WO2023240784A1 - Prefabricated energy storage compartment, and energy storage system - Google Patents

Prefabricated energy storage compartment, and energy storage system Download PDF

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Publication number
WO2023240784A1
WO2023240784A1 PCT/CN2022/113085 CN2022113085W WO2023240784A1 WO 2023240784 A1 WO2023240784 A1 WO 2023240784A1 CN 2022113085 W CN2022113085 W CN 2022113085W WO 2023240784 A1 WO2023240784 A1 WO 2023240784A1
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WO
WIPO (PCT)
Prior art keywords
battery
insulation layer
foam insulation
filling space
module
Prior art date
Application number
PCT/CN2022/113085
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French (fr)
Chinese (zh)
Inventor
林久标
Original Assignee
宁德时代新能源科技股份有限公司
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Publication of WO2023240784A1 publication Critical patent/WO2023240784A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/615Heating or keeping warm
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/658Means for temperature control structurally associated with the cells by thermal insulation or shielding

Definitions

  • the present application relates to the technical field of battery insulation, and in particular to a battery and an electrical device.
  • Power battery refers to the power source that provides the power source for tools or equipment.
  • power batteries are widely used in electric vehicles. With the development of electric vehicles, power batteries have become a core component and therefore have great market demand.
  • batteries are particularly sensitive to operating temperature, especially in winter, and their battery life is greatly reduced, which has become a pain point and difficulty in the electric vehicle industry.
  • thermal insulation measures are needed to keep the battery at a suitable operating temperature, but due to the limitations of the internal structure of the battery, the thermal insulation effect is not ideal.
  • the present application provides a battery and a power device, which can alleviate the problem of unsatisfactory thermal insulation effect of the battery.
  • the present application provides a battery, including a box and a plurality of battery modules.
  • the box has a receiving cavity, and the plurality of battery modules are placed in the receiving cavity. At least one side of the battery module is connected to the receiving cavity.
  • a first filling space is formed between the inner walls of the cavity, and the first filling space is filled with a first foam insulation layer;
  • a second filling space is formed between at least two adjacent battery modules, and the second filling space is filled with a second foam insulation layer.
  • the above-mentioned battery by filling the first foam insulation layer in the first filling space, can completely fill the first filling space between the battery module and the inner wall of the accommodation cavity because the first foam insulation layer has foaming properties. And by filling the second foam insulation layer in the second filling space, because the second foam insulation layer has foaming characteristics, it can completely fill the second filling space between two adjacent battery modules, thereby effectively blocking The battery module dissipates heat to the surrounding air, thereby blocking heat conduction, heat convection and heat radiation between the battery and the outside world, greatly improving the battery's thermal insulation effect.
  • the first foam insulation layer is configured to be formed by free foam filling of foam material in the first filling space.
  • foam material By foaming the foam material freely in the first filling space, the foam material can be forced to freely fill the space that can be filled according to the specific conditions of the first filling space, and avoid accumulation in one place, thereby ensuring the first filling Space can be filled.
  • the thermal conductivity of the first foam insulation layer ranges from greater than or equal to 0.001 W/m ⁇ degree to less than or equal to 0.1 W/m ⁇ degree.
  • the thermal conductivity range of the first foam insulation layer can be greater than or equal to 0.001 W/m ⁇ degree and less than or equal to 0.1 W/m ⁇ degree. Under this thermal conductivity , the thermal insulation effect of the first foam insulation layer is better.
  • the density of the first foam insulation layer is greater than or equal to 5 kg/m2 and less than or equal to 1100 kg/m2.
  • the first foam insulation layer can be made to have a lighter weight, thereby reducing the weight of the entire battery.
  • the tensile strength of the first foam insulation layer is 20 kPa and less than or equal to 100 kPa.
  • the first foam insulation layer has a lower tensile strength, thereby reducing the production cost.
  • the thickness of the first foam insulation layer ranges from greater than or equal to 3 mm to less than or equal to 200 mm.
  • the first foam insulation layer can be adaptively filled everywhere in the first filling space to ensure a better thermal insulation effect.
  • the thickness of the first foam insulation layer ranges from greater than or equal to 10 mm to less than or equal to 50 mm. Setting the thickness range of the first foamed thermal insulation layer to be greater than or equal to 10 mm and less than or equal to 50 mm can reduce the impact of the first foamed thermal insulation layer on the battery size and achieve a better thermal insulation effect.
  • the first foam insulation layer includes a polyurethane foam insulation layer or a silicone foam insulation layer.
  • Polyurethane foam insulation layer has good thermal insulation effect and is light weight. According to different use requirements, by changing the formula, adjusting raw material specifications, etc., it can be made into hard materials with different densities, hardness, heat resistance, and flame retardant properties. foam products, thereby improving the applicability of the first foam insulation layer.
  • the silicone foam insulation layer has good high temperature resistance and low temperature resistance, and has good physiological stability, which can improve the insulation stability of the first foam insulation layer.
  • the battery module includes a module housing and a plurality of battery cells.
  • the plurality of battery cells are disposed in the module housing.
  • the first filling space is formed on at least one side of the module housing and accommodates the battery cells. between the inner walls of the cavity.
  • the first foam insulation layer is filled between at least one side of the module shell and the inner wall of the accommodating cavity.
  • the first foam insulation layer is connected to the second foam insulation layer. It is possible to prevent heat from escaping between the second foam insulation layer and the first foam insulation layer.
  • first filling spaces are formed between all sides of the battery module in the circumferential direction and the inner wall of the accommodation cavity, and each first filling space is filled with a first foam insulation layer;
  • All the first foam insulation layers are connected to form a ring structure surrounding the battery module.
  • a first filling space is formed between the outside of each outermost battery module and the inner wall of the accommodation cavity, and each first filling space is filled with a first foam insulation layer;
  • All the first foam insulation layers are connected to form a ring structure surrounding the entire battery module.
  • the battery further includes a cooling structure.
  • the cooling structure is disposed between the battery module and the inner wall of the accommodation cavity. There is no filling between the battery module and the cooling structure and between the cooling structure and the inner wall of the accommodation cavity.
  • the first foam insulation layer By not filling the first foam insulation layer between the battery module and the cooling structure and between the cooling structure and the inner wall of the accommodation cavity, it is possible to avoid the first foam insulation layer from interfering with the cooling process of the battery and thereby affecting the battery. of normal cooling.
  • the box has a cooling wall
  • the cooling wall has a cooling structure
  • the first foam insulation layer is not filled between the cooling wall and the battery module.
  • the box body includes a box body and a box cover, and the box body and the box cover together form an accommodation cavity;
  • the first filling space is formed between the battery module and the box cover.
  • the box body includes a box body and a box cover, and the box body and the box cover together form an accommodation cavity;
  • the first filling space is formed between at least one side of the battery module and the box body.
  • the box body includes a box body and a box cover, and the box body and the box cover together form an accommodation cavity;
  • the first filling space is formed between the battery module and the box cover, and the first filling space is formed between at least one side of the battery module and the box body.
  • the first filling space is filled with the first foam insulation
  • the layer can block the heat dissipation path between the battery module, the box body and the box cover, thereby improving the battery's thermal insulation effect.
  • the present application provides an electrical device, including the battery in any of the above embodiments.
  • the above-mentioned electrical device can completely fill the first filling space between the battery module and the inner wall of the accommodation cavity by filling the first foaming insulation layer in the first filling space. Since the first foaming insulation layer has foaming characteristics, space, and by filling the second foam insulation layer in the second filling space, since the second foam insulation layer has foaming characteristics, it can completely fill the second filling space between two adjacent battery modules, thereby It effectively blocks the heat dissipation path of the battery module to the surrounding air, thereby blocking the heat conduction, heat convection and heat radiation between the battery and the outside world, greatly improving the thermal insulation effect of the battery, thereby improving the endurance of the electrical device.
  • Figure 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application.
  • FIG. 2 is an exploded view of the battery 100 provided by some embodiments of the present application.
  • Figure 3 is a schematic diagram of an exploded structure of a battery according to some embodiments of the present application.
  • FIG 4 is a partial structural schematic diagram of the battery shown in Figure 3 with the first foam insulation layer and box cover removed;
  • Figure 5 is a front view of a partial structure of the battery shown in Figure 4.
  • Figure 6 is a schematic diagram of the A-A cross-sectional structure of the partial structure of the battery shown in Figure 5;
  • FIG. 7 is a schematic diagram of the B-B cross-sectional structure of the partial structure of the battery shown in FIG. 4 .
  • the first foam insulation layer 40 is the first foam insulation layer 40;
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
  • multiple refers to more than two (including two).
  • multiple groups refers to two or more groups (including two groups), and “multiple pieces” refers to It is more than two pieces (including two pieces).
  • batteries In order to solve problems such as battery life at low temperatures, existing technologies have proposed solutions to adopt thermal insulation measures inside the battery.
  • batteries usually use battery modules that are assembled onto a battery box to form a battery structure. There is a gap between the battery module and the battery box, and the gap forms a path for heat dissipation from the battery module.
  • a common battery insulation measure is to fill the gap with an insulation structure, such as foam, and use the insulation structure to block the heat dissipation path of the battery module.
  • an insulation structure such as foam
  • the internal structure of the battery is relatively complex, and there is no guarantee that the insulation structure can completely fill the gap between the battery module and the battery box;
  • the gap between the battery module and the battery box is small, and the insulation structure cannot be filled with a machine. It can only be filled manually. However, manual filling operation is difficult, increases the processing time, and further aggravates the problem of inability to fill.
  • the applicant has designed a battery after in-depth research.
  • the first foam insulation layer has foaming properties and can completely fill the gap between the battery module and the inner wall of the accommodation cavity, thereby effectively blocking the heat dissipation path of the battery module to the surrounding air, thereby blocking heat conduction and heat transfer between the battery and the outside world.
  • Convection and thermal radiation greatly improve the thermal insulation effect of the battery.
  • the batteries disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts.
  • Embodiments of the present application provide an electrical device that uses a battery as a power source.
  • the electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc.
  • electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc.
  • spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
  • an electric device 1000 according to an embodiment of the present application is used as an example.
  • FIG. 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application.
  • the vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
  • the battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 .
  • the battery 100 may be used to power the vehicle 1000 , for example, the battery 100 may serve as an operating power source for the vehicle 1000 .
  • the vehicle 1000 may also include a controller 200 and a motor 300 .
  • the controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
  • the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
  • FIG. 2 is an exploded view of the battery 100 provided by some embodiments of the present application.
  • the battery 100 includes a case 10 and battery cells 20 , and the battery cells 20 are accommodated in the case 10 .
  • the box 10 is used to provide an accommodation cavity 11 for the battery cell 20, and the box 10 can adopt a variety of structures.
  • the box body 10 may include a box body 12 and a box cover 13 .
  • the box body 12 and the box cover 13 cover each other.
  • the box body 12 and the box cover 13 jointly define a space for accommodating the battery cells 20 .
  • Cavity 11 The box cover 13 can be a hollow structure with one end open, and the box body 12 can be a plate-like structure.
  • the box body 12 is closed on the open side of the box cover 13, so that the box body 12 and the box cover 13 jointly define the accommodation cavity 11;
  • the box body 12 and the box cover 13 can also be hollow structures with one side open, and the open side of the box body 12 is covered with the open side of the box cover 13 .
  • the box 10 formed by the box body 12 and the box cover 13 can be in various shapes, such as a cylinder, a rectangular parallelepiped, etc.
  • the battery cells 20 include a plurality of cells.
  • the plurality of battery cells 20 are first connected in series, parallel or mixed to form a battery module 30.
  • the plurality of battery modules 30 are then connected in series, parallel or mixed to form a whole. and is accommodated in the box 10 .
  • the battery 100 may also include other structures.
  • the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 20 .
  • the battery module when the plurality of battery cells 20 are disposed inside the box 10 in the form of a battery module 30, the battery module also includes a module housing 31 (shown in FIG. 4), and the plurality of battery cells 20 are disposed in the module. inside the housing 31.
