrate and produce sound, a second magnetic gap is formed between the second magnet and the bent portion of the magnetic bowl, and the second voice coil is partially inserted into the second magnetic gap.
- the speaker further comprises a second pole core arranged on a side of the second magnetic steel close to the first diaphragm and a third pole core arranged on a side of the second magnetic steel close to the second diaphragm.
- the speaker further comprises a second circuit board fixed at four corners of the basin frame, and the second circuit board is electrically connected to the second voice coil.
- the loudspeaker of the utility model includes a basin frame, a first diaphragm supported by the basin frame, a first voice coil driving the first diaphragm to vibrate and produce sound, a magnetic circuit system having a first magnetic gap, and a first circuit board arranged between the first diaphragm and the first voice coil
- the magnetic circuit system includes a magnetic bowl and a first magnet fixed to the magnetic bowl
- the first circuit board includes an inner fixed end fixed to the first voice coil, a soldering pad extending from the inner fixed end, a connecting arm extending from the soldering pad, and an outer fixed end connected to the connecting arm and fixed to the basin frame
- the magnetic bowl includes a flat plate portion supporting the first magnet and a bent portion extending from both sides of the flat plate portion
- the first magnetic gap is formed between the bent portion and the first magnet
- the bent portion of the magnetic bowl is provided with a first notch at the soldering pad
- the soldering pad is exposed to the first notch so that the tooling can easily
- a first notch is provided on the front of the magnetic bowl of the utility model as a avoidance, and the assembly sequence can be adjusted as follows: the magnetic bowl is combined with the basin frame by injection molding, the first magnet is assembled with the magnetic bowl, and after the first voice coil is assembled with the first circuit board, the basin frame is flipped over to the positioning insert of the first voice coil. At this time, the same positioning tool is used to ensure the concentricity of the basin frame and the first voice coil, and finally the first diaphragm bonding part is assembled with the basin frame and the first voice coil bonding part, and pressed together at the position of the first notch to ensure the reliability of the bonding between the first circuit board and the diaphragm. In this solution, the magnetic gap can be further reduced to improve the SPL.
- FIG1 is a schematic diagram of the three-dimensional structure of the loudspeaker of the utility model
- Figure 2 is a schematic diagram of the three-dimensional structure of some components of the speaker shown in Figure 1;
- Figure 3 is a partial exploded view of the speaker shown in Figure 1;
- Figure 4 is an exploded view of some components of the speaker shown in Figure 2;
- Fig. 5 is a cross-sectional view along line A-A in Fig. 1;
- Fig. 6 is a cross-sectional view along line B-B in Fig. 2 .
- the utility model provides a speaker 100, which includes a basin frame 1, a first diaphragm 21 supported by the basin frame 1, a first voice coil 31 driving the first diaphragm 21 to vibrate and produce sound, a magnetic circuit system 4 having a first magnetic gap 401, and a first circuit board 51 arranged between the first diaphragm 21 and the first voice coil 31.
- the basin frame 1 is a rectangular annular hollow structure.
- the first diaphragm 21 includes a first spherical top 211 and a first fold ring 212 disposed around the first spherical top 211 .
- the first voice coil 31 is rectangular, and a first lead wire 311 is disposed at a diagonal position of the first voice coil 31 .
- the magnetic circuit system 4 includes a magnetic bowl 41, a first magnetic steel 42 fixed to the magnetic bowl 41, and a first pole core 43 covering the first magnetic steel 42.
- the magnetic bowl 41 includes a flat plate portion 411 that carries the first magnetic steel 42 and extends horizontally, a bent portion 412 that bends and extends from both sides of the flat plate portion 411, and an extension portion 413 that bends from the bent portion 412 and extends horizontally, and the extension portion 413 is fixed to the basin frame 1.
- the first magnetic gap 401 is formed between the bent portion 412 and the first magnetic steel 42, and the first voice coil 31 is partially inserted in the first magnetic gap 401.
- the first circuit board 51 includes an inner fixing end 511 fixed to the first voice coil 31, a soldering pad 512 extending from the inner fixing end 511, a connecting arm 513 extending from the soldering pad 512, and an outer fixing end 514 connected to the connecting arm 513 and fixed to the basin frame 1.
- the soldering pad 512 is located at the diagonal of the first voice coil 31, so as to be welded and fixed to the first lead 311 to realize the electrical connection between the first circuit board 51 and the first voice coil 31.
- the first circuit board 51 is glued and fixed to the first diaphragm 21, and elastically supports the first voice coil 31.
