WO2023238095A1 - High viscosity silicone-based water-repellent/release coating for surfaces, preferably of a bathroom and toilet, and associated application method - Google Patents
High viscosity silicone-based water-repellent/release coating for surfaces, preferably of a bathroom and toilet, and associated application method Download PDFInfo
- Publication number
- WO2023238095A1 WO2023238095A1 PCT/IB2023/055972 IB2023055972W WO2023238095A1 WO 2023238095 A1 WO2023238095 A1 WO 2023238095A1 IB 2023055972 W IB2023055972 W IB 2023055972W WO 2023238095 A1 WO2023238095 A1 WO 2023238095A1
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- WIPO (PCT)
- Prior art keywords
- repellent
- spray
- water
- release coating
- propellant
- Prior art date
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 27
- 238000000576 coating method Methods 0.000 title claims abstract description 27
- 239000005871 repellent Substances 0.000 title claims abstract description 25
- 229920001296 polysiloxane Polymers 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 16
- 239000004205 dimethyl polysiloxane Substances 0.000 claims abstract description 9
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims abstract description 9
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims description 22
- 239000002904 solvent Substances 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 12
- 239000003380 propellant Substances 0.000 claims description 12
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 6
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 6
- 239000003599 detergent Substances 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 150000001335 aliphatic alkanes Chemical group 0.000 claims description 3
- RPJSGONHAGDAGQ-UHFFFAOYSA-N butane propane Chemical compound CCC.CCC.CCCC.CCCC RPJSGONHAGDAGQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 3
- 150000001924 cycloalkanes Chemical class 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 150000002430 hydrocarbons Chemical class 0.000 claims description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 2
- 239000004215 Carbon black (E152) Substances 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000001569 carbon dioxide Substances 0.000 claims description 2
- 238000010790 dilution Methods 0.000 claims description 2
- 239000012895 dilution Substances 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000000919 ceramic Substances 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 230000002940 repellent Effects 0.000 description 5
- 239000011247 coating layer Substances 0.000 description 4
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 4
- 239000000314 lubricant Substances 0.000 description 4
- 238000005498 polishing Methods 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 3
- 210000003608 fece Anatomy 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000000249 desinfective effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002304 perfume Substances 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 125000002729 alkyl fluoride group Chemical group 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000000181 anti-adherent effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012567 medical material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002103 nanocoating Substances 0.000 description 1
- 239000002120 nanofilm Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 230000035943 smell Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 210000002700 urine Anatomy 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
- C09D5/1675—Polyorganosiloxane-containing compositions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/49—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
- C04B41/4905—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon
- C04B41/495—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as oligomers or polymers
- C04B41/4961—Polyorganosiloxanes, i.e. polymers with a Si-O-Si-O-chain; "silicones"
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/82—Coating or impregnation with organic materials
- C04B41/84—Compounds having one or more carbon-to-metal of carbon-to-silicon linkages
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/008—Temporary coatings
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/10—Mortars, concrete or artificial stone characterised by specific physical values for the viscosity
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D9/00—Sanitary or other accessories for lavatories ; Devices for cleaning or disinfecting the toilet room or the toilet bowl; Devices for eliminating smells
Definitions
- the present invention relates to a high-viscosity silicone-based coating adapted to temporarily cover the surface of, for example, bathrooms and toilets, in order to reduce water consumption and cleaning times of the sanitary ware.
- the invention also relates to a spray can containing therein at least the above- mentioned high-viscosity silicone and a propellant.
- the method relates to the method of applying the aforesaid water- repellent/release coating.
- this material is mainly composed of silane (SiH4), siloxane (siloxane, H3Si-(OSiH2)n-OSiH3) and a small amount of chelate, with the silane and siloxane containing 62-72% of silicon.
- a repellent coating may be formed from such formulations on the substrate surfaces by drying the formulation on the surface to substantially remove the solvent and to form a bonded layer on the surface with the lubricant firmly adhered to the bonded layer.