  • the module housing 31 includes a cover plate, a bottom plate, two end plates and two side plates. The cover plate and the bottom plate are opposite and spaced apart, the two end plates are opposite and spaced apart, and the two side plates are opposite and spaced apart. , the cover plate, the bottom plate, the two end plates and the two side plates together form a space for accommodating multiple battery cells 20 .
  • Figure 3 is a schematic diagram of an exploded structure of a battery according to some embodiments of the present application.
  • Figure 4 is a diagram of the battery shown in Figure 3 without the first foam insulation layer and box.
  • Figure 5 is a front view of a partial structure of the battery shown in Figure 4 .
  • Figure 6 is a schematic diagram of the A-A cross-sectional structure of the partial structure of the battery shown in Figure 5 .
  • This application provides a battery 100.
  • the battery 100 includes a case 10 and a plurality of battery modules 30 .
  • the box 10 has a receiving cavity 11 .
  • a first filling space m1 is formed between at least one side of the battery module 30 and the inner wall of the accommodation cavity 11 , and the first filling space m1 is filled with the first foam insulation layer 40 .
  • a second filling space m2 is formed between at least two adjacent battery modules 30 , and the second filling space m2 is filled with the second foam insulation layer 50 .
  • the first foam insulation layer 40 and the second foam insulation layer 50 refer to insulation layers formed by foam molding, and foam molding is a process of producing a microporous structure.
  • a first filling space m1 is formed between at least one side of the battery module 30 and the inner wall of the accommodation cavity 11 , which may refer to at least one of the cover plate, bottom plate, end plate and side plate of the battery module 30 and the accommodation cavity 11 .
  • a first filling space m1 is formed between the inner walls of the cavity 11 .
  • the first foam insulation layer 40 since the first foam insulation layer 40 is filled in the first filling space m1, the first foam insulation layer 40 should be in contact with the inner wall of the corresponding accommodation cavity 11 and one side of the battery module 30 combine.
  • a second filling space m2 is formed between at least two adjacent battery modules 30 , which may refer to one of the cover plate, bottom plate, end plate and side plate of one of the battery modules 30 and the adjacent battery module.
  • a second filling space m2 is formed between one of the cover plate, bottom plate, end plate and side plate of the group 30 .
  • the first foam insulation layer 40 in the first filling space m1 By filling the first foam insulation layer 40 in the first filling space m1, since the first foam insulation layer 40 has foaming characteristics, the first filling space between the battery module 30 and the inner wall of the accommodation cavity 11 can be completely filled. space m1, and by filling the second foam insulation layer 50 in the second filling space m2, since the second foam insulation layer 50 has foaming characteristics, it can completely fill the third space between two adjacent battery modules 30.
  • the second filling space m2 effectively blocks the heat dissipation path of the battery module 30 to the surrounding air, thereby blocking the heat conduction, heat convection and heat radiation between the battery 100 and the outside world, greatly improving the thermal insulation effect of the battery 100.
  • a second filling space m2 is formed between each two adjacent battery modules 30 , and each second filling space m2 is filled with the second foam insulation layer 50 .
  • the first foam insulation layer 40 is configured to be formed by free foam filling of foam material in the first filling space m1.
  • the foaming material can be first placed in the first filling space m1. After free foaming for a preset time, the foaming material can be filled into the first filling space m1, thereby forming the first foaming insulation layer 40. More specifically, the foam material can be foamed at a preset trajectory point in the first filling space m1 according to the set trajectory point.
  • the foaming material can freely and purposefully fill the space that can be filled according to the specific conditions of the first filling space m1, and avoid accumulation in one place. This ensures that the first filling space m1 can be filled.
  • the outer shape of the first foam insulation layer 40 matches the inner shape of the first filling space m1.
  • the outer shape of the first foam insulation layer 40 matches the inner shape of the first filling space m1. This means that when the first foam insulation layer 40 is removed from the battery module 30 and the box 10, The outer shape of the insulation layer 40 is consistent with the inner shape of the first filling space m1. That is to say, the outer shape of the first foam insulation layer 40 of the present application is determined based on the inner shape of the first filling space m1, thereby enabling the first filling space m1 to be filled.
  • the first filling space m1 can be fully filled with the first foam insulation layer 40, thereby preventing the battery module 30 from being The heat is lost from the unfilled area.
  • the thermal conductivity of the first foam insulation layer 40 ranges from greater than or equal to 0.001 W/m ⁇ degree to less than or equal to 0.1 W/m ⁇ degree.
  • the thermal conductivity range of the first foam insulation layer 40 By setting the thermal conductivity range of the first foam insulation layer 40 to be greater than or equal to 0.001 W/m ⁇ degree and less than or equal to 0.1 W/m ⁇ degree, the first foam insulation layer 40 can have a smaller thermal conductivity coefficient, where the heat conduction coefficient, the thermal insulation effect of the first foam insulation layer 40 is better.
  • the thermal conductivity of the first foam insulation layer 40 may be 0.001 W/m ⁇ degree, 0.002 W/m, 0.0005 W/m, 0.008 W/m ⁇ degree, 0.01 W/m, 0.05 W/m, 0.1W/m ⁇ degree, etc.
  • the density of the first foam insulation layer 40 is greater than or equal to 5 kg/m2 and less than or equal to 1100 kg/m2.
  • the first foam insulation layer 40 By setting the density of the first foam insulation layer 40 to be greater than or equal to 5 kg/m2 and less than or equal to 1100 kg/m2, the first foam insulation layer 40 can be made to have a lighter weight, thereby reducing the weight of the entire battery 100 .
  • the density of the first foam insulation layer 40 is 5 kg/m2, 10 kg/m2, 20 kg/m2, 50 kg/m2, 100 kg/m2, 500 kg/m2, 1000kg/square meter, 1100kg/square meter, etc.
  • the tensile strength of the first foam insulation layer 40 is greater than or equal to 20 kPa and less than or equal to 100 kPa.
  • the first foam insulation layer 40 of the present application is mainly used for thermal insulation, rather than supporting the battery module 30, so that the battery module 30 can be reliably installed in the box 10. Therefore, by providing the first foam insulation layer
  • the tensile strength of the layer 40 is greater than or equal to 20 kPa and less than or equal to 100 kPa, so that the first foam insulation layer 40 has a lower tensile strength and reduces the production cost.
  • the tensile strength of the first foam insulation layer 40 is 20 kPa, 30 kPa, 50 kPa, 80 kPa, 100 kPa, etc.
  • the thickness of the first foam insulation layer 40 ranges from greater than or equal to 3 mm to equal to or less than 200 mm.
  • the thickness of the first foam insulation layer 40 may be inconsistent in its length and width directions. Therefore, the thickness range of the first foam insulation layer 40 mentioned in this application is greater than or equal to 3 mm and less than Equal to 200 millimeters means that the minimum thickness of any part of the first foam insulation layer 40 is not less than 3 millimeters, and the maximum thickness is not more than 200 millimeters.
  • the first foam insulation layer 40 can adaptively fill everywhere in the first filling space m1 to ensure a better insulation effect.
  • the thickness of the first foam insulation layer 40 is 3 mm, 5 mm, 10 mm, 20 mm, 50 mm, 80 mm, 100 mm, 120 mm, 150 mm, 180 mm, 200 mm, etc.
  • the thickness of the first foam insulation layer 40 ranges from 10 mm to 50 mm.
  • the thickness of the first foam insulation layer 40 is set to range from 10 mm to 10 mm. 50 mm, which can reduce the impact of the first foam insulation layer 40 on the size of the battery 100 and achieve a better insulation effect.
  • the first foam insulation layer 40 includes a polyurethane foam insulation layer or a silicone foam insulation layer.
  • Polyurethane foam insulation layer has good thermal insulation effect and is light weight. According to different use requirements, by changing the formula, adjusting raw material specifications, etc., it can be made into hard materials with different densities, hardness, heat resistance, and flame retardant properties. foam product, thereby improving the applicability of the first foam insulation layer 40.
  • the silicone foam insulation layer has good high temperature resistance and low temperature resistance, and has good physiological stability, which can improve the insulation stability of the first foam insulation layer 40 .
  • the structure of the second foam insulation layer 50 is similar to that of the first foam insulation layer 40. For details, please refer to the above description and will not be repeated here.
  • the battery module 30 includes a module housing 31 and a plurality of battery cells 20.
  • the plurality of battery cells 20 are disposed in the module housing 31.
  • the first The filling space m1 is formed between at least one side of the module housing 31 and the inner wall of the accommodation cavity 11 .
  • the first foam insulation layer 40 is filled between at least one side of the module shell 31 and the accommodating cavity 11 .
  • the first foam insulation layer 40 can more easily fill the first filling space m1, thereby ensuring a good insulation effect.
  • the second foam insulation layer 50 is connected to the first foam insulation layer 40 . In this way, heat can be prevented from dissipating from between the second foam insulation layer 50 and the first foam insulation layer 40 .
  • a first filling space m1 is formed between all sides of the battery module 30 in the circumferential direction and the inner wall of the accommodation cavity 11 , and each first filling space m1
  • the first foam insulation layer 40 is filled in it. All the first foam insulation layers 40 are connected to form a ring structure surrounding the battery module 30 .
  • All sides of the battery module 30 in the circumferential direction refer to all sides passing along the direction surrounding the battery module 30 .
  • all sides of the battery module 30 in the circumferential direction include all end plates and all side plates.
  • the surrounding temperature of the battery 100 is usually very low and the middle temperature is very high.
  • the first foam insulation layers 40 connected to form a ring-shaped structure surrounding the battery module 30 it is possible to prevent heat from flowing to the surroundings of the battery 100. The heat is lost and can reach everywhere inside the battery 100 evenly, thus ensuring the temperature consistency of each battery cell 20 in the battery 100 .
  • the number of battery modules 30 is multiple, and a first filling is formed between the outside of each outermost battery module 30 and the inner wall of the accommodation cavity 11 Space m1, each first filling space m1 is filled with a first foam insulation layer 40, and all the first foam insulation layers 40 are connected to form a ring structure surrounding all battery modules 30.
  • each outermost battery module 30 refers to the side of each outermost battery module 30 facing away from other battery modules 30 , and between the outside and the inner wall of the accommodation cavity 11 No other battery modules30.
  • a second filling space m2 is formed between each two adjacent battery modules 30, and each second filling space m2 is filled with a second foam insulation layer 50.
  • Each second foam insulation layer Both ends of 50 are connected to the first foam insulation layer 40 .
  • each battery module 30 can be kept warm.
  • the battery 100 further includes a cooling structure.
  • the cooling structure is provided between the battery module 30 and the inner wall of the accommodation cavity 11 , between the battery module 30 and the cooling structure, and between the cooling structure and the cooling structure.
  • the first foam insulation layer 40 is not filled between the inner walls of the accommodation cavity 11 .
  • the cooling structure refers to a structure that can cool the battery 100. Specifically, it can be a water-cooling plate or other electronically controlled cooling module.
  • the first foam insulation layer 40 By not filling the first foam insulation layer 40 between the battery module 30 and the cooling structure and between the cooling structure and the inner wall of the accommodation cavity 11 , the first foam insulation layer 40 can be prevented from interfering with the cooling process of the battery 100 , thereby affecting the normal cooling of the battery 100.
  • the box 10 has a cooling wall, the cooling wall has a cooling structure, and the first foam insulation layer 40 is not filled between the cooling wall and the battery module 30 .
  • the cooling stave has a cooling structure means that the cooling structure is embedded in the cooling stave, or the cooling structure directly serves as the cooling stave.
  • the first foam insulation layer 40 By not filling the first foam insulation layer 40 between the cooling wall and the battery module 30 , the first foam insulation layer 40 can be prevented from interfering with the cooling process of the battery 100 and thus affecting the normal cooling of the battery 100 .
  • the cooling structure is provided between the bottom wall of the box 10 and the battery module 30 , or the bottom wall has a cooling structure.
  • the box 10 includes a box body 12 and a box cover 13.