- the magnetic bowl 41 is fixed to the basin frame 1 by injection molding.
- the bending portion 412 of the magnetic bowl 41 is provided with a first notch 414 at the soldering pad 512, and the soldering pad 512 is exposed to the first notch 414 so that the tooling can easily position the first circuit board 51 and the first diaphragm 21 when assembling the speaker 100.
- a second notch 415 is provided at the position where the flat plate portion 411 of the magnetic bowl 41 is connected to the bending portion 412, and the first voice coil 31 is partially exposed to the second notch 415 so that the tooling can easily position the first voice coil 31 and the first diaphragm 21 when assembling the speaker 100.
- a third notch 416 is provided at a position axially symmetrical between the bending portion 412 of the magnetic bowl 41 and the first notch 414. In this way, the magnetic bowl 41 is a symmetrical structure as a whole, which is convenient for manufacturing and installation.
- the third notch 416 is provided at another diagonal line of the first voice coil 31.
- the speaker 100 further includes a frame 6 stacked on the basin frame 1, a second diaphragm 22 fixed to the frame 6, a second voice coil 32 driving the second diaphragm 22 to vibrate and generate sound, a second magnetic steel 44 fixed to the basin frame 1 and arranged around the flat plate portion 411 of the magnetic bowl 41, a second pole core 45 arranged on the side of the second magnetic steel 44 close to the first diaphragm 21, a third pole core 46 arranged on the side of the second magnetic steel 44 close to the second diaphragm 22, a second circuit board 52 fixed to the four corners of the basin frame 1, and a cover plate 7 covering the second diaphragm 22.
- second magnetic steels 44 There are four second magnetic steels 44, and a second magnetic gap 402 is formed between the second magnetic steels 44 and the bent portion 412 of the magnetic bowl 41, and the second voice coil 32 is partially inserted in the second magnetic gap 402.
- the extension portion 413 of the magnetic bowl 41 is fixedly arranged above the second magnetic steel 44, and the second pole core 45 is arranged on the second magnetic steel 44 to which the extension portion 413 is not fixed, that is, on the second magnetic steel 44 in the long axis direction in this embodiment.
- the second diaphragm 22 includes a second dome 221 and a second fold ring 222 surrounding the second dome 211 .
- the second circuit board 52 is electrically connected to the second voice coil 32 .
- the basket 1 When assembling the loudspeaker 100, the basket 1 is fixed to the magnetic bowl 41 and the second pole core 45 by injection molding, the extension portion 413 of the magnetic bowl 41 is fixed in the short axis direction of the basket 1 by injection molding, and the second pole core 45 is fixed in the long axis direction of the basket 1 by injection molding, the first magnet 42 and the first pole core 43 are fixed to the flat plate portion 411 of the magnetic bowl 41, and at the same time, the first voice coil 31 is fixed to the first circuit board 51 by gluing, and the basket 1 is turned over onto the positioning insert of the voice coil.
- the same positioning tool is used here, and the outer fixed end 514 of the first circuit board 51 is fitted and fixed to the basket 1, so that the first voice coil 31 is fixed to the basket 1, so that the concentricity of the first voice coil 31 and the basket 1 is guaranteed, and finally the first diaphragm 21 is fixed to the first circuit board 51 to complete the assembly of part of the loudspeaker.
- the tooling will press the first circuit board 51 and the first diaphragm 21 through the first notch 414 on the magnetic bowl 41, and press the first voice coil 31 and the first diaphragm 21 through the second notch 415, thereby ensuring the gluing and fixing of the first voice coil 31, the first diaphragm 21, and the first circuit board 51.
- the second circuit board 52, the second magnetic steel 44, the frame 6, the third pole core 46, the second voice coil 32, and the second diaphragm 22 are assembled from the other side of the basin frame 1, and finally the assembly of the speaker 100 is completed.
