WO2023199416A1 - Combined processing machine - Google Patents
Combined processing machine Download PDFInfo
- Publication number
- WO2023199416A1 WO2023199416A1 PCT/JP2022/017658 JP2022017658W WO2023199416A1 WO 2023199416 A1 WO2023199416 A1 WO 2023199416A1 JP 2022017658 W JP2022017658 W JP 2022017658W WO 2023199416 A1 WO2023199416 A1 WO 2023199416A1
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- WO
- WIPO (PCT)
- Prior art keywords
- shutter
- separation
- turret
- bed
- expansion
- Prior art date
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- 238000000926 separation method Methods 0.000 claims abstract description 76
- 150000001875 compounds Chemical class 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 description 24
- 230000000903 blocking effect Effects 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B3/00—General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
- B23B3/16—Turret lathes for turning individually-chucked workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B3/00—General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
- B23B3/30—Turning-machines with two or more working-spindles, e.g. in fixed arrangement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
Definitions
- the present invention relates to a multi-tasking machine equipped with a separation shutter for separating spaces for a plurality of operations performed by a plurality of devices.
- Patent Document 1 listed below also discloses such a bed machine tool.
- This machine tool is a multi-tasking machine in which left and right headstocks are arranged on the same axis, and each headstock is provided with a chuck. The headstock on the left side is fixed to the bed, and the headstock on the right side can move on the same axis.
- the bed is a slant type that slopes lower toward the front, and a composite tool rest is configured to move horizontally toward the rear of the fuselage.
- a turret tool rest movable in the direction of the machining axis is arranged below the front side of the left and right headstocks. The workpiece gripped by the spindle is then machined by the tools of the turret and compound tool rest.
- machining operations are performed on the workpiece gripped by the left and right headstocks using the tools of the turret and compound tool post. Therefore, when machining is performed in a single machining chamber in multiple working areas, chips and coolant flying off from one headstock may adhere to the chuck or workpiece in the other headstock, or to the tools in the turret. This may reduce machining accuracy. Therefore, in a multitasking machine, it is preferable that the processing in each work section be performed in separate partitioned spaces, but in the conventional example, there is a shutter that partitions between the automatic tool changer (ATC) and the complex tool rest. only existed. Therefore, a shutter is required to separate the inside of the machine into left and right widthwise separate processing chambers, but with a slant bed with an inclined front side, it is difficult to close off even the inclined portion.
- ATC automatic tool changer
- a multi-tasking machine includes a bed including a front inclined surface that is inclined toward the front, a plurality of working sections arranged in the width direction of the machine body of the bed, and a space between the plurality of working sections.
- a separation shutter that is disposed on the bed and moves back and forth on the bed; and an expansion shutter that is rotatably attached to the separation shutter and expands below the separation shutter as the separation shutter moves forward.
- the expansion shutter housed in the separation shutter, it is possible to make simple linear movement of the separation shutter and increase the area that blocks off the inside of the aircraft at the separation position, so that the front side tilt Even if the bed has a surface, the expansion shutter can also block the sloped portion of the bed that cannot be blocked by the separation shutter alone.
- FIG. 1 is a perspective view showing the main structure of an embodiment of a multitasking machine.
- FIG. 1 is a side view showing the main structure of an embodiment of a multitasking machine.
- FIG. 3 is a perspective view showing a separation shutter and an expansion shutter.
- FIG. 3 is a side view showing a separation shutter and an expansion shutter.
- FIG. 4 is a sectional view taken along the line MM in FIG. 3 showing a separation shutter and an extended shutter.
- FIG. 6 is a diagram showing changes in the state of the extended shutter.
- FIG. 2 is a simplified front view showing the interior of the multitasking machine partitioned off by a separation shutter and an expansion shutter.
- the multitasking machine of this embodiment is a machine tool that has the functions of both an NC lathe and a machining center.
- 1 and 2 are a perspective view and a side view showing the main structure of the multitasking machine of this embodiment.