  • the box body 12 and the box cover 13 together form an accommodation cavity 11, and the first filling space m1 is formed in between the battery module 30 and the box cover 13 .
  • the heat dissipation between the battery module 30 and the case cover 13 can be improved.
  • the path is blocked, thereby improving the thermal insulation effect of the battery 100.
  • the first filling space m1 is formed between at least one side of the battery module 30 and the box body 12 .
  • the battery module 30 and the box body 12 can be The heat dissipation paths between them are blocked, thereby improving the heat preservation effect of the battery 100 .
  • the first filling space m1 is formed between the battery module 30 and the box cover 13 , and the first filling space m1 is formed between at least one side of the battery module 30 and the box body 12 .
  • the present application provides an electrical device, including the battery 100 in any of the above embodiments.
  • the first foam insulation layer 40 in the first filling space m1 in the battery 100 By filling the first foam insulation layer 40 in the first filling space m1 in the battery 100, since the first foam insulation layer 40 has foaming characteristics, it can completely fill the space between the battery module 30 and the inner wall of the accommodation cavity 11.
  • the second filling space m2 between them effectively blocks the heat dissipation path of the battery module 30 to the surrounding air, thereby blocking the heat conduction, heat convection and heat radiation between the battery 100 and the outside world, greatly improving the thermal insulation effect of the battery 100, thereby improving the Battery life of electrical devices.
  • the present application provides a battery 100.
  • the battery 100 includes a box body 10 and a plurality of battery modules 30.
  • the box body 10 includes a box body 12 and a box cover 13.
  • the box body 12 and the box cover 13 together form an accommodating cavity 11 , and all the battery modules 30 are placed in the accommodating cavity 11 .
  • a first filling space m1 is formed between the outside of each outermost battery module 30 and the box body 12 and the box cover 13.
  • Each first filling space m1 is filled with a first foam insulation layer 40. All first filling spaces m1 are formed.
  • the foam insulation layers 40 are connected to form a ring structure surrounding the entire battery module 30 .
  • a second filling space m2 is formed between every two adjacent battery modules 30 .
  • Each second filling space m2 is filled with a second foam insulation layer 50 . Both ends of each second foam insulation layer 50 All are connected to the first foam insulation layer 40 .
  • the box 10 has a cooling wall, the cooling wall has a cooling structure, and there is no first foam insulation layer 40 between the cooling wall and the battery module 30 .
  • the first foam insulation layer 40 is configured to be formed by free foam filling of foam material in the first filling space m1.
  • the second foam insulation layer 50 is configured to be formed by free foam filling of the foam material in the second filling space m2.
  • the battery module 30 includes a module housing 31 and a plurality of battery cells 20. The plurality of battery cells 20 are provided in the module housing 31.
  • the first filling space m1 is formed on the outside of the module housing 31 and accommodates it. Between the inner walls of the cavity 11, a second filling space m2 is formed between the module housings 31 of two adjacent battery modules 30.
  • the thermal conductivity of the first foam insulation layer 40 and the second foam insulation layer 50 ranges from 0.001 W/m ⁇ degree to 0.1 W/m ⁇ degree.
  • the density of the first foam insulation layer 40 and the second foam insulation layer 50 is 5 kg/m2 to 1100 kg/m2.
  • the tensile strength of the first foam insulation layer 40 and the second foam insulation layer 50 is 20 kPa to 100 kPa.
  • the thickness of the first foam insulation layer 40 and the second foam insulation layer 50 ranges from 10 mm to 50 mm.
  • the first foam insulation layer 40 and the second foam insulation layer 50 include polyurethane foam insulation layers.

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Abstract

The present application relates to a battery (100) and an electric device. The battery (100) comprises a case (10) and multiple battery modules (30). The case (10) is provided with an accommodating cavity (11). The multiple battery modules (30) are placed in the accommodating cavity (11). A first filling space (m1) is formed between at least one side of each of the battery modules (30) and the inner wall of the accommodating cavity (11). The first filling space (m1) is filled with a first foam insulation layer (40). A second filling space (m2) is formed between at least two adjacent battery modules (30). The second filling space (m2) is filled with a second foam insulation layer (50). The first filling space (m1) and the second filling space (m2) are respectively filled with the first foam insulation layer (40) and the second foam insulation layer (50). The first foam insulation layer (40) and the second foam insulation layer (50) have foaming characteristics, and can completely fill the first filling space (m1) between the battery modules (30) and the inner wall of the accommodating cavity (11) and the second filling space (m2) between two adjacent battery modules (30), thereby effectively blocking the path of heat dissipation from the battery modules (30) to surrounding air, blocking the heat conduction, heat convection and heat radiation between the battery (100) and the outside, and improving the thermal insulation effect of the battery (100).

Description

[根据细则91更正 09.08.2023]电池及用电装置[Correction under Rule 91 09.08.2023] Batteries and electrical appliances
交叉引用cross reference
本申请引用于2022年06月14日递交的名称为“电池及用电装置”的第202221468988.0号中国专利申请,其通过引用被全部并入本申请。This application cites Chinese Patent Application No. 202221468988.0 titled "Battery and Electrical Device" submitted on June 14, 2022, which is fully incorporated into this application by reference.
技术领域Technical field
本申请涉及电池保温技术领域,特别是涉及一种电池及用电装置。The present application relates to the technical field of battery insulation, and in particular to a battery and an electrical device.
背景技术Background technique
动力电池指的是为工具或设备提供动力来源的电源。例如,动力电池被广泛用于电动车辆中。随着电动车辆的发展,动力电池成为核心部件并因此具有很大的市场需求。Power battery refers to the power source that provides the power source for tools or equipment. For example, power batteries are widely used in electric vehicles. With the development of electric vehicles, power batteries have become a core component and therefore have great market demand.
然而,电池对工作温度特别敏感,特别是在冬季时,续航能力大打折扣,已经成为电动车辆行业的痛点和难点。However, batteries are particularly sensitive to operating temperature, especially in winter, and their battery life is greatly reduced, which has become a pain point and difficulty in the electric vehicle industry.
通常,需要采取保温措施以将电池保持处于合适的工作温度下,但受电池内部结构的限制,保温效果不理想。Usually, thermal insulation measures are needed to keep the battery at a suitable operating temperature, but due to the limitations of the internal structure of the battery, the thermal insulation effect is not ideal.
发明内容Contents of the invention
鉴于上述问题,本申请提供一种电池及用电装置,能够缓解电池的保温效果不理想的问题。In view of the above problems, the present application provides a battery and a power device, which can alleviate the problem of unsatisfactory thermal insulation effect of the battery.
第一方面,本申请提供一种电池,包括箱体和多个电池模组,箱体具有容置腔,多个电池模组放置于容置腔内,电池模组的至少一侧与容置腔的内壁之间形成有第一填充空间,第一填充空间中填充有第一发泡保温层;In a first aspect, the present application provides a battery, including a box and a plurality of battery modules. The box has a receiving cavity, and the plurality of battery modules are placed in the receiving cavity. At least one side of the battery module is connected to the receiving cavity. A first filling space is formed between the inner walls of the cavity, and the first filling space is filled with a first foam insulation layer;
至少两个相邻的电池模组之间形成有第二填充空间,第二填充空间中填充有第二发泡保温层。A second filling space is formed between at least two adjacent battery modules, and the second filling space is filled with a second foam insulation layer.
上述电池,通过在第一填充空间中填充第一发泡保温层,由于第一发泡保温层具有发泡特性,能够完全填充电池模组与容置腔的内壁之间的第一填充空间,且通过在第二填充空间中填充第二发泡保温层,由于第二发泡保温层具有发泡特性,能够完全填充两个相邻的电池模组之间的第二填充空间,从而有效阻隔电池模组向周围空气散热的路径,进而隔断电池与外界的热传导、热对流和热辐射,大大提升了电池的保温效果。The above-mentioned battery, by filling the first foam insulation layer in the first filling space, can completely fill the first filling space between the battery module and the inner wall of the accommodation cavity because the first foam insulation layer has foaming properties. And by filling the second foam insulation layer in the second filling space, because the second foam insulation layer has foaming characteristics, it can completely fill the second filling space between two adjacent battery modules, thereby effectively blocking The battery module dissipates heat to the surrounding air, thereby blocking heat conduction, heat convection and heat radiation between the battery and the outside world, greatly improving the battery's thermal insulation effect.
在一些实施例中,第一发泡保温层被构造为在第一填充空间中通过发泡材料自由发泡填充形成。通过发泡材料在第一填充空间中自由发泡,发泡材料能够根据第一填充空间的具体情况,受力自由地向能够填充的空间填充,而避免在一处堆积,进而确保第一填充空间能 够被填满。In some embodiments, the first foam insulation layer is configured to be formed by free foam filling of foam material in the first filling space. By foaming the foam material freely in the first filling space, the foam material can be forced to freely fill the space that can be filled according to the specific conditions of the first filling space, and avoid accumulation in one place, thereby ensuring the first filling Space can be filled.
在一些实施例中,第一发泡保温层的导热系数范围大于等于0.001瓦/米·度且小于等于0.1瓦/米·度。通过设置第一发泡保温层的导热系数范围大于等于0.001瓦/米·度且小于等于0.1瓦/米·度,能够使第一发泡保温层具有较小的导热系数,在此导热系数下,第一发泡保温层的保温效果更好。In some embodiments, the thermal conductivity of the first foam insulation layer ranges from greater than or equal to 0.001 W/m·degree to less than or equal to 0.1 W/m·degree. By setting the thermal conductivity range of the first foam insulation layer to be greater than or equal to 0.001 W/m·degree and less than or equal to 0.1 W/m·degree, the first foam insulation layer can have a smaller thermal conductivity. Under this thermal conductivity , the thermal insulation effect of the first foam insulation layer is better.
在一些实施例中,第一发泡保温层的密度大于等于5千克/平方米且小于等于1100千克/平方米。通过设置第一发泡保温层的密度大于等于5千克/平方米且小于等于1100千克/平方米,能够使得第一发泡保温层具有较轻的重量,进而减小整个电池的重量。In some embodiments, the density of the first foam insulation layer is greater than or equal to 5 kg/m2 and less than or equal to 1100 kg/m2. By setting the density of the first foam insulation layer to be greater than or equal to 5 kg/m2 and less than or equal to 1100 kg/m2, the first foam insulation layer can be made to have a lighter weight, thereby reducing the weight of the entire battery.
在一些实施例中,第一发泡保温层的抗拉强度为20千帕且小于等于100千帕。通过设置第一发泡保温层的抗拉强度大于等于20千帕且小于等于100千帕,使得第一发泡保温层具有较低的抗拉强度,降低了制作成本。In some embodiments, the tensile strength of the first foam insulation layer is 20 kPa and less than or equal to 100 kPa. By setting the tensile strength of the first foam insulation layer to be greater than or equal to 20 kPa and less than or equal to 100 kPa, the first foam insulation layer has a lower tensile strength, thereby reducing the production cost.
在一些实施例中,第一发泡保温层的厚度范围大于等于3毫米且小于等于200毫米。通过设置第一发泡保温层的厚度范围大于等于3毫米且小于等于200毫米,能够使第一发泡保温层适应性地填充满第一填充空间的各处,以确保较佳的保温效果。In some embodiments, the thickness of the first foam insulation layer ranges from greater than or equal to 3 mm to less than or equal to 200 mm. By setting the thickness range of the first foam insulation layer to be greater than or equal to 3 mm and less than or equal to 200 mm, the first foam insulation layer can be adaptively filled everywhere in the first filling space to ensure a better thermal insulation effect.
在一些实施例中,第一发泡保温层的厚度范围大于等于10毫米且小于等于50毫米。设置第一发泡保温层的厚度范围大于等于10毫米且小于等于50毫米,能够减小第一发泡保温层对电池尺寸影响的同时,并能达到较佳的保温效果。In some embodiments, the thickness of the first foam insulation layer ranges from greater than or equal to 10 mm to less than or equal to 50 mm. Setting the thickness range of the first foamed thermal insulation layer to be greater than or equal to 10 mm and less than or equal to 50 mm can reduce the impact of the first foamed thermal insulation layer on the battery size and achieve a better thermal insulation effect.
