WO2023231135A1 - Gear conveying line on isolator - Google Patents

Gear conveying line on isolator Download PDF

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Publication number
WO2023231135A1
WO2023231135A1 PCT/CN2022/103887 CN2022103887W WO2023231135A1 WO 2023231135 A1 WO2023231135 A1 WO 2023231135A1 CN 2022103887 W CN2022103887 W CN 2022103887W WO 2023231135 A1 WO2023231135 A1 WO 2023231135A1
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WO
WIPO (PCT)
Prior art keywords
support plate
conveyor belt
connecting rod
conveyor
base
Prior art date
Application number
PCT/CN2022/103887
Other languages
French (fr)
Chinese (zh)
Inventor
黄秀平
黄文金
权鹏
陈永建
马海斌
焦云志
Original Assignee
玉环普天单向器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 玉环普天单向器有限公司 filed Critical 玉环普天单向器有限公司
Publication of WO2023231135A1 publication Critical patent/WO2023231135A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
    • B65G15/20—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts arranged side by side, e.g. for conveyance of flat articles in vertical position
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/004—Feeding the articles from hoppers to machines or dispensers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/008—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes the parts being continuously transported through the machine during assembling or disassembling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of one-way machine processing, and in particular to a gear conveyor line on the one-way machine.
  • Gear-type one-way devices generally include parts such as a star wheel, a starter gear assembly, a cover, a gasket, a spring, and a spring seat. During assembly, the gaskets, covers, springs, etc. need to be pressed one by one on the star wheel and/or starter.
  • the gear assembly that is, the integrated star wheel and starting gear assembly (hereinafter referred to as the "gear") are transported one by one to the first and second pressing stations and pressure is applied along the axial direction to them. Each part is press-fitted into place. In order to achieve the purpose of automatic and continuous press-fitting of gears, the gears will be transported to the corresponding press-fitting station via a conveyor belt.
  • the conveyor belt needs to stop conveying. After the press-fitting is completed, the gears will be transported to the next station and then the corresponding work will be carried out.
  • the press-fitting operation limits the start and stop of the conveyor belt to the moving position of the gears, which slows down the transmission speed of the gears; in addition, the purpose of simultaneous and synchronous press-fitting of multiple gears cannot be achieved.
  • the present invention provides a gear conveyor line on a one-way device, which solves the problem in the prior art that the start and stop of the conveyor belt needs to be limited by the moving position of the gear, resulting in gear conveyor Slow technical issues.
  • a gear conveyor line on a one-way device includes:
  • a first conveyor belt two of the first conveyor belts are arranged side by side and in parallel, with a movable gap defined therebetween;
  • Conveying bases a plurality of the conveying bases are provided on the first conveyor belt and are used to convey gears;
  • a lifting mechanism a plurality of the lifting mechanisms are provided in the movable gap to lift the conveying base above it and separate the conveying base from the first conveyor belt;
  • the lifting mechanism includes a first support plate fixed in the movable gap, a second support plate located above the first support plate, and a third support plate rotated on the first support plate.
  • a support plate, the first support plate is provided with a first driving mechanism for driving the second support plate to rise and fall, so that the second support plate has a first state of contact with the conveying base and with the In the second state where the conveying base is separated, the third support plate is driven by a second driving mechanism provided on the first support plate for connecting the third support plate and the second support plate.
  • the plates rotate relative to each other so that in the first state, the third support plate is flush with the second support plate and abuts against the conveying base.
  • the technical principle of the present invention is: when transporting gears, the transport bases are placed on the first conveyor belt one by one, and the gears are placed on the transport bases in sequence; when the gears arrive at the corresponding press-fitting station, the second support plate The conveyor base is pushed up and separated from the first conveyor belt, and then the third support plate rotates and abuts against the conveyor base; after the gear press is completed, the second support plate is lowered and the conveyor base is repositioned On the first conveyor belt, at the same time, the third support plate rotates and then resets, and the gear located on the conveyor base is transported to the next station through the first conveyor belt.
  • the present invention has the following beneficial effects:
  • the two parallel first conveyor belts can define a movable gap to make way for the jacking mechanism, so that when the conveyor base is transported to the jacking mechanism via the first conveyor belt, it can be jacked up by it to facilitate transportation.
  • the stability of the conveyor base can be improved without affecting the transportation of the first conveyor, thereby facilitating the press-fitting of the gear, and thus the first conveyor belt can still convey other positions during the press-fitting process of the gear.
  • the gear at a certain station is to achieve the purpose of continuous transmission of gears and avoid the gear press-fitting operation from affecting the transportation of the first conveyor belt;
  • the lifting and lowering of the second support plate can cause the conveying base above it to be lifted up, so that the second supporting plate has a first state in contact with the conveying base and a second state separated from the conveying base, In the first state, the second support plate can lift up the conveyor base and separate from the first conveyor belt, which not only enables the first conveyor belt to operate normally, but also provides upward support force during the gear press-fitting process.
  • the gear can be quickly press-fitted into shape; in the second state, the second support plate is reset and separated from the conveying base, so that the conveying base can be re-placed on the first conveyor belt so that the first conveyor belt can convey it to the next work station; in addition, the third support plate that is rotated on the first support plate can be flush with the second support plate in the first state and then abut against the conveyor base, which increases the distance between the conveyor base and the conveyor base.
  • the overall contact area makes it difficult for the transmission base of the gear to shift during the press-fitting process and avoid press-fit misalignment; furthermore, the reset third support plate can prevent it from affecting the normal descent of the second support plate. .
  • the first driving mechanism includes:
  • a hydraulic cylinder the hydraulic cylinder is fixed on the first support plate and drives the second support plate to switch between the first state and the second state;
  • the auxiliary moving component includes a first fixed base fixed on the first supporting plate, a first moving block rotatably installed on the first fixed base, and a first moving block hinged on the first moving block.
  • a second moving block on the block, the second moving block is rotationally connected to the second support plate, and when the second support plate switches between the first state and the second state, the An included angle ⁇ 1 is formed between the first moving block and the second moving block, 90° ⁇ 1 ⁇ 180°, and the opening direction of the included angle ⁇ 1 is perpendicular to the conveying direction of the first conveyor belt.
  • the auxiliary movement component further includes:
  • the first installation base is fixed on the first support plate
  • the second installation base is fixed on the second support plate
  • one end of the guide rod is fixedly inserted on the first mounting base, and the other end is movably inserted on the second mounting base.
  • the second driving mechanism includes:
  • the second fixed base is fixed on the first support plate
  • a first connecting rod, the first connecting rod is rotatably mounted on the second fixed seat;
  • a second connecting rod Both ends of the second connecting rod are fixedly connected to the first connecting rod and the third support plate respectively, and form an included angle ⁇ 2 with the first connecting rod.
  • the opening direction of angle ⁇ 2 is toward or away from the conveying direction of the first conveyor belt.
  • the second driving mechanism further includes:
  • a third connecting rod is rotatably mounted on the second fixed seat.
  • the third connecting rod rotates in the same direction as the first connecting rod, and its length is smaller than that of the first connecting rod. length;
  • the fourth connecting rod, the two ends of the fourth connecting rod are fixedly connected to the third connecting rod and the third supporting plate respectively, and form an included angle ⁇ 3 with the third connecting rod.
  • the opening direction of angle ⁇ 3 is the same as the opening direction of angle ⁇ 2;
  • Positioning posts are inserted into the first connecting rod and the fourth connecting rod in sequence.
  • a second conveyor belt opposite to its conveying direction is provided below the first conveyor belt, and lifting mechanisms are provided on both ends of the second conveyor belt so that the conveying base can be lifted up on the first conveyor belt. Or conveyed on the second conveyor belt;
  • the lifting mechanism includes a frame and a lifting frame slidably installed on the frame, and an integrated transfer platform is provided on the lifting frame so that the transfer platform can be connected with the first conveyor belt or the third conveyor belt.
  • the two conveyor belts are flush.
  • a third conveyor belt is provided along the vertical direction of the first conveyor belt and is connected with the first conveyor belt.
  • the third conveyor belt has a guide portion that gradually shrinks inward, and the guide portion moves relatively with the third conveyor belt.
  • two fourth conveyor belts arranged side by side are provided at the conveying end of the first conveyor belt, with a positioning gap defined therebetween, and a lifting limit rod is provided on the positioning gap.
  • a manipulator is provided above the first conveyor belt for transferring the gear from the conveyor base on the first conveyor belt and inserting it into the limiting rod.
  • a gasket bin is provided in the middle of the first conveyor belt.
  • the gasket bin is provided with a first opening and a second opening that are perpendicular to each other.
  • a stopper is slidably provided on the first opening to close it. Or open the first opening, and have a notch at one end of the stopper.
  • Figure 1 is a schematic structural diagram of a gear conveyor line on a one-way device in an embodiment of the present invention
  • Figure 2 is a partial enlarged view of point A in Figure 1;
  • Figure 3 is a schematic structural diagram of a jacking mechanism in an embodiment of the present invention.
  • Figure 4 is an exploded view of the jacking mechanism in one embodiment of the present invention.
  • Figure 5 is a schematic structural diagram of an auxiliary moving component in an embodiment of the present invention.
  • Figure 6 is a schematic structural diagram of the second driving mechanism in an embodiment of the present invention.
  • Figure 7 is a partial structural diagram of the gear transmission line on the one-way device in one embodiment of the present invention.
  • Figure 8 is a partial structural diagram of the gear conveyor line on the one-way device in one embodiment of the present invention.
  • the terms “setting”, “installation”, “connection”, etc. should be understood in a broad sense.
  • it can be a fixed connection or a removable connection.
  • Detachable connection, or integral connection it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
  • the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
  • a gear conveyor line on a one-way device including:
  • First conveyor belt 1 two first conveyor belts 1 are arranged side by side and in parallel, with a movable gap defined between them;
  • Conveying base 2 several of the conveying bases 2 are provided on the first conveyor belt 1 and are used to convey gears;
  • Jacking mechanism 3 a plurality of the jacking mechanisms 3 are provided in the movable gap to lift and transport the conveyor base 2 above it, and separate the conveyor base 2 from the first conveyor belt 1;
  • the lifting mechanism 3 includes a first support plate 31 fixed in the movable gap, a second support plate 32 located above the first support plate 31, and a rotary support plate 32 located on the first support plate.
  • the third support plate 33 on the first support plate 31 is provided with a first driving mechanism 4 for driving the second support plate 32 to rise and fall, so that the second support plate 32 has the same function as the conveyor
  • the third support plate 33 is driven by the second driving mechanism 5 provided on the first support plate 31, For causing the third support plate 33 and the second support plate 32 to rotate relative to each other, so that in the first state, the third support plate 33 is flush with the second support plate 32 and aligned with the second support plate 32 .
  • the conveying bases 2 are in contact with each other.
  • the conveyor line in order to solve the problem of starting and stopping the first conveyor belt 1 with gaps, the conveyor line includes two first conveyor belts 1 arranged side by side.
  • the conveyor base 2 is provided on the first conveyor belt 1, and the lifting mechanism 3 is provided on the first conveyor belt 1.