- the formulations can be applied to surfaces made of ceramics, glass, metals, alloys, composites, polymers or combinations thereof such as ceramic or metal sanitary ware, surfaces of glass substrates including mirrors, windshields, windows, surfaces composed of one or more polymers, medical materials (devices such as ostomy devices), etc.
- solvents may include a lower ketone, lower alcohol, lower ether, lower ester, lower halogenated solvent and combinations thereof
- lubricants may include a silicone oil or mineral oil or vegetable oil or any combination thereof.
- Other components may be included in the described formulations, such as a fragrance.
- silicone which is the main component of the water-repellent coating that will be described shortly, is also present in the document just described, but only as a secondary component of the lubricant; the result is a water-repellent film that is indeed temporary, but whose effectiveness, given its low viscosity, is rather poor.
- the water-repellent and release coating subject of the present invention is intended to overcome the problems described in the state of the art, as it can be used on all installed and manufactured ceramics, particularly on the inner surfaces of bathrooms and toilets; it can also be easily applied in any type of environment for both large structures and home use.
- a coating with a release effect can also be used on the inner surfaces of moulds, particularly for moulding plastics, in order to facilitate the release of the moulded part from the mould itself.
- the main component of the coating is a high-viscosity single-component silicone and the best application method is by spray can.
- the diluting action is thereby provided not only by the solvent used to dilute the silicone (e.g. alkanes, cycloalkanes or the like), but also by the propellant (liquefied hydrocarbons such as butane propane, dimethyl ether, etc., or even compressed gases such as CO2 and N2...) present in the spray can.
- the solvent used to dilute the silicone e.g. alkanes, cycloalkanes or the like
- propellant liquefied hydrocarbons such as butane propane, dimethyl ether, etc., or even compressed gases such as CO2 and N2
- High-viscosity silicone is a rubbery material that has an advantageous tendency to self-repair and level even in spots where there may have been some small mechanical removals.
- silicone is a polymer that contains a silicon atom combined with carbon, hydrogen and oxygen; sometimes other complementary groups may also be added.
- POLYDIMETHYL SILOXANE i.e. the silicone oil used in this coating, where the silicon-bonded groups are METHYLS.
- the number n describes the length of the polymer chain (or the degree of polymerisation). As n increases, the viscosity of the product increases from 0.65 cSt (centiStokes) or mm 2 /s to over 20,000,000 cSt or mm 2 /s.
- the viscosity value of the POLYDIMETHYL SILOXANE silicone, or mixture of silicones used for this invention is at least 500,000 cSt (centiStokes) or mm 2 /s, preferably above 20,000,000 cSt or mm 2 /s.
- a hydrophobic (water-repellent), coloured and transparent film which has a release/anti-adhesive effect against faeces and liquids, is deposited on the surface of the toilet (or other similar surfaces). More specifically, in the case of liquids, the droplets tend to slide directly into the bottom of the toilet, thus not drying out and releasing unpleasant smells; in the case of faeces, cleaning, even after a long time, is mechanically facilitated and therefore easier and faster.
- the application by spray can is the most effective and performing, but the product can also be used in other ways, such as spraying, brushing or dabbing.
- the product therefore requires only one application; the surface is active and functional after about 5-10 minutes.
- the deposited film is not permanent, as it can be easily removed by mechanical action or using detergents.
- the use of such a product allows to reduce consumption of water and aggressive detergents, as well as reduce the time for cleaning.
- the invention also relates to the spray can which comprises therein (filled with) a first predetermined amount of POLYDIMETHYL SILOXANE silicone, with a viscosity grade of at least 500,000 mm 2 /s, preferably higher than 20,000,000 mm 2 /s, and a second predetermined amount of propellant.
- the spray can thus constituted is advantageously configured to allow a water-repellent/release coating according to the invention to be applied to an inner surface of a toilet or any other type of surface of any element.
- the propellant is a liquefied hydrocarbon, such as butane propane and dimethyl ether, or alternatively a compressed gas, such as carbon dioxide and diatomic nitrogen.
