WO2024034612A1 - Solar car port and method for manufacturing same - Google Patents

Solar car port and method for manufacturing same Download PDF

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Publication number
WO2024034612A1
WO2024034612A1 PCT/JP2023/028954 JP2023028954W WO2024034612A1 WO 2024034612 A1 WO2024034612 A1 WO 2024034612A1 JP 2023028954 W JP2023028954 W JP 2023028954W WO 2024034612 A1 WO2024034612 A1 WO 2024034612A1
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WO
WIPO (PCT)
Prior art keywords
roof
solar
pillar
mounting bracket
ground
Prior art date
Application number
PCT/JP2023/028954
Other languages
French (fr)
Japanese (ja)
Inventor
貫造 谷本
健吾 杉村
Original Assignee
株式会社afterFIT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社afterFIT filed Critical 株式会社afterFIT
Publication of WO2024034612A1 publication Critical patent/WO2024034612A1/en

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H6/00—Buildings for parking cars, rolling-stock, aircraft, vessels or like vehicles, e.g. garages
    • E04H6/02—Small garages, e.g. for one or two cars
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S20/00—Solar heat collectors specially adapted for particular uses or environments
    • F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
    • F24S20/67—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of roof constructions
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/10—Supporting structures directly fixed to the ground
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object

Definitions

  • the present invention relates to a solar carport and a method for manufacturing a solar carport.
  • a carport includes a roof portion for protecting a vehicle from rain or sunlight in a predetermined parking space, and pillars for supporting the roof portion.
  • a solar carport has been proposed that can generate solar power by installing a plurality of solar panels on the roof of the carport described above (for example, see Patent Document 1).
  • the solar carport proposed above has a frame with multiple solar panels installed on the roof of the existing carport, which increases the load on the pillars that support the roof. There is a problem in that the overall strength and durability are reduced.
  • an object of the present invention is to solve the above-mentioned conventional problems and achieve the following objects.
  • the solar carport has improved strength and durability compared to conventional solar carports, can adjust the positional shift of the pillars that are directly cast into the ground, and has significantly improved pull-out strength of the pillars, and
  • An object of the present invention is to provide a solar carport manufacturing method that can efficiently manufacture a carport in a short time.
  • Means for solving the above problem are as follows. That is, ⁇ 1> A pillar driven into the ground, a roof portion on which the pillar is arranged and extends from the pillar; a plurality of solar panels arranged on the roof; a joint portion that joins a first mounting bracket attached to the end of the roof on the pillar side and a second mounting bracket attached to the end of the pillar on the roof side in a position-adjustable manner; a fixing part that fixes the pillar to the ground by driving a plurality of reinforcing piles to the pillar from a plurality of different directions;
  • This is a solar carport characterized by having.
  • ⁇ 2> The solar carport according to ⁇ 1>, wherein the roof portion has a frame including a plurality of vertical bars and a plurality of horizontal bars that are perpendicular to the vertical bars.
  • ⁇ 3> The solar carport according to ⁇ 2>, wherein two of the pillars are connected to one of the vertical bars, and a brace structure is provided between the two pillars.
  • ⁇ 4> The solar carport according to ⁇ 2>, wherein one of the pillars is connected to one of the vertical bars.
  • the joint portion includes a first elongated hole formed in the first mounting bracket to be elongated in the width direction;
  • the second mounting fitting has a second elongated hole formed long in the rotation direction, joining the first mounting bracket and the second mounting bracket with the positions of the first long hole and the second long hole adjusted;
  • the fixing part fixes the support to the ground by driving four reinforcing piles from four different directions to the support at a substantially central position of the support.
  • the solar carport according to any one of ⁇ 5>.
  • the method for manufacturing a solar carport according to any one of ⁇ 1> to ⁇ 7> comprising: a driving step of directly driving the support into the ground; a joining step of joining a first fitting attached to the end of the roof on the pillar side and a second fitting attached to the end of the pillar on the roof side so that the position can be adjusted; a fixing step of driving a plurality of reinforcing piles into the support from a plurality of different directions to fix the support to the ground;
  • a method of manufacturing a solar carport comprising:
  • the solar carport has improved strength and durability compared to conventional solar carports, can adjust the positional shift of the pillars that are directly driven into the ground, and has significantly improved pull-out strength of the pillars. And it is possible to provide a method for manufacturing a solar carport, which allows the solar carport to be manufactured efficiently in a short period of time.
  • FIG. 1 is a schematic side view showing an example of the solar carport of the present invention.
  • FIG. 2 is a schematic plan view showing an example of the solar carport of the present invention.
  • FIG. 3 is a schematic side view showing a state in which a car is accommodated in the solar carport.
  • FIG. 4 is a diagram illustrating the basic principle of how a load is applied to a solar carport due to snow accumulation.
  • FIG. 5 is a schematic side view showing another example of the solar carport of the present invention.
  • FIG. 6 is a schematic front view showing another example of the solar carport of the present invention.
  • FIG. 7 is a schematic side view showing another example of the solar carport of the present invention.
  • FIG. 1 is a schematic side view showing an example of the solar carport of the present invention.
  • FIG. 2 is a schematic plan view showing an example of the solar carport of the present invention.
  • FIG. 3 is a schematic side view showing a state in which a car is accommodated in the solar car
  • FIG. 8 shows a solar carport in which the first mounting bracket attached to the end of the roof on the pillar side and the second mounting bracket attached to the end of the pillar on the roof side are joined so that their positions can be adjusted.
  • FIG. 3 is an enlarged view showing a joint.
  • FIG. 9A is a plan view showing an example of the first mounting bracket.
  • FIG. 9B is a side view showing an example of the first mounting bracket.
  • FIG. 9C is a perspective view showing an example of the first mounting bracket.
  • FIG. 9D is a side view showing an example of the first mounting bracket viewed from another direction.
  • FIG. 10A is a plan view showing an example of the second mounting bracket.
  • FIG. 10B is a side view showing an example of the second mounting bracket.
  • FIG. 10A is a plan view showing an example of the second mounting bracket.
  • FIG. 10C is a perspective view showing an example of the second mounting bracket.
  • FIG. 10D is a side view showing an example of the second mounting bracket viewed from another direction.
  • FIG. 11 is a schematic diagram showing an example of a state in which a first mounting bracket attached to a roof portion and a second mounting bracket attached to a support are joined.
  • FIG. 12 is a schematic perspective view showing an example of a state in which the first fixture and the second fixture are attached to the support column.
  • FIG. 13 is a schematic partially enlarged perspective view showing an example of a state in which a support column is fixed to the ground with a reinforcing pile.
  • FIG. 14 is a perspective view showing an example of the first fixture.
  • FIG. 15 is a perspective view showing an example of the second fixture.
  • FIG. 16 is a side view showing an example of the first fixture.
  • FIG. 17 is a side view showing an example of the second fixture.
  • the left diagram in FIG. 18 is a top view showing an example of a reinforcing pile, and the right diagram in FIG. 18 is a side view showing an example of a reinforcing pile.
  • FIG. 19 is a schematic diagram showing an example of a state in which a support column is fixed to the ground with a plurality of reinforcing piles.
  • FIG. 20 is a diagram showing an example of a rainwater catcher in a solar carport.
  • FIG. 21 is a diagram showing another example of a rainwater catcher in a solar carport.
  • a solar carport includes a pillar driven into the ground, a roof section on which the pillar is arranged and extends from the pillar, and a plurality of pillars arranged on the roof part.
  • a solar panel, a first mounting bracket attached to the end of the roof on the pillar side, and a second mounting bracket attached to the end of the pillar on the roof side are joined so that the position can be adjusted.
  • a fixing part that fixes the pillar to the ground by driving a plurality of reinforcing piles to the pillar from a plurality of different directions, and the fixing part fixes the pillar to the ground along the gap between the adjacent solar panels. It is preferable to have a rainwater receptacle provided with a rainwater receptacle, and further have other members as necessary.
  • a solar carport uses the upper space (dead space) in a parking lot of a factory, hospital, city hall, university, convenience store, shopping mall, supermarket, pachinko parlor, etc. for solar power generation, for example. Not only can it be used effectively, but it can also protect cars and parking lot users from rain, wind, and direct sunlight in midsummer.
  • the material of the support is not particularly limited and can be appropriately selected depending on the purpose, and examples thereof include metal, wood, ceramics, and the like. Among these, metal is preferred in terms of durability and strength. Examples of the metal include iron, steel, aluminum, aluminum alloy, stainless steel, and the like.
  • the shape of the support is not particularly limited and can be appropriately selected depending on the purpose, and examples thereof include solid or hollow quadrangular or cylindrical shapes, rectangular cylinders, and prismatic shapes. Note that the support preferably has a plurality of ribs in order to improve its strength.
  • the size, number, and structure of the pillars are not particularly limited, and can be appropriately selected depending on the size of the roof of the solar carport. In addition, it is preferable that the portion of the support column that comes into contact with the ground is subjected to anti-corrosion treatment.
  • the roof part is arranged above the parking space, covers the entire surface of the parking space, is supported by pillars, and has a plurality of solar panels arranged on the roof part.
  • the shape of the roof part includes a pillar driven into the ground and the pillar, and extends from the pillar, and has a substantially Y-shape with the pillar in the center. By forming such a substantially Y-shape, the strength is improved and the space for accommodating automobiles is increased, so that more automobiles can be accommodated.
  • Examples of the material of the roof include metal materials such as iron, aluminum, stainless steel, and titanium, and hard resins other than metal materials.
  • Examples of the hard resin material include polyvinyl chloride resin (PVC), polystyrene resin (PS), acrylonitrile-butadiene-styrene copolymer (ABS) resin, and polymethyl methacrylate resin (PMMA).
  • the structure of the roof part is not particularly limited as long as a plurality of solar panels can be arranged on the roof part, and members with various structures can be selected as appropriate.
  • a flat roof part can be used.
  • it may have a frame consisting of a plurality of vertical bars and a plurality of horizontal bars that are perpendicular to the vertical bars.
  • a frame is preferable from the viewpoint of reducing weight.
  • the pedestal and the plurality of solar panels together form a roof section, which functions to receive rain, wind, etc. Furthermore, since the pedestal is located at the end of the solar panel, light can easily enter from the back side, making double-sided power generation possible.
  • the roof portion has a pedestal
  • two columns are connected to one vertical beam and a brace structure is provided between the two columns.
  • two columns are connected to each of the plurality of vertical bars, and a brace structure is provided between the two columns.
  • the brace structure is also called a "bracing" and is provided on the diagonal of a rectangle formed between two adjacent pillars in order to prevent deformation of the solar carport.
  • the brace structure plays the role of connecting and transmitting the load of the roof sections on both the left and right sides, canceling out the moments of the loads on the roof sections on both sides, reducing stress, and thus reducing the number of supports. .
  • one support column is connected to one of the vertical beams.
  • the fixed part of the column is provided by driving four reinforcing piles from four different directions to the column at approximately the center of the column. It is preferable that the support column is fixed to the ground.
  • the solar panel is arranged on the roof and generates solar power.
  • the solar panel includes a plurality of solar cell elements, a first protection member disposed on the light-receiving surface side of the solar cell elements, and a second protection member disposed on the back surface side of the solar cell elements.
  • the plurality of solar cell elements are sandwiched between a first protection member and a second protection member, and are sealed with a filler.
  • the solar cell panel includes wiring materials and the like that are attached to the electrodes of the solar cell elements and connect adjacent solar cell elements.
  • a solar panel is equipped with a plurality of solar cell elements called cells. Further, on the back side of the solar panel, a terminal box containing a connection part between a lead wire drawn out from the edge of the panel and a power line for outputting current from the solar panel is attached with adhesive or the like.
  • the solar cell element includes a photoelectric conversion section that generates carriers by receiving sunlight. In the photoelectric conversion section, for example, a light-receiving surface electrode is formed on the light-receiving surface, and a back surface electrode is formed on the back surface.
  • the photoelectric conversion section includes, for example, a semiconductor substrate such as crystalline silicon (c-Si), gallium arsenide (GaAs), or indium phosphide (InP), an amorphous semiconductor layer formed on the substrate, and an amorphous semiconductor. and a transparent conductive layer formed on the layer.
  • a semiconductor substrate such as crystalline silicon (c-Si), gallium arsenide (GaAs), or indium phosphide (InP)
  • an amorphous semiconductor layer formed on the substrate and an amorphous semiconductor.
  • a transparent conductive layer formed on the layer.
  • the transparent conductive layer is preferably composed of a transparent conductive oxide in which a metal oxide such as indium oxide (In 2 O 3 ) or zinc oxide (ZnO) is doped with tin (Sn) or antimony (Sb).
  • the electrode includes, for example, a plurality of finger parts and a plurality of busper parts.
  • the finger portion is a thin wire-shaped electrode formed over a wide area on the transparent conductive layer, and the busper portion is an electrode that collects carriers from the finger portion.
  • the wiring material is attached to the buspar section.
  • the first protection member for example, a light-transmitting member such as a glass substrate, a resin substrate, or a resin film can be used.
  • glass substrates are preferred from the viewpoint of fire resistance, durability, and the like.
  • the second protection member may be the same member as the first protection member, or may be a non-transparent member if light is not expected to enter from the back side.
  • a translucent glass substrate can be used for both the first protection member and the second protection member.
  • the filler for example, resin such as ethylene vinyl acetate copolymer (EVA) can be used.
  • EVA ethylene vinyl acetate copolymer
  • a frame is provided at the edge of the solar panel.
  • the frame is made of metal such as iron, stainless steel, aluminum, etc., and aluminum is preferable from the viewpoint of weight reduction.
  • the frame protects the edges of the solar panels and is used for fixing adjacent solar panels together.
  • the frame is constructed by combining a plurality of frames, and surrounds the solar panel on all sides.
  • the joint portion connects a first mounting bracket attached to an end of the roof portion on the pillar side and a second mounting bracket attached to the end of the pillar on the roof portion side in a position-adjustable manner.
  • a method for attaching the first mounting bracket to the end of the roof on the support side there are no particular restrictions on the method for attaching the first mounting bracket to the end of the roof on the support side, and it can be selected as appropriate depending on the purpose.
  • There are no particular restrictions on the method of attaching the second mounting bracket to the end of the support column on the roof side and the method can be selected as appropriate depending on the purpose.
  • the first mounting fitting has a first elongated hole formed long in the width direction
  • the second fitting has a second elongated hole formed long in the rotation direction
  • the first elongated hole and the second elongated hole are adjusted in position, the first fitting and the second fitting are joined, and the first elongated hole and the second elongated hole are connected by a fastener.
  • the support column and the roof portion are connected by fastening. Examples of the fasteners include bolts and nuts, screws, rivets, and the like.