  • the conveyor base 2 In the movable gap defined between the two first conveyor belts 1, as shown in Figure 1, the conveyor base 2 has a boss for inserting the gear on the boss to follow the conveyor base 2 on the first conveyor belt 1.
  • the conveyor belt 1 moves on.
  • Figure 1 shows two press-fitting stations. Therefore, a jacking mechanism 3 is provided at both press-fitting stations.
  • the jacking mechanism 3 can jack up the conveying base 2 and separate it from the first conveyor belt 1, so that the conveying base 2 and the first conveyor belt 1 switch from a relatively stationary state to a relative moving state, thereby facilitating the gear movement.
  • the press-fitting process does not affect the normal operation of the first conveyor belt 1; after the lifting mechanism 3 is reset, the conveying base 2 is re-placed on the first conveyor belt 1 so that it can be transported to the next work station with the first conveyor belt 1, thereby realizing The purpose of continuous conveying.
  • the above-mentioned lifting mechanism 3 includes a first support plate 31, a second support plate 32 and a third support plate 33.
  • the first support plate 31 It is fixed in the movable gap and is located at the corresponding press-fitting station to position the jacking mechanism 3 as a whole.
  • the second support plate 32 is located above the first support plate 31 and is driven by the first driving mechanism 4 to enable It rises and falls, thereby switching the second support plate 32 between the first state and the second state. In the first state, the first driving mechanism 4 drives the second support plate 32 to rise upward and then contact the conveyor base above it.
  • the conveying base 2 is separated from the first conveyor belt 1 after being lifted up, and then the upward supporting force is provided to the gear through the conveying base 2, which offsets the downward pressure generated when the gear is pressed, so that the conveying base 2
  • the base 2 is stably located above the first conveyor belt 1 to prevent the gear from deflecting during press-fitting; the second state is when the first drive mechanism 4 drives the second support plate 32 to reset downward, and at the same time the conveyor base 2 is lost
  • the supporting force of the second support plate 32 is then placed on the first conveyor belt 1 again to be transported to the next work station with the first conveyor belt 1; the second support plate 32 switches between the first state and the second state.
  • the conveyor base 2 and the first conveyor belt 1 can be combined or separated, thereby ensuring that the gear can be smoothly press-fitted and formed, and at the same time, the first conveyor belt 1 can transport other conveyor bases without interruption.
  • base 2 to realize the relatively independent operation of each conveying base 2; furthermore, since the second support plate 32 needs to extend in or out within the movable gap, the size of the second support plate 32 needs to be smaller than the size of the movable gap; and Since the conveying base 2 needs to be set up on the movable gap so as to move together with the first conveyor belt 1, the size of the conveying base 2 needs to be larger than the size of the second support plate 32. In this way, when the second support plate 32 and the conveying base 2.
  • a third support plate 33 is rotated on the first support plate 31.
  • the third support plate 33 is driven by the second driving mechanism 5, so that the third support plate 33 can rotate to the second position in the first state.
  • the support plate 32 is flush and abuts against the conveyor base 2, thereby increasing the overall contact area between the second support plate 32, the third support plate 33 and the conveyor base 2, so that the conveyor base 2 can
  • the force is balanced, further improving its stability; in addition, in order not to affect the normal extension or extension of the second support plate 32 into the movable gap, the third support plate 33 is rotatably provided on the first support plate 31, so that it can The third support plate 33 can be folded to prevent the second support plate 32 and/or the third support plate 33 from affecting their respective movements after contact with the first conveyor belt 1 .
  • the first driving mechanism 4 includes:
  • Hydraulic cylinder 41 which is fixed on the first support plate 31 and drives the second support plate 32 to switch between the first state and the second state;
  • Auxiliary moving assembly 42 which includes a first fixed base 421 fixed on the first support plate 31, a first moving block 422 rotatably installed on the first fixed base 421, and a hinged
  • the second moving block 423 on the first moving block 422 is rotationally connected to the second supporting plate 32.
  • an included angle ⁇ 1 is formed between the first moving block 422 and the second moving block 423, 90° ⁇ 1 ⁇ 180°, and the opening direction of the included angle ⁇ 1 is perpendicular to The conveying direction of the first conveyor belt 1.
  • the first driving mechanism 4 includes a hydraulic cylinder 41 and an auxiliary moving component 42, as shown in Figures 3-5 , the hydraulic cylinder 41 is fixed on the first support plate 31 and serves as the driving force for the second support plate 32 to promote its up and down lifting; and in order to balance the force on the second support block, both sides of the hydraulic cylinder 41 are An auxiliary moving component 42 is provided.
  • the auxiliary moving component 42 includes a first moving block 422 and a second moving block 423 that are hinged to each other. The first moving block 422 and the second moving block 423 are respectively rotatably mounted on the corresponding first fixed base. 421 and the second support plate 32.
  • the first moving block 422 and the second moving block 423 can rotate to increase or decrease the size of the first support plate 31 and the second support plate 32.
  • the distance between the second support plates 32 forms an included angle ⁇ 1.
  • the plate 32 applies a supporting force to the conveying base 2, thereby improving the stability of the conveying base 2; at the same time, it also facilitates the reset of the second supporting plate 32; in addition, when the second supporting plate 32 switches between the first state and the second state, In order to prevent the first moving block 422 and/or the second moving block 423 from colliding with the first conveyor belt 1 , the opening direction of the included angle ⁇ 1 is perpendicular to the conveying direction of the first conveyor.
  • the auxiliary movement component 42 also includes:
  • a first mounting base 424, the first mounting base 424 is fixed on the first support plate 31;
  • the second mounting base 425 is fixed on the second support plate 32;
  • guide rod 426 one end of the guide rod 426 is fixedly inserted on the first mounting base 424 , and the other end is movably inserted on the second mounting base 425 .
  • the auxiliary moving component 42 also includes a first mounting base 424 fixed on the first support plate 31 and the second support plate 32 respectively. and the second installation base 425.
  • the first installation base 424 and the second installation base 425 are connected through a guide rod 426, that is, one end of the guide rod 426 is fixedly inserted on the first installation base 424, and its end is fixedly inserted into the first installation base 424.
  • the other end is movably inserted on the second installation base 425; in this way, when the second support plate 32 and the first support plate 31 are relatively displaced, the first installation base 424 and the second installation base 425 can also follow the relative displacement. Relative displacement occurs.
  • ⁇ 1 90°
  • the first mounting base 424 and the second mounting base 425 abut to limit the positions of the second support plate 32 , the first moving block 422 , and the second moving block 423 .
  • the second driving mechanism 5 includes:
  • the second fixed seat 51 is fixed on the first support plate 31;
  • the first connecting rod 52 is rotatably mounted on the second fixed base 51;
  • Second connecting rod 53 Both ends of the second connecting rod 53 are fixedly connected to the first connecting rod 52 and the third support plate 33 respectively, and form an included angle with the first connecting rod 52. ⁇ 2, the opening direction of the included angle ⁇ 2 is toward or away from the conveying direction of the first conveyor belt 1 .
  • a second driving mechanism 5 is provided on the first support plate 31, as shown in Figures 3, 4 and 6.
  • the driving mechanism 5 includes a second fixed base 51, a first connecting rod 52 and a second connecting rod 53.
  • the second fixed base 51 is fixed on the first support plate 31, and one end of the first connecting rod 52 is rotated on the first support.
  • the second connecting rod 53 is fixedly connected to the other end of the first connecting rod 52 and the third supporting plate 33 respectively. In this way, when the first connecting rod 52 is rotated, the third supporting plate 33 can pass through the second connecting rod 52.
  • the rod 53 rotates with the first connecting rod 52, and in order to enable the third supporting plate 33 to quickly rotate into or out of the movable gap, the rotation angle of the first connecting rod 52 is 90°, so that the third supporting plate 33 can be Switching between the vertical state and the horizontal state, that is: when the third support plate 33 is in the vertical state, the second support plate 32 is in the second state; conversely, when the third support plate 33 is in the horizontal state, the second support plate 32 is in the second state.
  • the plate 32 is in the first state, and the third support plate 33 rotates until it is flush with the second support plate 32 and then abuts on the conveying base 2; on the other hand, in order to prevent the third support plate 33 from rotating during the rotation, Contacting the third conveyor belt 8, an included angle ⁇ 2 is formed between the first link 52 and the second link 53.
  • there are two The opening directions of the third support plate 33 driven by the two driving mechanisms 5 at the included angle ⁇ 2 at each position are respectively toward and away from the conveying direction of the first conveyor belt 1.
  • the rotating third support plate 33 can rotate corresponding to the second support plate 32.
  • the third support plate 33 is used to splice the second support plate 32 to increase its contact area with the conveyor base 2 to improve the stability of the conveyor base 2; and the folded third support plate 33 can be accommodated in Within the movable gap, the contact between the third support plate 33 and the first conveyor belt 1 can be reduced.
  • the second driving mechanism 5 also includes:
  • the third link 54 is rotatably mounted on the second fixed base 51 .
  • the third link 54 rotates in the same direction as the first link 52 , and its length is smaller than the length of the third link 54 . the length of the first connecting rod 52;
  • Fourth connecting rod 55 Both ends of the fourth connecting rod 55 are fixedly connected to the third connecting rod 54 and the third support plate 33 respectively, and form an included angle with the third connecting rod 54. ⁇ 3, the opening direction of the included angle ⁇ 3 is the same as the opening direction of the included angle ⁇ 2;
  • Positioning posts 56 are inserted into the first connecting rod 52 and the fourth connecting rod 55 in sequence.
  • the second driving mechanism 5 also includes a third connecting rod.
  • the rod 54, the fourth connecting rod 55 and the positioning post 56 are arranged on the second fixed seat 51 and rotate in the same direction as the first connecting rod 52, and its length is smaller than the length of the first connecting rod 52.
  • Both ends of the four-link 55 are fixedly connected to the third link 54 and the third support plate 33 respectively, and the fourth link 55 is positioned on the first link 52 through the positioning post 56 so that the first link 52, The second link 53, the third link 54 and the fourth link 55 rotate synchronously; further, an included angle ⁇ 3 is formed between the third link 54 and the fourth link 55, and the opening directions of ⁇ 3 and ⁇ 2 are the same, so that the opening directions of the third link 54 and the fourth link 55 are the same.
  • the driving source of the first link 52 and the third link 54 in the above-mentioned second driving mechanism 5 can be a motor. Since this driving method is an existing technology, it will not be described in detail here.
  • a second conveyor belt 6 opposite to its conveying direction is provided below the first conveyor belt 1.
  • Lifting mechanisms 7 are provided at both ends of the second conveyor belt 6 so that the conveyor base 2 can be positioned on the first conveyor belt 1. Transported on a conveyor belt 1 or the second conveyor belt 6;
  • the lifting mechanism 7 includes a frame 71 and a lifting frame 72 slidably installed on the frame 71.
  • the lifting frame 72 is provided with an integrated transfer platform 73, so that the transfer platform 73 and the The first conveyor belt 1 or the second conveyor belt 6 is flush.
  • a second conveyor belt 6 opposite to its conveying direction is provided below the first conveyor belt 1, and at The first and last ends of the second conveyor belt 6 are provided with lifting mechanisms 7 that cooperate with the second conveyor belt 6.