- the loudspeaker of the utility model includes a basin frame, a first diaphragm supported by the basin frame, a first voice coil driving the first diaphragm to vibrate and produce sound, a magnetic circuit system having a first magnetic gap, and a first circuit board arranged between the first diaphragm and the first voice coil
- the magnetic circuit system includes a magnetic bowl and a first magnet fixed to the magnetic bowl
- the first circuit board includes an inner fixed end fixed to the first voice coil, a soldering pad extending from the inner fixed end, a connecting arm extending from the soldering pad, and an outer fixed end connected to the connecting arm and fixed to the basin frame
- the magnetic bowl includes a flat plate portion supporting the first magnet and a bent portion extending from both sides of the flat plate portion
- the first magnetic gap is formed between the bent portion and the first magnet
- the bent portion of the magnetic bowl is provided with a first notch at the soldering pad
- the soldering pad is exposed to the first notch so that the tooling can easily
- a notch is provided on the front of the magnetic bowl of the utility model as a avoidance, and the assembly sequence can be adjusted as follows: the magnetic bowl is combined with the basin frame by injection molding, the first magnetic steel is assembled with the magnetic bowl, and after the first voice coil is assembled with the first circuit board, the basin frame is flipped over to the positioning insert of the first voice coil. At this time, the same positioning tool is used to ensure the concentricity of the basin frame and the first voice coil, and finally the first diaphragm bonding part is assembled with the basin frame and the first voice coil bonding part, and the bonding is performed by pressing at the position of the notch to ensure the reliability of the bonding between the first circuit board and the diaphragm. Under this scheme, the magnetic gap can be further reduced to improve the SPL.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Multimedia (AREA)
- Manufacturing & Machinery (AREA)
- Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)
Abstract