- This multitasking machine 1 includes a first work spindle device 3 and a second work spindle device 4 that rotate a gripped workpiece W, and a first turret device 5 and a second workpiece spindle device 5 each having a plurality of tools T for machining the workpiece W.
- the two turret devices 6 are opposed two-axis lathes arranged symmetrically.
- the multitasking machine 1 is provided with a tool spindle device 2 at the center of the machine body for performing machining that is difficult to perform with a lathe.
- the first and second workpiece spindle devices 3 and 4 (hereinafter referred to as workpiece spindle devices 3 and 4 when explaining the common configuration of both devices) have the same structure, and a spindle is rotatable in a cylindrical headstock 22.
- a chuck mechanism 21 for gripping a workpiece W to be processed is assembled therein.
- the rotation of the spindle motor 23 is transmitted to the spindle, and the workpiece W gripped by the chuck mechanism 21 is configured to be phased during machining and to be rotated at a predetermined speed.
- the workpiece spindle devices 3 and 4 are configured such that a spindle stock 22 and a spindle motor 23 are mounted on a spindle slide 24, and the spindle slide 24 moves on a bed 7.
- the slant-shaped bed 7 is formed with a front inclined surface 11 that slopes downward toward the front, and a main shaft slide 24 is provided thereon.
- the direction parallel to the center line of the horizontal main axis in the machine body width direction is defined as the Z axis
- two guide rails 25 are fixed to the front inclined surface 11 along the Z axis direction.
- the work spindle devices 3 and 4 are configured such that a spindle slide 24 assembled to a guide rail 25 thereof is moved in the Z-axis direction by a Z-axis servo motor and a ball screw mechanism.
- the first turret device 5 and the second turret device 6 select the appropriate tool from among the plurality of tools T (turret tools). It is selected by turning and indexing, and predetermined processing such as cutting is performed on the workpiece W.
- a plurality of tools T are attached to a disk-shaped turret 27 at equal intervals in the circumferential direction, and an arbitrary tool T is moved to a machining position on the circumference by controlling the rotation of an indexing servo motor 28. It is configured so that it can be positioned.
- the turret devices 5 and 6 move the turret 27 to the YL axis, which is on the XY plane perpendicular to the Z axis and has an angle of 45 degrees with respect to the horizontal and vertical directions. It is configured to move in the direction and the XL axis direction.
- a YL-axis guide rail 31 is fixed to the rear inclined surface 12 of the bed 7, and a substantially triangular base slide 32 is assembled so as to be able to come into sliding contact with the turret. 27 is assembled in a slidable manner.
- the base slide 32 and the turret 27 are configured to be able to reciprocate in the YL-axis direction or the XL-axis direction by a servo motor and a ball screw mechanism, respectively.
- the tool spindle device 2 has a main spindle servo motor and a tool spindle built into the spindle head 35, and a tool mounting section provided at the lower end of the tool spindle device 2, which has a main spindle servo motor and a tool spindle built into the spindle head 35.
- the tool T spindle head tool
- the spindle head 35 is attached to the spindle slide 36 so as to rotate about a rotation axis parallel to the Y-axis, and is configured to transmit the rotation of the motor via a rotation transmission mechanism.
- the tool spindle device 2 is configured to move the spindle head 35 so that a base slide 37 slides on the bed 7 along a horizontal guide rail in the Y-axis direction, and is provided on the front side of the base slide 37.
- a main shaft slide 36 is attached to a vertical rail portion in the X-axis direction so as to be able to come into sliding contact therewith.
- the base slide 37 and the main shaft slide 36 are configured to be able to reciprocate in the Y-axis direction or the X-axis direction by a servo motor and a ball screw mechanism, respectively.
- the multitasking machine 1 is further provided with an automatic tool changer for exchanging tools with respect to the tool spindle device 2, and an automatic work transfer device for conveying the work W to the first work spindle device 3 and the second work spindle device 4. ing.