  • the lifting mechanisms 7 are used to transfer the conveying base 2 at the end of the first conveying belt 1 to the first end of the second conveying belt 6.
  • the conveying base 2 passes through the second conveyor belt 6.
  • the second conveyor belt 6 is transported to its tail end and then lifted to the head end of the first conveyor belt 1 to realize the circulation of the conveyor base 2; specifically, the above-mentioned lifting mechanism 7 includes a frame 71 located at both ends of the second conveyor belt 6 and can The lifting frame 72 slides up and down in the frame 71.
  • the lifting frame 72 has a transfer platform 73 flush with the first conveyor belt 1 or the second conveyor belt 6. When the lifting frame 72 slides, the transfer platform 73 is flush with the first conveyor belt 1.
  • the conveyor base 2 located on the first conveyor belt 1 moves to its transfer platform 73, and then the lifting frame 72 slides to make the transfer platform 73 flush with the second conveyor belt 6, so that the conveyor base 2 located on the transfer platform 73
  • the base 2 moves to the second conveyor belt 6, and is transported to the other end of the second conveyor belt 6.
  • This cycle enables the reuse of the conveyor base 2; of course, in order to enable the conveyor base 2 to move smoothly into or out of the transfer platform 73.
  • the transfer platform 73 has a conveyor belt flush with the first conveyor belt 1 and the second conveyor belt 6 .
  • the third conveyor belt 8 has a guide portion 9 that gradually shrinks inward. The guide portion 9 and the third conveyor belt 8 relative movement.
  • a third conveyor belt 8 connected to the first conveyor belt 1 is provided in the vertical direction, and the gears are transported through the third conveyor belt 8
  • the conveyor belt 8 has a guide portion 9 that moves relatively thereto.
  • the guide portion 9 has a gradually inward contraction structure. In this way, the gears can flow into the rear end of the third conveyor belt 8 one by one along the guide portion 9 .
  • two fourth conveyor belts 10 are provided parallel to the first conveyor belt 1 .
  • a manipulator 12 above for transferring the gear from the conveyor base 2 on the first conveyor belt 1 and inserting it on the limiting rod 11.
  • the manipulator 12 will move it.
  • a lifting limit rod 11 is provided in the positioning gap, that is: when the robot 12 transfers the gear to the fourth conveyor belt 10, the limit rod 11 is The position rod 11 is pushed out and inserted into the gear, and then the limit rod 11 is retracted into the positioning gap. At this time, the gear can be moved out along the fourth conveyor belt 10 .
  • a gasket bin 13 is provided in the middle of the first conveyor belt 1.
  • the gasket bin 13 is provided with a first opening 14 and a second opening 15 that are perpendicular to each other.
  • a stopper is slidably provided on the first opening 14. 16, to close or open the first opening 14, and a notch 17 is provided at one end of the stopper 16.
  • a cylindrical gasket bin 13 is provided in the middle of the first conveyor belt 1, and in order to facilitate the removal and placement of the gaskets, the gaskets are
  • the film bin 13 is provided with a first opening 14 and a second opening 15 that communicate with each other. As shown in Figure 2, the first opening 14 is located at the bottom of the pad bin 13, and the second opening 15 is located on the outer surface of the pad bin 13.
  • the gasket located at the first opening 14 is pushed out through the slidable stopper 16, and the use of the gaskets in the gasket bin 13 can be observed through the second opening 15;
  • the thickness of the gasket is relatively thin.
  • a notch 17 is provided on the stopper 16 to reduce the contact area between the stopper 16 and the gasket.

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Abstract

A gear conveying line on an isolator. The gear conveying line comprises: two first conveyor belts (1), wherein the first conveyor belts (1) are arranged side by side in parallel and define a movable gap therebetween; several conveying bases (2), wherein the conveying bases (2) are arranged on the first conveyor belts (1) and are used for conveying gears; and at least one jacking mechanism (3), wherein the at least one jacking mechanism (3) is arranged in the movable gap to lift the conveying base (2), which is conveyed to a position above the jacking mechanism (3), and separate the conveying base (2) from the first conveyor belts (1).

Description

一种单向器上的齿轮输送线A gear conveyor line on a one-way device 技术领域Technical field
本发明涉及单向器加工技术领域，尤其涉及一种单向器上的齿轮输送线。The invention relates to the technical field of one-way machine processing, and in particular to a gear conveyor line on the one-way machine.
背景技术Background technique
齿轮式单向器一般包括星轮、起动齿轮组件、罩盖、垫片、弹簧及弹簧座等零件，在装配时需要将垫片、罩盖、弹簧等逐一压装于星轮和/或起动齿轮组件上，即：集成后的星轮和起动齿轮组件(以下简称“齿轮”)逐一输送至第一、第二等压装工位上并对其施加沿其轴向方向的压力，以将各零件压装就位。为了实现齿轮自动化连续压装的目的，齿轮会经传送带输送至相应的压装工位处，当齿轮就位后传送带需停止输送，待压装完成后将齿轮输送至下一个工位再进行相应的压装作业，使得传送带的启停受限于齿轮的移动位置，减缓了对齿轮的输送速度；另外，也不能实现多个齿轮同时同步的压装的目的。Gear-type one-way devices generally include parts such as a star wheel, a starter gear assembly, a cover, a gasket, a spring, and a spring seat. During assembly, the gaskets, covers, springs, etc. need to be pressed one by one on the star wheel and/or starter. The gear assembly, that is, the integrated star wheel and starting gear assembly (hereinafter referred to as the "gear") are transported one by one to the first and second pressing stations and pressure is applied along the axial direction to them. Each part is press-fitted into place. In order to achieve the purpose of automatic and continuous press-fitting of gears, the gears will be transported to the corresponding press-fitting station via a conveyor belt. When the gears are in place, the conveyor belt needs to stop conveying. After the press-fitting is completed, the gears will be transported to the next station and then the corresponding work will be carried out. The press-fitting operation limits the start and stop of the conveyor belt to the moving position of the gears, which slows down the transmission speed of the gears; in addition, the purpose of simultaneous and synchronous press-fitting of multiple gears cannot be achieved.
发明内容Contents of the invention
针对现有技术中所存在的不足，本发明提供了一种单向器上的齿轮输送线，其解决了现有技术中存在的传送带的启停需受限于齿轮的移动位置，导致齿轮输送速度慢的技术问题。In view of the deficiencies in the prior art, the present invention provides a gear conveyor line on a one-way device, which solves the problem in the prior art that the start and stop of the conveyor belt needs to be limited by the moving position of the gear, resulting in gear conveyor Slow technical issues.
根据本发明的实施例，一种单向器上的齿轮输送线，包括：According to an embodiment of the present invention, a gear conveyor line on a one-way device includes:
第一传送带，两条所述第一传送带并列平行布置，其间限定出活动间隙；A first conveyor belt, two of the first conveyor belts are arranged side by side and in parallel, with a movable gap defined therebetween;
输送基座，若干所述输送基座设于所述第一传送带上，并用于输送齿轮；Conveying bases, a plurality of the conveying bases are provided on the first conveyor belt and are used to convey gears;
顶升机构，若干所述顶升机构设于所述活动间隙内，以提升输送至其上方的输送基座，并使所述输送基座与所述第一传送带分离；A lifting mechanism, a plurality of the lifting mechanisms are provided in the movable gap to lift the conveying base above it and separate the conveying base from the first conveyor belt;
其中，所述顶升机构包括固设于所述活动间隙内的第一支撑板、位于所述第一支撑板上方的第二支撑板，以及转动设于所述第一支撑板上的第三支撑板，所述第一支撑板上设有用于驱动所述第二支撑板升降的第一驱动机构，以使所述第二支撑板具有与所述输送基座相抵接的第一状态以及与所述输送基座相分离的第二状态，所述第三支撑板由设于所述第一支撑板上的第二驱动机构驱动，用于使所述第三支撑板与所述第二支撑板发生相对转 动，以在所述第一状态下所述第三支撑板与所述第二支撑板齐平，并与所述输送基座相抵接。Wherein, the lifting mechanism includes a first support plate fixed in the movable gap, a second support plate located above the first support plate, and a third support plate rotated on the first support plate. A support plate, the first support plate is provided with a first driving mechanism for driving the second support plate to rise and fall, so that the second support plate has a first state of contact with the conveying base and with the In the second state where the conveying base is separated, the third support plate is driven by a second driving mechanism provided on the first support plate for connecting the third support plate and the second support plate. The plates rotate relative to each other so that in the first state, the third support plate is flush with the second support plate and abuts against the conveying base.
本发明的技术原理为：在运输齿轮时，将输送基座逐一放置于第一传送带上，并将齿轮依次放置在输送基座上；在齿轮到达相应的压装工位时，第二支撑板将输送基座向上顶起并与第一传送带发生分离，接着第三支撑板发生转动并抵接在输送基座上；在齿轮压装完成后，第二支撑板下降并将输送基座重新放置于第一传送带上，同时第三支撑板转动后复位，位于输送基座上的齿轮经第一传送带输送至下一个工位。The technical principle of the present invention is: when transporting gears, the transport bases are placed on the first conveyor belt one by one, and the gears are placed on the transport bases in sequence; when the gears arrive at the corresponding press-fitting station, the second support plate The conveyor base is pushed up and separated from the first conveyor belt, and then the third support plate rotates and abuts against the conveyor base; after the gear press is completed, the second support plate is lowered and the conveyor base is repositioned On the first conveyor belt, at the same time, the third support plate rotates and then resets, and the gear located on the conveyor base is transported to the next station through the first conveyor belt.
相比于现有技术，本发明具有如下有益效果：Compared with the prior art, the present invention has the following beneficial effects:
第一，两个并列平行的第一传送带能够限定出活动间隙，以便对顶升机构让位，使得当输送基座经第一传送带输送至顶升机构处时能够被其顶起，以便于输送基座与第一传送带分离后在不影响第一传送的输送的同时能够提高输送基座的稳定性，从而便于齿轮的压装，继而使得齿轮在压装过程中第一传送带仍然能够输送其他位置处的齿轮至某一工位处，以实现齿轮的连续输送的目的，避免齿轮压装作业影响第一传送带的输送；First, the two parallel first conveyor belts can define a movable gap to make way for the jacking mechanism, so that when the conveyor base is transported to the jacking mechanism via the first conveyor belt, it can be jacked up by it to facilitate transportation. After the base is separated from the first conveyor belt, the stability of the conveyor base can be improved without affecting the transportation of the first conveyor, thereby facilitating the press-fitting of the gear, and thus the first conveyor belt can still convey other positions during the press-fitting process of the gear. The gear at a certain station is to achieve the purpose of continuous transmission of gears and avoid the gear press-fitting operation from affecting the transportation of the first conveyor belt;
第二，第二支撑板的升降能够使得经其上方的输送基座被顶起，使得第二支撑板具有与输送基座相抵接的第一状态和与输送基座相分离的第二状态，在第一状态时，第二支撑板能够将输送基座顶起后与第一传送带发生分离，不仅能够使第一传送带正常运行，而且能够在齿轮压装过程中以提供其向上的支撑力，使得齿轮能够被快速的压装成型；在第二状态时，第二支撑板复位后与输送基座发生分离，从而能够使得输送基座重新放置于第一传送带上，以便第一传送带将其输送至下一个工位处；另外，转动设于第一支撑板的第三支撑板能够在第一状态下与第二支撑板齐平后抵接在输送基座上，增大了与输送基座整体的接触面积，以使齿轮在压装过程中输送基座不易发生偏移，避免出现压装错位的情况；再者，复位后的第三支撑板能够避免其影响第二支撑板的正常下降。Second, the lifting and lowering of the second support plate can cause the conveying base above it to be lifted up, so that the second supporting plate has a first state in contact with the conveying base and a second state separated from the conveying base, In the first state, the second support plate can lift up the conveyor base and separate from the first conveyor belt, which not only enables the first conveyor belt to operate normally, but also provides upward support force during the gear press-fitting process. The gear can be quickly press-fitted into shape; in the second state, the second support plate is reset and separated from the conveying base, so that the conveying base can be re-placed on the first conveyor belt so that the first conveyor belt can convey it to the next work station; in addition, the third support plate that is rotated on the first support plate can be flush with the second support plate in the first state and then abut against the conveyor base, which increases the distance between the conveyor base and the conveyor base. The overall contact area makes it difficult for the transmission base of the gear to shift during the press-fitting process and avoid press-fit misalignment; furthermore, the reset third support plate can prevent it from affecting the normal descent of the second support plate. .