  • “joining”, “coupling”, or “attachment” is accomplished by inserting a bolt into one or more elongated holes provided in each of a plurality of members and fixing the bolt with a nut.
  • a method such as welding may be employed if necessary to increase the strength.
  • the plurality of first elongated holes of the first mounting bracket are long holes formed long in the front-rear direction (width direction), and are elongated in the front-rear direction of the joint between the first mounting bracket and the second mounting bracket. The position can be adjusted (in the width direction).
  • the plurality of second elongated holes of the second mounting bracket are long holes formed long in the left-right direction (rotation direction), and are elongated in the left-right direction of the joint between the first mounting bracket and the second mounting bracket. (rotation direction) can be adjusted.
  • a plurality of the first elongated holes and the second elongated holes are provided.
  • first mounting bracket and the second mounting bracket there are no particular restrictions on the material, shape, size, structure, etc. of the first mounting bracket and the second mounting bracket, and they can be appropriately selected depending on the purpose.
  • the materials of the first and second mounting fittings are not particularly limited and can be appropriately selected depending on the purpose, such as metal, wood, ceramics, etc. Among these, metals are preferred. Examples of the metal include iron, steel, aluminum, aluminum alloy, stainless steel, and the like.
  • the shapes of the first and second mounting fittings are not particularly limited and can be appropriately selected depending on the purpose, such as a disk shape, a square disk shape, etc.
  • the size and structure of the first and second mounting fittings are not particularly limited and can be appropriately selected depending on the purpose.
  • the fixing section fixes the column to the ground by driving a plurality of reinforcing piles into the column from a plurality of different directions.
  • the fixing portion improves the pull-out strength by driving four reinforcing piles from four different directions to the column at a substantially central position of the column to fix the column to the ground. Preferable from this point of view. It is more preferable that the four reinforcing piles are evenly arranged radially around the pillar.
  • first fixing metal fitting and a second fixing metal fitting are attached to the support column, reinforcing piles are inserted into guide pipes provided on the first and second fixing metal fittings, and the reinforcing piles are driven. fix it to the ground.
  • first and second fixing metal fittings are attached to a portion other than the end of the support column, and more preferably, they are attached to a substantially central position of the support column.
  • the materials of the first and second fixing fittings are not particularly limited and can be appropriately selected depending on the purpose, and examples thereof include metal, wood, ceramics, and the like. Among these, metal is preferred from the viewpoint of strength. Examples of the metal include iron, steel, aluminum, aluminum alloy, stainless steel, and the like.
  • the size and shape of the first and second fixing metal fittings can be appropriately selected depending on the shape and size of the support.
  • the structures of the first and second fixtures are not particularly limited and can be appropriately selected depending on the purpose.
  • the method for attaching the first and second fixing fittings to the support there are no particular restrictions on the method for attaching the first and second fixing fittings to the support, and the method can be selected as appropriate depending on the purpose. Examples include a method of fixing with bolts and nuts through a provided mounting hole, and a method of welding the first and second fixing fittings to the support column.
  • the first and second fixtures are each provided with a guide tube.
  • the guide pipe serves to guide the reinforcing pile so that it can be driven into the ground at a predetermined angle at an angle when the reinforcing pile is driven into the ground.
  • the guide tubes are inclined at different angles to each other.
  • the guide tube is attached to the first and second fixtures by welding or via a mounting piece.
  • the number of fixtures provided on the first or second fixture of the guide tube is preferably one or more, more preferably two or more.
  • the guide tubes are preferably arranged in mutually different directions with respect to the support column, and more preferably, the plurality of reinforcing piles are arranged in directions that intersect with each other when the reinforcing piles are inserted into the guide tubes.
  • the material of the reinforcement pile can be metal, resin, or other materials.
  • the reinforcing pile is an elongated bar having a columnar shape, a prismatic shape, a cylindrical shape, a cylindrical shape, a rectangular tube shape, etc., and having a predetermined length.
  • the rainwater receiver is provided in a gap between the adjacent solar panels.
  • the rainwater catcher collects raindrops leaking from gaps between adjacent solar panels and directs them to the lower part of the roof, thereby preventing water leakage in the solar carport.
  • the rainwater catcher may be provided along the gap between adjacent solar panels, or may be provided across the gap. By providing a rainwater catcher across the gap, it is possible to cope with cases where the solar panel thermally expands due to changes in temperature, etc., and the gap changes.
  • the rainwater received by the rainwater receiver flows through the rainwater receiver and is discharged through the gutter from a drainage hole provided at the end of the rainwater receiver.
  • Examples of the other members include a decorative cover, a reinforcing member, and the like.
  • the decorative cover can be attached to the outer periphery of the solar panel placed on the roof, and can enhance the design by hiding the frame, rainwater catcher, etc. from view.
  • the reinforcing member is a member that is connected to the pillar and supports the roof.
  • a method for manufacturing a solar carport according to an embodiment of the present invention is a method for manufacturing a solar carport according to an embodiment of the present invention, which includes a driving step of directly driving pillars into the ground, and a step of driving the pillars directly into the ground. a joining step of joining a first mounting bracket attached to the end of the pillar on the side of the pillar and a second mounting bracket attached to the end of the roof part of the pillar in a position-adjustable manner; and a fixing step of driving a plurality of reinforcing piles from a plurality of mutually different directions to fix the support to the ground, and further includes other steps as necessary.
  • the method for manufacturing a solar carport according to an embodiment of the present invention casts the pillars directly into the ground, so no concrete is used, the time required to install the pillars can be significantly shortened, and the method is extremely advantageous in terms of cost. be.
  • the position of the pillar is misaligned during pouring, the first mounting bracket attached to the end of the roof on the pillar side, and the second mounting bracket attached to the end of the pillar on the roof side. Since the position can be adjusted using the mounting hardware, solar carports can be manufactured extremely efficiently.
  • the fixing portion in the fixing step the pull-out strength of the column is improved when the column is staked directly into the ground, so the number of columns can be reduced.
  • FIG. 1 is a schematic side view showing an example of the solar carport of the present invention
  • FIG. 2 is a schematic plan view showing an example of the solar carport of the present invention.
  • the solar carport 10 shown in FIGS. 1 and 2 has a pair of pillars 11, 11 cast into the ground 18 in the center, a roof part 12 extending from the pillars in both left and right directions, and a roof part 12 extending from the pillars in both left and right directions, and It has a plurality of solar panels 13 arranged on the roof.
  • the pillar 11 is made of stainless steel and is cast into the ground 18 of the parking lot. That is, without using piles or digging holes, the pillar itself is driven into the ground as a pile. This eliminates the need for concrete and significantly reduces the time required to install the supports, which is advantageous in terms of cost.
  • the roof portion 12 has a frame consisting of a plurality of vertical bars 14 and a plurality of horizontal bars 15.
  • a plurality of solar panels 13 are arranged on a pedestal.
  • four horizontal bars 15 on each side are arranged at equal intervals on four vertical bars 14 arranged at equal intervals, and the plurality of vertical bars 14 and the plurality of horizontal bars 15 are , are orthogonal to each other.
  • two columns 11, 11 are connected to one vertical bar 14, and although not shown, three vertical bars 14 located on the back side are also connected.
  • Two pillars 11, 11 are connected to each other.
  • the plurality of vertical beams 14 are inclined so that the support 11 side is located downward, and the solar panel 13 arranged on the mount is also inclined in the same way.
  • Reference numeral 16 in FIG. 1 indicates a brace structure, in which a rectangular diagonal line is formed between two columns 11, 11 connected to one vertical beam 14 in order to prevent deformation of the solar carport due to load.
  • the brace structure 16 plays the role of connecting and transmitting the load of the roof on both the left and right sides, canceling out the moment of the load on the roof on both the left and right sides, reducing stress, and reducing the number of supports. can.
  • a reinforcing member 17 is connected to the pillar 11 and supports the roof portion 12.
  • the solar carport 10 can accommodate two cars 100 side by side under the roof part 13 extending in both left and right directions, and can also accommodate four cars on the back side. It can accommodate a total of 6 cars.
  • FIG. 4 is a diagram illustrating the basic principle of the load applied to the solar carport due to snow accumulation.
  • L is the distance (m) from the support column serving as the fulcrum to the point of action
  • S is the snow load (N).
  • Stress degree: ⁇ M/Z (N/mm 2 )...Equation (2)
  • Z represents the section modulus (mm 3 ) of the member under consideration
  • M represents the moment due to the snow load.
  • the solar carport according to an embodiment of the present invention symmetrical at the front and rear, by exerting a moment in the opposite direction to the moment M due to the snow load, it is possible to cancel out the stresses mutually, and reduce the stress. Since the number of supports can be reduced, the number of supports can be reduced.
  • FIG. 5 is a schematic side view showing another example of the solar carport of the present invention
  • FIG. 6 is a schematic front view showing another example of the solar carport of the present invention.
  • the solar carport 50 shown in FIGS. 5 and 6 includes one pillar 51 driven into the ground 18, and a roof portion extending from the pillar 51 in both left and right directions. 52, and a plurality of solar panels 54 arranged on the roof.
  • 55 is a brace
  • 18 is the ground
  • 100 is a car.
  • This solar carport 50 can reduce the number of supports for the entire solar carport by connecting one support 51 to one vertical crosspiece 53 of the roof 52, shortening the construction period and reducing costs. reduction can be achieved.
  • FIG. 7 is a schematic side view showing another example of the solar carport of the present invention.
  • the solar carport 60 shown in FIG. 7 includes one pillar 61 driven into the ground 18, a roof part 62 extending in one direction from the one pillar 61, and a roof part 62 arranged on the roof part. It has a plurality of solar panels 64.
  • 65 is a brace
  • 18 is the ground
  • 100 is a car. Since this solar carport 60 has a roof portion 62 on only one side, it is possible to save space and make effective use of a narrow site.
  • FIG. 8 shows a solar carport in which the first mounting bracket attached to the end of the roof on the pillar side and the second mounting bracket attached to the end of the pillar on the roof side are joined so that their positions can be adjusted. It is a figure showing a joint part. At the joint 19, the support 11 and the vertical beam 14 of the roof are connected.
  • the first mounting bracket 20 and the second mounting bracket 24 are both disk-shaped and made of iron, and by joining them together, it is possible to adjust the positional deviation of the support column 11 in the rotational direction and the front-rear direction.
  • FIG. 9A is a plan view showing an example of the first mounting bracket
  • FIG. 9B is a side view of the first mounting bracket
  • FIG. 9C is a perspective view of the first mounting bracket
  • FIG. 9D is a top view of the first mounting bracket.
  • FIG. 3 is a side view of the metal fitting viewed from another direction.
  • This first mounting fitting 20 has a first elongated hole 21, a first mounting piece 22, and a first fixing hole 23.
  • the first mounting bracket 20 is fixed to the end of the vertical beam 14 of the roof portion through the first fixing hole 23 of the first mounting piece 22 with bolts and nuts.
  • the first long hole 21 of the first mounting bracket 20 is a long hole formed long in the front-rear direction (width direction), and its position in the direction of arrow a (width direction) in FIG. 9A is adjustable.
  • FIG. 10A is a plan view showing an example of the second mounting bracket
  • FIG. 10B is a side view of the second mounting bracket
  • FIG. 10C is a perspective view of the second mounting bracket
  • FIG. 10D is a plan view of the second mounting bracket.
  • FIG. 3 is a side view of the metal fitting seen from another direction.
  • This second mounting fitting 24 has a second elongated hole 25, a second mounting piece 26, and a second fixing hole 27.
  • the second mounting bracket 24 is fixed to the end of the support column 11 on the roof side through the second fixing hole 27 of the second mounting piece 26 with bolts and nuts.
  • the second elongated hole 25 of the second mounting bracket 24 is an elongated hole formed to be elongated in the rotation direction, and its position in the direction of arrow b (rotation direction) in FIG. 10A can be adjusted.
  • the first mounting bracket 20 and the second By joining the mounting brackets 24 of the pillars 11 and the vertical beams 14 of the roof part 12, inserting bolts 28 into the first elongated holes 21 and the second elongated holes 25, and tightening the bolts 28 with nuts 29. Connect with. Since the first elongated hole 21 and the second elongated hole 25 are joined facing in directions that intersect with each other, even if the strut is slightly misaligned, the first elongated hole and the second elongated hole that intersect the misalignment of the strut It can be absorbed by the second elongated hole, and the column and the roof can be easily connected.
  • FIG. 12 is a schematic perspective view showing a state in which a first fixing metal fitting and a second fixing metal fitting are attached to a column
  • FIG. 13 is a schematic partially enlarged perspective view showing a state in which a column is fixed to the ground with a reinforcing pile.
  • a first fixture 41 and a second fixture 42 are attached to the pole at approximately the center of the pole 11 with bolts and nuts.
  • the first fixture 41 and the second fixture 42 are both made of iron and have a substantially U-shape, and are firmly attached to the support column 11 .
  • the first fixture 41 and the second fixture 42 are each provided with two guide tubes 43, for a total of four guide tubes 43.
  • the four guide pipes 43 serve to guide the reinforcing pile 44 so that it can be driven into the ground at a predetermined angle at an angle when driving the reinforcing pile into the ground.
  • the four reinforcing piles 44 are evenly arranged radially around the pillar 11.
  • FIG. 14 is a perspective view showing an example of the first fixture
  • FIG. 15 is a perspective view showing an example of the second fixture
  • FIG. 16 is a side view showing an example of the first fixture
  • FIG. FIG. 2 is a side view showing an example of the second fixture.
  • the first fixture 41 and the second fixture 42 are approximately U-shaped, each have two guide tubes 43, and are attached to the support column 11 through four first attachment holes 45 with bolts and nuts. . Further, the first fixture 41 and the second fixture 42 are joined to each other through the four second mounting holes 46 via the support 11 with bolts and nuts.
  • FIG. 18 The left diagram in FIG. 18 is a top view showing an example of a reinforcing pile, and the right diagram in FIG. 18 is a side view showing an example of a reinforcing pile.
  • the reinforcing pile 44 is a long bar made of cylindrical metal and having a predetermined length.
  • FIG. 19 is a schematic diagram showing a state in which a support column is fixed to the ground with a plurality of reinforcing piles. The reinforcing pile 44 is inserted into the guide tube 43 provided on the first fixture 41 and the second fixture 42 and driven into the ground, thereby forming a fixing portion 47 and preventing the support column 11 from being pulled out.
  • FIG. 20 is a diagram showing an example of a rainwater catcher in a solar carport.
  • a rainwater receiver 30 is provided between a plurality of solar panels 13 arranged on the roof and the adjacent solar panels.
  • the rainwater receiver 30 collects raindrops leaking from the gaps 31 between adjacent solar panels 13 and guides them below the sloped roof, thereby preventing water leakage.
  • the rainwater catcher 30 may be provided along the gap 31 between adjacent solar panels as shown in FIG. 20, or may be provided across the gap 31 between adjacent solar panels 13 as shown in FIG. good.
  • FIG. 21 by providing a rainwater catchment 30 across the gap 31 between adjacent solar panels 13, it is possible to cope with cases where the solar panels thermally expand due to sunlight irradiation and the size of the gap changes. can do.