在一些实施例中,第一发泡保温层包括聚氨酯发泡保温层或者硅胶发泡保温层。聚氨酯发泡保温层具有很好的绝热效果,并且重量轻,且根据不同的使用要求,通过改变配方、调整原料规格等方法,能制成不同密度、硬度、耐热性能、阻燃性能的硬泡制品,从而能提高第一发泡保温层的适用性。硅胶发泡保温层具有良好的耐高温和耐低温性能,且具有良好的生理稳定性,能够提高第一发泡保温层的保温稳定性。In some embodiments, the first foam insulation layer includes a polyurethane foam insulation layer or a silicone foam insulation layer. Polyurethane foam insulation layer has good thermal insulation effect and is light weight. According to different use requirements, by changing the formula, adjusting raw material specifications, etc., it can be made into hard materials with different densities, hardness, heat resistance, and flame retardant properties. foam products, thereby improving the applicability of the first foam insulation layer. The silicone foam insulation layer has good high temperature resistance and low temperature resistance, and has good physiological stability, which can improve the insulation stability of the first foam insulation layer.
在一些实施例中,电池模组包括模组壳体及多个电池单体,多个电池单体设于模组壳体内,第一填充空间形成于模组壳体的至少一侧与容置腔的内壁之间。通过将第一填充空间形成于模组壳体的至少一侧与容置腔的内壁之间,使得第一发泡保温层填充在模组壳体的至少一侧与容置腔的内壁之间,由于模组壳体的外侧更加平整,能够使第一发泡保温层更易填满第一填充空间,进而确保保温效果佳。In some embodiments, the battery module includes a module housing and a plurality of battery cells. The plurality of battery cells are disposed in the module housing. The first filling space is formed on at least one side of the module housing and accommodates the battery cells. between the inner walls of the cavity. By forming the first filling space between at least one side of the module shell and the inner wall of the accommodating cavity, the first foam insulation layer is filled between at least one side of the module shell and the inner wall of the accommodating cavity. , because the outside of the module shell is flatter, it is easier for the first foam insulation layer to fill the first filling space, thereby ensuring a good insulation effect.
在一些实施例中,第一发泡保温层与第二发泡保温层相连。能够避免热量从第二发泡保温层与第一发泡保温层之间散出。In some embodiments, the first foam insulation layer is connected to the second foam insulation layer. It is possible to prevent heat from escaping between the second foam insulation layer and the first foam insulation layer.
在一些实施例中,电池模组沿周向的所有侧与容置腔的内壁之间均形成有第一填充空间,每一第一填充空间中填充有第一发泡保温层;In some embodiments, first filling spaces are formed between all sides of the battery module in the circumferential direction and the inner wall of the accommodation cavity, and each first filling space is filled with a first foam insulation layer;
全部第一发泡保温层相连形成一环绕电池模组的环状结构。通过设置全部第一发泡保温层相连形成一环绕电池模组的环状结构,能够避免热量向电池的四周流失,并使得热量能 够均匀地到达电池内部的各处,进而确保电池内的各电池单体的温度一致性。All the first foam insulation layers are connected to form a ring structure surrounding the battery module. By arranging all the first foam insulation layers connected to form a ring-shaped structure surrounding the battery module, it is possible to prevent heat from being lost to the surroundings of the battery, and allow the heat to evenly reach everywhere inside the battery, thereby ensuring that each battery in the battery Temperature consistency of the monomer.
在一些实施例中,每一位于最外侧的电池模组的外侧与容置腔的内壁之间均形成有第一填充空间,每一第一填充空间中填充有第一发泡保温层;In some embodiments, a first filling space is formed between the outside of each outermost battery module and the inner wall of the accommodation cavity, and each first filling space is filled with a first foam insulation layer;
全部第一发泡保温层相连形成一环绕全部电池模组的环状结构。通过设置全部第一发泡保温层相连形成一环绕全部电池模组的环状结构,能够避免热量向电池的四周流失,并使得热量能够均匀地到达电池内部的各处,进而确保电池内的各电池单体的温度一致性。All the first foam insulation layers are connected to form a ring structure surrounding the entire battery module. By arranging all the first foam insulation layers connected to form a ring-shaped structure surrounding the entire battery module, it is possible to prevent heat from being lost to the surroundings of the battery, and allow the heat to evenly reach everywhere inside the battery, thereby ensuring that all components in the battery are Battery cell temperature consistency.
在一些实施例中,电池还包括冷却结构,冷却结构设于电池模组与容置腔的内壁之间,电池模组与冷却结构之间及冷却结构与容置腔的内壁之间均未填充第一发泡保温层。通过设置电池模组与冷却结构之间及冷却结构与容置腔的内壁之间均未填充第一发泡保温层,能够避免第一发泡保温层对电池的冷却过程产生干扰,进而影响电池的正常冷却。In some embodiments, the battery further includes a cooling structure. The cooling structure is disposed between the battery module and the inner wall of the accommodation cavity. There is no filling between the battery module and the cooling structure and between the cooling structure and the inner wall of the accommodation cavity. The first foam insulation layer. By not filling the first foam insulation layer between the battery module and the cooling structure and between the cooling structure and the inner wall of the accommodation cavity, it is possible to avoid the first foam insulation layer from interfering with the cooling process of the battery and thereby affecting the battery. of normal cooling.
在一些实施例中,箱体具有冷却壁,冷却壁具有冷却结构,冷却壁与电池模组之间未填充第一发泡保温层。通过设置冷却壁与电池模组之间未填充第一发泡保温层,能够避免第一发泡保温层对电池的冷却过程产生干扰,进而影响电池的正常冷却。In some embodiments, the box has a cooling wall, the cooling wall has a cooling structure, and the first foam insulation layer is not filled between the cooling wall and the battery module. By not filling the first foam insulation layer between the cooling wall and the battery module, it is possible to prevent the first foam insulation layer from interfering with the cooling process of the battery, thereby affecting the normal cooling of the battery.
在一些实施例中,箱体包括箱本体及箱盖,箱本体和箱盖共同围合形成容置腔;In some embodiments, the box body includes a box body and a box cover, and the box body and the box cover together form an accommodation cavity;
第一填充空间形成于电池模组与箱盖之间。通过在电池模组与箱盖之间形成有第一填充空间,第一填充空间内填充有第一发泡保温层,能够对电池模组与箱盖之间的散热路径进行阻隔,进而提升电池的保温效果。The first filling space is formed between the battery module and the box cover. By forming a first filling space between the battery module and the case cover, and filling the first filling space with the first foam insulation layer, the heat dissipation path between the battery module and the case cover can be blocked, thereby improving the battery life. insulation effect.
在一些实施例中,箱体包括箱本体及箱盖,箱本体和箱盖共同围合形成容置腔;In some embodiments, the box body includes a box body and a box cover, and the box body and the box cover together form an accommodation cavity;
第一填充空间形成于电池模组的至少一侧与箱本体之间。通过在电池模组的至少一侧与箱本体之间形成有第一填充空间,第一填充空间内填充有第一发泡保温层,能够对电池模组与箱本体之间的散热路径进行阻隔,进而提升电池的保温效果。The first filling space is formed between at least one side of the battery module and the box body. By forming a first filling space between at least one side of the battery module and the box body, and filling the first filling space with a first foam insulation layer, the heat dissipation path between the battery module and the box body can be blocked. , thereby improving the thermal insulation effect of the battery.
在一些实施例中,箱体包括箱本体及箱盖,箱本体和箱盖共同围合形成容置腔;In some embodiments, the box body includes a box body and a box cover, and the box body and the box cover together form an accommodation cavity;
第一填充空间形成于电池模组与箱盖之间,且第一填充空间形成于电池模组的至少一侧与箱本体之间。通过在电池模组的至少一侧与箱本体之间形成有第一填充空间,通过在电池模组与箱盖之间形成有第一填充空间,第一填充空间内填充有第一发泡保温层,能够对电池模组与箱本体及箱盖之间的散热路径进行阻隔,进而提升电池的保温效果。The first filling space is formed between the battery module and the box cover, and the first filling space is formed between at least one side of the battery module and the box body. By forming a first filling space between at least one side of the battery module and the box body, and by forming a first filling space between the battery module and the box cover, the first filling space is filled with the first foam insulation The layer can block the heat dissipation path between the battery module, the box body and the box cover, thereby improving the battery's thermal insulation effect.
第二方面,本申请提供一种用电装置,包括上述任意实施例中的电池。In a second aspect, the present application provides an electrical device, including the battery in any of the above embodiments.
上述用电装置,通过在第一填充空间中填充第一发泡保温层,由于第一发泡保温层具有发泡特性,能够完全填充电池模组与容置腔的内壁之间的第一填充空间,且通过在第二填充空间中填充第二发泡保温层,由于第二发泡保温层具有发泡特性,能够完全填充两个相邻的电池模组之间的第二填充空间,从而有效阻隔电池模组向周围空气散热的路径,进而隔断电池与外界的热传导、热对流和热辐射,大大提升了电池的保温效果,进而提升了用电装置的续航能力。The above-mentioned electrical device can completely fill the first filling space between the battery module and the inner wall of the accommodation cavity by filling the first foaming insulation layer in the first filling space. Since the first foaming insulation layer has foaming characteristics, space, and by filling the second foam insulation layer in the second filling space, since the second foam insulation layer has foaming characteristics, it can completely fill the second filling space between two adjacent battery modules, thereby It effectively blocks the heat dissipation path of the battery module to the surrounding air, thereby blocking the heat conduction, heat convection and heat radiation between the battery and the outside world, greatly improving the thermal insulation effect of the battery, thereby improving the endurance of the electrical device.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solutions of the present application. In order to have a clearer understanding of the technical means of the present application, they can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable. , the specific implementation methods of the present application are specifically listed below.
附图说明Description of the drawings
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be construed as limiting the application. Also, the same parts are represented by the same reference numerals throughout the drawings. In the attached picture:
图1为本申请一些实施例提供的车辆1000的结构示意图;Figure 1 is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application;
图2为本申请一些实施例提供的电池100的***图;Figure 2 is an exploded view of the battery 100 provided by some embodiments of the present application;
图3为根据本申请一些实施例的电池的分解结构示意图;Figure 3 is a schematic diagram of an exploded structure of a battery according to some embodiments of the present application;
图4为图3所示的电池中去除第一发泡保温层和箱盖的部分结构示意图;Figure 4 is a partial structural schematic diagram of the battery shown in Figure 3 with the first foam insulation layer and box cover removed;
图5为图4所示的电池的部分结构的前视图;Figure 5 is a front view of a partial structure of the battery shown in Figure 4;
图6为图5所示的电池的部分结构的A-A剖面结构示意图;Figure 6 is a schematic diagram of the A-A cross-sectional structure of the partial structure of the battery shown in Figure 5;
图7为图4所示的电池的部分结构的B-B剖面结构示意图。FIG. 7 is a schematic diagram of the B-B cross-sectional structure of the partial structure of the battery shown in FIG. 4 .