优选地，所述第一驱动机构包括：Preferably, the first driving mechanism includes:
液压缸，所述液压缸固设于所述第一支撑板上，并驱动所述第二支撑板在所述第一状态和所述第二状态之间切换；A hydraulic cylinder, the hydraulic cylinder is fixed on the first support plate and drives the second support plate to switch between the first state and the second state;
辅助移动组件，所述辅助移动组件包括固设于所述第一支撑板上的第一固定座、转动设于所述第一固定座上的第一移动块，以及铰接于所述第一移动块上的第二移动块，所述 第二移动块与所述第二支撑板转动连接，当所述第二支撑板在所述第一状态和所述第二状态之间切换时，所述第一移动块和所述第二移动块之间形成夹角α1，90°≤α1≤180°，且所述夹角α1的开口方向垂直于所述第一传送带的输送方向。Auxiliary moving component, the auxiliary moving component includes a first fixed base fixed on the first supporting plate, a first moving block rotatably installed on the first fixed base, and a first moving block hinged on the first moving block. a second moving block on the block, the second moving block is rotationally connected to the second support plate, and when the second support plate switches between the first state and the second state, the An included angle α1 is formed between the first moving block and the second moving block, 90°≤α1≤180°, and the opening direction of the included angle α1 is perpendicular to the conveying direction of the first conveyor belt.
优选地，所述辅助移动组件还包括：Preferably, the auxiliary movement component further includes:
第一安装基座，所述第一安装基座固设于所述第一支撑板上；a first installation base, the first installation base is fixed on the first support plate;
第二安装基座，所述第二安装基座固设于所述第二支撑板上；a second installation base, the second installation base is fixed on the second support plate;
导杆，所述导杆的一端固定插设于所述第一安装基座上，其另一端活动插设于所述第二安装基座上。Guide rod, one end of the guide rod is fixedly inserted on the first mounting base, and the other end is movably inserted on the second mounting base.
优选地，所述第二驱动机构包括：Preferably, the second driving mechanism includes:
第二固定座，所述第二固定座固设于所述第一支撑板上；a second fixed base, the second fixed base is fixed on the first support plate;
第一连杆，所述第一连杆转动设于所述第二固定座上；A first connecting rod, the first connecting rod is rotatably mounted on the second fixed seat;
第二连杆，所述第二连杆的两端分别与所述第一连杆和所述第三支撑板固定连接，并与所述第一连杆之间形成夹角α2，所述夹角α2的开口方向朝向或背离所述第一传送带的输送方向。A second connecting rod. Both ends of the second connecting rod are fixedly connected to the first connecting rod and the third support plate respectively, and form an included angle α2 with the first connecting rod. The opening direction of angle α2 is toward or away from the conveying direction of the first conveyor belt.
优选地，所述第二驱动机构还包括：Preferably, the second driving mechanism further includes:
第三连杆，所述第三连杆转动设于所述第二固定座上，所述第三连杆与所述第一连杆同向转动，且其长度小于所述第一连杆的长度；A third connecting rod is rotatably mounted on the second fixed seat. The third connecting rod rotates in the same direction as the first connecting rod, and its length is smaller than that of the first connecting rod. length;
第四连杆，所述第四连杆的两端分别与所述第三连杆和所述第三支撑板固定连接，并与所述第三连杆之间形成夹角α3，所述夹角α3的开口方向与所述夹角α2的开口方向相同；The fourth connecting rod, the two ends of the fourth connecting rod are fixedly connected to the third connecting rod and the third supporting plate respectively, and form an included angle α3 with the third connecting rod. The opening direction of angle α3 is the same as the opening direction of angle α2;
定位柱，所述定位柱依次插设在所述第一连杆和所述第四连杆上。Positioning posts are inserted into the first connecting rod and the fourth connecting rod in sequence.
优选地，位于所述第一传送带的下方设有与其输送方向相反的第二传送带，所述第二传送带的两端上均设有提升机构，以使所述输送基座在所述第一传送带或所述第二传送带上输送；Preferably, a second conveyor belt opposite to its conveying direction is provided below the first conveyor belt, and lifting mechanisms are provided on both ends of the second conveyor belt so that the conveying base can be lifted up on the first conveyor belt. Or conveyed on the second conveyor belt;
其中，所述提升机构包括机架及滑动设于所述机架上的提升架，所述提升架上设有一体的转移平台，以使所述转移平台与所述第一传送带或所述第二传送带齐平。Wherein, the lifting mechanism includes a frame and a lifting frame slidably installed on the frame, and an integrated transfer platform is provided on the lifting frame so that the transfer platform can be connected with the first conveyor belt or the third conveyor belt. The two conveyor belts are flush.
优选地，沿所述第一传送带的垂直方向设有与其相连通的第三传送带，所述第三传送带上具有逐渐向内收缩的导向部，所述导向部与所述第三传送带相对移动。Preferably, a third conveyor belt is provided along the vertical direction of the first conveyor belt and is connected with the first conveyor belt. The third conveyor belt has a guide portion that gradually shrinks inward, and the guide portion moves relatively with the third conveyor belt.
优选地，位于所述第一传送带的输送末端设有两条并列平行布置的第四传送带，其间限定出定位间隙，所述定位间隙上设有可升降的限位杆。Preferably, two fourth conveyor belts arranged side by side are provided at the conveying end of the first conveyor belt, with a positioning gap defined therebetween, and a lifting limit rod is provided on the positioning gap.
优选地，位于所述第一传送带的上方设有用于将齿轮从所述第一传送带上的输送基座转移后插设于所述限位杆上的机械手。Preferably, a manipulator is provided above the first conveyor belt for transferring the gear from the conveyor base on the first conveyor belt and inserting it into the limiting rod.
优选地，位于所述第一传送带的中部设有垫片仓，所述垫片仓上开设有相互垂直的第一开口和第二开口，所述第一开口上滑动设有挡块，以封闭或敞开所述第一开口，所述挡块的一端开设有槽口。Preferably, a gasket bin is provided in the middle of the first conveyor belt. The gasket bin is provided with a first opening and a second opening that are perpendicular to each other. A stopper is slidably provided on the first opening to close it. Or open the first opening, and have a notch at one end of the stopper.
附图说明Description of the drawings
图1为本发明一实施例中的单向器上的齿轮输送线的结构示意图；Figure 1 is a schematic structural diagram of a gear conveyor line on a one-way device in an embodiment of the present invention;
图2为图1中A处的局部放大图；Figure 2 is a partial enlarged view of point A in Figure 1;
图3为本发明一实施例中的顶升机构的结构示意图；Figure 3 is a schematic structural diagram of a jacking mechanism in an embodiment of the present invention;
图4为本发明一实施例中的顶升机构的***图；Figure 4 is an exploded view of the jacking mechanism in one embodiment of the present invention;
图5为本发明一实施例中的辅助移动组件的结构示意图；Figure 5 is a schematic structural diagram of an auxiliary moving component in an embodiment of the present invention;
图6为本发明一实施例中的第二驱动机构的结构示意图；Figure 6 is a schematic structural diagram of the second driving mechanism in an embodiment of the present invention;
图7为本发明一实施例中的单向器上的齿轮输送线的部分结构示意图；Figure 7 is a partial structural diagram of the gear transmission line on the one-way device in one embodiment of the present invention;
图8为本发明一实施例中的单向器上的齿轮输送线的部分结构示意图。Figure 8 is a partial structural diagram of the gear conveyor line on the one-way device in one embodiment of the present invention.
图中：In the picture:
1、第一传送带；2、输送基座；3、顶升机构；31、第一支撑板；32、第二支撑板；33、第三支撑板；4、第一驱动机构；41、液压缸；42、辅助移动组件；421、第一固定座；422、第一移动块；423、第二移动块；424、第一安装基座；425、第二安装基座；426、 导杆；5、第二驱动机构；51、第二固定座；52、第一连杆；53、第二连杆；54、第三连杆；55、第四连杆；56、定位柱；6、第二传送带；7、提升机构；71、机架；72、提升架；73、转移平台；8、第三传送带；9、导向部；10、第四传送带；11、限位杆；12、机械手；13、垫片仓；14、第一开口；15、第二开口；16、挡块；17、槽口。1. First conveyor belt; 2. Conveying base; 3. Lifting mechanism; 31. First support plate; 32. Second support plate; 33. Third support plate; 4. First driving mechanism; 41. Hydraulic cylinder ; 42. Auxiliary moving component; 421. First fixed base; 422. First moving block; 423. Second moving block; 424. First mounting base; 425. Second mounting base; 426. Guide rod; 5 , second driving mechanism; 51. second fixed seat; 52. first connecting rod; 53. second connecting rod; 54. third connecting rod; 55. fourth connecting rod; 56. positioning column; 6. second Conveyor belt; 7. Lifting mechanism; 71. Frame; 72. Lifting frame; 73. Transfer platform; 8. Third conveyor belt; 9. Guide part; 10. Fourth conveyor belt; 11. Limit rod; 12. Manipulator; 13 , gasket bin; 14. first opening; 15. second opening; 16. stopper; 17. notch.
具体实施方式Detailed ways
需要说明的是，在本发明的描述中，除非另有明确的规定和限定，术语“设置”、“安装”、“连接”等应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。It should be noted that in the description of the present invention, unless otherwise clearly stated and limited, the terms "setting", "installation", "connection", etc. should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
下面将结合附图1-8，对本发明做进一步说明。The present invention will be further described below in conjunction with Figures 1-8.