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Abstract

This solar car port includes: columns driven into the ground; roof parts provided on the columns and extending from the columns; a plurality of solar panels disposed on the roof parts; a joining part joining a first mounting fitting attached to an end of the roof part on the column side and a second mounting fitting attached to an end of the column on the roof part side, such that the positions of the fittings are adjustable; and a securing part that secures the columns to the ground by driving a plurality of reinforcement piles from a plurality of different directions relative to the columns.

Description

ソーラーカーポート及びその製造方法Solar carport and its manufacturing method
　本発明は、ソーラーカーポート及びソーラーカーポートの製造方法に関する。 The present invention relates to a solar carport and a method for manufacturing a solar carport.
　カーポートは、所定の駐車スペースにおいて自動車を雨又は日光等から保護するための屋根部と、前記屋根部を支えるための支柱とを備えている。
　近年、上記のようなカーポートにおいて、屋根部上に複数の太陽光パネルを設置し太陽光発電を行うことができるソーラーカーポートが提案されている（例えば、特許文献１参照）。 A carport includes a roof portion for protecting a vehicle from rain or sunlight in a predetermined parking space, and pillars for supporting the roof portion.
In recent years, a solar carport has been proposed that can generate solar power by installing a plurality of solar panels on the roof of the carport described above (for example, see Patent Document 1).
特開２０１４－２５２８８号公報JP2014-25288A
　しかしながら、上記提案のソーラーカーポートは、既存のカーポートの屋根部上に複数の太陽光パネルを設置した架台を更に設けているので、屋根部を支える支柱にかかる荷重が大きくなり、ソーラーカーポート全体の強度及び耐久性が低下してしまうという問題がある。 However, the solar carport proposed above has a frame with multiple solar panels installed on the roof of the existing carport, which increases the load on the pillars that support the roof. There is a problem in that the overall strength and durability are reduced.
　そこで、本発明は、従来における前記諸問題を解決し、以下の目的を達成することを課題とする。即ち、従来のソーラーカーポートに比べて強度及び耐久性が向上し、地盤に直接打設された支柱の位置ズレを調整できると共に、支柱の引抜強度が大幅に向上したソーラーカーポート、及び前記ソーラーカーポートを短時間で効率よく製造することができるソーラーカーポートの製造方法を提供することを目的とする。 Therefore, an object of the present invention is to solve the above-mentioned conventional problems and achieve the following objects. In other words, the solar carport has improved strength and durability compared to conventional solar carports, can adjust the positional shift of the pillars that are directly cast into the ground, and has significantly improved pull-out strength of the pillars, and An object of the present invention is to provide a solar carport manufacturing method that can efficiently manufacture a carport in a short time.
　前記課題を解決するための手段としては、以下の通りである。即ち、
　＜１＞　地盤に打設された支柱と、
　前記支柱を配し、かつ前記支柱から延設された屋根部と、
　前記屋根部上に配された複数の太陽光パネルと、
　前記屋根部の支柱側の端部に取り付けた第１の取付金具と、前記支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する接合部と、
　前記支柱に対して互いに異なる複数方向から複数本の補強杭を打設して前記支柱を前記地盤に固定する固定部と、
　を有することを特徴とするソーラーカーポートである。
　＜２＞　前記屋根部が、複数の縦桟と該縦桟と互いに直交する複数の横桟とからなる架台を有する、前記＜１＞に記載のソーラーカーポートである。
　＜３＞　一の前記縦桟に対して２本の前記支柱が連結され、かつ２本の前記支柱の間にブレース構造を有する、前記＜２＞に記載のソーラーカーポートである。
　＜４＞　一の前記縦桟に対して１本の前記支柱が連結されている、前記＜２＞に記載のソーラーカーポートである。
　＜５＞　前記接合部は、前記第１の取付金具が横幅方向に長く形成した第１の長孔と、
　前記第２の取付金具が回転方向に長く形成した第２の長孔と、を有し、
　前記第１の長孔と前記第２の長孔とを位置調整した状態で前記第１の取付金具と前記第２の取付金具とを接合し、
　締結具により前記第１の長孔と前記第２の長孔とを締結することにより前記支柱と前記屋根部とを連結する、前記＜１＞から＜４＞のいずれかに記載のソーラーカーポートである。
　＜６＞　前記固定部は、前記支柱の略中央位置において、前記支柱に対して互いに異なる４方向から４本の補強杭を打設して前記支柱を前記地盤に固定する、前記＜１＞から＜５＞のいずれかに記載のソーラーカーポートである。
　＜７＞　隣接する太陽光パネル同士の隙間に沿って設けた雨水受けを有する、前記＜１＞から＜６＞のいずれかに記載のソーラーカーポートである。
　＜８＞　前記＜１＞から＜７＞のいずれかに記載のソーラーカーポートの製造方法であって、
　前記支柱を前記地盤に直接打設する打設工程と、
　前記屋根部の支柱側の端部に取り付けた第１の取付金具と、前記支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する接合工程と、
　前記支柱に対して互いに異なる複数方向から複数本の補強杭を打設して前記支柱を前記地盤に固定する固定工程と、
　を含むことを特徴とするソーラーカーポートの製造方法である。 Means for solving the above problem are as follows. That is,
<1> A pillar driven into the ground,
a roof portion on which the pillar is arranged and extends from the pillar;
a plurality of solar panels arranged on the roof;
a joint portion that joins a first mounting bracket attached to the end of the roof on the pillar side and a second mounting bracket attached to the end of the pillar on the roof side in a position-adjustable manner;
a fixing part that fixes the pillar to the ground by driving a plurality of reinforcing piles to the pillar from a plurality of different directions;
This is a solar carport characterized by having.
<2> The solar carport according to <1>, wherein the roof portion has a frame including a plurality of vertical bars and a plurality of horizontal bars that are perpendicular to the vertical bars.
<3> The solar carport according to <2>, wherein two of the pillars are connected to one of the vertical bars, and a brace structure is provided between the two pillars.
<4> The solar carport according to <2>, wherein one of the pillars is connected to one of the vertical bars.
<5> The joint portion includes a first elongated hole formed in the first mounting bracket to be elongated in the width direction;
The second mounting fitting has a second elongated hole formed long in the rotation direction,
joining the first mounting bracket and the second mounting bracket with the positions of the first long hole and the second long hole adjusted;
The solar carport according to any one of <1> to <4>, wherein the pillar and the roof are connected by fastening the first long hole and the second long hole with a fastener. It is.
<6> From <1> above, the fixing part fixes the support to the ground by driving four reinforcing piles from four different directions to the support at a substantially central position of the support. The solar carport according to any one of <5>.
<7> The solar carport according to any one of <1> to <6>, including a rainwater catcher provided along the gap between adjacent solar panels.
<8> The method for manufacturing a solar carport according to any one of <1> to <7>, comprising:
a driving step of directly driving the support into the ground;
a joining step of joining a first fitting attached to the end of the roof on the pillar side and a second fitting attached to the end of the pillar on the roof side so that the position can be adjusted;
a fixing step of driving a plurality of reinforcing piles into the support from a plurality of different directions to fix the support to the ground;
A method of manufacturing a solar carport, comprising:
　本発明によると、従来のソーラーカーポートに比べて強度及び耐久性が向上し、地盤に直接打設された支柱の位置ズレを調整できると共に、支柱の引抜強度が大幅に向上したソーラーカーポート、及び前記ソーラーカーポートを短時間で効率よく製造することができるソーラーカーポートの製造方法を提供することができる。 According to the present invention, the solar carport has improved strength and durability compared to conventional solar carports, can adjust the positional shift of the pillars that are directly driven into the ground, and has significantly improved pull-out strength of the pillars. And it is possible to provide a method for manufacturing a solar carport, which allows the solar carport to be manufactured efficiently in a short period of time.
図１は、本発明のソーラーカーポートの一例を示す概略側面図である。FIG. 1 is a schematic side view showing an example of the solar carport of the present invention. 図２は、本発明のソーラーカーポートの一例を示す概略平面図である。FIG. 2 is a schematic plan view showing an example of the solar carport of the present invention. 図３は、ソーラーカーポート内に自動車を収容した状態を示す概略側面図である。FIG. 3 is a schematic side view showing a state in which a car is accommodated in the solar carport. 図４は、積雪によりソーラーカーポートに荷重が掛かる基本原理を説明する図である。FIG. 4 is a diagram illustrating the basic principle of how a load is applied to a solar carport due to snow accumulation. 図５は、本発明のソーラーカーポートの他の一例を示す概略側面図である。FIG. 5 is a schematic side view showing another example of the solar carport of the present invention. 図６は、本発明のソーラーカーポートの他の一例を示す概略正面図である。FIG. 6 is a schematic front view showing another example of the solar carport of the present invention. 図７は、本発明のソーラーカーポートの他の一例を示す概略側面図である。FIG. 7 is a schematic side view showing another example of the solar carport of the present invention. 図８は、ソーラーカーポートにおける屋根部の支柱側の端部に取り付けた第１の取付金具と、支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する接合部を示す拡大図である。FIG. 8 shows a solar carport in which the first mounting bracket attached to the end of the roof on the pillar side and the second mounting bracket attached to the end of the pillar on the roof side are joined so that their positions can be adjusted. FIG. 3 is an enlarged view showing a joint. 図９Ａは、第１の取付金具の一例を示す平面図である。FIG. 9A is a plan view showing an example of the first mounting bracket. 図９Ｂは、第１の取付金具の一例を示す側面図である。FIG. 9B is a side view showing an example of the first mounting bracket. 図９Ｃは、第１の取付金具の一例を示す斜視図である。FIG. 9C is a perspective view showing an example of the first mounting bracket. 図９Ｄは、第１の取付金具の別の方向から見た一例を示す側面図である。FIG. 9D is a side view showing an example of the first mounting bracket viewed from another direction. 図１０Ａは、第２の取付金具の一例を示す平面図である。FIG. 10A is a plan view showing an example of the second mounting bracket. 図１０Ｂは、第２の取付金具の一例を示す側面図である。FIG. 10B is a side view showing an example of the second mounting bracket. 図１０Ｃは、第２の取付金具の一例を示す斜視図である。FIG. 10C is a perspective view showing an example of the second mounting bracket. 図１０Ｄは、第２の取付金具の別の方向から見た一例を示す側面図である。FIG. 10D is a side view showing an example of the second mounting bracket viewed from another direction. 図１１は、屋根部に取り付けた第１の取付金具と支柱に取り付けた第２の取付金具とを接合する状態の一例を示す概略図である。FIG. 11 is a schematic diagram showing an example of a state in which a first mounting bracket attached to a roof portion and a second mounting bracket attached to a support are joined. 図１２は、支柱に第１の固定金具及び第２の固定金具を取り付ける状態の一例を示す概略斜視図である。FIG. 12 is a schematic perspective view showing an example of a state in which the first fixture and the second fixture are attached to the support column. 図１３は、支柱を補強杭で地盤に固定する状態の一例を示す概略部分拡大斜視図である。FIG. 13 is a schematic partially enlarged perspective view showing an example of a state in which a support column is fixed to the ground with a reinforcing pile. 図１４は、第１の固定金具の一例を示す斜視図である。FIG. 14 is a perspective view showing an example of the first fixture. 図１５は、第２の固定金具の一例を示す斜視図である。FIG. 15 is a perspective view showing an example of the second fixture. 図１６は、第１の固定金具の一例を示す側面図である。FIG. 16 is a side view showing an example of the first fixture. 図１７は、第２の固定金具の一例を示す側面図である。FIG. 17 is a side view showing an example of the second fixture. 図１８の左図は補強杭の一例を示す上面図、図１８の右図は補強杭の一例を示す側面図である。The left diagram in FIG. 18 is a top view showing an example of a reinforcing pile, and the right diagram in FIG. 18 is a side view showing an example of a reinforcing pile. 図１９は、支柱を複数の補強杭で地盤に固定した状態の一例を示す概略図である。FIG. 19 is a schematic diagram showing an example of a state in which a support column is fixed to the ground with a plurality of reinforcing piles. 図２０は、ソーラーカーポートにおける雨水受けの一例を示す図である。FIG. 20 is a diagram showing an example of a rainwater catcher in a solar carport. 図２１は、ソーラーカーポートにおける雨水受けの他の一例を示す図である。FIG. 21 is a diagram showing another example of a rainwater catcher in a solar carport.
（ソーラーカーポート）
　本発明の一実施形態に係るソーラーカーポートは、地盤に打設された支柱と、前記支柱を配し、かつ前記支柱から延設された屋根部と、前記屋根部上に配された複数の太陽光パネルと、前記屋根部の支柱側の端部に取り付けた第１の取付金具と、前記支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する接合部と、前記支柱に対して互いに異なる複数方向から複数本の補強杭を打設して前記支柱を前記地盤に固定する固定部と、を有し、隣接する前記太陽光パネル同士の隙間に沿って設けた雨水受けを有することが好ましく、更に必要に応じてその他の部材を有する。 (solar carport)