具体实施方式中的附图标号如下:The reference numbers in the specific implementation are as follows:
车辆1000; Vehicle 1000;
电池100; battery 100;
控制器200; controller 200;
马达300; Motor 300;
箱体10; Box 10;
容置腔11、箱本体12、箱盖13; Accommodation cavity 11, box body 12, box cover 13;
电池单体20; Battery cells 20;
电池模组30; Battery module 30;
模组壳体31; Module housing 31;
第一发泡保温层40;The first foam insulation layer 40;
第二发泡保温层50;second foam insulation layer 50;
第一填充空间m1;The first filling space m1;
第二填充空间m2。The second filling space m2.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The embodiments of the technical solution of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and are therefore only used as examples and cannot be used to limit the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field belonging to this application; the terms used herein are for the purpose of describing specific embodiments only and are not intended to be used in Limitation of this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above description of the drawings are intended to cover non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of this application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying the relative importance or implicitly indicating the quantity or specificity of the indicated technical features. Sequence or priority relationship. In the description of the embodiments of this application, "plurality" means two or more, unless otherwise explicitly and specifically limited.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of this application, the term "and/or" is only an association relationship describing associated objects, indicating that there can be three relationships, such as A and/or B, which can mean: A exists alone, and A exists simultaneously and B, there are three cases of B alone. In addition, the character "/" in this article generally indicates that the related objects are an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of this application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to two or more groups (including two groups), and "multiple pieces" refers to It is more than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of this application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right" and "vertical" The orientation or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the embodiments of the present application and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the implementation of the present application. Example limitations.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly stated and limited, technical terms such as "installation", "connection", "connection" and "fixing" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. It can be disassembled and connected, or integrated; it can also be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of this application can be understood according to specific circumstances.
近年来,随着新能源汽车技术的不断发展和新能源汽车保有量的持续增加,急剧推动了动力电池行业的发展和动力电池技术的发展。In recent years, with the continuous development of new energy vehicle technology and the continuous increase in the number of new energy vehicles, the development of the power battery industry and the development of power battery technology have been sharply promoted.
电池通常在15℃与35℃之间具有良好的工作性能。当工作温度低于15℃时,能源存储和动力输出效率将显著下降。这将大大缩短行驶里程并降低动力性能,并且还缩短使用寿命。此外,特别针对锂电池,锂电池在低温下的充电期间,容易从电解液中释放出锂,从而导致电池的不可逆的能量损失,并且释放的锂可能会穿过隔膜而导致安全事故。Batteries usually have good working performance between 15℃ and 35℃. When the operating temperature is below 15°C, energy storage and power output efficiency will decrease significantly. This will significantly reduce mileage and power performance, and also shorten service life. In addition, especially for lithium batteries, lithium batteries easily release lithium from the electrolyte during charging at low temperatures, resulting in irreversible energy loss of the battery, and the released lithium may pass through the separator and cause safety accidents.
为了解决电池低温下的续航等问题,现有技术中提出了对电池内部采取保温措施的方案。具体地,电池通常采用的是电池模组组装到电池箱体上,形成电池结构。电池模组与电池箱体之间留有缝隙,该缝隙形成了电池模组热量散出的路径。常用的电池保温措施是往该缝隙中填充保温结构,例如泡棉,通过保温结构隔断电池模组的散热路径,但仍然存在保温效果不理想的问题。In order to solve problems such as battery life at low temperatures, existing technologies have proposed solutions to adopt thermal insulation measures inside the battery. Specifically, batteries usually use battery modules that are assembled onto a battery box to form a battery structure. There is a gap between the battery module and the battery box, and the gap forms a path for heat dissipation from the battery module. A common battery insulation measure is to fill the gap with an insulation structure, such as foam, and use the insulation structure to block the heat dissipation path of the battery module. However, there is still a problem of unsatisfactory insulation effect.
经研究发现,导致电池保温效果不理想的问题的原因主要有以下几点:After research, it was found that the main reasons for the problem of unsatisfactory battery insulation effect are as follows:
其一,电池内部结构比较复杂,无法保证保温结构能够完全填满电池模组与电池箱体之间的缝隙;First, the internal structure of the battery is relatively complex, and there is no guarantee that the insulation structure can completely fill the gap between the battery module and the battery box;
其二,电池模组与电池箱体之间的缝隙小,无法用机器填充保温结构,仅能用人工填充,但人工填充操作困难,增加了加工时长,也进一步加重了无法填满的问题。Secondly, the gap between the battery module and the battery box is small, and the insulation structure cannot be filled with a machine. It can only be filled manually. However, manual filling operation is difficult, increases the processing time, and further aggravates the problem of inability to fill.
基于以上考虑,为了解决保温效果不理想的问题,申请人经过深入研究,设计了一种电池,通过在电池模组与容置腔的内壁之间的间隙中填充第一发泡保温层,由于第一发泡保温层具有发泡特性,能够完全填充电池模组与容置腔的内壁之间的间隙,从而有效阻隔电池模组向周围空气散热的路径,进而隔断电池与外界的热传导、热对流和热辐射,大大提升了电池的保温效果。Based on the above considerations, in order to solve the problem of unsatisfactory thermal insulation effect, the applicant has designed a battery after in-depth research. By filling the first foam insulation layer in the gap between the battery module and the inner wall of the accommodation cavity, due to The first foam insulation layer has foaming properties and can completely fill the gap between the battery module and the inner wall of the accommodation cavity, thereby effectively blocking the heat dissipation path of the battery module to the surrounding air, thereby blocking heat conduction and heat transfer between the battery and the outside world. Convection and thermal radiation greatly improve the thermal insulation effect of the battery.
本申请实施例公开的电池可以但不限用于车辆、船舶或飞行器等用电装置中。The batteries disclosed in the embodiments of the present application can be used in, but are not limited to, electrical devices such as vehicles, ships, or aircrafts.
本申请实施例提供一种使用电池作为电源的用电装置,用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。Embodiments of the present application provide an electrical device that uses a battery as a power source. The electrical device may be, but is not limited to, a mobile phone, a tablet, a laptop, an electric toy, an electric tool, a battery car, an electric vehicle, a ship, a spacecraft, etc. Among them, electric toys can include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, electric airplane toys, etc., and spacecraft can include airplanes, rockets, space shuttles, spaceships, etc.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。For the convenience of explanation in the following embodiments, an electric device 1000 according to an embodiment of the present application is used as an example.
请参照图1,图1为本申请一些实施例提供的车辆1000的结构示意图。车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池100,电池100可以设置在车辆1000的底部或头部或尾部。电池100可以用于车辆1000的供电,例如,电池100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。Please refer to FIG. 1 , which is a schematic structural diagram of a vehicle 1000 provided by some embodiments of the present application. The vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc. The battery 100 is disposed inside the vehicle 1000 , and the battery 100 may be disposed at the bottom, head, or tail of the vehicle 1000 . The battery 100 may be used to power the vehicle 1000 , for example, the battery 100 may serve as an operating power source for the vehicle 1000 . The vehicle 1000 may also include a controller 200 and a motor 300 . The controller 200 is used to control the battery 100 to provide power to the motor 300 , for example, for starting, navigating and driving the vehicle 1000 .
在本申请一些实施例中,电池100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some embodiments of the present application, the battery 100 can not only be used as an operating power source for the vehicle 1000 , but also can be used as a driving power source for the vehicle 1000 , replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000 .
请参照图2,图2为本申请一些实施例提供的电池100的***图。电池100包括箱体10和电池单体20,电池单体20容纳于箱体10内。其中,箱体10用于为电池单体20提供容置腔11,箱体10可以采用多种结构。在一些实施例中,箱体10可以包括箱本体12和箱盖 13,箱本体12与箱盖13相互盖合,箱本体12和箱盖13共同限定出用于容纳电池单体20的容置腔11。箱盖13可以为一端开口的空心结构,箱本体12可以为板状结构,箱本体12盖合于箱盖13的开口侧,以使箱本体12与箱盖13共同限定出容置腔11;箱本体12和箱盖13也可以是均为一侧开口的空心结构,箱本体12的开口侧盖合于箱盖13的开口侧。当然,箱本体12和箱盖13形成的箱体10可以是多种形状,比如,圆柱体、长方体等。Please refer to FIG. 2 , which is an exploded view of the battery 100 provided by some embodiments of the present application. The battery 100 includes a case 10 and battery cells 20 , and the battery cells 20 are accommodated in the case 10 . Among them, the box 10 is used to provide an accommodation cavity 11 for the battery cell 20, and the box 10 can adopt a variety of structures. In some embodiments, the box body 10 may include a box body 12 and a box cover 13 . The box body 12 and the box cover 13 cover each other. The box body 12 and the box cover 13 jointly define a space for accommodating the battery cells 20 . Cavity 11. The box cover 13 can be a hollow structure with one end open, and the box body 12 can be a plate-like structure. The box body 12 is closed on the open side of the box cover 13, so that the box body 12 and the box cover 13 jointly define the accommodation cavity 11; The box body 12 and the box cover 13 can also be hollow structures with one side open, and the open side of the box body 12 is covered with the open side of the box cover 13 . Of course, the box 10 formed by the box body 12 and the box cover 13 can be in various shapes, such as a cylinder, a rectangular parallelepiped, etc.
在电池100中,电池单体20包括多个,多个电池单体20先串联或并联或混联组成电池模组30形式,多个电池模组30再串联或并联或混联形成一个整体,并容纳于箱体10内。电池100还可以包括其他结构,例如,该电池100还可以包括汇流部件,用于实现多个电池单体20之间的电连接。In the battery 100, the battery cells 20 include a plurality of cells. The plurality of battery cells 20 are first connected in series, parallel or mixed to form a battery module 30. The plurality of battery modules 30 are then connected in series, parallel or mixed to form a whole. and is accommodated in the box 10 . The battery 100 may also include other structures. For example, the battery 100 may further include a bus component for realizing electrical connections between multiple battery cells 20 .
另外,当多个电池单体20以电池模组30形式设置在箱体10内部时,电池模组还包括模组壳体31(图4示出),多个电池单体20设于模组壳体31内。具体地,模组壳体31包括盖板、底板、两个端板和两个侧板,盖板和底板相对且间隔设置,两个端板相对且间隔设置,两个侧板相对且间隔设置,盖板、底板、两个端板和两个侧板共同围合形成容纳多个电池单体20的空间。In addition, when the plurality of battery cells 20 are disposed inside the box 10 in the form of a battery module 30, the battery module also includes a module housing 31 (shown in FIG. 4), and the plurality of battery cells 20 are disposed in the module. inside the housing 31. Specifically, the module housing 31 includes a cover plate, a bottom plate, two end plates and two side plates. The cover plate and the bottom plate are opposite and spaced apart, the two end plates are opposite and spaced apart, and the two side plates are opposite and spaced apart. , the cover plate, the bottom plate, the two end plates and the two side plates together form a space for accommodating multiple battery cells 20 .
根据本申请的一些实施例,参照图3~图6,图3为根据本申请一些实施例的电池的分解结构示意图,图4为图3所示的电池中去除第一发泡保温层和箱盖的部分结构示意图,图5为图4所示的电池的部分结构的前视图,图6为图5所示的电池的部分结构的A-A剖面结构示意图。本申请提供一种电池100。电池100包括箱体10和多个电池模组30。箱体10具有容置腔11。电池模组30的至少一侧与容置腔11的内壁之间形成有第一填充空间m1,第一填充空间m1中填充有第一发泡保温层40。至少两个相邻的电池模组30之间形成有第二填充空间m2,第二填充空间m2中填充有第二发泡保温层50。According to some embodiments of the present application, refer to Figures 3 to 6. Figure 3 is a schematic diagram of an exploded structure of a battery according to some embodiments of the present application. Figure 4 is a diagram of the battery shown in Figure 3 without the first foam insulation layer and box. A partial structural schematic diagram of the cover. Figure 5 is a front view of a partial structure of the battery shown in Figure 4 . Figure 6 is a schematic diagram of the A-A cross-sectional structure of the partial structure of the battery shown in Figure 5 . This application provides a battery 100. The battery 100 includes a case 10 and a plurality of battery modules 30 . The box 10 has a receiving cavity 11 . A first filling space m1 is formed between at least one side of the battery module 30 and the inner wall of the accommodation cavity 11 , and the first filling space m1 is filled with the first foam insulation layer 40 . A second filling space m2 is formed between at least two adjacent battery modules 30 , and the second filling space m2 is filled with the second foam insulation layer 50 .
第一发泡保温层40和第二发泡保温层50是指,通过发泡成型的保温层,发泡成型是产生微孔结构的过程。The first foam insulation layer 40 and the second foam insulation layer 50 refer to insulation layers formed by foam molding, and foam molding is a process of producing a microporous structure.