- a liquefied hydrocarbon such as butane propane and dimethyl ether
- a compressed gas such as carbon dioxide and diatomic nitrogen.
- a third predetermined amount of solvent is also placed inside the spray can of the invention.
- this solvent is selected from alkanes, cycloalkanes or the like.
- the composition within the spray can is the following:
- the invention also relates to the method of applying the water- repellent/release coating of the invention.
- This method provides in particular the following steps: a) thoroughly cleaning the surface onto which said water-repellent/release coating is to be applied; b) applying the water-repellent/release coating (3) onto the surface using a spray can containing POLYDIMETHYL SILOXANE silicone, with a viscosity grade of at least 500,000 mm 2 /s, preferably higher than 20,000,000 mm 2 /s, and a propellant, so that the solvent action is also provided by the propellant of the spray can itself; c) waiting for at least five minutes before using said surface to allow the dilution solvents present in said silicone to evaporate, allowing the formation of said water-repellent/release coating.
- the step a) is carried out using detergents in order to completely remove the residues present on said surface.
- the step a) of cleaning the surface is followed by an additional step of drying and removing moisture from the surface with a dry cloth.
Abstract
Non-permanent water-repellent/release coating applicable to the inner surfaces of an element, in particular a toilet (1 ) or similar. Such a coating requires its main component to comprise a POLYDIMETHYL SILOXANE silicone, with a viscosity grade of at least 500,000 mm2/s, preferably higher than 20,000,000 mm2/s.
Description
HIGH VISCOSITY SILICONE-BASED WATER-REPELLENT/RELEASE COATING FOR SURFACES, PREFERABLY OF A BATHROOM AND TOILET, AND ASSOCIATED APPLICATION METHOD.
DESCRIPTION
Field of application of the Invention Patent
The present invention relates to a high-viscosity silicone-based coating adapted to temporarily cover the surface of, for example, bathrooms and toilets, in order to reduce water consumption and cleaning times of the sanitary ware.
The invention also relates to a spray can containing therein at least the above- mentioned high-viscosity silicone and a propellant.
Furthermore, the method relates to the method of applying the aforesaid water- repellent/release coating.
Background
Usually, dirt (faeces and urine drops) that is not immediately removed from toilet surfaces tends to dry out and significantly adhere to those surfaces; over time, removal becomes difficult because water cannot penetrate the interface between the ceramic and the dehydrated solid dirt. This makes the cleaning operation more time-consuming and requiring more water and detergents, with the inevitable environmental consequences.
One of the possible solutions to this problem is to coat the inner surface of sanitary ware (bathrooms and toilets) with a water-repellent film in order to have dirt slide down the drain more effectively, preventing waste from sticking to the surface encrusting it, thus saving water and time for cleaning operations. There are, in the prior art, several methods for applying such a water-repellent film: for example, one method is known wherein the surface of a ceramic product is coated with siloxane resins containing an alkyl fluoride group in order to lower the surface tension of the ceramic. However, such applications can only be carried out at an industrial level during the production of the artefact, as described, by way of example, in the South Korean Invention Patent KR20130106580, filed on 20/03/2012 in the name of PARK JUNG HO (KR) (Title: “Method for forming an inner coating layer of a urinal to save flushing water”), wherein the inner coating layer of the urinal adapted to reduce flushing water use comprises the following steps: selecting a urinal and washing mainly the inner surface thereof; polishing the inside of the urinal and
removing contaminants using a polishing machine and polishing material; washing and drying the polishing material and contaminants from the polishing process; applying a coating material to the inside of the washed urinal and forming a hard coating layer; and drying the inside of the urinal formed with the coating layer.
Various materials can be used as a coating agent, but in the proposed invention this material is mainly composed of silane (SiH4), siloxane (siloxane, H3Si-(OSiH2)n-OSiH3) and a small amount of chelate, with the silane and siloxane containing 62-72% of silicon.