A solar carport according to an embodiment of the present invention includes a pillar driven into the ground, a roof section on which the pillar is arranged and extends from the pillar, and a plurality of pillars arranged on the roof part. A solar panel, a first mounting bracket attached to the end of the roof on the pillar side, and a second mounting bracket attached to the end of the pillar on the roof side are joined so that the position can be adjusted. and a fixing part that fixes the pillar to the ground by driving a plurality of reinforcing piles to the pillar from a plurality of different directions, and the fixing part fixes the pillar to the ground along the gap between the adjacent solar panels. It is preferable to have a rainwater receptacle provided with a rainwater receptacle, and further have other members as necessary.
　本発明の一実施形態に係るソーラーカーポートは、例えば、工場、病院、市役所、大学、コンビニ、ショッピングモール、スーパー、パチンコ店などの駐車場における上部空間（デッドスペース）を太陽光発電のために有効活用することができると共に、雨風、真夏の直射日光などから自動車及び駐車場の利用者を守ることができる。 A solar carport according to an embodiment of the present invention uses the upper space (dead space) in a parking lot of a factory, hospital, city hall, university, convenience store, shopping mall, supermarket, pachinko parlor, etc. for solar power generation, for example. Not only can it be used effectively, but it can also protect cars and parking lot users from rain, wind, and direct sunlight in midsummer.
＜支柱＞
　支柱は駐車場の地盤に直接打設される。即ち、杭を用いたり、穴を掘ったりすることなく、支柱自体をそのまま地盤に打設する。これにより、コンクリートが不使用となり、支柱の設置にかかる時間を大幅に短くでき、低コスト化を実現することができる。
　前記支柱の打設は、特に制限はなく、目的に応じて適宜選択することができ、例えば、杭打機などを用いて行うことができる。 <Strut>
The pillars will be driven directly into the ground of the parking lot. That is, the support itself is directly driven into the ground without using piles or digging holes. This eliminates the need for concrete, significantly shortens the time required to install the supports, and reduces costs.
There are no particular restrictions on the driving of the pillars, and it can be selected as appropriate depending on the purpose, and can be performed using, for example, a pile driver.
　前記支柱の材質、形状、大きさ、数、構造などについては特に制限はなく、目的に応じて適宜選択することができる。
　前記支柱の材質としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、金属、木材、セラミックスなどが挙げられる。これらの中でも、耐久性、強度の点から、金属が好ましい。前記金属としては、例えば、鉄、鉄鋼、アルミニウム、アルミニウム合金、ステンレス鋼などが挙げられる。
　前記支柱の形状としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、中実若しくは中空の四角柱状又は円柱状、角筒状、角柱状などが挙げられる。なお、支柱には強度の向上を図るため、複数のリブを有することが好ましい。
　前記支柱の大きさ、数及び構造としては、特に制限はなく、ソーラーカーポートの屋根部の大きさなどに応じて適宜選定することができる。
　なお、前記支柱の地盤と接触する部分は、腐食防止加工を施すことが好ましい。 There are no particular restrictions on the material, shape, size, number, structure, etc. of the pillars, and they can be appropriately selected depending on the purpose.
The material of the support is not particularly limited and can be appropriately selected depending on the purpose, and examples thereof include metal, wood, ceramics, and the like. Among these, metal is preferred in terms of durability and strength. Examples of the metal include iron, steel, aluminum, aluminum alloy, stainless steel, and the like.
The shape of the support is not particularly limited and can be appropriately selected depending on the purpose, and examples thereof include solid or hollow quadrangular or cylindrical shapes, rectangular cylinders, and prismatic shapes. Note that the support preferably has a plurality of ribs in order to improve its strength.
The size, number, and structure of the pillars are not particularly limited, and can be appropriately selected depending on the size of the roof of the solar carport.
In addition, it is preferable that the portion of the support column that comes into contact with the ground is subjected to anti-corrosion treatment.
＜屋根部＞
　前記屋根部は、駐車スペースの上方に配置され、駐車スペースの全面を覆い、支柱によって支持されており、前記屋根部上には複数の太陽光パネルを配している。
　前記屋根部の形状、大きさ、材質、構造などについては特に制限はなく、目的に応じて適宜選択することができる。
　前記屋根部の形状としては、地盤に打設された支柱と、前記支柱を配し、かつ前記支柱から延設されており、前記支柱を中央にして略Ｙ字形状となっている。このような略Ｙ字形状とすることにより、強度が向上し、自動車の収容スペースが増加するので、より多くの自動車を収容することができる。 <Roof part>
The roof part is arranged above the parking space, covers the entire surface of the parking space, is supported by pillars, and has a plurality of solar panels arranged on the roof part.
There are no particular restrictions on the shape, size, material, structure, etc. of the roof, and they can be appropriately selected depending on the purpose.
The shape of the roof part includes a pillar driven into the ground and the pillar, and extends from the pillar, and has a substantially Y-shape with the pillar in the center. By forming such a substantially Y-shape, the strength is improved and the space for accommodating automobiles is increased, so that more automobiles can be accommodated.
　前記屋根部の材質としては、例えば、鉄、アルミニウム、ステンレス鋼、チタン等の金属材料、又は金属材料以外の硬質樹脂などが挙げられる。
　前記硬質樹脂材料としては、例えば、ポリ塩化ビニル樹脂（ＰＶＣ）、ポリスチレン樹脂（ＰＳ）、アクリロニトリル－ブタジエン－スチレン共重合（ＡＢＳ）樹脂、ポリメタクリル酸メチル樹（ＰＭＭＡ）樹脂などが挙げられる。 Examples of the material of the roof include metal materials such as iron, aluminum, stainless steel, and titanium, and hard resins other than metal materials.
Examples of the hard resin material include polyvinyl chloride resin (PVC), polystyrene resin (PS), acrylonitrile-butadiene-styrene copolymer (ABS) resin, and polymethyl methacrylate resin (PMMA).
　前記屋根部の構造としては、前記屋根部上に複数の太陽光パネルを配することができれば特に制限はなく、種々の構造の部材を適宜選択することができ、例えば、平板状の屋根部であってもよく、複数の縦桟と該縦桟と互いに直交する複数の横桟とからなる架台を有するものであってもよい。これらの中でも、軽量化を図れる点から、架台が好ましい。また、架台の上に複数の太陽光パネルを配すると、前記架台と前記複数の太陽光パネルと共に屋根部を構成し、雨、風等を受ける機能を果たす。また、架台が太陽光パネルの端部に位置するため、裏面側からも光が入射し易いので、両面発電が可能となる。 The structure of the roof part is not particularly limited as long as a plurality of solar panels can be arranged on the roof part, and members with various structures can be selected as appropriate. For example, a flat roof part can be used. Alternatively, it may have a frame consisting of a plurality of vertical bars and a plurality of horizontal bars that are perpendicular to the vertical bars. Among these, a frame is preferable from the viewpoint of reducing weight. Further, when a plurality of solar panels are arranged on a pedestal, the pedestal and the plurality of solar panels together form a roof section, which functions to receive rain, wind, etc. Furthermore, since the pedestal is located at the end of the solar panel, light can easily enter from the back side, making double-sided power generation possible.
　前記屋根部が架台を有する場合には、一の前記縦桟に対して２本の支柱が連結され、かつ２本の支柱の間にブレース構造を有することが好ましい。なお、複数の縦桟には、それぞれ２本の支柱が連結され、かつ２本の支柱の間にブレース構造を有することが好ましい。
　前記ブレース構造とは、「筋交」とも呼ばれ、ソーラーカーポートの変形を防ぐために、隣接する２本の支柱間に形成された四角形の対角線に設けられる。
　前記ブレース構造は左右両側の屋根部の荷重を繋ぎ伝達する役割を果たし、両サイドの屋根部の荷重のモーメントを相殺する結果、応力を軽減することができるので、支柱の数を減らすことができる。 When the roof portion has a pedestal, it is preferable that two columns are connected to one vertical beam and a brace structure is provided between the two columns. In addition, it is preferable that two columns are connected to each of the plurality of vertical bars, and a brace structure is provided between the two columns.
The brace structure is also called a "bracing" and is provided on the diagonal of a rectangle formed between two adjacent pillars in order to prevent deformation of the solar carport.
The brace structure plays the role of connecting and transmitting the load of the roof sections on both the left and right sides, canceling out the moments of the loads on the roof sections on both sides, reducing stress, and thus reducing the number of supports. .
　また、前記屋根部が架台を有する場合には、一の前記縦桟に対して１本の支柱が連結されることが好ましい。架台の一の縦桟に対して１本の支柱を連結することにより、工期の短縮とコスト削減を図ることができる。架台の一の縦桟に対して１本の支柱を連結させる場合、支柱の固定部は、前記支柱の略中央位置において、前記支柱に対して互いに異なる４方向から４本の補強杭を打設して前記支柱を前記地盤に固定することが好ましい。 In addition, when the roof portion has a pedestal, it is preferable that one support column is connected to one of the vertical beams. By connecting one support to one vertical beam of the frame, it is possible to shorten the construction period and reduce costs. When connecting one column to one vertical beam of the frame, the fixed part of the column is provided by driving four reinforcing piles from four different directions to the column at approximately the center of the column. It is preferable that the support column is fixed to the ground.
＜太陽光パネル＞
　前記太陽光パネルは、前記屋根部上に配され、太陽光発電を行うものである。
　前記太陽光パネルは、複数の太陽電池素子と、太陽電池素子の受光面側に配置される第１保護部材と、太陽電池素子の裏面側に配置される第２保護部材とを備える。
　前記複数の太陽電池素子は、第１保護部材及び第２保護部材により挟持されると共に、充填材により封止されている。また、太陽電池パネルは、太陽電池素子の電極に取り付けられて隣接する太陽電池素子同士を接続する配線材等を備える。 <Solar panel>
The solar panel is arranged on the roof and generates solar power.
The solar panel includes a plurality of solar cell elements, a first protection member disposed on the light-receiving surface side of the solar cell elements, and a second protection member disposed on the back surface side of the solar cell elements.
The plurality of solar cell elements are sandwiched between a first protection member and a second protection member, and are sealed with a filler. Furthermore, the solar cell panel includes wiring materials and the like that are attached to the electrodes of the solar cell elements and connect adjacent solar cell elements.
　太陽光パネルは、内部にセルと呼ばれる複数の太陽電池素子が搭載されている。また、太陽光パネルの裏面側にはパネルの端から引き出されるリード線と太陽光パネルから電流を出力するための電力線との接続部を内蔵する端子ボックスが接着剤等により取り付けられている。
　太陽電池素子は、太陽光を受光することでキャリアを生成する光電変換部を備える。光電変換部には、例えば、受光面上に受光面電極が、裏面上に裏面電極がそれぞれ形成される。 A solar panel is equipped with a plurality of solar cell elements called cells. Further, on the back side of the solar panel, a terminal box containing a connection part between a lead wire drawn out from the edge of the panel and a power line for outputting current from the solar panel is attached with adhesive or the like.
The solar cell element includes a photoelectric conversion section that generates carriers by receiving sunlight. In the photoelectric conversion section, for example, a light-receiving surface electrode is formed on the light-receiving surface, and a back surface electrode is formed on the back surface.
　光電変換部は、例えば、結晶系シリコン（ｃ－Ｓｉ）、ガリウム砒素（ＧａＡｓ）、インジウム燐（ＩｎＰ）等の半導体基板と、基板上に形成された非晶質半導体層と、非晶質半導体層上に形成された透明導電層とを有する。
　具体的には、ｎ型単結晶シリコン基板の受光面上にｉ型非晶質シリコン層、ｐ型非晶質シリコン層、及び透明導電層を順に形成した構造が挙げられる。透明導電層は酸化インジウム（Ｉｎ２Ｏ３）、酸化亜鉛（ＺｎＯ）等の金属酸化物に、錫（Ｓｎ）やアンチモン（Ｓｂ）等をドープした透明導電性酸化物から構成されることが好ましい。 The photoelectric conversion section includes, for example, a semiconductor substrate such as crystalline silicon (c-Si), gallium arsenide (GaAs), or indium phosphide (InP), an amorphous semiconductor layer formed on the substrate, and an amorphous semiconductor. and a transparent conductive layer formed on the layer.
Specifically, there is a structure in which an i-type amorphous silicon layer, a p-type amorphous silicon layer, and a transparent conductive layer are formed in this order on the light-receiving surface of an n-type single-crystal silicon substrate. The transparent conductive layer is preferably composed of a transparent conductive oxide in which a metal oxide such as indium oxide (In 2 O 3 ) or zinc oxide (ZnO) is doped with tin (Sn) or antimony (Sb). .
　電極は、例えば、複数のフィンガー部、及び複数のバスパー部からなる。
　フィンガー部は、透明導電層上の広範囲に形成される細線状の電極であり、バスパー部は、フィンガー部からキャリアを収集する電極である。配線材は、バスパー部に取付られる。 The electrode includes, for example, a plurality of finger parts and a plurality of busper parts.