本申请提供了一种扬声器包括盆架、支撑于盆架的第一振膜、驱动第一振膜发声的第一音圈、磁路***以及设置于第一振膜与第一音圈之间的第一电路板,磁路***包括磁碗以及第一磁钢,第一电路板包括内固定端、自内固定端延伸出来的焊盘、自焊盘延伸出来的连接臂以及与连接臂连接且固定于盆架的外固定端,磁碗包括承载第一磁钢的平板部及自平板部的两侧弯折延伸的弯折部,弯折部与第一磁钢之间形成第一磁间隙, 磁碗的弯折部于焊盘处设有第一缺口,焊盘暴露于第一缺口以便组装扬声器时工装便于定位第一电路板与第一振膜。与相关技术比,本申请的扬声器保证了盆架与第一音圈的同心度,且保证了第一电路板与第一振膜胶合的可靠性。
Description
本实用新型涉及电声转换领域,尤其涉及一种便于组装定位的扬声器。
扬声器又名喇叭,运用于音箱中实现将音频信号转化为声音播放。随着客户对消费电子产品的要求提高,扬声器被赋予了更多的要求。
相关技术的扬声器包括盆架、固定于所述盆架的振动***、具有磁间隙的磁路***以及电路板,所述磁路***驱动所述振动***振动发声,所述振动***包括固定于所述盆架的振膜、插设于所述磁间隙的音圈,磁路***包括磁碗以及设置于磁碗上的磁钢,电路板上下分别与音圈和振膜胶合,由于磁碗位置遮挡音圈及振膜,最后组装振膜,正面没有空间压住,无法保证振膜与电路板的胶合,故装配顺序只能是磁碗通过注塑与盆架结合,磁钢与磁碗组装,音圈与电路板组装后先与振膜胶合,翻转后再与盆架组装,整个过程音圈与盆架无法使用同一工装定位,同心度无法保证,而且此种装配方案需要放宽磁间隙标准,影响性能提升。
因此,实有必要提供一种新的扬声器解决上述技术问题。
本实用新型的目的在于提供一种同心度高,结构稳定的扬声器。
为了达到上述目的,本实用新型提供了一种扬声器,其包括盆架、支撑于所述盆架的第一振膜、驱动所述第一振膜振动发声的第一音圈、具有第一磁间隙的磁路***以及设置于所述第一振膜与所述第一音圈之间的第一电路板,所述磁路***包括磁碗以及固定于所述磁碗的第一磁钢,所述第一电路板包括与所述第一音圈固定的内固定端、自所述内固定端延伸出来的焊盘、自所述焊盘延伸出来的连接臂以及与所述连接臂连接且固定于所述盆架的外固定端,所述磁碗包括承载所述第一磁钢的平板部及自所述平板部的两侧弯折延伸的弯折部,所述弯折部与所述第一磁钢之间形成所述第一磁间隙,所述磁碗的弯折部于所述焊盘处设有第一缺口,所述焊盘暴露于所述第一缺口以便组装所述扬声器时工装便于定位所述第一电路板与所述第一振膜。
优选地,所述磁碗的所述平板部与所述弯折部连接的位置处设有第二缺口,所述第一音圈部分暴露于所述第二缺口以便组装所述扬声器时工装便于定位所述第一音圈与所述第一振膜。
优选地,所述第一音圈呈矩形,所述焊盘位于所述第一音圈的对角线处。
优选地,所述磁碗的弯折部与所述第一缺口轴对称的位置处设有第三缺口。
优选地,所述磁碗与所述盆架注塑固定。
优选地,所述第一电路板与所述第一振膜胶合固定。
优选地,所述磁路***还包括盖设于所述第一磁钢上方的第一极芯。
优选地,所述扬声器还包括固定于所述盆架且围绕所述磁碗平板部设置的第二磁钢、与所述第二磁钢固定的框架、固定于所述框架的第二振膜以及驱动所述第二振膜振动发声的第二音圈,所述第二磁钢与所述磁碗弯折部之间形成第二磁间隙,所述第二音圈部分插设于所述第二磁间隙。
优选地,所述扬声器还包括设置于所述第二磁钢靠近所述第一振膜一侧的第二极芯及设置于所述第二磁钢靠近所述第二振膜一侧的第三极芯。
优选地,所述扬声器还包括固定于所述盆架四个角部处的第二电路板,所述第二电路板与所述第二音圈电性连接。
与相关技术相比,本实用新型的扬声器,其包括盆架、支撑于所述盆架的第一振膜、驱动所述第一振膜振动发声的第一音圈、具有第一磁间隙的磁路***以及设置于所述第一振膜与所述第一音圈之间的第一电路板,所述磁路***包括磁碗以及固定于所述磁碗的第一磁钢,所述第一电路板包括与所述第一音圈固定的内固定端、自所述内固定端延伸出来的焊盘、自所述焊盘延伸出来的连接臂以及与所述连接臂连接且固定于所述盆架的外固定端,所述磁碗包括承载所述第一磁钢的平板部及自所述平板部的两侧弯折延伸的弯折部,所述弯折部与所述第一磁钢之间形成所述第一磁间隙,所述磁碗的弯折部于所述焊盘处设有第一缺口,所述焊盘暴露于所述第一缺口以便组装所述扬声器时工装便于定位所述第一电路板与所述第一振膜。本实用新型的磁碗正面位置设置了第一缺口作为避让,装配顺序可调整为:磁碗通过注塑与盆架结合,第一磁钢与磁碗组装,第一音圈与第一电路板组装后,将盆架翻转到第一音圈的定位镶件上,此时使用的是同一定位工装,保证了盆架与第一音圈的同心度,最后将第一振膜胶合件与盆架、第一音圈胶合件组装,通过第一缺口的位置压合,保证第一电路板与振膜胶合可靠性,此种方案中磁间隙可以进一步做小,提升SPL。
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:
图1为本实用新型扬声器的立体结构示意图;
图2为如图1所示的扬声器中部分部件的立体结构示意图;
图3为如图1所示的扬声器的部分分解图;
图4为如图2所示的扬声器中部分部件的分解图;
图5为沿图1中A-A线的剖示图;
图6为沿图2中B-B线的剖示图。
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。