一种单向器上的齿轮输送线，包括：A gear conveyor line on a one-way device, including:
第一传送带1，两条所述第一传送带1并列平行布置，其间限定出活动间隙；First conveyor belt 1, two first conveyor belts 1 are arranged side by side and in parallel, with a movable gap defined between them;
输送基座2，若干所述输送基座2设于所述第一传送带1上，并用于输送齿轮；Conveying base 2, several of the conveying bases 2 are provided on the first conveyor belt 1 and are used to convey gears;
顶升机构3，若干所述顶升机构3设于所述活动间隙内，以提升输送至其上方的输送基座2，并使所述输送基座2与所述第一传送带1分离；Jacking mechanism 3, a plurality of the jacking mechanisms 3 are provided in the movable gap to lift and transport the conveyor base 2 above it, and separate the conveyor base 2 from the first conveyor belt 1;
其中，所述顶升机构3包括固设于所述活动间隙内的第一支撑板31、位于所述第一支撑板31上方的第二支撑板32，以及转动设于所述第一支撑板31上的第三支撑板33，所述第一支撑板31上设有用于驱动所述第二支撑板32升降的第一驱动机构4，以使所述第二支撑板32具有与所述输送基座2相抵接的第一状态以及与所述输送基座2相分离的第二状态，所述第三支撑板33由设于所述第一支撑板31上的第二驱动机构5驱动，用于使所述第三支撑板33与所述第二支撑板32发生相对转动，以在所述第一状态下所述第三支撑板33与所述第二支撑板32齐平，并与所述输送基座2相抵接。The lifting mechanism 3 includes a first support plate 31 fixed in the movable gap, a second support plate 32 located above the first support plate 31, and a rotary support plate 32 located on the first support plate. The third support plate 33 on the first support plate 31 is provided with a first driving mechanism 4 for driving the second support plate 32 to rise and fall, so that the second support plate 32 has the same function as the conveyor The first state in which the bases 2 are in contact with each other and the second state in which they are separated from the transport base 2, the third support plate 33 is driven by the second driving mechanism 5 provided on the first support plate 31, For causing the third support plate 33 and the second support plate 32 to rotate relative to each other, so that in the first state, the third support plate 33 is flush with the second support plate 32 and aligned with the second support plate 32 . The conveying bases 2 are in contact with each other.
本实施例中，为了解决第一传送带1间隙启停的问题，本输送线包括两条并列平行布置的第一传送带1，输送基座2设于第一传送带1上，顶升机构3设于两条第一传送带1之间限定出的活动间隙内，如图1所示，输送基座2上具有凸台，用于将齿轮插设于该凸台上以随输送基座2在第一传送带1上移动，图1中示出了两个压装工位，因此在两个压装工位处均设有顶升机构3，当输送基座2经第一传送带1输送至顶升机构3处时，顶升 机构3能够将输送基座2顶起后与第一传送带1发生分离，使得输送基座2与第一传送带1从相对静止状态切换成相对移动状态，从而能够便于齿轮的压装的同时不影响第一传送带1的正常运行；顶升机构3复位后将输送基座2重新放置于第一传送带1上，以便随第一传送带1输送至下一个工位处，从而实现连续输送的目的。In this embodiment, in order to solve the problem of starting and stopping the first conveyor belt 1 with gaps, the conveyor line includes two first conveyor belts 1 arranged side by side. The conveyor base 2 is provided on the first conveyor belt 1, and the lifting mechanism 3 is provided on the first conveyor belt 1. In the movable gap defined between the two first conveyor belts 1, as shown in Figure 1, the conveyor base 2 has a boss for inserting the gear on the boss to follow the conveyor base 2 on the first conveyor belt 1. The conveyor belt 1 moves on. Figure 1 shows two press-fitting stations. Therefore, a jacking mechanism 3 is provided at both press-fitting stations. When the conveyor base 2 is transported to the jacking mechanism via the first conveyor belt 1 3, the jacking mechanism 3 can jack up the conveying base 2 and separate it from the first conveyor belt 1, so that the conveying base 2 and the first conveyor belt 1 switch from a relatively stationary state to a relative moving state, thereby facilitating the gear movement. The press-fitting process does not affect the normal operation of the first conveyor belt 1; after the lifting mechanism 3 is reset, the conveying base 2 is re-placed on the first conveyor belt 1 so that it can be transported to the next work station with the first conveyor belt 1, thereby realizing The purpose of continuous conveying.
另一方面，为了使齿轮在压装过程中提高输送基座2的稳定性，上述顶升机构3包括第一支撑板31、第二支撑板32和第三支撑板33，第一支撑板31固设于活动间隙内，并位于相应的压装工位处，以对顶升机构3整体定位，第二支撑板32位于第一支撑板31的上方，并由第一驱动机构4驱动以使其升降，从而使第二支撑板32在第一状态和第二状态之间切换，第一状态为第一驱动机构4驱动第二支撑板32向上升起后抵接在途径其上方的输送基座2上，从而将输送基座2提起后与第一传送带1发生分离，继而通过输送基座2向齿轮提供一向上的支撑力，与齿轮压装时产生的下压力相互抵消，使得输送基座2稳定的位于第一传送带1的上方，防止齿轮在压装时发生偏移的情况；第二状态为第一驱动机构4驱动第二支撑板32向下复位，与其同时输送基座2失去第二支撑板32的支撑力后重新被置于第一传送带1上，以随第一传送带1运输至下一个工位处；第二支撑板32在第一状态和第二状态之间切换的过程中能够使得输送基座2与第一传送带1发生相贴合或相分离的情况，从而在保证齿轮能够顺利的被压装成型的同时使得第一传送带1能够不间断的输送其他的输送基座2，实现各个输送基座2相对独立的作业；再者，由于第二支撑板32需要在活动间隙内伸入或伸出，因此第二支撑板32的尺寸需小于活动间隙的大小；而由于输送基座2需架设于活动间隙上以便随第一传送带1一并移动，因此输送基座2的尺寸需大于第二支撑板32的尺寸，如此，当第二支撑板32与输送基座2抵接后齿轮压装时，若输送基座2上的凸台与第二支撑板32的中心线不重合，则会导致齿轮压装时发生错位的情况，使得压装不到位；为了避免上述情况发生，在第一支撑板31上转动设有第三支撑板33，第三支撑板33有第二驱动机构5驱动，使得第三支撑板33能够在第一状态下转动至与第二支撑板32齐平后与输送基座2相抵接，从而增大了第二支撑板32、第三支撑板33与输送基座2的整体接触面积，使得在齿轮压装时输送基座2能够受力均衡，进一步提高其稳定性；另外，为了不影响第二支撑板32的正常伸入或伸出活动间隙，第三支撑板33为可转动的设于第一支撑板31上，从而能够使得第三支撑板33能够折叠，避免第二支撑板32和/或第三支撑板33与第一传送带1相接触后影响各自的移动。On the other hand, in order to improve the stability of the conveying base 2 during the press-fitting process of the gear, the above-mentioned lifting mechanism 3 includes a first support plate 31, a second support plate 32 and a third support plate 33. The first support plate 31 It is fixed in the movable gap and is located at the corresponding press-fitting station to position the jacking mechanism 3 as a whole. The second support plate 32 is located above the first support plate 31 and is driven by the first driving mechanism 4 to enable It rises and falls, thereby switching the second support plate 32 between the first state and the second state. In the first state, the first driving mechanism 4 drives the second support plate 32 to rise upward and then contact the conveyor base above it. on the base 2, so that the conveying base 2 is separated from the first conveyor belt 1 after being lifted up, and then the upward supporting force is provided to the gear through the conveying base 2, which offsets the downward pressure generated when the gear is pressed, so that the conveying base 2 The base 2 is stably located above the first conveyor belt 1 to prevent the gear from deflecting during press-fitting; the second state is when the first drive mechanism 4 drives the second support plate 32 to reset downward, and at the same time the conveyor base 2 is lost The supporting force of the second support plate 32 is then placed on the first conveyor belt 1 again to be transported to the next work station with the first conveyor belt 1; the second support plate 32 switches between the first state and the second state. During the process, the conveyor base 2 and the first conveyor belt 1 can be combined or separated, thereby ensuring that the gear can be smoothly press-fitted and formed, and at the same time, the first conveyor belt 1 can transport other conveyor bases without interruption. base 2 to realize the relatively independent operation of each conveying base 2; furthermore, since the second support plate 32 needs to extend in or out within the movable gap, the size of the second support plate 32 needs to be smaller than the size of the movable gap; and Since the conveying base 2 needs to be set up on the movable gap so as to move together with the first conveyor belt 1, the size of the conveying base 2 needs to be larger than the size of the second support plate 32. In this way, when the second support plate 32 and the conveying base 2. When pressing the rear gear, if the boss on the conveyor base 2 does not coincide with the center line of the second support plate 32, it will cause misalignment during the gear press-fit, causing the press-fit to not be in place; in order to avoid When the above situation occurs, a third support plate 33 is rotated on the first support plate 31. The third support plate 33 is driven by the second driving mechanism 5, so that the third support plate 33 can rotate to the second position in the first state. The support plate 32 is flush and abuts against the conveyor base 2, thereby increasing the overall contact area between the second support plate 32, the third support plate 33 and the conveyor base 2, so that the conveyor base 2 can The force is balanced, further improving its stability; in addition, in order not to affect the normal extension or extension of the second support plate 32 into the movable gap, the third support plate 33 is rotatably provided on the first support plate 31, so that it can The third support plate 33 can be folded to prevent the second support plate 32 and/or the third support plate 33 from affecting their respective movements after contact with the first conveyor belt 1 .
所述第一驱动机构4包括：The first driving mechanism 4 includes:
液压缸41，所述液压缸41固设于所述第一支撑板31上，并驱动所述第二支撑板32 在所述第一状态和所述第二状态之间切换； Hydraulic cylinder 41, which is fixed on the first support plate 31 and drives the second support plate 32 to switch between the first state and the second state;
辅助移动组件42，所述辅助移动组件42包括固设于所述第一支撑板31上的第一固定座421、转动设于所述第一固定座421上的第一移动块422，以及铰接于所述第一移动块422上的第二移动块423，所述第二移动块423与所述第二支撑板32转动连接，当所述第二支撑板32在所述第一状态和所述第二状态之间切换时，所述第一移动块422和所述第二移动块423之间形成夹角α1，90°≤α1≤180°，且所述夹角α1的开口方向垂直于所述第一传送带1的输送方向。Auxiliary moving assembly 42, which includes a first fixed base 421 fixed on the first support plate 31, a first moving block 422 rotatably installed on the first fixed base 421, and a hinged The second moving block 423 on the first moving block 422 is rotationally connected to the second supporting plate 32. When the second supporting plate 32 is in the first state and the When switching between the second states, an included angle α1 is formed between the first moving block 422 and the second moving block 423, 90°≤α1≤180°, and the opening direction of the included angle α1 is perpendicular to The conveying direction of the first conveyor belt 1.