The finger portion is a thin wire-shaped electrode formed over a wide area on the transparent conductive layer, and the busper portion is an electrode that collects carriers from the finger portion. The wiring material is attached to the buspar section.
　前記第１保護部材には、例えば、ガラス基板や樹脂基板、樹脂フィルム等の透光性を有する部材を用いることができる。これらの中でも、耐火性、耐久性等の観点から、ガラス基板が好適である。
　前記第２保護部材には、前記第１保護部材と同じ部材を用いることができ、また裏面側からの光の入射を想定しない場合には透光性を有さない部材を用いることもできる。
　前記第１保護部材及び第２保護部材共に、透光性を有するガラス基板を用いることができる。前記充填材としては、例えば、エチレン酢酸ビニル共重合体（ＥＶＡ）等の樹脂を用いることができる。 For the first protection member, for example, a light-transmitting member such as a glass substrate, a resin substrate, or a resin film can be used. Among these, glass substrates are preferred from the viewpoint of fire resistance, durability, and the like.
The second protection member may be the same member as the first protection member, or may be a non-transparent member if light is not expected to enter from the back side.
A translucent glass substrate can be used for both the first protection member and the second protection member. As the filler, for example, resin such as ethylene vinyl acetate copolymer (EVA) can be used.
　太陽光パネルの端縁にはフレームが設けられている。前記フレームは、鉄、ステンレス鋼、アルミニウム等の金属製枠であって、軽量化の観点からアルミニウムが好ましい。
　前記フレームは、太陽光パネルの端縁を保護すると共に、隣り合う太陽光パネル同士の固定などに利用される。前記フレームは、複数のフレームを組み合わせて構成され、太陽光パネルの四方を囲んでいる。 A frame is provided at the edge of the solar panel. The frame is made of metal such as iron, stainless steel, aluminum, etc., and aluminum is preferable from the viewpoint of weight reduction.
The frame protects the edges of the solar panels and is used for fixing adjacent solar panels together. The frame is constructed by combining a plurality of frames, and surrounds the solar panel on all sides.
＜接合部＞
　前記接合部は、前記屋根部の支柱側の端部に取り付けた第１の取付金具と、前記支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する。これにより、支柱に位置ズレが生じた場合でも、容易に屋根部と支柱とを連結することができ、位置決め作業に要する手間や労力を低減できる。 <Joint part>
The joint portion connects a first mounting bracket attached to an end of the roof portion on the pillar side and a second mounting bracket attached to the end of the pillar on the roof portion side in a position-adjustable manner. Thereby, even if a positional shift occurs in the support, the roof portion and the support can be easily connected, and the time and effort required for positioning work can be reduced.
　前記第１の取付金具を前記屋根部の支柱側の端部に取り付ける方法としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、第１の取付金具の第１の取付片の第１の固定孔により前記屋根部の縦桟の端部にボルトとナットにより固定する方法、第１の取付金具の第１の取付片を屋根部の縦桟の端部に溶接する方法などが挙げられる。
　前記第２の取付金具を前記支柱の屋根部側の端部に取り付ける方法としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、第２の取付金具の第２の取付片の第２の固定孔により前記支柱の屋根部側の端部にボルトとナットにより固定する方法、第２の取付金具の第２の取付片を前記支柱の屋根部側の端部に溶接する方法などが挙げられる。 There are no particular restrictions on the method for attaching the first mounting bracket to the end of the roof on the support side, and it can be selected as appropriate depending on the purpose. A method of fixing to the end of the vertical beam of the roof section using a bolt and nut through a first fixing hole of the piece, a method of welding the first mounting piece of the first mounting bracket to the end of the vertical beam of the roof section. Examples include.
There are no particular restrictions on the method of attaching the second mounting bracket to the end of the support column on the roof side, and the method can be selected as appropriate depending on the purpose. A method of fixing to the roof side end of the support column using a bolt and nut through the second fixing hole of the piece, and welding a second mounting piece of the second mounting bracket to the roof side end of the support support. Examples include methods.
　前記第１の取付金具が横幅方向に長く形成した第１の長孔を有し、前記第２の取付金具が回転方向に長く形成した第２の長孔を有し、前記第１の長孔と前記第２の長孔とを位置調整した状態で前記第１の取付金具と前記第２の取付金具とを接合し、締結具により前記第１の長孔と前記第２の長孔とを締結することにより前記支柱と前記屋根部とを連結する。
　前記締結具としては、例えば、ボルトとナット、ネジ、リベットなどが挙げられる。
　なお、本発明において「接合」、「連結」あるいは「取付」とは、複数の部材のそれぞれに設けられた一又は複数の長孔にボルトを挿通し、このボルトをナットで固定することによってなされるが、これと同様に組み立てや解体を容易とする手法であればその他の種々の手法を採用することもできる。あるいは、強度を増加させるなど適宜必要な場合には溶接などの手法を採用してもよい。 The first mounting fitting has a first elongated hole formed long in the width direction, the second fitting has a second elongated hole formed long in the rotation direction, and the first elongated hole and the second elongated hole are adjusted in position, the first fitting and the second fitting are joined, and the first elongated hole and the second elongated hole are connected by a fastener. The support column and the roof portion are connected by fastening.
Examples of the fasteners include bolts and nuts, screws, rivets, and the like.
In addition, in the present invention, "joining", "coupling", or "attachment" is accomplished by inserting a bolt into one or more elongated holes provided in each of a plurality of members and fixing the bolt with a nut. However, it is also possible to adopt various other methods as long as they facilitate assembly and disassembly. Alternatively, a method such as welding may be employed if necessary to increase the strength.
　前記第１の取付金具の複数の第１の長孔は、前後方向（横幅方向）に長く形成した長孔であり、前記第１の取付金具と前記第２の取付金具の接合部の前後方向（横幅方向）における位置調整をすることができる。
　前記第２の取付金具の複数の第２の長孔は、左右方向（回転方向）に長く形成した長孔であり、前記第１の取付金具と前記第２の取付金具の接合部の左右方向（回転方向）における位置調整をすることができる。
　前記第１の長孔及び第２の長孔は複数設けられている。 The plurality of first elongated holes of the first mounting bracket are long holes formed long in the front-rear direction (width direction), and are elongated in the front-rear direction of the joint between the first mounting bracket and the second mounting bracket. The position can be adjusted (in the width direction).
The plurality of second elongated holes of the second mounting bracket are long holes formed long in the left-right direction (rotation direction), and are elongated in the left-right direction of the joint between the first mounting bracket and the second mounting bracket. (rotation direction) can be adjusted.
A plurality of the first elongated holes and the second elongated holes are provided.
　前記第１の取付金具及び前記第２の取付金具の材質、形状、大きさ、構造などについては特に制限はなく、目的に応じて適宜選択することができる。
　前記第１及び第２の取付金具の材質としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、金属、木材、セラミックスなどが挙げられる。これらの中でも、金属が好ましい。前記金属としては、鉄、鉄鋼、アルミニウム、アルミニウム合金、ステンレス鋼などが挙げられる。
　前記第１及び第２の取付金具の形状としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、円盤状、角盤状などが挙げられる。
　前記第１及び第２の取付金具の大きさ、構造としては、特に制限はなく、目的に応じて適宜選択することができる。 There are no particular restrictions on the material, shape, size, structure, etc. of the first mounting bracket and the second mounting bracket, and they can be appropriately selected depending on the purpose.
The materials of the first and second mounting fittings are not particularly limited and can be appropriately selected depending on the purpose, such as metal, wood, ceramics, etc. Among these, metals are preferred. Examples of the metal include iron, steel, aluminum, aluminum alloy, stainless steel, and the like.
The shapes of the first and second mounting fittings are not particularly limited and can be appropriately selected depending on the purpose, such as a disk shape, a square disk shape, etc.
The size and structure of the first and second mounting fittings are not particularly limited and can be appropriately selected depending on the purpose.
＜固定部＞
　前記固定部は、前記支柱に対して互いに異なる複数方向から複数本の補強杭を打設して前記支柱を前記地盤に固定する。前記固定部を有することにより、前記支柱を地盤に直接杭打ちした際に、支柱の引抜強度が向上する。その結果、支柱の数を減らすことができる。
　前記固定部は、前記支柱の略中央位置において、前記支柱に対して互いに異なる４方向から４本の補強杭を打設して前記支柱を前記地盤に固定することが、更に引抜強度が向上する点から好ましい。４本の補強杭は支柱を中心として放射状に均等に配設されることがより好ましい。
　具体的には、支柱に第１の固定金具と第２の固定金具を取付け、前記第１及び第２の固定金具に設けられた案内管に補強杭を挿入し、打設させて、前記支柱を地面に固定する。
　前記第１及び第２の固定金具は前記支柱の端部以外の部位に取り付けられることが好ましく、前記支柱の略中央位置に取り付けられることがより好ましい。 <Fixed part>
The fixing section fixes the column to the ground by driving a plurality of reinforcing piles into the column from a plurality of different directions. By having the fixing portion, the pull-out strength of the support column is improved when the support support is directly staked into the ground. As a result, the number of supports can be reduced.
The fixing part further improves the pull-out strength by driving four reinforcing piles from four different directions to the column at a substantially central position of the column to fix the column to the ground. Preferable from this point of view. It is more preferable that the four reinforcing piles are evenly arranged radially around the pillar.
Specifically, a first fixing metal fitting and a second fixing metal fitting are attached to the support column, reinforcing piles are inserted into guide pipes provided on the first and second fixing metal fittings, and the reinforcing piles are driven. fix it to the ground.
It is preferable that the first and second fixing metal fittings are attached to a portion other than the end of the support column, and more preferably, they are attached to a substantially central position of the support column.
　前記第１の固定金具及び前記第２の固定金具の材質、形状、大きさ、構造などについては特に制限はなく、目的に応じて適宜選択することができる。
　前記第１及び第２の固定金具の材質としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、金属、木材、セラミックスなどが挙げられる。これらの中でも、強度の点から金属が好ましい。前記金属としては、例えば、鉄、鉄鋼、アルミニウム、アルミニウム合金、ステンレス鋼などが挙げられる。
　前記第１及び第２の固定金具の大きさ及び形状としては、支柱の形状及び大きさに応じて適宜選択することができる。
　前記第１及び第２の固定金具の構造としては、特に制限はなく、目的に応じて適宜選択することができる。 There are no particular restrictions on the material, shape, size, structure, etc. of the first fixture and the second fixture, and they can be appropriately selected depending on the purpose.
The materials of the first and second fixing fittings are not particularly limited and can be appropriately selected depending on the purpose, and examples thereof include metal, wood, ceramics, and the like. Among these, metal is preferred from the viewpoint of strength. Examples of the metal include iron, steel, aluminum, aluminum alloy, stainless steel, and the like.
The size and shape of the first and second fixing metal fittings can be appropriately selected depending on the shape and size of the support.
The structures of the first and second fixtures are not particularly limited and can be appropriately selected depending on the purpose.
　前記第１及び第２の固定金具を前記支柱に取り付ける方法としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、第１及び第２の固定金具の取付孔と支柱に設けた取付孔によりボルトとナットで固定する方法、第１及び第２の固定金具を支柱に溶接する方法などが挙げられる。 There are no particular restrictions on the method for attaching the first and second fixing fittings to the support, and the method can be selected as appropriate depending on the purpose. Examples include a method of fixing with bolts and nuts through a provided mounting hole, and a method of welding the first and second fixing fittings to the support column.
　前記第１及び第２の固定金具は、それぞれ案内管が設けられている。前記案内管は補強杭を地中に打ち込む際に、補強杭を地中に所定の角度で傾斜させて打ち込めるように案内する役割を果たす。案内管は互いに異なる角度で傾斜している。前記案内管は前記第１及び第２の固定金具に溶接、又は取付片を介して設けられる。
　前記案内管の第１又は第２の固定金具に設ける個数は１個以上が好ましく、２個以上がより好ましい。前記案内管の配置は、支柱に対して互いに異なる方向であることが好ましく、前記案内管に補強杭が挿入された場合に、複数の補強杭が互いに交差する方向であることがより好ましい。
　前記補強杭の材質、形状、大きさ、構造などについては特に制限はなく、目的に応じて適宜選択することができる。補強杭の材質は、金属、樹脂、又はその他の材質とすることができる。前記補強杭は、円柱状、角柱状、円筒状、角筒状等であって、所定の長さを有する長尺状の棒材である。 The first and second fixtures are each provided with a guide tube. The guide pipe serves to guide the reinforcing pile so that it can be driven into the ground at a predetermined angle at an angle when the reinforcing pile is driven into the ground. The guide tubes are inclined at different angles to each other. The guide tube is attached to the first and second fixtures by welding or via a mounting piece.