电池模组30的至少一侧与容置腔11的内壁之间形成有第一填充空间m1,可以指电池模组30的盖板、底板、端板及侧板中的至少一者与容置腔11的内壁之间形成有第一填充空间m1。A first filling space m1 is formed between at least one side of the battery module 30 and the inner wall of the accommodation cavity 11 , which may refer to at least one of the cover plate, bottom plate, end plate and side plate of the battery module 30 and the accommodation cavity 11 . A first filling space m1 is formed between the inner walls of the cavity 11 .
还需要指出的是,由于第一发泡保温层40填充在第一填充空间m1中,第一发泡保温层40应当与对应的容置腔11的内壁及电池模组30的一侧相贴合。It should also be pointed out that since the first foam insulation layer 40 is filled in the first filling space m1, the first foam insulation layer 40 should be in contact with the inner wall of the corresponding accommodation cavity 11 and one side of the battery module 30 combine.
至少两个相邻的电池模组30之间形成有第二填充空间m2,可以指其中一电池模组30的盖板、底板、端板及侧板中的一者,与相邻的电池模组30的盖板、底板、端板及侧板中的一者之间形成有第二填充空间m2。A second filling space m2 is formed between at least two adjacent battery modules 30 , which may refer to one of the cover plate, bottom plate, end plate and side plate of one of the battery modules 30 and the adjacent battery module. A second filling space m2 is formed between one of the cover plate, bottom plate, end plate and side plate of the group 30 .
通过在第一填充空间m1中填充第一发泡保温层40,由于第一发泡保温层40具有发泡特性,能够完全填充电池模组30与容置腔11的内壁之间的第一填充空间m1,且通过在第 二填充空间m2中填充第二发泡保温层50,由于第二发泡保温层50具有发泡特性,能够完全填充两个相邻的电池模组30之间的第二填充空间m2,从而有效阻隔电池模组30向周围空气散热的路径,进而隔断电池100与外界的热传导、热对流和热辐射,大大提升了电池100的保温效果。By filling the first foam insulation layer 40 in the first filling space m1, since the first foam insulation layer 40 has foaming characteristics, the first filling space between the battery module 30 and the inner wall of the accommodation cavity 11 can be completely filled. space m1, and by filling the second foam insulation layer 50 in the second filling space m2, since the second foam insulation layer 50 has foaming characteristics, it can completely fill the third space between two adjacent battery modules 30. The second filling space m2 effectively blocks the heat dissipation path of the battery module 30 to the surrounding air, thereby blocking the heat conduction, heat convection and heat radiation between the battery 100 and the outside world, greatly improving the thermal insulation effect of the battery 100.
可选地,每相邻两个电池模组30之间均形成有第二填充空间m2,每一第二填充空间m2中填充有第二发泡保温层50。Optionally, a second filling space m2 is formed between each two adjacent battery modules 30 , and each second filling space m2 is filled with the second foam insulation layer 50 .
根据本申请的一些实施例,参照图4和图6,第一发泡保温层40被构造为在第一填充空间m1中通过发泡材料自由发泡填充形成。According to some embodiments of the present application, referring to FIGS. 4 and 6 , the first foam insulation layer 40 is configured to be formed by free foam filling of foam material in the first filling space m1.
具体地,可先在第一填充空间m1中设置发泡材料,经过预设时间的自由发泡,发泡材料能够充满在第一填充空间m1中,进而形成第一发泡保温层40。更具体地,可在第一填充空间m1内预先设定的轨迹点,再按照设定的轨迹点上发泡材料。Specifically, the foaming material can be first placed in the first filling space m1. After free foaming for a preset time, the foaming material can be filled into the first filling space m1, thereby forming the first foaming insulation layer 40. More specifically, the foam material can be foamed at a preset trajectory point in the first filling space m1 according to the set trajectory point.
通过发泡材料在第一填充空间m1中自由发泡,发泡材料能够根据第一填充空间m1的具体情况,自由地且具有目的性的向能够填充的空间填充,而避免在一处堆积,进而确保第一填充空间m1能够被填满。By foaming the foam material freely in the first filling space m1, the foaming material can freely and purposefully fill the space that can be filled according to the specific conditions of the first filling space m1, and avoid accumulation in one place. This ensures that the first filling space m1 can be filled.
根据本申请的一些实施例,参照图4和图6,第一发泡保温层40的外廓形状与第一填充空间m1的内廓形状相匹配。According to some embodiments of the present application, referring to Figures 4 and 6, the outer shape of the first foam insulation layer 40 matches the inner shape of the first filling space m1.
第一发泡保温层40的外廓形状与第一填充空间m1的内廓形状相匹配是指,当第一发泡保温层40与电池模组30及箱体10拆卸下来,第一发泡保温层40的外廓形状与第一填充空间m1的内廓形状是相一致的。也就是说,本申请的第一发泡保温层40的外廓形状是根据第一填充空间m1的内廓形状确定的,进而能够使第一填充空间m1被填满。The outer shape of the first foam insulation layer 40 matches the inner shape of the first filling space m1. This means that when the first foam insulation layer 40 is removed from the battery module 30 and the box 10, The outer shape of the insulation layer 40 is consistent with the inner shape of the first filling space m1. That is to say, the outer shape of the first foam insulation layer 40 of the present application is determined based on the inner shape of the first filling space m1, thereby enabling the first filling space m1 to be filled.
通过设置第一发泡保温层40的外廓形状与第一填充空间m1的内廓形状相匹配,能够使得第一填充空间m1被第一发泡保温层40填充满,进而避免电池模组30的热量从未填充处流失。By setting the outer shape of the first foam insulation layer 40 to match the inner shape of the first filling space m1, the first filling space m1 can be fully filled with the first foam insulation layer 40, thereby preventing the battery module 30 from being The heat is lost from the unfilled area.
根据本申请的一些实施例,第一发泡保温层40的导热系数范围大于等于0.001瓦/米·度且小于等于0.1瓦/米·度。According to some embodiments of the present application, the thermal conductivity of the first foam insulation layer 40 ranges from greater than or equal to 0.001 W/m·degree to less than or equal to 0.1 W/m·degree.
通过设置第一发泡保温层40的导热系数范围大于等于0.001瓦/米·度且小于等于0.1瓦/米·度,能够使第一发泡保温层40具有较小的导热系数,在此导热系数下,第一发泡保温层40的保温效果更好。By setting the thermal conductivity range of the first foam insulation layer 40 to be greater than or equal to 0.001 W/m·degree and less than or equal to 0.1 W/m·degree, the first foam insulation layer 40 can have a smaller thermal conductivity coefficient, where the heat conduction coefficient, the thermal insulation effect of the first foam insulation layer 40 is better.
可选地,第一发泡保温层40的导热系数可以为0.001瓦/米·度、0.002瓦/米、0.0005瓦/米、0.008瓦/米·度、0.01瓦/米、0.05瓦/米、0.1瓦/米·度等。Optionally, the thermal conductivity of the first foam insulation layer 40 may be 0.001 W/m·degree, 0.002 W/m, 0.0005 W/m, 0.008 W/m·degree, 0.01 W/m, 0.05 W/m, 0.1W/m·degree, etc.
根据本申请的一些实施例,第一发泡保温层40的密度大于等于5千克/平方米且小于等于1100千克/平方米。According to some embodiments of the present application, the density of the first foam insulation layer 40 is greater than or equal to 5 kg/m2 and less than or equal to 1100 kg/m2.
通过设置第一发泡保温层40的密度大于等于5千克/平方米且小于等于1100千克/平 方米,能够使得第一发泡保温层40具有较轻的重量,进而减小整个电池100的重量。By setting the density of the first foam insulation layer 40 to be greater than or equal to 5 kg/m2 and less than or equal to 1100 kg/m2, the first foam insulation layer 40 can be made to have a lighter weight, thereby reducing the weight of the entire battery 100 .
可选地,第一发泡保温层40的密度为5千克/平方米、10千克/平方米、20千克/平方米、50千克/平方米、100千克/平方米、500千克/平方米、1000千克/平方米、1100千克/平方米等。Optionally, the density of the first foam insulation layer 40 is 5 kg/m2, 10 kg/m2, 20 kg/m2, 50 kg/m2, 100 kg/m2, 500 kg/m2, 1000kg/square meter, 1100kg/square meter, etc.
根据本申请的一些实施例,第一发泡保温层40的抗拉强度大于等于20千帕且小于等于100千帕。According to some embodiments of the present application, the tensile strength of the first foam insulation layer 40 is greater than or equal to 20 kPa and less than or equal to 100 kPa.
本申请的第一发泡保温层40其作用主要是为了保温,而非对电池模组30进行支撑,而使电池模组30可靠地安装在箱体10内,故通过设置第一发泡保温层40的抗拉强度大于等于20千帕且小于等于100千帕,使得第一发泡保温层40具有较低的抗拉强度,降低了制作成本。The first foam insulation layer 40 of the present application is mainly used for thermal insulation, rather than supporting the battery module 30, so that the battery module 30 can be reliably installed in the box 10. Therefore, by providing the first foam insulation layer The tensile strength of the layer 40 is greater than or equal to 20 kPa and less than or equal to 100 kPa, so that the first foam insulation layer 40 has a lower tensile strength and reduces the production cost.
可选地,第一发泡保温层40的抗拉强度为20千帕、30千帕、50千帕、80千帕、100千帕等。Optionally, the tensile strength of the first foam insulation layer 40 is 20 kPa, 30 kPa, 50 kPa, 80 kPa, 100 kPa, etc.
根据本申请的一些实施例,第一发泡保温层40的厚度范围大于等于3毫米且小于等于200毫米。According to some embodiments of the present application, the thickness of the first foam insulation layer 40 ranges from greater than or equal to 3 mm to equal to or less than 200 mm.
需要指出的是,第一发泡保温层40的厚度在其长度和宽度方向上可能存在不一致的情况,因此,本申请所说的第一发泡保温层40的厚度范围大于等于3毫米且小于等于200毫米,是指第一发泡保温层40的任意处的厚度最小不低于3毫米,最大不高于200毫米。It should be pointed out that the thickness of the first foam insulation layer 40 may be inconsistent in its length and width directions. Therefore, the thickness range of the first foam insulation layer 40 mentioned in this application is greater than or equal to 3 mm and less than Equal to 200 millimeters means that the minimum thickness of any part of the first foam insulation layer 40 is not less than 3 millimeters, and the maximum thickness is not more than 200 millimeters.
通过设置第一发泡保温层40的厚度范围为3毫米~200毫米,能够使第一发泡保温层40适应性地填充满第一填充空间m1的各处,以确保较佳的保温效果。By setting the thickness of the first foam insulation layer 40 to a range of 3 mm to 200 mm, the first foam insulation layer 40 can adaptively fill everywhere in the first filling space m1 to ensure a better insulation effect.
可选地,第一发泡保温层40的厚度为3毫米、5毫米、10毫米、20毫米、50毫米、80毫米、100毫米、120毫米、150毫米、180毫米、200毫米等。Optionally, the thickness of the first foam insulation layer 40 is 3 mm, 5 mm, 10 mm, 20 mm, 50 mm, 80 mm, 100 mm, 120 mm, 150 mm, 180 mm, 200 mm, etc.
根据本申请的一些实施例,第一发泡保温层40的厚度范围为10毫米~50毫米。According to some embodiments of the present application, the thickness of the first foam insulation layer 40 ranges from 10 mm to 50 mm.
经研究发现,虽然第一发泡保温层40的厚度越厚,保温效果越好,但考虑到电池100本申请的尺寸限制,因此,设置第一发泡保温层40的厚度范围为10毫米~50毫米,能够减小第一发泡保温层40对电池100尺寸影响的同时,并能达到较佳的保温效果。It has been found through research that although the thicker the first foam insulation layer 40 is, the better the insulation effect is. However, considering the size limitations of the battery 100 in this application, the thickness of the first foam insulation layer 40 is set to range from 10 mm to 10 mm. 50 mm, which can reduce the impact of the first foam insulation layer 40 on the size of the battery 100 and achieve a better insulation effect.