请同时参阅图1-6,本实用新型提供了一种扬声器100,其包括盆架1、支撑于所述盆架1的第一振膜21、驱动所述第一振膜21振动发声的第一音圈31、具有第一磁间隙401的磁路***4以及设置于所述第一振膜21与所述第一音圈31之间的第一电路板51。所述盆架1为矩形环状中空结构。
所述第一振膜21包括第一球顶211及环绕所述第一球顶211设置的第一折环212。
所述第一音圈31呈矩形,所述第一音圈31对角线的位置处设有第一引线311。
所述磁路***4包括磁碗41、固定于所述磁碗41的第一磁钢42以及盖设于所述第一磁钢42上方的第一极芯43。所述磁碗41包括承载所述第一磁钢42且水平延伸的平板部411、自所述平板部411的两侧弯折延伸的弯折部412及自所述弯折部412弯折并水平延伸的延伸部413,所述延伸部413与所述盆架1固定。所述弯折部412与所述第一磁钢42之间形成所述第一磁间隙401,所述第一音圈31部分插设于所述第一磁间隙401。
所述第一电路板51包括与所述第一音圈31固定的内固定端511、自所述内固定端511延伸出来的焊盘512、自所述焊盘512延伸出来的连接臂513以及与所述连接臂513连接且固定于所述盆架1的外固定端514,所述焊盘512位于所述第一音圈31的对角线处,便于与所述第一引线311焊接固定以实现第一电路板51与第一音圈31的电性连接。所述第一电路板51与所述第一振膜21胶合固定,且弹性支撑所述第一音圈31。
所述磁碗41与所述盆架1注塑固定。所述磁碗41的弯折部412于所述焊盘512处设有第一缺口414,所述焊盘512暴露于所述第一缺口414以便组装所述扬声器100时工装便于定位所述第一电路板51与所述第一振膜21。所述磁碗41的所述平板部411与所述弯折部412连接的位置处设有第二缺口415,所述第一音圈31部分暴露于所述第二缺口415以便组装所述扬声器100时工装便于定位所述第一音圈31与所述第一振膜21。所述磁碗41的弯折部412与所述第一缺口414轴对称的位置处设有第三缺口416,如此设置,使得所述磁碗41整体为对称结构,便于制造及安装,第三缺口416设置于第一音圈31的另一条对角线处。
所述扬声器100还包括叠设于所述盆架1的框架6、固定于所述框架6的第二振膜22、驱动所述第二振膜22振动发声的第二音圈32、固定于所述盆架1且围绕所述磁碗41平板部411设置的第二磁钢44、设置于所述第二磁钢44靠近所述第一振膜21一侧的第二极芯45、设置于所述第二磁钢44靠近所述第二振膜22一侧的第三极芯46、固定于所述盆架1四个角部处的第二电路板52以及盖设于所述第二振膜22上方的盖板7。所述第二磁钢44为四个,且与所述磁碗41的弯折部412之间形成第二磁间隙402,所述第二音圈32部分插设于所述第二磁间隙402。所述磁碗41的延伸部413固定设置于所述第二磁钢44的上方,所述第二极芯45设置于未固定有延伸部413的第二磁钢44上,在本是实施例中,即为长轴方向上的第二磁钢44上。
所述第二振膜22包括第二球顶221及环绕所述第二球顶211设置的第二折环222。
所述第二电路板52与所述第二音圈32电性连接。
组装所述扬声器100时,所述盆架1与所述磁碗41、第二极芯45注塑固定,磁碗41的延伸部413注塑固定于盆架1的短轴方向上,第二极芯45注塑固定于盆架1的长轴方向上,将所述第一磁钢42、第一极芯43固定于所述磁碗41的平板部411,同时,所述第一音圈31与所述第一电路板51胶合固定,将盆架1翻转到音圈的定位镶件上,此处使用的是同一定位工装,通过第一电路板51的外固定端514与盆架1贴合固定,从而将第一音圈31与盆架1固定,使得第一音圈31与盆架1的同心度得到了保证,最后将第一振膜21与第一电路板51固定从而完成部分扬声器的组装。需要注意的是,在第一振膜21与第一电路板51的固定过程中,工装会通过磁碗41上的第一缺口414对第一电路板51与第一振膜21、通过第二缺口415对第一音圈31与第一振膜21进行压合,从而保证了第一音圈31、第一振膜21、第一电路板51三者之间的胶合固定。然后再从盆架1的另一面对第二电路板52、第二磁钢44、框架6、第三极芯46、第二音圈32、第二振膜22进行组装,最终完成对扬声器100的组装。
与相关技术相比,本实用新型的扬声器,其包括盆架、支撑于所述盆架的第一振膜、驱动所述第一振膜振动发声的第一音圈、具有第一磁间隙的磁路***以及设置于所述第一振膜与所述第一音圈之间的第一电路板,所述磁路***包括磁碗以及固定于所述磁碗的第一磁钢,所述第一电路板包括与所述第一音圈固定的内固定端、自所述内固定端延伸出来的焊盘、自所述焊盘延伸出来的连接臂以及与所述连接臂连接且固定于所述盆架的外固定端,所述磁碗包括承载所述第一磁钢的平板部及自所述平板部的两侧弯折延伸的弯折部,所述弯折部与所述第一磁钢之间形成所述第一磁间隙,所述磁碗的弯折部于所述焊盘处设有第一缺口,所述焊盘暴露于所述第一缺口以便组装所述扬声器时工装便于定位所述第一电路板与所述第一振膜。本实用新型的磁碗正面位置设置了缺口作为避让,装配顺序可调整为:磁碗通过注塑与盆架结合,第一磁钢与磁碗组装,第一音圈与第一电路板组装后,将盆架翻转到第一音圈的定位镶件上,此时使用的是同一定位工装,保证盆架与第一音圈的同心度,最后将第一振膜胶合件与盆架、第一音圈胶合件组装,通过缺口的位置压合,保证第一电路板与振膜胶合可靠性,此种方案下磁间隙可以进一步做小,提升SPL。