The number of fixtures provided on the first or second fixture of the guide tube is preferably one or more, more preferably two or more. The guide tubes are preferably arranged in mutually different directions with respect to the support column, and more preferably, the plurality of reinforcing piles are arranged in directions that intersect with each other when the reinforcing piles are inserted into the guide tubes.
The material, shape, size, structure, etc. of the reinforcement pile are not particularly limited and can be appropriately selected depending on the purpose. The material of the reinforcement pile can be metal, resin, or other materials. The reinforcing pile is an elongated bar having a columnar shape, a prismatic shape, a cylindrical shape, a cylindrical shape, a rectangular tube shape, etc., and having a predetermined length.
＜雨水受け＞
　前記雨水受けは、隣接する前記太陽光パネル同士の隙間に設けられる。雨水受けにより隣接する太陽光パネル同士の隙間から漏れてくる雨滴を集めて屋根部の下方に導くことができ、ソーラーカーポートにおける水漏れの発生を防止することができる。
　雨水受けは、隣接する太陽光パネル同士の隙間に沿って設けてもよく、隙間を跨って設けてもよい。隙間を跨って雨水受けを設けると、気温等の変化によって太陽光パネルが熱膨張し、隙間が変化する場合にも対応することができる。
　なお、雨水受けに受けられた雨水は、雨水受け中を流れて雨水受けの端部に設けた水抜き孔から樋を伝わって排出される。 <Rainwater catcher>
The rainwater receiver is provided in a gap between the adjacent solar panels. The rainwater catcher collects raindrops leaking from gaps between adjacent solar panels and directs them to the lower part of the roof, thereby preventing water leakage in the solar carport.
The rainwater catcher may be provided along the gap between adjacent solar panels, or may be provided across the gap. By providing a rainwater catcher across the gap, it is possible to cope with cases where the solar panel thermally expands due to changes in temperature, etc., and the gap changes.
The rainwater received by the rainwater receiver flows through the rainwater receiver and is discharged through the gutter from a drainage hole provided at the end of the rainwater receiver.
＜その他の部材＞
　前記その他の部材としては、例えば、化粧カバー、補強部材などが挙げられる。
　化粧カバーは、屋根部上に配された太陽光パネルの外周に取り付け、フレーム及び雨水受けなどが見えないように隠して意匠性を高めることができる。
　補強部材は支柱と連結され、屋根部を支える部材である。 <Other parts>
Examples of the other members include a decorative cover, a reinforcing member, and the like.
The decorative cover can be attached to the outer periphery of the solar panel placed on the roof, and can enhance the design by hiding the frame, rainwater catcher, etc. from view.
The reinforcing member is a member that is connected to the pillar and supports the roof.
（ソーラーカーポートの製造方法）
　本発明の一実施形態に係るソーラーカーポートの製造方法は、本発明の一実施形態に係るソーラーカーポートを製造する方法であって、支柱を地盤に直接打設する打設工程と、前記屋根部の支柱側の端部に取り付けた第１の取付金具と、前記支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する接合工程と、前記支柱に対して互いに異なる複数方向から複数本の補強杭を打設して前記支柱を前記地盤に固定する固定工程と、を含み、更に必要に応じてその他の工程を含む。 (Manufacturing method of solar carport)
A method for manufacturing a solar carport according to an embodiment of the present invention is a method for manufacturing a solar carport according to an embodiment of the present invention, which includes a driving step of directly driving pillars into the ground, and a step of driving the pillars directly into the ground. a joining step of joining a first mounting bracket attached to the end of the pillar on the side of the pillar and a second mounting bracket attached to the end of the roof part of the pillar in a position-adjustable manner; and a fixing step of driving a plurality of reinforcing piles from a plurality of mutually different directions to fix the support to the ground, and further includes other steps as necessary.
　本発明の一実施形態に係るソーラーカーポートの製造方法は、支柱をそのまま地盤に打設するので、コンクリートが不使用となり、支柱の設置にかかる時間が大幅に短くでき、コスト的に極めて有利である。また、打設時に支柱の位置ズレが生じた場合には、前記屋根部の支柱側の端部に取り付けた第１の取付金具と、前記支柱の屋根部側の端部に取り付けた第２の取付金具とにより位置調整可能であるため、極めて効率よくソーラーカーポートを製造することができる。更に、固定工程により固定部を設けることにより、支柱を地面に直接杭打ちした際に、支柱の引抜強度が向上するので、支柱の数を減らすことができる。 The method for manufacturing a solar carport according to an embodiment of the present invention casts the pillars directly into the ground, so no concrete is used, the time required to install the pillars can be significantly shortened, and the method is extremely advantageous in terms of cost. be. In addition, if the position of the pillar is misaligned during pouring, the first mounting bracket attached to the end of the roof on the pillar side, and the second mounting bracket attached to the end of the pillar on the roof side. Since the position can be adjusted using the mounting hardware, solar carports can be manufactured extremely efficiently. Furthermore, by providing the fixing portion in the fixing step, the pull-out strength of the column is improved when the column is staked directly into the ground, so the number of columns can be reduced.
　ここで、本発明のソーラーカーポートの実施形態について、図面を参照して詳細に説明する。なお、各図面において、同一構成部分には同一符号を付し、重複した説明を省略する場合がある。また、下記構成部材の数、位置、形状などは本実施の形態に限定されず、本発明を実施する上で好ましい数、位置、形状などにすることができる。 Here, embodiments of the solar carport of the present invention will be described in detail with reference to the drawings. In addition, in each drawing, the same components are given the same reference numerals, and duplicate explanations may be omitted. Further, the number, position, shape, etc. of the following constituent members are not limited to this embodiment, and can be set to a preferable number, position, shape, etc. for implementing the present invention.
＜第１の実施形態＞
　図１は、本発明のソーラーカーポートの一例を示す概略側面図、図２は本発明のソーラーカーポートの一例を示す概略平面図である。
　図１及び図２に示すソーラーカーポート１０は、地盤１８に打設された一対の支柱１１,１１の複数を中央に配し、前記支柱から左右両方向に延設された屋根部１２と、前記屋根部上に配された複数の太陽光パネル１３と、を有する。 <First embodiment>
FIG. 1 is a schematic side view showing an example of the solar carport of the present invention, and FIG. 2 is a schematic plan view showing an example of the solar carport of the present invention.
The solar carport 10 shown in FIGS. 1 and 2 has a pair of pillars 11, 11 cast into the ground 18 in the center, a roof part 12 extending from the pillars in both left and right directions, and a roof part 12 extending from the pillars in both left and right directions, and It has a plurality of solar panels 13 arranged on the roof.
　支柱１１は、ステンレス鋼製であり、駐車場の地盤１８に打設される。即ち、杭を用いたり、穴を掘ったりすることなく、支柱自体を杭としてそのまま地盤に打設する。これにより、コンクリートが不使用となり、支柱の設置にかかる時間が大幅に少なくて済み、コスト的に有利である。 The pillar 11 is made of stainless steel and is cast into the ground 18 of the parking lot. That is, without using piles or digging holes, the pillar itself is driven into the ground as a pile. This eliminates the need for concrete and significantly reduces the time required to install the supports, which is advantageous in terms of cost.
　図１に示すように、屋根部１２は、複数の縦桟１４と、複数の横桟１５とからなる架台を有している。架台上に複数の太陽光パネル１３が配されている。
　架台は、等間隔に配置された４本の縦桟１４上に、左右４本ずつ（合計８本）の横桟１５が等間隔で配置され、複数の縦桟１４と複数の横桟１５は、互いに直交している。
　図１に示すように、１本の縦桟１４には、２本の支柱１１,１１が連結されており、図示を省略しているが、奥側に位置する３本の縦桟１４にもそれぞれ２本の支柱１１,１１が連結されている。
　複数の縦桟１４は、支柱１１側が下方に位置するように傾斜しており、架台上に配される太陽光パネル１３も同様に傾斜している。 As shown in FIG. 1, the roof portion 12 has a frame consisting of a plurality of vertical bars 14 and a plurality of horizontal bars 15. A plurality of solar panels 13 are arranged on a pedestal.
In the frame, four horizontal bars 15 on each side (eight in total) are arranged at equal intervals on four vertical bars 14 arranged at equal intervals, and the plurality of vertical bars 14 and the plurality of horizontal bars 15 are , are orthogonal to each other.
As shown in FIG. 1, two columns 11, 11 are connected to one vertical bar 14, and although not shown, three vertical bars 14 located on the back side are also connected. Two pillars 11, 11 are connected to each other.
The plurality of vertical beams 14 are inclined so that the support 11 side is located downward, and the solar panel 13 arranged on the mount is also inclined in the same way.
　図１中１６はブレース構造であり、荷重がかかることによるソーラーカーポートの変形を防ぐために、１本の縦桟１４に連結された２本の支柱１１,１１の間に形成された四角形の対角線に設けられる。ブレース構造１６は左右両側の屋根部の荷重を繋ぎ伝達する役割を果たし、左右両サイドの屋根部の荷重のモーメントを相殺する結果、応力を軽減することができるので、支柱の数を減らすことができる。
　１７は補強部材であり、支柱１１と連結され、屋根部１２を支えている。 Reference numeral 16 in FIG. 1 indicates a brace structure, in which a rectangular diagonal line is formed between two columns 11, 11 connected to one vertical beam 14 in order to prevent deformation of the solar carport due to load. established in The brace structure 16 plays the role of connecting and transmitting the load of the roof on both the left and right sides, canceling out the moment of the load on the roof on both the left and right sides, reducing stress, and reducing the number of supports. can.
A reinforcing member 17 is connected to the pillar 11 and supports the roof portion 12.
　図３に示すように、ソーラーカーポート１０には、左右両方向に延設した屋根部１３の下に２台の自動車１００を並べて収容することができ、奥側にも４台の自動車を収容することができ、合計６台の自動車を収容することができる。 As shown in FIG. 3, the solar carport 10 can accommodate two cars 100 side by side under the roof part 13 extending in both left and right directions, and can also accommodate four cars on the back side. It can accommodate a total of 6 cars.
　ソーラーカーポートにおいては、太陽光パネル面に強風を受けた場合、積雪により太陽光パネル面の荷重が増加した場合、又は地震が発生した場合などの種々の外的負荷が生じた場合でも倒壊しない強度を確保することが必要である。 Solar carports do not collapse even when various external loads occur, such as when the solar panel surface is exposed to strong winds, when the load on the solar panel surface increases due to snow accumulation, or when an earthquake occurs. It is necessary to ensure strength.
　ここで、図４は、積雪によりソーラーカーポートに荷重が掛かる基本原理を説明する図である。
　積雪荷重によるモーメント：Ｍ＝Ｓ・Ｌ（Ｎｍ）・・・数式（１）
　ただし、前記数式（１）中、Ｌは支点となる支柱部分から作用点までの距離（ｍ）、Ｓは積雪荷重（Ｎ）である。
　応力度：σ＝Ｍ／Ｚ（Ｎ／ｍｍ２）・・・数式（２）
　ただし、前記数式（２）中、Ｚは検討部材の断面係数（ｍｍ３）、Ｍは積雪荷重によるモーメントを表す。
　したがって、本発明の一実施形態に係るソーラーカーポートは前後を対象型とすることにより、積雪荷重によるモーメントＭと逆方向のモーメントを働かせることにより、応力を相互に相殺することができ、応力を軽減することができるので、支柱の数を減らすことができる。 Here, FIG. 4 is a diagram illustrating the basic principle of the load applied to the solar carport due to snow accumulation.
Moment due to snow load: M=S・L (Nm)...Formula (1)
However, in the above formula (1), L is the distance (m) from the support column serving as the fulcrum to the point of action, and S is the snow load (N).
Stress degree: σ=M/Z (N/mm 2 )...Equation (2)
However, in the above formula (2), Z represents the section modulus (mm 3 ) of the member under consideration, and M represents the moment due to the snow load.
Therefore, by making the solar carport according to an embodiment of the present invention symmetrical at the front and rear, by exerting a moment in the opposite direction to the moment M due to the snow load, it is possible to cancel out the stresses mutually, and reduce the stress. Since the number of supports can be reduced, the number of supports can be reduced.
＜第１の実施形態の変形例１＞
　図５は本発明のソーラーカーポートの他の一例を示す概略側面図、図６は本発明のソーラーカーポートの他の一例を示す概略正面図である。
　図５及び図６に示すソーラーカーポート５０は、地盤１８に打設された１本の支柱５１と、１本の支柱５１を中央に配し、支柱５１から左右両方向に延設された屋根部５２と、前記屋根部上に配された複数の太陽光パネル５４と、を有する。なお、図５中５５は筋交、１８は地盤、１００は自動車である。
　このソーラーカーポート５０は屋根部５２の架台の一の縦桟５３に対して１本の支柱５１を連結することにより、ソーラーカーポート全体の支柱の数を減らすことができ、工期の短縮とコスト削減を図ることができる。 <Modification 1 of the first embodiment>
FIG. 5 is a schematic side view showing another example of the solar carport of the present invention, and FIG. 6 is a schematic front view showing another example of the solar carport of the present invention.