As already mentioned, this is an industrial process; the application is done by spraying or brushing, but once the curing operation is complete, the result will be that of a permanent coating, which inevitably loses its effectiveness over time.
There are also in the state of the art temporary applications, such as the SPOTLESS® spray produced and marketed by the US company SPOTLESS MATERIALS INC. (cf. website https://spotlessmaterials.com/products/toilet- coatinq); the spray in question is applied to the inner surface of the toilet, instantly creating a nano-coating that acts like a tiny sponge that retains the liquid lubricant. The super-slippery layer reduces the adhesion of sticky liquid, mineral or solid deposits to the surface, facilitating cleaning operations. The lubricating layer is degraded after a few washes, actually making the applied nano-film temporary.
In the relative reference (European) Patent EP3966291 , filed on 14/09/2020 (with US priority US201962900207P dated 13/09/2019; Title: “Formulations and processes to generate repellent surfaces”) it is disclosed a formulation for the preparation of repellent coatings on substrate surfaces including: (i) one or more reactive components that can form a bonded layer on a surface wherein the bonded layer comprises a matrix of compounds, each compound having one end bonded to a surface and an opposite end extending away from the surface; (ii) an optional catalyst; (iii) a solvent; and (iv) a lubricant. A repellent coating may be formed from such formulations on the substrate surfaces by drying the formulation on the surface to substantially remove the solvent and to form a bonded layer on the surface with the lubricant firmly adhered to the bonded layer. The formulations can be applied to surfaces made of ceramics, glass, metals, alloys, composites, polymers or combinations thereof such as
ceramic or metal sanitary ware, surfaces of glass substrates including mirrors, windshields, windows, surfaces composed of one or more polymers, medical materials (devices such as ostomy devices), etc. Specifically, solvents may include a lower ketone, lower alcohol, lower ether, lower ester, lower halogenated solvent and combinations thereof, while lubricants may include a silicone oil or mineral oil or vegetable oil or any combination thereof. Other components may be included in the described formulations, such as a fragrance.
As it can be seen, silicone, which is the main component of the water-repellent coating that will be described shortly, is also present in the document just described, but only as a secondary component of the lubricant; the result is a water-repellent film that is indeed temporary, but whose effectiveness, given its low viscosity, is rather poor.
Summary of the Invention Patent
The water-repellent and release coating subject of the present invention is intended to overcome the problems described in the state of the art, as it can be used on all installed and manufactured ceramics, particularly on the inner surfaces of bathrooms and toilets; it can also be easily applied in any type of environment for both large structures and home use. In addition, such a coating with a release effect can also be used on the inner surfaces of moulds, particularly for moulding plastics, in order to facilitate the release of the moulded part from the mould itself.
The main component of the coating is a high-viscosity single-component silicone and the best application method is by spray can. The diluting action is thereby provided not only by the solvent used to dilute the silicone (e.g. alkanes, cycloalkanes or the like), but also by the propellant (liquefied hydrocarbons such as butane propane, dimethyl ether, etc., or even compressed gases such as CO2 and N2...) present in the spray can.
High-viscosity silicone is a rubbery material that has an advantageous tendency to self-repair and level even in spots where there may have been some small mechanical removals. Specifically, silicone is a polymer that contains a silicon atom combined with carbon, hydrogen and oxygen; sometimes other complementary groups may also be added.
In the above-reported figure, POLYDIMETHYL SILOXANE, i.e. the silicone oil used in this coating, where the silicon-bonded groups are METHYLS, is shown. The number n describes the length of the polymer chain (or the degree of polymerisation). As n increases, the viscosity of the product increases from 0.65 cSt (centiStokes) or mm2/s to over 20,000,000 cSt or mm2/s.
According to the invention, the viscosity value of the POLYDIMETHYL SILOXANE silicone, or mixture of silicones used for this invention, is at least 500,000 cSt (centiStokes) or mm2/s, preferably above 20,000,000 cSt or mm2/s.