根据本申请的一些实施例,第一发泡保温层40包括聚氨酯发泡保温层或者硅胶发泡保温层。According to some embodiments of the present application, the first foam insulation layer 40 includes a polyurethane foam insulation layer or a silicone foam insulation layer.
聚氨酯发泡保温层具有很好的绝热效果,并且重量轻,且根据不同的使用要求,通过改变配方、调整原料规格等方法,能制成不同密度、硬度、耐热性能、阻燃性能的硬泡制品,从而能提高第一发泡保温层40的适用性。Polyurethane foam insulation layer has good thermal insulation effect and is light weight. According to different use requirements, by changing the formula, adjusting raw material specifications, etc., it can be made into hard materials with different densities, hardness, heat resistance, and flame retardant properties. foam product, thereby improving the applicability of the first foam insulation layer 40.
硅胶发泡保温层具有良好的耐高温和耐低温性能,且具有良好的生理稳定性,能够提高第一发泡保温层40的保温稳定性。The silicone foam insulation layer has good high temperature resistance and low temperature resistance, and has good physiological stability, which can improve the insulation stability of the first foam insulation layer 40 .
第二发泡保温层50与第一发泡保温层40的结构相似,具体可参考以上描述,在此不 作赘述。The structure of the second foam insulation layer 50 is similar to that of the first foam insulation layer 40. For details, please refer to the above description and will not be repeated here.
根据本申请的一些实施例,参照图3~图6,电池模组30包括模组壳体31及多个电池单体20,多个电池单体20设于模组壳体31内,第一填充空间m1形成于模组壳体31的至少一侧与容置腔11的内壁之间。According to some embodiments of the present application, referring to Figures 3 to 6, the battery module 30 includes a module housing 31 and a plurality of battery cells 20. The plurality of battery cells 20 are disposed in the module housing 31. The first The filling space m1 is formed between at least one side of the module housing 31 and the inner wall of the accommodation cavity 11 .
通过将第一填充空间m1形成于模组壳体31的至少一侧与容置腔11的内壁之间,使得第一发泡保温层40填充在模组壳体31的至少一侧与容置腔11的内壁之间,由于模组壳体31的外侧更加平整,能够使第一发泡保温层40更易填满第一填充空间m1,进而确保保温效果佳。By forming the first filling space m1 between at least one side of the module shell 31 and the inner wall of the accommodating cavity 11 , the first foam insulation layer 40 is filled between at least one side of the module shell 31 and the accommodating cavity 11 . Between the inner walls of the cavity 11, since the outside of the module housing 31 is flatter, the first foam insulation layer 40 can more easily fill the first filling space m1, thereby ensuring a good insulation effect.
根据本申请的一些实施例,参照图6,第二发泡保温层50与第一发泡保温层40相连。如此,能够避免热量从第二发泡保温层50与第一发泡保温层40之间散出。According to some embodiments of the present application, referring to FIG. 6 , the second foam insulation layer 50 is connected to the first foam insulation layer 40 . In this way, heat can be prevented from dissipating from between the second foam insulation layer 50 and the first foam insulation layer 40 .
根据本申请的一些实施例,参照图4和图6,电池模组30沿周向的所有侧与容置腔11的内壁之间均形成有第一填充空间m1,每一第一填充空间m1中填充有第一发泡保温层40。全部第一发泡保温层40相连形成一环绕电池模组30的环状结构。According to some embodiments of the present application, referring to FIGS. 4 and 6 , a first filling space m1 is formed between all sides of the battery module 30 in the circumferential direction and the inner wall of the accommodation cavity 11 , and each first filling space m1 The first foam insulation layer 40 is filled in it. All the first foam insulation layers 40 are connected to form a ring structure surrounding the battery module 30 .
电池模组30沿周向的所有侧是指,沿环绕电池模组30的方向所经过的所有侧,具体地,电池模组30沿周向的所有侧包括全部端板和全部侧板。All sides of the battery module 30 in the circumferential direction refer to all sides passing along the direction surrounding the battery module 30 . Specifically, all sides of the battery module 30 in the circumferential direction include all end plates and all side plates.
在低温环境下,电池100的四周温度通常很低,中间温度很高,通过设置全部第一发泡保温层40相连形成一环绕电池模组30的环状结构,能够避免热量向电池100的四周流失,并使得热量能够均匀地到达电池100内部的各处,进而确保电池100内的各电池单体20的温度一致性。In a low-temperature environment, the surrounding temperature of the battery 100 is usually very low and the middle temperature is very high. By arranging all the first foam insulation layers 40 connected to form a ring-shaped structure surrounding the battery module 30, it is possible to prevent heat from flowing to the surroundings of the battery 100. The heat is lost and can reach everywhere inside the battery 100 evenly, thus ensuring the temperature consistency of each battery cell 20 in the battery 100 .
根据本申请的一些实施例,参照图4和图6,电池模组30的数量为多个,每一位于最外侧的电池模组30的外侧与容置腔11的内壁之间形成第一填充空间m1,每一第一填充空间m1中填充有第一发泡保温层40,全部第一发泡保温层40相连形成一环绕全部电池模组30的环状结构。According to some embodiments of the present application, with reference to FIGS. 4 and 6 , the number of battery modules 30 is multiple, and a first filling is formed between the outside of each outermost battery module 30 and the inner wall of the accommodation cavity 11 Space m1, each first filling space m1 is filled with a first foam insulation layer 40, and all the first foam insulation layers 40 are connected to form a ring structure surrounding all battery modules 30.
可以理解,每一位于最外侧的电池模组30的外侧是指,每一位于最外侧的电池模组30背向其他电池模组30的一侧,该外侧与容置腔11的内壁之间无其他电池模组30。It can be understood that the outside of each outermost battery module 30 refers to the side of each outermost battery module 30 facing away from other battery modules 30 , and between the outside and the inner wall of the accommodation cavity 11 No other battery modules30.
通过设置全部第一发泡保温层40相连形成一环绕全部电池模组30的环状结构,能够避免热量向电池100的四周流失,并使得热量能够均匀地到达电池100内部的各处,进而确保电池100内的各电池单体20的温度一致性。By arranging all the first foam insulation layers 40 connected to form a ring-shaped structure surrounding the entire battery module 30 , heat can be prevented from being lost around the battery 100 , and the heat can evenly reach everywhere inside the battery 100 , thereby ensuring The temperature consistency of each battery cell 20 in the battery 100.
更进一步地,每相邻两个电池模组30之间均形成有第二填充空间m2,每一第二填充空间m2中填充有第二发泡保温层50,每一第二发泡保温层50的两端均与第一发泡保温层40相连。Furthermore, a second filling space m2 is formed between each two adjacent battery modules 30, and each second filling space m2 is filled with a second foam insulation layer 50. Each second foam insulation layer Both ends of 50 are connected to the first foam insulation layer 40 .
如此,可通过每一第二发泡保温层50对全部第一发泡保温层40相连形成的一整个环状结构进行划分,以形成多个环绕每一电池模组30的子环状结构。故能够对每一电池模组 30进行保温。In this way, an entire annular structure formed by connecting all the first foamed insulating layers 40 can be divided by each second foamed insulating layer 50 to form a plurality of sub-annular structures surrounding each battery module 30 . Therefore, each battery module 30 can be kept warm.
根据本申请的一些实施例,参照图7,电池100还包括冷却结构,冷却结构设于电池模组30与容置腔11的内壁之间,电池模组30与冷却结构之间及冷却结构与容置腔11的内壁之间均未填充第一发泡保温层40。According to some embodiments of the present application, referring to FIG. 7 , the battery 100 further includes a cooling structure. The cooling structure is provided between the battery module 30 and the inner wall of the accommodation cavity 11 , between the battery module 30 and the cooling structure, and between the cooling structure and the cooling structure. The first foam insulation layer 40 is not filled between the inner walls of the accommodation cavity 11 .
冷却结构是指,能够对电池100进行冷却的结构,具体地,可以为水冷板,或者其他电控冷却模块。The cooling structure refers to a structure that can cool the battery 100. Specifically, it can be a water-cooling plate or other electronically controlled cooling module.
通过设置电池模组30与冷却结构之间及冷却结构与容置腔11的内壁之间未填充第一发泡保温层40,能够避免第一发泡保温层40对电池100的冷却过程产生干扰,进而影响电池100的正常冷却。By not filling the first foam insulation layer 40 between the battery module 30 and the cooling structure and between the cooling structure and the inner wall of the accommodation cavity 11 , the first foam insulation layer 40 can be prevented from interfering with the cooling process of the battery 100 , thereby affecting the normal cooling of the battery 100.
在其他实施方式中,箱体10具有冷却壁,冷却壁具有冷却结构,冷却壁与电池模组30之间未填充第一发泡保温层40。In other embodiments, the box 10 has a cooling wall, the cooling wall has a cooling structure, and the first foam insulation layer 40 is not filled between the cooling wall and the battery module 30 .
冷却壁具有冷却结构是指,冷却结构嵌入到冷却壁内,或者是冷却结构直接作为了冷却壁。The cooling stave has a cooling structure means that the cooling structure is embedded in the cooling stave, or the cooling structure directly serves as the cooling stave.
通过设置冷却壁与电池模组30之间未填充第一发泡保温层40,能够避免第一发泡保温层40对电池100的冷却过程产生干扰,进而影响电池100的正常冷却。By not filling the first foam insulation layer 40 between the cooling wall and the battery module 30 , the first foam insulation layer 40 can be prevented from interfering with the cooling process of the battery 100 and thus affecting the normal cooling of the battery 100 .
具体到本申请的实施方式中,冷却结构设于箱体10的底壁与电池模组30之间,或者底壁具有冷却结构。Specifically in the embodiment of the present application, the cooling structure is provided between the bottom wall of the box 10 and the battery module 30 , or the bottom wall has a cooling structure.
根据本申请的一些实施例,参照图3和图4,箱体10包括箱本体12及箱盖13,箱本体12和箱盖13共同围合形成容置腔11,第一填充空间m1形成于电池模组30与箱盖13之间。According to some embodiments of the present application, with reference to Figures 3 and 4, the box 10 includes a box body 12 and a box cover 13. The box body 12 and the box cover 13 together form an accommodation cavity 11, and the first filling space m1 is formed in between the battery module 30 and the box cover 13 .
通过在电池模组30与箱盖13之间形成有第一填充空间m1,第一填充空间m1内填充有第一发泡保温层40,能够对电池模组30与箱盖13之间的散热路径进行阻隔,进而提升电池100的保温效果。By forming a first filling space m1 between the battery module 30 and the case cover 13 , and filling the first filling space m1 with the first foam insulation layer 40 , the heat dissipation between the battery module 30 and the case cover 13 can be improved. The path is blocked, thereby improving the thermal insulation effect of the battery 100.
在另一些实施例中,第一填充空间m1形成于电池模组30的至少一侧与箱本体12之间。In other embodiments, the first filling space m1 is formed between at least one side of the battery module 30 and the box body 12 .
通过在电池模组30的至少一侧与箱本体12之间形成有第一填充空间m1,第一填充空间m1内填充有第一发泡保温层40,能够对电池模组30与箱本体12之间的散热路径进行阻隔,进而提升电池100的保温效果。By forming a first filling space m1 between at least one side of the battery module 30 and the box body 12 , and filling the first filling space m1 with the first foam insulation layer 40 , the battery module 30 and the box body 12 can be The heat dissipation paths between them are blocked, thereby improving the heat preservation effect of the battery 100 .
在其他实施例中,第一填充空间m1形成于电池模组30与箱盖13之间,且第一填充空间m1形成于电池模组30的至少一侧与箱本体12之间。In other embodiments, the first filling space m1 is formed between the battery module 30 and the box cover 13 , and the first filling space m1 is formed between at least one side of the battery module 30 and the box body 12 .
根据本申请的一些实施例,本申请提供了一种用电装置,包括以上任意实施例中的电池100。According to some embodiments of the present application, the present application provides an electrical device, including the battery 100 in any of the above embodiments.