本实施例中，为了实现第二支撑板32能够在第一状态和第二状态之间切换的目的，第一驱动机构4包括液压缸41和辅助移动组件42，如图3-图5所示，液压缸41固设于第一支撑板31上，并作为第二支撑板32的驱动力，以便促使其上下升降；而为了使第二支撑块受力均衡，在液压缸41的两侧均设有辅助移动组件42，该辅助移动组件42包括相互铰接的第一移动块422和第二移动块423，第一移动块422和第二移动块423分别转动设于相对应的第一固定座421和第二支撑板32上，如此，当液压缸41驱动第二支撑板32升降时，第一移动块422和第二移动块423能够发生转动，以增大或缩小第一支撑板31与第二支撑板32之间的间距，从而之间形成夹角α1，当α1＝90°时，第一支撑块和第二支撑块之间的间距最小，此时的第二支撑块处于第二状态；反之，当α1＝180°时，第一支撑块和第二支撑块之间的间距最大，此时的第二支撑块处于第一状态，如此，能够在第一状态下通过第二支撑板32向输送基座2施加支撑力，从而提高输送基座2的稳定性；同时也便于第二支撑板32复位；另外，第二支撑板32在第一状态和第二状态下切换时，为了避免第一移动块422和/或第二移动块423与第一传送带1发生碰撞，夹角α1的开口方向垂直于第一传送的输送方向。In this embodiment, in order to achieve the purpose of switching the second support plate 32 between the first state and the second state, the first driving mechanism 4 includes a hydraulic cylinder 41 and an auxiliary moving component 42, as shown in Figures 3-5 , the hydraulic cylinder 41 is fixed on the first support plate 31 and serves as the driving force for the second support plate 32 to promote its up and down lifting; and in order to balance the force on the second support block, both sides of the hydraulic cylinder 41 are An auxiliary moving component 42 is provided. The auxiliary moving component 42 includes a first moving block 422 and a second moving block 423 that are hinged to each other. The first moving block 422 and the second moving block 423 are respectively rotatably mounted on the corresponding first fixed base. 421 and the second support plate 32. In this way, when the hydraulic cylinder 41 drives the second support plate 32 to lift, the first moving block 422 and the second moving block 423 can rotate to increase or decrease the size of the first support plate 31 and the second support plate 32. The distance between the second support plates 32 forms an included angle α1. When α1=90°, the distance between the first support block and the second support block is the smallest. At this time, the second support block is in the second position. state; on the contrary, when α1=180°, the distance between the first support block and the second support block is the largest, and the second support block at this time is in the first state. In this way, it can pass through the second support in the first state. The plate 32 applies a supporting force to the conveying base 2, thereby improving the stability of the conveying base 2; at the same time, it also facilitates the reset of the second supporting plate 32; in addition, when the second supporting plate 32 switches between the first state and the second state, In order to prevent the first moving block 422 and/or the second moving block 423 from colliding with the first conveyor belt 1 , the opening direction of the included angle α1 is perpendicular to the conveying direction of the first conveyor.
所述辅助移动组件42还包括：The auxiliary movement component 42 also includes:
第一安装基座424，所述第一安装基座424固设于所述第一支撑板31上；A first mounting base 424, the first mounting base 424 is fixed on the first support plate 31;
第二安装基座425，所述第二安装基座425固设于所述第二支撑板32上；a second mounting base 425, the second mounting base 425 is fixed on the second support plate 32;
导杆426，所述导杆426的一端固定插设于所述第一安装基座424上，其另一端活动插设于所述第二安装基座425上。 Guide rod 426 , one end of the guide rod 426 is fixedly inserted on the first mounting base 424 , and the other end is movably inserted on the second mounting base 425 .
本实施例中，为了使夹角α1能够在90°-180°之间切换，辅助移动组件42还包括分别固设于第一支撑板31和第二支撑板32上的第一安装基座424和第二安装基座425，第一安装基座424和第二安装基座425之间通过导杆426相连接，即：导杆426的一端固定插设在第一安装基座424上，其另一端活动插设在第二安装基座425上；如此，当第二支 撑板32与第一支撑板31发生相对位移时，第一安装基座424和第二安装基座425也能够随其发生相对位移，当α1＝90°时，第一安装基座424和第二安装基座425相抵接，以对第二支撑板32、第一移动块422、第二移动块423进行限位。In this embodiment, in order to enable the included angle α1 to switch between 90° and 180°, the auxiliary moving component 42 also includes a first mounting base 424 fixed on the first support plate 31 and the second support plate 32 respectively. and the second installation base 425. The first installation base 424 and the second installation base 425 are connected through a guide rod 426, that is, one end of the guide rod 426 is fixedly inserted on the first installation base 424, and its end is fixedly inserted into the first installation base 424. The other end is movably inserted on the second installation base 425; in this way, when the second support plate 32 and the first support plate 31 are relatively displaced, the first installation base 424 and the second installation base 425 can also follow the relative displacement. Relative displacement occurs. When α1 = 90°, the first mounting base 424 and the second mounting base 425 abut to limit the positions of the second support plate 32 , the first moving block 422 , and the second moving block 423 .
所述第二驱动机构5包括：The second driving mechanism 5 includes:
第二固定座51，所述第二固定座51固设于所述第一支撑板31上；a second fixed seat 51, the second fixed seat 51 is fixed on the first support plate 31;
第一连杆52，所述第一连杆52转动设于所述第二固定座51上；The first connecting rod 52 is rotatably mounted on the second fixed base 51;
第二连杆53，所述第二连杆53的两端分别与所述第一连杆52和所述第三支撑板33固定连接，并与所述第一连杆52之间形成夹角α2，所述夹角α2的开口方向朝向或背离所述第一传送带1的输送方向。Second connecting rod 53. Both ends of the second connecting rod 53 are fixedly connected to the first connecting rod 52 and the third support plate 33 respectively, and form an included angle with the first connecting rod 52. α2, the opening direction of the included angle α2 is toward or away from the conveying direction of the first conveyor belt 1 .
本实施例中，为了实现第三支撑板33在第一支撑板31上转动，在第一支撑板31上设有第二驱动机构5，如图3、图4、图6所示，第二驱动机构5包括第二固定座51、第一连杆52和第二连杆53，第二固定座51固设于第一支撑板31上，第一连杆52的一端转动设于第一支撑板31上，第二连杆53分别固定连接于第一连杆52的另一端和第三支撑板33上，如此，当转动第一连杆52时，第三支撑板33能够通过第二连杆53随第一连杆52转动，而为了使第三支撑板33能够快速的转入或转出活动间隙，第一连杆52的转动角度为90°，从而能够使第三支撑板33在竖直状态与水平状态之间切换，即：当第三支撑板33处于竖直状态时，第二支撑板32处于第二状态；反之，当第三支撑板33处于水平状态时，第二支撑板32处于第一状态，且第三支撑板33转动至与第二支撑板32齐平后抵接在输送基座2上；另一方面，为了使得第三支撑板33在转动过程中不会接触到第三传送带8，第一连杆52和第二连杆53之间形成夹角α2，而为了补偿第二支撑板32的尺寸，在第二支撑板32的两侧均设有由第二驱动机构5驱动的第三支撑板33，各位置处的夹角α2的开口方向分别朝向、背离第一传送带1的输送方向，转动的第三支撑板33相对应第二支撑板32能够发生折叠，第三支撑板33用于拼接第二支撑板32，增大其与输送基座2的接触面积，以提高输送基座2的稳定性；且折叠后的第三支撑板33能够收容于活动间隙内，能够减少第三支撑板33与第一传送带1之间的接触。In this embodiment, in order to realize the rotation of the third support plate 33 on the first support plate 31, a second driving mechanism 5 is provided on the first support plate 31, as shown in Figures 3, 4 and 6. The driving mechanism 5 includes a second fixed base 51, a first connecting rod 52 and a second connecting rod 53. The second fixed base 51 is fixed on the first support plate 31, and one end of the first connecting rod 52 is rotated on the first support. On the plate 31, the second connecting rod 53 is fixedly connected to the other end of the first connecting rod 52 and the third supporting plate 33 respectively. In this way, when the first connecting rod 52 is rotated, the third supporting plate 33 can pass through the second connecting rod 52. The rod 53 rotates with the first connecting rod 52, and in order to enable the third supporting plate 33 to quickly rotate into or out of the movable gap, the rotation angle of the first connecting rod 52 is 90°, so that the third supporting plate 33 can be Switching between the vertical state and the horizontal state, that is: when the third support plate 33 is in the vertical state, the second support plate 32 is in the second state; conversely, when the third support plate 33 is in the horizontal state, the second support plate 32 is in the second state. The plate 32 is in the first state, and the third support plate 33 rotates until it is flush with the second support plate 32 and then abuts on the conveying base 2; on the other hand, in order to prevent the third support plate 33 from rotating during the rotation, Contacting the third conveyor belt 8, an included angle α2 is formed between the first link 52 and the second link 53. In order to compensate for the size of the second support plate 32, there are two The opening directions of the third support plate 33 driven by the two driving mechanisms 5 at the included angle α2 at each position are respectively toward and away from the conveying direction of the first conveyor belt 1. The rotating third support plate 33 can rotate corresponding to the second support plate 32. Folded, the third support plate 33 is used to splice the second support plate 32 to increase its contact area with the conveyor base 2 to improve the stability of the conveyor base 2; and the folded third support plate 33 can be accommodated in Within the movable gap, the contact between the third support plate 33 and the first conveyor belt 1 can be reduced.
所述第二驱动机构5还包括：The second driving mechanism 5 also includes:
第三连杆54，所述第三连杆54转动设于所述第二固定座51上，所述第三连杆54与所述第一连杆52同向转动，且其长度小于所述第一连杆52的长度；The third link 54 is rotatably mounted on the second fixed base 51 . The third link 54 rotates in the same direction as the first link 52 , and its length is smaller than the length of the third link 54 . the length of the first connecting rod 52;
第四连杆55，所述第四连杆55的两端分别与所述第三连杆54和所述第三支撑板33固定连接，并与所述第三连杆54之间形成夹角α3，所述夹角α3的开口方向与所述夹角 α2的开口方向相同；Fourth connecting rod 55. Both ends of the fourth connecting rod 55 are fixedly connected to the third connecting rod 54 and the third support plate 33 respectively, and form an included angle with the third connecting rod 54. α3, the opening direction of the included angle α3 is the same as the opening direction of the included angle α2;
定位柱56，所述定位柱56依次插设在所述第一连杆52和所述第四连杆55上。Positioning posts 56 are inserted into the first connecting rod 52 and the fourth connecting rod 55 in sequence.