This viscosity measurement is carried out using the methodology defined in DIN 53019.
Thanks to the application of this new invention, whose method of choice is, as already mentioned, by spray can, a hydrophobic (water-repellent), coloured and transparent film, which has a release/anti-adhesive effect against faeces and liquids, is deposited on the surface of the toilet (or other similar surfaces). More specifically, in the case of liquids, the droplets tend to slide directly into the bottom of the toilet, thus not drying out and releasing unpleasant smells; in the case of faeces, cleaning, even after a long time, is mechanically facilitated and therefore easier and faster. These effects are advantageously due to the fact that, using this invention, the adhesion force between the dirt and the film is very low: this allows to quickly remove, both immediately and even after some time, the dried product.
Another relevant aspect is that any residues tend to spontaneously disintegrate and be removed during subsequent rinse cycles.
The use of this invention therefore makes it possible, compared to what existing on the market, to reduce:
- cleaning times by the personnel;
- the consumption of washing water, as well as
- the use of aggressive detergents.
In particular, saving cleaning water takes place upstream and the nondispersion of aggressive surfactants into waste water is a direct consequence thereof. These are two important factors in an ever-increasing effort to protect the environment in terms of both water saving and the discharge of pollutants into waste water.
The application by spray can is the most effective and performing, but the product can also be used in other ways, such as spraying, brushing or dabbing.
The product therefore requires only one application; the surface is active and functional after about 5-10 minutes. The deposited film is not permanent, as it can be easily removed by mechanical action or using detergents. The use of such a product allows to reduce consumption of water and aggressive detergents, as well as reduce the time for cleaning.
As mentioned above, the invention also relates to the spray can which comprises therein (filled with) a first predetermined amount of POLYDIMETHYL SILOXANE silicone, with a viscosity grade of at least 500,000 mm2/s, preferably higher than 20,000,000 mm2/s, and a second predetermined amount of propellant. The spray can thus constituted is advantageously configured to allow a water-repellent/release coating according to the invention to be applied to an inner surface of a toilet or any other type of surface of any element.
Preferably, the propellant is a liquefied hydrocarbon, such as butane propane and dimethyl ether, or alternatively a compressed gas, such as carbon dioxide and diatomic nitrogen.
According to the preferred embodiment of the invention, a third predetermined amount of solvent is also placed inside the spray can of the invention. Preferably, this solvent is selected from alkanes, cycloalkanes or the like.
According to the preferred embodiment of the invention, the composition within the spray can is the following:
- POLYDIMETHYL SILOXANE silicone, with a viscosity grade of at least 500,000 mm2/s, preferably higher than 20,000,000 mm2/s, 0.1 to 10%;
- solvent from 20 to 60%;
- propellant from 40 to 70%.
Finally, active ingredients can be added into the spray can to give it a perfume, sanitising, disinfecting and covering power.
The invention also relates to the method of applying the water- repellent/release coating of the invention.
This method provides in particular the following steps: a) thoroughly cleaning the surface onto which said water-repellent/release coating is to be applied; b) applying the water-repellent/release coating (3) onto the surface using a spray can containing POLYDIMETHYL SILOXANE silicone, with a viscosity grade of at least 500,000 mm2/s, preferably higher than 20,000,000 mm2/s, and a propellant, so that the solvent action is also provided by the propellant of the spray can itself; c) waiting for at least five minutes before using said surface to allow the dilution solvents present in said silicone to evaporate, allowing the formation of said water-repellent/release coating.
Preferably, the step a) is carried out using detergents in order to completely remove the residues present on said surface.
Again, according to the preferred embodiment of the invention, the step a) of cleaning the surface is followed by an additional step of drying and removing moisture from the surface with a dry cloth.
Finally, the product can be added with active ingredients that give it a perfume, sanitising, disinfecting and covering power.