- Such a multi-tasking machine 1 is entirely covered with a body cover, and the space inside the machine is partitioned off by two separation shutters 15, etc., as shown in FIG.
- FIG. 7 is a simplified front view showing the interior of the multitasking machine 1 partitioned by separation shutters 15 and the like.
- the interior of the multitasking machine 1 constitutes a wide space that allows each device to operate in the Z-axis direction, and is also divided into spaces corresponding to three different work sections.
- the spaces corresponding to the three working sections in the multitasking machine 1 are a first machining chamber 10A for machining the workpiece W gripped by the first workpiece spindle device 3, and a space for machining the workpiece W gripped by the second workpiece spindle device 4. and a tool spindle space 10C in which tools are exchanged in the tool spindle device 2.
- FIG. 3 is a perspective view showing the separation shutter 15 and the like
- FIG. 4 is a side view showing the separation shutter 15 and the like
- 5 is a sectional view taken along the line MM in FIG. 3, showing the separation shutter 15 and the like. Note that since the two separation shutters 15 arranged symmetrically have the same configuration, only one will be shown and explained.
- a shutter frame 51 is fixed to the bed 7 of the multitasking machine 1, and the separation shutter 15 is assembled to the shutter frame 51 so as to be movable in the longitudinal direction of the machine.
- the U-shaped shutter frame 51 has a horizontal guide frame 52 in the Y-axis direction extending in the longitudinal direction of the aircraft fixed to its upper part, and two guide rollers 53 are attached to the upper side of the separation shutter 15. 52 so that it can roll.
- a support bracket 54 is fixed to the horizontal plane part of the bed 7 so as to be positioned within the frame of the shutter frame 51, and two guide members 55 are fixed to the vertical support plate 61 in the Y-axis direction. It is fixed in two places.
- a guide rail 56 is fixed to the separation shutter 15 side, and the guide rail 56 is fitted into two guide members 55 in a slidable manner. Therefore, the separation shutter 15 is supported by the guide rail 56 that slides on the lower side and the guide roller 53 that rolls on the upper side, and can move horizontally in the Y-axis direction while maintaining an upright posture. There is.
- the separation shutter 15 has a hollow box shape as shown in FIG. 5, and has a guide rail 56 fixed to its inner surface. At the bottom of the separation shutter 15 where the guide rail 56 is located, a storage section 151 that extends in the width direction is formed throughout the length direction (Y-axis direction), and the support plate 61 enters from below through a slit cut in the bottom surface. ing. Further, in the housing portion 151, an air cylinder 58 is housed, which is attached to extend and contract in the Y-axis direction in order to move the separation shutter 15.
- a supporting metal fitting 63 extending toward the rear of the fuselage is horizontally fixed to the support plate 61.
- the head side end of the air cylinder 58 is fixed to the rear side end of the support fitting 63, and the rod side end is fixed to the support bracket 64 joined to the support plate 61.
- the air cylinder 58 has a piston rod 581 that extends and contracts horizontally, and its distal end portion is connected to a connecting fitting 59 that is fixed inside the separation shutter 15 .
- the separation shutter 15 is moved in the longitudinal direction of the aircraft by the expansion and contraction operation of the air cylinder 58, and can be switched between a retracted position shown by a solid line in FIG. 3 and a separation position shown by a dashed-dotted line (solid line in FIG. 4). .
- an expansion shutter 16 is deployed so as to pop out from below.
- the separation shutter 15 and the expansion shutter 16 are configured to increase the area for blocking the inside of the machine. This corresponds to the fact that the bed 7 of the multitasking machine 1 is of a slant type, and if only the rectangular separation shutter 15 is used, a gap will be created between the bed 7 and the overlapping front inclined surface 11 at the separation position.
- the expansion shutter 16 closes the gap.
- the expansion shutter 16 is formed in a shape that matches the shape of the telescopic cover 41 that covers the guide rail 25 of the front inclined surface 11 and is rotatable within the separation shutter 15.