本实施例中，为了提高第一连杆52和第二连杆53的稳定性，以便能通过第二连杆53顺利的带动第三支撑板33转动，第二驱动机构5还包括第三连杆54、第四连杆55和定位柱56，第三连杆54与第一连杆52同向转动的设于第二固定座51上，且其长度小于第一连杆52的长度，第四连杆55的两端分别固定连接于第三连杆54和第三支撑板33上，且第四连杆55通过定位柱56定位于第一连杆52上，以便第一连杆52、第二连杆53、第三连杆54和第四连杆55同步转动；进一步，第三连杆54与第四连杆55之间形成夹角α3，α3与α2的开口方向相同，以便第三连杆54、第四连杆55与第一连杆52、第二连杆53同向转动；当然为了使第三支撑板33能够在竖直状态和水平状态之间快速切换，α2＝α3＝90°，在此不做过多限制。上述第二驱动机构5中的第一连杆52、第三连杆54的驱动源可以为电机，由于该驱动方式为现有技术，在此不再一一赘述。In this embodiment, in order to improve the stability of the first connecting rod 52 and the second connecting rod 53 so that the third supporting plate 33 can be smoothly driven to rotate through the second connecting rod 53, the second driving mechanism 5 also includes a third connecting rod. The rod 54, the fourth connecting rod 55 and the positioning post 56 are arranged on the second fixed seat 51 and rotate in the same direction as the first connecting rod 52, and its length is smaller than the length of the first connecting rod 52. Both ends of the four-link 55 are fixedly connected to the third link 54 and the third support plate 33 respectively, and the fourth link 55 is positioned on the first link 52 through the positioning post 56 so that the first link 52, The second link 53, the third link 54 and the fourth link 55 rotate synchronously; further, an included angle α3 is formed between the third link 54 and the fourth link 55, and the opening directions of α3 and α2 are the same, so that the opening directions of the third link 54 and the fourth link 55 are the same. The third link 54 and the fourth link 55 rotate in the same direction as the first link 52 and the second link 53; of course, in order to enable the third support plate 33 to quickly switch between the vertical state and the horizontal state, α2=α3 =90°, without too many restrictions here. The driving source of the first link 52 and the third link 54 in the above-mentioned second driving mechanism 5 can be a motor. Since this driving method is an existing technology, it will not be described in detail here.
位于所述第一传送带1的下方设有与其输送方向相反的第二传送带6，所述第二传送带6的两端上均设有提升机构7，以使所述输送基座2在所述第一传送带1或所述第二传送带6上输送；A second conveyor belt 6 opposite to its conveying direction is provided below the first conveyor belt 1. Lifting mechanisms 7 are provided at both ends of the second conveyor belt 6 so that the conveyor base 2 can be positioned on the first conveyor belt 1. Transported on a conveyor belt 1 or the second conveyor belt 6;
其中，所述提升机构7包括机架71及滑动设于所述机架71上的提升架72，所述提升架72上设有一体的转移平台73，以使所述转移平台73与所述第一传送带1或所述第二传送带6齐平。Among them, the lifting mechanism 7 includes a frame 71 and a lifting frame 72 slidably installed on the frame 71. The lifting frame 72 is provided with an integrated transfer platform 73, so that the transfer platform 73 and the The first conveyor belt 1 or the second conveyor belt 6 is flush.
本实施例中，为了将输送至第一传送带1末端的输送基座2转移至其首端进行再次运输齿轮，在第一传送带1的下方设有与其输送方向相反的第二传送带6，且在第二传送带6的首尾两端均设有与其配合的提升机构7，提升机构7用于将第一传送带1末端的输送基座2传递至第二传送带6的首端，输送基座2经第二传送带6输送至其尾端后提升至第一传送带1的首端，以实现输送基座2的循环；具体的，上述提升机构7包括设于第二传送带6首尾两端的机架71及能够在机架71内上下滑动的提升架72，提升架72上具有与第一传送带1或第二传送带6齐平的转移平台73，当提升架72滑动至使转移平台73与第一传送带1齐平时，以使位于第一传送带1上的输送基座2移动至其转移平台73处，随后提升架72滑动至使转移平台73与第二传送带6齐平，以使位于转移平台73上的输送基座2移动至第二传送带6上，经第二传送带6输送至其另一端，如此循环以实现输送基座2的重复利用；当然，为了使输送基座2能够顺利的移入或移出转移平台73，转移平台73上具有与第一传送带1、第二传送带6齐平的输送带。In this embodiment, in order to transfer the conveying base 2 conveyed to the end of the first conveyor belt 1 to its head end for re-transporting the gears, a second conveyor belt 6 opposite to its conveying direction is provided below the first conveyor belt 1, and at The first and last ends of the second conveyor belt 6 are provided with lifting mechanisms 7 that cooperate with the second conveyor belt 6. The lifting mechanisms 7 are used to transfer the conveying base 2 at the end of the first conveying belt 1 to the first end of the second conveying belt 6. The conveying base 2 passes through the second conveyor belt 6. The second conveyor belt 6 is transported to its tail end and then lifted to the head end of the first conveyor belt 1 to realize the circulation of the conveyor base 2; specifically, the above-mentioned lifting mechanism 7 includes a frame 71 located at both ends of the second conveyor belt 6 and can The lifting frame 72 slides up and down in the frame 71. The lifting frame 72 has a transfer platform 73 flush with the first conveyor belt 1 or the second conveyor belt 6. When the lifting frame 72 slides, the transfer platform 73 is flush with the first conveyor belt 1. Normally, the conveyor base 2 located on the first conveyor belt 1 moves to its transfer platform 73, and then the lifting frame 72 slides to make the transfer platform 73 flush with the second conveyor belt 6, so that the conveyor base 2 located on the transfer platform 73 The base 2 moves to the second conveyor belt 6, and is transported to the other end of the second conveyor belt 6. This cycle enables the reuse of the conveyor base 2; of course, in order to enable the conveyor base 2 to move smoothly into or out of the transfer platform 73. The transfer platform 73 has a conveyor belt flush with the first conveyor belt 1 and the second conveyor belt 6 .
沿所述第一传送带1的垂直方向设有与其相连通的第三传送带8，所述第三传送带8上具有逐渐向内收缩的导向部9，所述导向部9与所述第三传送带8相对移动。Along the vertical direction of the first conveyor belt 1, there is a third conveyor belt 8 connected with it. The third conveyor belt 8 has a guide portion 9 that gradually shrinks inward. The guide portion 9 and the third conveyor belt 8 relative movement.
本实施例中，如图7所示，为了将齿轮逐一的输送至第一传送带1处，在第一传送带1的垂直方向设有与其相连通的第三传送带8，齿轮经第三传送带8输送至第一传送带1处后，经人工或夹爪抓取至输送基座2上的凸台上即可；再者，为了使位于第三传送带8上的齿轮能够被逐一输送出来，在第三传送带8上具有与其相对移动的导向部9，导向部9呈逐渐向内收缩结构，如此，齿轮能够顺着导向部9逐一的流入第三传送带8的尾端处。In this embodiment, as shown in Figure 7, in order to transport the gears one by one to the first conveyor belt 1, a third conveyor belt 8 connected to the first conveyor belt 1 is provided in the vertical direction, and the gears are transported through the third conveyor belt 8 After arriving at the first conveyor belt 1, it can be manually or grasped by clamping claws to the boss on the conveyor base 2; furthermore, in order to enable the gears located on the third conveyor belt 8 to be conveyed out one by one, on the third conveyor belt 8 The conveyor belt 8 has a guide portion 9 that moves relatively thereto. The guide portion 9 has a gradually inward contraction structure. In this way, the gears can flow into the rear end of the third conveyor belt 8 one by one along the guide portion 9 .
位于所述第一传送带1的输送末端设有两条并列平行布置的第四传送带10，其间限定出定位间隙，所述定位间隙上设有可升降的限位杆11。There are two fourth conveyor belts 10 arranged side by side and parallel at the conveying end of the first conveyor belt 1, with a positioning gap defined therebetween, and a lifting limit rod 11 is provided on the positioning gap.
本实施例中，如图8所示，为了便于将第一传送带1上的齿轮输送出去，设有两条与第一传送带1平行的第四传送带10，进一步，位于所述第一传送带1的上方设有用于将齿轮从所述第一传送带1上的输送基座2转移后插设于所述限位杆11上的机械手12，当齿轮到达第一传送带1的末端时，机械手12将其转移至第四传送带10上；而为了避免齿轮滑入定位间隙内，在该定位间隙上设有可升降的限位杆11，即：当机械手12将齿轮转移至第四传送带10上时，限位杆11顶出后插设在齿轮内，随后限位杆11缩回定位间隙内，此时的齿轮即可顺着第四传送带10被移出。In this embodiment, as shown in FIG. 8 , in order to facilitate the transportation of the gears on the first conveyor belt 1 , two fourth conveyor belts 10 are provided parallel to the first conveyor belt 1 . There is a manipulator 12 above for transferring the gear from the conveyor base 2 on the first conveyor belt 1 and inserting it on the limiting rod 11. When the gear reaches the end of the first conveyor belt 1, the manipulator 12 will move it. Transfer to the fourth conveyor belt 10; and in order to prevent the gear from sliding into the positioning gap, a lifting limit rod 11 is provided in the positioning gap, that is: when the robot 12 transfers the gear to the fourth conveyor belt 10, the limit rod 11 is The position rod 11 is pushed out and inserted into the gear, and then the limit rod 11 is retracted into the positioning gap. At this time, the gear can be moved out along the fourth conveyor belt 10 .
位于所述第一传送带1的中部设有垫片仓13，所述垫片仓13上开设有相互垂直的第一开口14和第二开口15，所述第一开口14上滑动设有挡块16，以封闭或敞开所述第一开口14，所述挡块16的一端开设有槽口17。A gasket bin 13 is provided in the middle of the first conveyor belt 1. The gasket bin 13 is provided with a first opening 14 and a second opening 15 that are perpendicular to each other. A stopper is slidably provided on the first opening 14. 16, to close or open the first opening 14, and a notch 17 is provided at one end of the stopper 16.
本实施例中，由于在压装齿轮时需要使用到垫片，为了便于输送垫片，在第一传送带1的中部设有圆柱状的垫片仓13，而为了便于取放垫片，在垫片仓13上开设有相连通的第一开口14和第二开口15，如图2所示，第一开口14位于垫片仓13的底部，第二开口15位于垫片仓13的外表面上，多个垫片堆叠在垫片仓13后，通过可滑动的挡块16将位于第一开口14处的垫片推出，第二开口15能够观察垫片仓13内垫片的使用情况；由于垫片厚度较薄，为了便于从挡块16上取出垫片，在挡块16上开设有槽口17，以减少挡块16与垫片之间的接触面积。In this embodiment, since gaskets need to be used when pressing the gear, in order to facilitate the transportation of the gaskets, a cylindrical gasket bin 13 is provided in the middle of the first conveyor belt 1, and in order to facilitate the removal and placement of the gaskets, the gaskets are The film bin 13 is provided with a first opening 14 and a second opening 15 that communicate with each other. As shown in Figure 2, the first opening 14 is located at the bottom of the pad bin 13, and the second opening 15 is located on the outer surface of the pad bin 13. , after multiple gaskets are stacked in the gasket bin 13, the gasket located at the first opening 14 is pushed out through the slidable stopper 16, and the use of the gaskets in the gasket bin 13 can be observed through the second opening 15; The thickness of the gasket is relatively thin. In order to facilitate the removal of the gasket from the stopper 16, a notch 17 is provided on the stopper 16 to reduce the contact area between the stopper 16 and the gasket.
最后说明的是，以上实施例仅用以说明本发明的技术方案而非限制，尽管参照较佳实施例对本发明进行了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的宗旨和范围，其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified. Modifications or equivalent substitutions without departing from the spirit and scope of the technical solution of the present invention shall be included in the scope of the claims of the present invention.