Claims
1 ) A non-permanent water-repellent/release coating applicable onto the surfaces of an element, in particular of a toilet (1 ) or the like, characterised in that said water-repellent/release coating comprises a POLYDIMETHYL SILOXANE silicone as its main component, with a viscosity grade of at least 500,000 mm2/s, preferably higher than 20,000,000 mm2/s.
2) A spray can characterised in that it comprises therein a first predetermined amount of POLYDIMETHYL SILOXANE silicone, having a viscosity grade of at least 500,000 mm2/s, preferably greater than 20,000,000 mm2/s and a second predetermined amount of propellant, said spray can being configured to allow to apply a water-repellent/release coating according to claim 1 onto a surface of a toilet or the like.
3) The spray can according to claim 2, characterised in that said propellant is a liquefied hydrocarbon such as butane propane and dimethyl ether.
4) The spray can according to claim 2, characterised in that said propellant is a compressed gas, such as carbon dioxide and diatomic nitrogen.
5) The spray can according to any one of claims 2 to 4, characterised in that it contains therein a third predetermined amount of solvent.
6) The spray can according to claim 5, characterised in that said solvent is selected from alkanes, cycloalkanes or the like.
7) A method for applying a water-repellent/release coating according to claim 1 , characterised in that it comprises the following steps: a) thoroughly cleaning the surface onto which said water-repellent/release coating is to be applied; b) applying the water-repellent/release coating to said surface using a spray can containing POLYDIMETHYL SILOXANE silicone, with a viscosity grade of at least 500,000 mm2/s, preferably higher than 20,000,000 mm2/s, and a propellant, so that the solvent action is also provided by the propellant of the spray can itself; c) waiting for at least five minutes before using said surface, to allow the dilution solvents present in said silicone to evaporate, enabling the formation of said water-repellent/release coating.
8) The method according to claim 7, characterised in that said step a) is implemented by means of detergents in order to completely remove the
residues present on said surface.
9) The method according to any one of claims 7 or 8, characterised in that said step a) of cleaning said surface is followed by an additional step of drying and removing moisture from said surface with a dry cloth.
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IT102022000012287 | 2022-06-10 |
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WO2004037944A1 (en) * | 2002-10-23 | 2004-05-06 | S. C. Johnson & Son, Inc. | Process and composition for producing self-cleaning surfaces from aqueous systems |
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US20130115377A1 (en) * | 2011-11-09 | 2013-05-09 | Illinois Tool Works, Inc. | Streak-free tire dressing |
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WO2018094161A1 (en) * | 2016-11-18 | 2018-05-24 | The Penn State Research Foundation | Liquid and viscoelastic material repellent and anti-biofouling coatings |
WO2021051036A1 (en) * | 2019-09-13 | 2021-03-18 | Spotless Materials Inc. | Formulations and processes to generate repellent surfaces |
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JPH0873837A (en) * | 1994-09-01 | 1996-03-19 | Osaka City | Antifoulant and antifouling of toilet bowl |
WO2004037944A1 (en) * | 2002-10-23 | 2004-05-06 | S. C. Johnson & Son, Inc. | Process and composition for producing self-cleaning surfaces from aqueous systems |
US20060110541A1 (en) * | 2003-12-18 | 2006-05-25 | Russell Jodi L | Treatments and kits for creating transparent renewable surface protective coatings |
US20050250668A1 (en) * | 2004-05-05 | 2005-11-10 | Serobian Ashot K | Rheologically stabilized silicone dispersions |
US20130115377A1 (en) * | 2011-11-09 | 2013-05-09 | Illinois Tool Works, Inc. | Streak-free tire dressing |
US20170321064A1 (en) * | 2016-05-06 | 2017-11-09 | Illinois Tool Works Inc. | Surface treating composition and method of use |
WO2018094161A1 (en) * | 2016-11-18 | 2018-05-24 | The Penn State Research Foundation | Liquid and viscoelastic material repellent and anti-biofouling coatings |
WO2021051036A1 (en) * | 2019-09-13 | 2021-03-18 | Spotless Materials Inc. | Formulations and processes to generate repellent surfaces |
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