The solar carport 50 shown in FIGS. 5 and 6 includes one pillar 51 driven into the ground 18, and a roof portion extending from the pillar 51 in both left and right directions. 52, and a plurality of solar panels 54 arranged on the roof. In addition, in FIG. 5, 55 is a brace, 18 is the ground, and 100 is a car.
This solar carport 50 can reduce the number of supports for the entire solar carport by connecting one support 51 to one vertical crosspiece 53 of the roof 52, shortening the construction period and reducing costs. reduction can be achieved.
＜第１の実施形態の変形例２＞
　図７は、本発明のソーラーカーポートの他の一例を示す概略側面図である。この図７のソーラーカーポート６０は、地盤１８に打設された１本の支柱６１と、１本の支柱６１から一方向に延設された屋根部６２と、前記屋根部上に配された複数の太陽光パネル６４と、を有する。なお、図７中６５は筋交、１８は地盤、１００は自動車である。
　このソーラーカーポート６０は、片側だけに屋根部６２を有するので、省スペース化が図れ、狭い敷地の有効利用が実現できる。 <Modification 2 of the first embodiment>
FIG. 7 is a schematic side view showing another example of the solar carport of the present invention. The solar carport 60 shown in FIG. 7 includes one pillar 61 driven into the ground 18, a roof part 62 extending in one direction from the one pillar 61, and a roof part 62 arranged on the roof part. It has a plurality of solar panels 64. In addition, in FIG. 7, 65 is a brace, 18 is the ground, and 100 is a car.
Since this solar carport 60 has a roof portion 62 on only one side, it is possible to save space and make effective use of a narrow site.
＜第２の実施形態＞
　図８は、ソーラーカーポートにおける屋根部の支柱側の端部に取り付けた第１の取付金具と、支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する接合部を示す図である。
　接合部１９において、支柱１１と屋根部の縦桟１４とが連結される。
　第１の取付金具２０及び第２の取付金具２４は、いずれも鉄製の円盤状であり、互いに接合させることにより、支柱１１の回転方向及び前後方向の位置ズレを調整することができる。 <Second embodiment>
FIG. 8 shows a solar carport in which the first mounting bracket attached to the end of the roof on the pillar side and the second mounting bracket attached to the end of the pillar on the roof side are joined so that their positions can be adjusted. It is a figure showing a joint part.
At the joint 19, the support 11 and the vertical beam 14 of the roof are connected.
The first mounting bracket 20 and the second mounting bracket 24 are both disk-shaped and made of iron, and by joining them together, it is possible to adjust the positional deviation of the support column 11 in the rotational direction and the front-rear direction.
　図９Ａは、第１の取付金具の一例を示す平面図、図９Ｂは、第１の取付金具の側面図、図９Ｃは、第１の取付金具の斜視図、図９Ｄは、第１の取付金具の別の方向から見た側面図である。
　この第１の取付金具２０は、第１の長孔２１と、第１の取付片２２と、第１の固定孔２３とを有している。第１の取付金具２０は、第１の取付片２２の第１の固定孔２３により屋根部の縦桟１４の端部にボルトとナットにより固定される。
　第１の取付金具２０の第１の長孔２１は、前後方向（横幅方向）に長く形成した長孔であり、図９Ａ中矢印ａ方向（横幅方向）の位置を調整可能である。 9A is a plan view showing an example of the first mounting bracket, FIG. 9B is a side view of the first mounting bracket, FIG. 9C is a perspective view of the first mounting bracket, and FIG. 9D is a top view of the first mounting bracket. FIG. 3 is a side view of the metal fitting viewed from another direction.
This first mounting fitting 20 has a first elongated hole 21, a first mounting piece 22, and a first fixing hole 23. The first mounting bracket 20 is fixed to the end of the vertical beam 14 of the roof portion through the first fixing hole 23 of the first mounting piece 22 with bolts and nuts.
The first long hole 21 of the first mounting bracket 20 is a long hole formed long in the front-rear direction (width direction), and its position in the direction of arrow a (width direction) in FIG. 9A is adjustable.
　図１０Ａは、第２の取付金具の一例を示す平面図、図１０Ｂは、第２の取付金具の側面図、図１０Ｃは、第２の取付金具の斜視図、図１０Ｄは、第２の取付金具の別の方向から見た側面図である。
　この第２の取付金具２４は、第２の長孔２５と、第２の取付片２６と、第２の固定孔２７とを有している。第２の取付金具２４は、第２の取付片２６の第２の固定孔２７により支柱１１の屋根部側の端部にボルトとナットにより固定される。
　第２の取付金具２４の第２の長孔２５は、回転方向に長く形成した長孔であり、図１０Ａ中矢印ｂ方向（回転方向）の位置を調整可能である。 10A is a plan view showing an example of the second mounting bracket, FIG. 10B is a side view of the second mounting bracket, FIG. 10C is a perspective view of the second mounting bracket, and FIG. 10D is a plan view of the second mounting bracket. FIG. 3 is a side view of the metal fitting seen from another direction.
This second mounting fitting 24 has a second elongated hole 25, a second mounting piece 26, and a second fixing hole 27. The second mounting bracket 24 is fixed to the end of the support column 11 on the roof side through the second fixing hole 27 of the second mounting piece 26 with bolts and nuts.
The second elongated hole 25 of the second mounting bracket 24 is an elongated hole formed to be elongated in the rotation direction, and its position in the direction of arrow b (rotation direction) in FIG. 10A can be adjusted.
　図１１に示すように、第１の取付金具２０の第１の長孔２１と第２の取付金具２４の第２の長孔２５とが略直交するように第１の取付金具２０と第２の取付金具２４とを接合し、第１の長孔２１と第２の長孔２５とにボルト２８を挿入し、ボルト２８をナット２９で締結することにより支柱１１と屋根部１２の縦桟１４とを連結する。
　第１の長孔２１と第２の長孔２５とは互いに交差する方向を向いて接合されるので、支柱が多少位置ズレしていても、支柱の位置ズレを交差する第１の長孔及び第２の長孔によって吸収でき、支柱と屋根部とを容易に連結することができる。 As shown in FIG. 11, the first mounting bracket 20 and the second By joining the mounting brackets 24 of the pillars 11 and the vertical beams 14 of the roof part 12, inserting bolts 28 into the first elongated holes 21 and the second elongated holes 25, and tightening the bolts 28 with nuts 29. Connect with.
Since the first elongated hole 21 and the second elongated hole 25 are joined facing in directions that intersect with each other, even if the strut is slightly misaligned, the first elongated hole and the second elongated hole that intersect the misalignment of the strut It can be absorbed by the second elongated hole, and the column and the roof can be easily connected.
＜第３の実施形態＞
　図１２は、支柱に第１の固定金具及び第２の固定金具を取り付ける状態を示す概略斜視図、図１３は、支柱を補強杭で地盤に固定する状態を示す概略部分拡大斜視図である。
　支柱１１の略中央位置において、第１の固定金具４１と第２の固定金具４２とが支柱にボルトとナットにより取り付けられている。
　第１の固定金具４１及び第２の固定金具４２は、いずれも鉄製の略コの字形状であり、支柱１１に強固に取り付けられている。
　第１の固定金具４１及び第２の固定金具４２にはそれぞれ２個、合計４個の案内管４３が設けられている。４個の案内管４３は補強杭を地中に打ち込む際に、補強杭４４を地中に所定の角度で傾斜させて打ち込めるように案内する役割を果たす。４本の補強杭４４は支柱１１を中心として放射状に均等に配設されている。 <Third embodiment>
FIG. 12 is a schematic perspective view showing a state in which a first fixing metal fitting and a second fixing metal fitting are attached to a column, and FIG. 13 is a schematic partially enlarged perspective view showing a state in which a column is fixed to the ground with a reinforcing pile.
A first fixture 41 and a second fixture 42 are attached to the pole at approximately the center of the pole 11 with bolts and nuts.
The first fixture 41 and the second fixture 42 are both made of iron and have a substantially U-shape, and are firmly attached to the support column 11 .
The first fixture 41 and the second fixture 42 are each provided with two guide tubes 43, for a total of four guide tubes 43. The four guide pipes 43 serve to guide the reinforcing pile 44 so that it can be driven into the ground at a predetermined angle at an angle when driving the reinforcing pile into the ground. The four reinforcing piles 44 are evenly arranged radially around the pillar 11.
　図１４は、第１の固定金具の一例を示す斜視図、図１５は、第２の固定金具の一例を示す斜視図、図１６は、第１の固定金具の一例を示す側面図、図１７は、第２の固定金具の一例を示す側面図である。
　第１の固定金具４１及び第２の固定金具４２は略コの字形状であり、それぞれ２つの案内管４３を有し、４つの第１の取付孔４５において支柱１１にボルトとナットにより取り付けられる。また、第１の固定金具４１と第２の固定金具４２とは４つの第２の取付孔４６で支柱１１を介してボルトとナットにより互いに接合される。 14 is a perspective view showing an example of the first fixture, FIG. 15 is a perspective view showing an example of the second fixture, FIG. 16 is a side view showing an example of the first fixture, and FIG. FIG. 2 is a side view showing an example of the second fixture.
The first fixture 41 and the second fixture 42 are approximately U-shaped, each have two guide tubes 43, and are attached to the support column 11 through four first attachment holes 45 with bolts and nuts. . Further, the first fixture 41 and the second fixture 42 are joined to each other through the four second mounting holes 46 via the support 11 with bolts and nuts.
　図１８の左図は補強杭の一例を示す上面図、図１８の右図は補強杭の一例を示す側面図である。補強杭４４は、円柱状の金属製であって、所定の長さを有する長尺状の棒材である。
　図１９は、支柱を複数の補強杭で地盤に固定した状態を示す概略図である。補強杭４４が第１の固定金具４１及び第２の固定金具４２に設けられた案内管４３に挿通されて地盤に打ち込まれることにより固定部４７を形成し、支柱１１の引抜きを防止できる。 The left diagram in FIG. 18 is a top view showing an example of a reinforcing pile, and the right diagram in FIG. 18 is a side view showing an example of a reinforcing pile. The reinforcing pile 44 is a long bar made of cylindrical metal and having a predetermined length.
FIG. 19 is a schematic diagram showing a state in which a support column is fixed to the ground with a plurality of reinforcing piles. The reinforcing pile 44 is inserted into the guide tube 43 provided on the first fixture 41 and the second fixture 42 and driven into the ground, thereby forming a fixing portion 47 and preventing the support column 11 from being pulled out.
＜第４の実施形態＞
　図２０は、ソーラーカーポートにおける雨水受けの一例を示す図である。屋根部上に配された複数の太陽光パネル１３と、隣接する前記太陽光パネル同士の間に雨水受け３０を設ける。この雨水受け３０によって、隣接する太陽光パネル１３同士の隙間３１から漏れてくる雨滴を集めて傾斜屋根の下方に導くことができ、水漏れの発生を防止することができる。
　雨水受け３０は、図２０に示すように隣接する太陽光パネル同士の隙間３１に沿って設けてもよく、図２１に示すように隣接する太陽光パネル１３同士の隙間３１を跨って設けてもよい。
　図２１に示すように隣接する太陽光パネル１３同士の隙間３１を跨って雨水受け３０を設けると、太陽光の照射によって太陽光パネルが熱膨張し、隙間の大きさが変化する場合にも対応することができる。 <Fourth embodiment>
FIG. 20 is a diagram showing an example of a rainwater catcher in a solar carport. A rainwater receiver 30 is provided between a plurality of solar panels 13 arranged on the roof and the adjacent solar panels. The rainwater receiver 30 collects raindrops leaking from the gaps 31 between adjacent solar panels 13 and guides them below the sloped roof, thereby preventing water leakage.
The rainwater catcher 30 may be provided along the gap 31 between adjacent solar panels as shown in FIG. 20, or may be provided across the gap 31 between adjacent solar panels 13 as shown in FIG. good.
As shown in FIG. 21, by providing a rainwater catchment 30 across the gap 31 between adjacent solar panels 13, it is possible to cope with cases where the solar panels thermally expand due to sunlight irradiation and the size of the gap changes. can do.
　以上、本発明について、本実施形態を用いて説明したが、本実施形態は一例として提示したものであり、発明の範囲を限定することは意図していない。この新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、組み合わせ、置き換え、変更を行うことができる。またこのような変形を行ったものも発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。 The present invention has been described above using the present embodiment, but the present embodiment is presented as an example and is not intended to limit the scope of the invention. This novel embodiment can be implemented in various other forms, and various omissions, combinations, substitutions, and changes can be made without departing from the gist of the invention. Further, such modifications are also included within the scope and gist of the invention, and are also included within the scope of the invention described in the claims and its equivalents.
　本出願は、２０２２年８月９日に出願された日本国特許出願２０２２－１２７２２７号に基づく優先権を主張するものであり、その全内容をここに援用する。 This application claims priority based on Japanese Patent Application No. 2022-127227 filed on August 9, 2022, and its entire contents are incorporated herein.
　１０　　　ソーラーカーポート
　１１　　　支柱
　１２　　　屋根部
　１３　　　太陽光パネル
　１４　　　縦桟
　１５　　　横桟
　１６　　　ブレース構造
　１７　　　補強部材
　１８　　　地盤
　１９　　　接合部
　２０　　　第１の取付金具
　２１　　　第１の長孔
　２２　　　第１の取付片
　２３　　　第１の固定孔
　２４　　　第２の取付金具
　２５　　　第２の長孔
　２６　　　第２の取付片
　２７　　　第２の固定孔
　２８　　　ボルト
　２９　　　ナット
　３０　　　雨水受け
　３１　　　隙間
　４１　　　第１の固定金具
　４２　　　第２の固定金具
　４３　　　案内管
　４４　　　補強杭
　４５　　　第１の取付孔
　４６　　　第２の取付孔
　４７　　　固定部