以上所述的仅是本实用新型的实施方式,在此应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出改进,但这些均属于本实用新型的保护范围。
Claims (10)
- 一种扬声器,其包括盆架、支撑于所述盆架的第一振膜、驱动所述第一振膜振动发声的第一音圈、具有第一磁间隙的磁路***以及设置于所述第一振膜与所述第一音圈之间的第一电路板,所述磁路***包括磁碗以及固定于所述磁碗的第一磁钢,所述第一电路板包括与所述第一音圈固定的内固定端、自所述内固定端延伸出来的焊盘、自所述焊盘延伸出来的连接臂以及与所述连接臂连接且固定于所述盆架的外固定端,其特征在于:所述磁碗包括承载所述第一磁钢的平板部及自所述平板部的两侧弯折延伸的弯折部,所述弯折部与所述第一磁钢之间形成所述第一磁间隙,所述磁碗的弯折部于所述焊盘处设有第一缺口,所述焊盘暴露于所述第一缺口以便组装所述扬声器时工装便于定位所述第一电路板与所述第一振膜。
- 根据权利要求1所述的扬声器,其特征在于,所述磁碗的所述平板部与所述弯折部连接的位置处设有第二缺口,所述第一音圈部分暴露于所述第二缺口以便组装所述扬声器时工装便于定位所述第一音圈与所述第一振膜。
- 根据权利要求2所述的扬声器,其特征在于,所述第一音圈呈矩形,所述焊盘位于所述第一音圈的对角线处。
- 根据权利要求3所述的扬声器,其特征在于,所述磁碗的弯折部与所述第一缺口轴对称的位置处设有第三缺口。
- 根据权利要求2所述的扬声器,其特征在于,所述磁碗与所述盆架注塑固定。
- 根据权利要求2所述的扬声器,其特征在于,所述第一电路板与所述第一振膜胶合固定。
- 根据权利要求1所述的扬声器,其特征在于,所述磁路***还包括盖设于所述第一磁钢上方的第一极芯。
- 根据权利要求1所述的扬声器,其特征在于,所述扬声器还包括固定于所述盆架且围绕所述磁碗平板部设置的第二磁钢、与所述第二磁钢固定的框架、固定于所述框架的第二振膜以及驱动所述第二振膜振动发声的第二音圈,所述第二磁钢与所述磁碗弯折部之间形成第二磁间隙,所述第二音圈部分插设于所述第二磁间隙。
- 根据权利要求8所述的扬声器,其特征在于,所述扬声器还包括设置于所述第二磁钢靠近所述第一振膜一侧的第二极芯及设置于所述第二磁钢靠近所述第二振膜一侧的第三极芯。
- 根据权利要求9所述的扬声器,其特征在于,所述扬声器还包括固定于所述盆架四个角部处的第二电路板,所述第二电路板与所述第二音圈电性连接。
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CN202551333U (zh) * | 2012-03-27 | 2012-11-21 | 瑞声光电科技(常州)有限公司 | 微型发声器 |
CN204069322U (zh) * | 2014-07-18 | 2014-12-31 | 瑞声光电科技(常州)有限公司 | 电声器件 |
WO2016124684A1 (de) * | 2015-02-04 | 2016-08-11 | Sennheiser Electronic Gmbh & Co. Kg | Elektrodynamischer schallwandler |
CN211019218U (zh) * | 2019-11-25 | 2020-07-14 | 瑞声科技(新加坡)有限公司 | 扬声器及音频设备 |
CN213462308U (zh) * | 2020-07-06 | 2021-06-15 | 瑞声科技(新加坡)有限公司 | 扬声器 |
WO2022006968A1 (zh) * | 2020-07-06 | 2022-01-13 | 瑞声声学科技(深圳)有限公司 | 发声器件 |
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CN202551333U (zh) * | 2012-03-27 | 2012-11-21 | 瑞声光电科技(常州)有限公司 | 微型发声器 |
CN204069322U (zh) * | 2014-07-18 | 2014-12-31 | 瑞声光电科技(常州)有限公司 | 电声器件 |
WO2016124684A1 (de) * | 2015-02-04 | 2016-08-11 | Sennheiser Electronic Gmbh & Co. Kg | Elektrodynamischer schallwandler |
CN211019218U (zh) * | 2019-11-25 | 2020-07-14 | 瑞声科技(新加坡)有限公司 | 扬声器及音频设备 |
CN213462308U (zh) * | 2020-07-06 | 2021-06-15 | 瑞声科技(新加坡)有限公司 | 扬声器 |
WO2022006968A1 (zh) * | 2020-07-06 | 2022-01-13 | 瑞声声学科技(深圳)有限公司 | 发声器件 |
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