通过在电池100内的第一填充空间m1中填充第一发泡保温层40,由于第一发泡保温 层40具有发泡特性,能够完全填充电池模组30与容置腔11的内壁之间的第一填充空间m1,且通过在第二填充空间m2中填充第二发泡保温层50,由于第二发泡保温层50具有发泡特性,能够完全填充两个相邻的电池模组30之间的第二填充空间m2,从而有效阻隔电池模组30向周围空气散热的路径,进而隔断电池100与外界的热传导、热对流和热辐射,大大提升了电池100的保温效果,进而提升了用电装置的续航能力。By filling the first foam insulation layer 40 in the first filling space m1 in the battery 100, since the first foam insulation layer 40 has foaming characteristics, it can completely fill the space between the battery module 30 and the inner wall of the accommodation cavity 11. The first filling space m1, and by filling the second foaming insulation layer 50 in the second filling space m2, since the second foaming insulation layer 50 has foaming characteristics, two adjacent battery modules 30 can be completely filled The second filling space m2 between them effectively blocks the heat dissipation path of the battery module 30 to the surrounding air, thereby blocking the heat conduction, heat convection and heat radiation between the battery 100 and the outside world, greatly improving the thermal insulation effect of the battery 100, thereby improving the Battery life of electrical devices.
根据本申请的一些实施例,参见图3至图7,本申请提供了一种电池100,电池100包括箱体10和多个电池模组30,箱体10包括箱本体12及箱盖13,箱本体12和箱盖13共同围合形成容置腔11,全部电池模组30放置于容置腔11内。每一位于最外侧的电池模组30的外侧与箱本体12及箱盖13之间形成第一填充空间m1,每一第一填充空间m1中填充有第一发泡保温层40,全部第一发泡保温层40相连形成一环绕全部电池模组30的环状结构。每相邻两个电池模组30之间均形成有第二填充空间m2,每一第二填充空间m2中填充有第二发泡保温层50,每一第二发泡保温层50的两端均与第一发泡保温层40相连。箱体10具有冷却壁,冷却壁具有冷却结构,冷却壁与电池模组30之间无第一发泡保温层40。第一发泡保温层40被构造为在第一填充空间m1中通过发泡材料自由发泡填充形成。第二发泡保温层50被构造为在第二填充空间m2中通过发泡材料自由发泡填充形成。电池模组30包括模组壳体31及多个电池单体20,多个电池单体20设于模组壳体31内,第一填充空间m1形成于模组壳体31的外侧与容置腔11的内壁之间,第二填充空间m2形成于相邻的两个电池模组30的模组壳体31之间。第一发泡保温层40和第二发泡保温层50的导热系数范围为0.001瓦/米·度~0.1瓦/米·度。第一发泡保温层40和第二发泡保温层50的密度为5千克/平方米~1100千克/平方米。第一发泡保温层40和第二发泡保温层50的抗拉强度为20千帕~100千帕。第一发泡保温层40和第二发泡保温层50的厚度范围为10毫米~50毫米。第一发泡保温层40和第二发泡保温层50包括聚氨酯发泡保温层。According to some embodiments of the present application, referring to Figures 3 to 7, the present application provides a battery 100. The battery 100 includes a box body 10 and a plurality of battery modules 30. The box body 10 includes a box body 12 and a box cover 13. The box body 12 and the box cover 13 together form an accommodating cavity 11 , and all the battery modules 30 are placed in the accommodating cavity 11 . A first filling space m1 is formed between the outside of each outermost battery module 30 and the box body 12 and the box cover 13. Each first filling space m1 is filled with a first foam insulation layer 40. All first filling spaces m1 are formed. The foam insulation layers 40 are connected to form a ring structure surrounding the entire battery module 30 . A second filling space m2 is formed between every two adjacent battery modules 30 . Each second filling space m2 is filled with a second foam insulation layer 50 . Both ends of each second foam insulation layer 50 All are connected to the first foam insulation layer 40 . The box 10 has a cooling wall, the cooling wall has a cooling structure, and there is no first foam insulation layer 40 between the cooling wall and the battery module 30 . The first foam insulation layer 40 is configured to be formed by free foam filling of foam material in the first filling space m1. The second foam insulation layer 50 is configured to be formed by free foam filling of the foam material in the second filling space m2. The battery module 30 includes a module housing 31 and a plurality of battery cells 20. The plurality of battery cells 20 are provided in the module housing 31. The first filling space m1 is formed on the outside of the module housing 31 and accommodates it. Between the inner walls of the cavity 11, a second filling space m2 is formed between the module housings 31 of two adjacent battery modules 30. The thermal conductivity of the first foam insulation layer 40 and the second foam insulation layer 50 ranges from 0.001 W/m·degree to 0.1 W/m·degree. The density of the first foam insulation layer 40 and the second foam insulation layer 50 is 5 kg/m2 to 1100 kg/m2. The tensile strength of the first foam insulation layer 40 and the second foam insulation layer 50 is 20 kPa to 100 kPa. The thickness of the first foam insulation layer 40 and the second foam insulation layer 50 ranges from 10 mm to 50 mm. The first foam insulation layer 40 and the second foam insulation layer 50 include polyurethane foam insulation layers.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present application. The scope shall be covered by the claims and description of this application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any way. The application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (15)

  1. 一种电池,包括箱体和多个电池模组,所述箱体具有容置腔,所述多个电池模组放置于所述容置腔内,A battery includes a box and a plurality of battery modules, the box has a receiving cavity, and the plurality of battery modules are placed in the receiving cavity,
    所述电池模组的至少一侧与所述容置腔的内壁之间形成有第一填充空间,所述第一填充空间中填充有第一发泡保温层;A first filling space is formed between at least one side of the battery module and the inner wall of the accommodation cavity, and the first filling space is filled with a first foam insulation layer;
    至少两个相邻的所述电池模组之间形成有第二填充空间,所述第二填充空间中填充有第二发泡保温层。A second filling space is formed between at least two adjacent battery modules, and the second filling space is filled with a second foam insulation layer.
  2. 根据权利要求1所述的电池,其中,所述第一发泡保温层被构造为在所述第一填充空间中通过发泡材料自由发泡填充形成。The battery according to claim 1, wherein the first foam insulation layer is configured to be formed by free foam filling of a foam material in the first filling space.
  3. 根据权利要求1或2所述的电池,其中,所述第一发泡保温层的导热系数范围大于等于0.001瓦/米·度且小于等于0.1瓦/米·度。The battery according to claim 1 or 2, wherein the thermal conductivity range of the first foam insulation layer is greater than or equal to 0.001 W/m·degree and less than or equal to 0.1 W/m·degree.
  4. 根据权利要求1~3任一项所述的电池,其中,所述第一发泡保温层的密度大于等于5千克/平方米且小于等于1100千克/平方米。The battery according to any one of claims 1 to 3, wherein the density of the first foam insulation layer is greater than or equal to 5 kg/m2 and less than or equal to 1100 kg/m2.
  5. 根据权利要求1~4任一项所述的电池,其中,所述第一发泡保温层的抗拉强度大于等于20千帕且小于等于100千帕。The battery according to any one of claims 1 to 4, wherein the tensile strength of the first foam insulation layer is greater than or equal to 20 kPa and less than or equal to 100 kPa.
  6. 根据权利要求1~5任一项所述的电池,其中,所述第一发泡保温层的厚度范围大于等于3毫米且小于等于200毫米。The battery according to any one of claims 1 to 5, wherein the first foam insulation layer has a thickness ranging from 3 mm to 200 mm.
  7. 根据权利要求6所述的电池,其中,所述第一发泡保温层的厚度范围大于等于10毫米且小于等于50毫米。The battery according to claim 6, wherein the first foam insulation layer has a thickness ranging from 10 mm to 50 mm.
  8. 根据权利要求1~7任一项所述的电池,其中,所述第一发泡保温层包括聚氨酯发泡保温层或者硅胶发泡保温层;和/或The battery according to any one of claims 1 to 7, wherein the first foam insulation layer includes a polyurethane foam insulation layer or a silicone foam insulation layer; and/or
    所述第二发泡保温层包括聚氨酯发泡保温层或者硅胶发泡保温层。The second foam insulation layer includes a polyurethane foam insulation layer or a silicone foam insulation layer.
  9. 根据权利要求1~8任一项所述的电池,其中,所述电池模组包括模组壳体及多个电池单体,所述多个电池单体设于所述模组壳体内,所述第一填充空间形成于所述模组壳体的至少一侧与所述容置腔的内壁之间。The battery according to any one of claims 1 to 8, wherein the battery module includes a module housing and a plurality of battery cells, and the plurality of battery cells are disposed in the module housing. The first filling space is formed between at least one side of the module housing and the inner wall of the accommodation cavity.
  10. 根据权利要求1~9任一项所述的电池,其中,所述第一发泡保温层与所述第二发泡保温层相连。The battery according to any one of claims 1 to 9, wherein the first foamed thermal insulation layer is connected to the second foamed thermal insulation layer.
  11. 根据权利要求1~10任一项所述的电池,其中,所述电池模组沿周向的所有侧与所述容置腔的内壁之间均形成有所述第一填充空间,每一所述第一填充空间中填充有所述第一发泡保温层;The battery according to any one of claims 1 to 10, wherein the first filling space is formed between all sides of the battery module in the circumferential direction and the inner wall of the accommodation cavity, each The first filling space is filled with the first foam insulation layer;
    全部所述第一发泡保温层相连形成一环绕所述电池模组的环状结构;或者All the first foam insulation layers are connected to form a ring structure surrounding the battery module; or
    每一位于最外侧的所述电池模组的外侧与所述容置腔的内壁之间均形成有所述第一填充 空间,每一所述第一填充空间中填充有所述第一发泡保温层;The first filling space is formed between the outside of each outermost battery module and the inner wall of the accommodation cavity, and each first filling space is filled with the first foam Insulation;
    全部所述第一发泡保温层相连形成一环绕全部所述电池模组的环状结构。All the first foam insulation layers are connected to form a ring structure surrounding all the battery modules.
  12. 根据权利要求1~11任一项所述的电池,其中,所述电池还包括冷却结构,所述冷却结构设于所述电池模组与所述容置腔的内壁之间,所述电池模组与所述冷却结构之间及所述冷却结构与所述容置腔的内壁之间均未填充所述第一发泡保温层;或者The battery according to any one of claims 1 to 11, wherein the battery further includes a cooling structure, the cooling structure is provided between the battery module and the inner wall of the accommodation cavity, the battery module The first foam insulation layer is not filled between the group and the cooling structure and between the cooling structure and the inner wall of the accommodation cavity; or
    所述箱体具有冷却壁,所述冷却壁具有冷却结构,所述冷却壁与所述电池模组之间未填充所述第一发泡保温层。The box has a cooling wall, the cooling wall has a cooling structure, and the first foam insulation layer is not filled between the cooling wall and the battery module.
  13. 根据权利要求12所述的电池,其中,当所述电池还包括冷却结构,所述冷却结构为水冷板或者电控冷却模块。The battery according to claim 12, wherein when the battery further includes a cooling structure, the cooling structure is a water-cooling plate or an electronically controlled cooling module.
  14. 根据权利要求1~13任一项所述的电池,其中,所述箱体包括箱本体及箱盖,所述箱本体和箱盖共同围合形成所述容置腔;The battery according to any one of claims 1 to 13, wherein the box body includes a box body and a box cover, and the box body and the box cover together form the accommodation cavity;
    所述第一填充空间形成于所述电池模组与所述箱盖之间;和/或The first filling space is formed between the battery module and the lid; and/or
    所述第一填充空间形成于所述电池模组的至少一侧与所述箱本体之间。The first filling space is formed between at least one side of the battery module and the box body.
  15. 一种用电装置,其中,包括如权利要求1~14任一项所述的电池。An electrical device, comprising the battery according to any one of claims 1 to 14.
PCT/CN2022/113085 2022-06-14 2022-08-17 Prefabricated energy storage compartment, and energy storage system WO2023240784A1 (en)

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