  10 solar carport 11 pillar 12 roof 13 solar panel 14 vertical beam 15 horizontal beam 16 brace structure 17 reinforcing member 18 ground 19 joint 20 first mounting bracket 21 first slot 22 first mounting piece 23 1 fixing hole 24 second mounting bracket 25 second elongated hole 26 second mounting piece 27 second fixing hole 28 bolt 29 nut 30 rainwater catcher 31 gap 41 first fixture 42 second fixture 43 Guide pipe 44 Reinforcement pile 45 First mounting hole 46 Second mounting hole 47 Fixed part

Claims (8)

  1. 　地盤に打設された支柱と、
    　前記支柱を配し、かつ前記支柱から延設された屋根部と、
    　前記屋根部上に配された複数の太陽光パネルと、
    　前記屋根部の支柱側の端部に取り付けた第１の取付金具と、前記支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する接合部と、
    　前記支柱に対して互いに異なる複数方向から複数本の補強杭を打設して前記支柱を前記地盤に固定する固定部と、
    　を有することを特徴とするソーラーカーポート。     A pillar driven into the ground,
    a roof portion on which the pillar is arranged and extends from the pillar;
    a plurality of solar panels arranged on the roof;
    a joint portion that joins a first mounting bracket attached to the end of the roof on the pillar side and a second mounting bracket attached to the end of the pillar on the roof side in a position-adjustable manner;
    a fixing part that fixes the pillar to the ground by driving a plurality of reinforcing piles to the pillar from a plurality of different directions;
    A solar carport characterized by having.
  2. 　前記屋根部が、複数の縦桟と該縦桟と互いに直交する複数の横桟とからなる架台を有する、請求項１に記載のソーラーカーポート。 The solar carport according to claim 1, wherein the roof portion has a frame made of a plurality of vertical bars and a plurality of horizontal bars that are perpendicular to the vertical bars.
  3. 　一の前記縦桟に対して２本の前記支柱が連結され、かつ２本の前記支柱の間にブレース構造を有する、請求項２に記載のソーラーカーポート。 The solar carport according to claim 2, wherein two of the pillars are connected to one of the vertical bars, and a brace structure is provided between the two pillars.
  4. 　一の前記縦桟に対して１本の前記支柱が連結されている、請求項２に記載のソーラーカーポート。 The solar carport according to claim 2, wherein one of the pillars is connected to one of the vertical bars.
  5. 　前記接合部は、前記第１の取付金具が横幅方向に長く形成した第１の長孔と、
    　前記第２の取付金具が回転方向に長く形成した第２の長孔と、を有し、
    　前記第１の長孔と前記第２の長孔とを位置調整した状態で前記第１の取付金具と前記第２の取付金具とを接合し、
    　締結具により前記第１の長孔と前記第２の長孔とを締結することにより前記支柱と前記屋根部とを連結する、請求項１から４のいずれかに記載のソーラーカーポート。     The joint portion includes a first elongated hole formed in the first mounting bracket to be elongated in the width direction;
    The second mounting fitting has a second elongated hole formed long in the rotation direction,
    joining the first mounting bracket and the second mounting bracket with the positions of the first long hole and the second long hole adjusted;
    The solar carport according to any one of claims 1 to 4, wherein the support column and the roof portion are connected by fastening the first elongated hole and the second elongated hole with a fastener.
  6. 　前記固定部は、前記支柱の略中央位置において、前記支柱に対して互いに異なる４方向から４本の補強杭を打設して前記支柱を前記地盤に固定する、請求項１から５のいずれかに記載のソーラーカーポート。 Any one of claims 1 to 5, wherein the fixing portion fixes the support to the ground by driving four reinforcing piles from four different directions to the support at a substantially central position of the support. Solar carport described in.
  7. 　隣接する太陽光パネル同士の隙間に沿って設けた雨水受けを有する、請求項１から６のいずれかに記載のソーラーカーポート。 The solar carport according to any one of claims 1 to 6, comprising a rainwater catchment provided along the gap between adjacent solar panels.
  8. 　請求項１から７のいずれかに記載のソーラーカーポートの製造方法であって、
    　前記支柱を前記地盤に直接打設する打設工程と、
    　前記屋根部の支柱側の端部に取り付けた第１の取付金具と、前記支柱の屋根部側の端部に取り付けた第２の取付金具とを位置調整可能に接合する接合工程と、
    　前記支柱に対して互いに異なる複数方向から複数本の補強杭を打設して前記支柱を前記地盤に固定する固定工程と、
    　を含むことを特徴とするソーラーカーポートの製造方法。     A method for manufacturing a solar carport according to any one of claims 1 to 7, comprising:
    a driving step of directly driving the support into the ground;
    a joining step of joining a first fitting attached to the end of the roof on the pillar side and a second fitting attached to the end of the pillar on the roof side so that the position can be adjusted;
    a fixing step of driving a plurality of reinforcing piles into the support from a plurality of different directions to fix the support to the ground;
    A method of manufacturing a solar carport, comprising:
PCT/JP2023/028954 2022-08-09 2023-08-08 Solar car port and method for manufacturing same WO2024034612A1 (en)

Applications Claiming Priority (2)

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JP2022127227 2022-08-09
JP2022-127227 2022-08-09

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08269950A (en) * 1995-04-03 1996-10-15 Yasuhiro Fujita Pile for civilengineering works
JPH10115110A (en) * 1996-10-11 1998-05-06 Showa Alum Corp Knockdown type carport
JP3175075U (en) * 2012-02-08 2012-04-19 日本フォームサービス株式会社 Solar cell module mount
US20220182009A1 (en) * 2015-12-15 2022-06-09 Kbfx Llc Solar carports, solar-tracking carports, and methods

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08269950A (en) * 1995-04-03 1996-10-15 Yasuhiro Fujita Pile for civilengineering works
JPH10115110A (en) * 1996-10-11 1998-05-06 Showa Alum Corp Knockdown type carport
JP3175075U (en) * 2012-02-08 2012-04-19 日本フォームサービス株式会社 Solar cell module mount
US20220182009A1 (en) * 2015-12-15 2022-06-09 Kbfx Llc Solar carports, solar-tracking carports, and methods

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