Claims (10)

  1. 一种单向器上的齿轮输送线，其特征在于，包括：A gear conveyor line on a one-way device, which is characterized by including:
    第一传送带(1)，两条所述第一传送带(1)并列平行布置，其间限定出活动间隙；First conveyor belt (1), two first conveyor belts (1) are arranged side by side and in parallel, with a movable gap defined between them;
    输送基座(2)，若干所述输送基座(2)设于所述第一传送带(1)上，并用于输送齿轮；Conveying base (2), several of the conveying bases (2) are provided on the first conveyor belt (1) and are used to convey gears;
    顶升机构(3)，若干所述顶升机构(3)设于所述活动间隙内，以提升输送至其上方的输送基座(2)，并使所述输送基座(2)与所述第一传送带(1)分离；Lifting mechanism (3), several of the lifting mechanisms (3) are installed in the movable gap to lift the conveying base (2) above it, and make the conveying base (2) and the The first conveyor belt (1) is separated;
    其中，所述顶升机构(3)包括固设于所述活动间隙内的第一支撑板(31)、位于所述第一支撑板(31)上方的第二支撑板(32)，以及转动设于所述第一支撑板(31)上的第三支撑板(33)，所述第一支撑板(31)上设有用于驱动所述第二支撑板(32)升降的第一驱动机构(4)，以使所述第二支撑板(32)具有与所述输送基座(2)相抵接的第一状态以及与所述输送基座(2)相分离的第二状态，所述第三支撑板(33)由设于所述第一支撑板(31)上的第二驱动机构(5)驱动，用于使所述第三支撑板(33)与所述第二支撑板(32)发生相对转动，以在所述第一状态下所述第三支撑板(33)与所述第二支撑板(32)齐平，并与所述输送基座(2)相抵接。The lifting mechanism (3) includes a first support plate (31) fixed in the movable gap, a second support plate (32) located above the first support plate (31), and a rotating A third support plate (33) is provided on the first support plate (31). The first support plate (31) is provided with a first driving mechanism for driving the second support plate (32) to rise and fall. (4), so that the second support plate (32) has a first state in contact with the transport base (2) and a second state separated from the transport base (2), The third support plate (33) is driven by the second driving mechanism (5) provided on the first support plate (31), and is used to connect the third support plate (33) with the second support plate (31). 32) Relative rotation occurs so that in the first state, the third support plate (33) is flush with the second support plate (32) and abuts against the conveyor base (2).
  2. 根据权利要求1所述的一种单向器上的齿轮输送线，其特征在于，所述第一驱动机构(4)包括：A gear conveyor line on a one-way device according to claim 1, characterized in that the first driving mechanism (4) includes:
    液压缸(41)，所述液压缸(41)固设于所述第一支撑板(31)上，并驱动所述第二支撑板(32)在所述第一状态和所述第二状态之间切换；Hydraulic cylinder (41), the hydraulic cylinder (41) is fixed on the first support plate (31), and drives the second support plate (32) in the first state and the second state switch between;
    辅助移动组件(42)，所述辅助移动组件(42)包括固设于所述第一支撑板(31)上的第一固定座(421)、转动设于所述第一固定座(421)上的第一移动块(422)，以及铰接于所述第一移动块(422)上的第二移动块(423)，所述第二移动块(423)与所述第二支撑板(32)转动连接，当所述第二支撑板(32)在所述第一状态和所述第二状态之间切换时，所述第一移动块(422)和所述第二移动块(423)之间形成夹角α1，90°≤α1≤180°，且所述夹角α1的开口方向垂直于所述第一传送带(1)的输送方向。Auxiliary moving component (42). The auxiliary moving component (42) includes a first fixed seat (421) fixed on the first support plate (31), and a first fixed seat (421) rotated on the first supporting plate (31). The first moving block (422) on the first moving block (422), and the second moving block (423) hinged on the first moving block (422), the second moving block (423) and the second supporting plate (32 ) rotationally connected, when the second support plate (32) switches between the first state and the second state, the first moving block (422) and the second moving block (423) An included angle α1 is formed between them, 90°≤α1≤180°, and the opening direction of the included angle α1 is perpendicular to the conveying direction of the first conveyor belt (1).
  3. 根据权利要求2所述的一种单向器上的齿轮输送线，其特征在于，所述辅助移动组件(42)还包括：A gear conveyor line on a one-way device according to claim 2, characterized in that the auxiliary moving assembly (42) further includes:
    第一安装基座(424)，所述第一安装基座(424)固设于所述第一支撑板(31)上；A first installation base (424), the first installation base (424) is fixed on the first support plate (31);
    第二安装基座(425)，所述第二安装基座(425)固设于所述第二支撑板(32)上；a second installation base (425), the second installation base (425) is fixed on the second support plate (32);
    导杆(426)，所述导杆(426)的一端固定插设于所述第一安装基座(424)上，其另一端活动插设于所述第二安装基座(425)上。Guide rod (426), one end of the guide rod (426) is fixedly inserted on the first installation base (424), and the other end of the guide rod (426) is movably inserted on the second installation base (425).
  4. 根据权利要求1-3任意一项所述的一种单向器上的齿轮输送线，其特征在于，所述第二驱动机构(5)包括：A gear conveyor line on a one-way device according to any one of claims 1-3, characterized in that the second driving mechanism (5) includes:
    第二固定座(51)，所述第二固定座(51)固设于所述第一支撑板(31)上；a second fixed seat (51), the second fixed seat (51) is fixed on the first support plate (31);
    第一连杆(52)，所述第一连杆(52)转动设于所述第二固定座(51)上；A first connecting rod (52), the first connecting rod (52) is rotatably mounted on the second fixed seat (51);
    第二连杆(53)，所述第二连杆(53)的两端分别与所述第一连杆(52)和所述第三支撑板(33)固定连接，并与所述第一连杆(52)之间形成夹角α2，所述夹角α2的开口方向朝向或背离所述第一传送带(1)的输送方向。A second connecting rod (53). Both ends of the second connecting rod (53) are fixedly connected to the first connecting rod (52) and the third support plate (33) respectively, and are connected to the first connecting rod (53). An included angle α2 is formed between the connecting rods (52), and the opening direction of the included angle α2 is toward or away from the conveying direction of the first conveyor belt (1).
  5. 根据权利要求4所述的一种单向器上的齿轮输送线，其特征在于，所述第二驱动机构(5)还包括：A gear conveyor line on a one-way device according to claim 4, characterized in that the second driving mechanism (5) further includes:
    第三连杆(54)，所述第三连杆(54)转动设于所述第二固定座(51)上，所述第三连杆(54)与所述第一连杆(52)同向转动，且其长度小于所述第一连杆(52)的长度；A third connecting rod (54). The third connecting rod (54) is rotatably mounted on the second fixed seat (51). The third connecting rod (54) and the first connecting rod (52) Rotate in the same direction, and its length is smaller than the length of the first connecting rod (52);
    第四连杆(55)，所述第四连杆(55)的两端分别与所述第三连杆(54)和所述第三支撑板(33)固定连接，并与所述第三连杆(54)之间形成夹角α3，所述夹角α3的开口方向与所述夹角α2的开口方向相同；Fourth connecting rod (55). Both ends of the fourth connecting rod (55) are fixedly connected to the third connecting rod (54) and the third supporting plate (33) respectively, and are connected to the third connecting rod (55). An included angle α3 is formed between the connecting rods (54), and the opening direction of the included angle α3 is the same as the opening direction of the included angle α2;
    定位柱(56)，所述定位柱(56)依次插设在所述第一连杆(52)和所述第四连杆(55)上。Positioning post (56), the positioning post (56) is inserted into the first connecting rod (52) and the fourth connecting rod (55) in sequence.
  6. 根据权利要求1所述的一种单向器上的齿轮输送线，其特征在于，位于所述第一传送带(1)的下方设有与其输送方向相反的第二传送带(6)，所述第二传送带(6)的两端上均设有提升机构(7)，以使所述输送基座(2)在所述第一传送带(1)或所述第二传送带(6)上输送；A gear conveyor line on a one-way device according to claim 1, characterized in that, a second conveyor belt (6) opposite to its conveying direction is provided below the first conveyor belt (1), and the second conveyor belt (6) is located under the first conveyor belt (1). Lifting mechanisms (7) are provided at both ends of the two conveyor belts (6) so that the conveyor base (2) can be conveyed on the first conveyor belt (1) or the second conveyor belt (6);
    其中，所述提升机构(7)包括机架(71)及滑动设于所述机架(71)上的提升架(72)，所述提升架(72)上设有一体的转移平台(73)，以使所述转移平台(73)与所述第一传送带(1)或所述第二传送带(6)齐平。The lifting mechanism (7) includes a frame (71) and a lifting frame (72) slidably installed on the frame (71). The lifting frame (72) is provided with an integrated transfer platform (73). ), so that the transfer platform (73) is flush with the first conveyor belt (1) or the second conveyor belt (6).
  7. 根据权利要求1所述的一种单向器上的齿轮输送线，其特征在于，沿所述第一传送带(1)的垂直方向设有与其相连通的第三传送带(8)，所述第三传送带(8)上具有逐渐向内收缩的导向部(9)，所述导向部(9)与所述第三传送带(8)相对移动。A gear conveyor line on a one-way device according to claim 1, characterized in that a third conveyor belt (8) connected to the first conveyor belt (1) is provided along the vertical direction thereof, and the third conveyor belt (8) is connected with the first conveyor belt (1). The third conveyor belt (8) has a guide portion (9) that gradually shrinks inward, and the guide portion (9) moves relatively with the third conveyor belt (8).
  8. 根据权利要求1所述的一种单向器上的齿轮输送线，其特征在于，位于所述第一传送带(1)的输送末端设有两条并列平行布置的第四传送带(10)，其间限定出定位间隙，所述定位间隙上设有可升降的限位杆(11)。A gear conveyor line on a one-way device according to claim 1, characterized in that there are two fourth conveyor belts (10) arranged side by side and parallel at the conveying end of the first conveyor belt (1), between which A positioning gap is defined, and a lifting limit rod (11) is provided on the positioning gap.
  9. 根据权利要求8所述的一种单向器上的齿轮输送线，其特征在于，位于所述第一传 送带(1)的上方设有用于将齿轮从所述第一传送带(1)上的输送基座(2)转移后插设于所述限位杆(11)上的机械手(12)。A gear conveyor line on a one-way device according to claim 8, characterized in that there is a gear conveyor located above the first conveyor belt (1) for conveying gears from the first conveyor belt (1). After the base (2) is transferred, the manipulator (12) is inserted into the limiting rod (11).
  10. 根据权利要求1所述的一种单向器上的齿轮输送线，其特征在于，位于所述第一传送带(1)的中部设有垫片仓(13)，所述垫片仓(13)上开设有相互垂直的第一开口(14)和第二开口(15)，所述第一开口(14)上滑动设有挡块(16)，以封闭或敞开所述第一开口(14)，所述挡块(16)的一端开设有槽口(17)。A gear conveyor line on a one-way device according to claim 1, characterized in that a gasket bin (13) is located in the middle of the first conveyor belt (1), and the gasket bin (13) There is a first opening (14) and a second opening (15) perpendicular to each other. A stopper (16) is slidably provided on the first opening (14) to close or open the first opening (14). , one end of the stopper (16) is provided with a notch (17).
PCT/CN2022/103887 2022-05-31 2022-07-05 Gear conveying line on isolator WO2023231135A1 (en)

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