- the expansion shutter 16 is configured such that its end portion is pivotally supported by a horizontal rotation shaft fixed to the separation shutter 15 side, and moves integrally while rotating.
- a guide rail 66 parallel to the Y axis is joined to the support plate 62 of the support bracket 54, and a roller 65 provided on the rotation axis of the expansion shutter 16 is rotatably inserted therein.
- the U-shaped guide rail 66 is fixed horizontally so as to open toward the rotation axis, and the roller 65 is inserted into the guide rail 66 from the opening side and is configured to roll on the lower surface thereof.
- a guide plate 67 is provided on the lower surface of the guide rail 66, and a portion of the expansion shutter 16 is slidably abutted thereon.
- FIG. 6 is a diagram showing changes in the state of the extended shutter 16.
- a guide plate 67 that guides the expansion shutter 16 has a curved portion 671 bent at approximately 90 degrees at its tip.
- the expansion shutter 16 is made of a plate material of a predetermined thickness, and rotates when the part that slides on the guide plate 67 passes through its curved part 671, and changes from the storage state A to the intermediate state B (B1 and B2 in FIG. 4), and The state is designed to develop to the cutoff state C or change in the opposite direction.
- the expansion shutter 16 has a blocking portion that greatly expands from a narrow rectangular portion on which the roller 65 is pivotally supported.
- the outer diameter shape of the expansion shutter 16 is such that a curved part 72 bent at approximately 90 degrees is formed from a straight part 71 of the rectangular part to the blocking part, and a corner part that slides into contact with the guide rail 66 via a straight acting part 73. It continues up to 74.
- a matching part 75 corresponding to the shape of the telescopic cover 41 is formed next to the corner part 74, and an outer peripheral part 76 having a shape that does not increase the distance from the center position during rotation, and a rectangular part from the outer peripheral part 76 are formed.
- the straight line section 77 that returns to is continuous.
- the separation shutter 15 in the retracted position shown by the solid line in FIG. 3 has the extended shutter 16 in the retracted state A accommodated therein.
- the inside of the multitasking machine 1 is used to process the workpiece W held by the first workpiece spindle device 3 or the second workpiece spindle device 4 using the tool spindle device 2, and to process the workpiece W gripped by the first workpiece spindle device 3 and the second workpiece spindle device 4. It becomes possible to transfer the workpiece W between the device 3 and the second workpiece spindle device 4.
- a first machining chamber 10A, a second machining chamber 10B, and a tool spindle space 10C are configured, in which adjacent working sections are isolated from each other.
- the expansion shutter 16 When the separation shutter 15 moves toward the front of the aircraft, the expansion shutter 16 begins to rotate when the corner portion 74 slides on the guide plate 67 and passes through the curved portion 671, changing from the stored state A in FIG. The state changes to state B (B1 and B2 in FIG. 4). The expansion shutter 16 gradually changes its inclination as the action portion 73 and the curved portion 72 slide against the curved portion 671, and then enters the blocking state C with the straight portion 71 following the straight line of the guide plate 67. Therefore, as shown in FIG. 4, the separation shutter 15 and the expansion shutter 16 partition the inside of the machine, so that the adjacent first machining chamber 10A and tool spindle space 10C, and the second machining chamber 10B and tool spindle space 10C are separated. and are in a state of separation where they are almost cut off.
- the air cylinder 58 is contracted, and the separation shutter 15 is pulled by the piston rod 581 and slides toward the rear of the machine.
- the expansion shutter 16 is also pulled toward the rear of the machine, and the curved portion 72 comes into sliding contact with the curved portion 671, and from there the rotation of the roller 65 about the rotation axis begins. That is, the expansion shutter 16 is tilted back by the action portion 73 slidingly contacting the curved portion 671 following the curved portion 72, and changes from the blocking state C to the intermediate state B.
- the expansion shutter 16 is returned to the storage state A and stored in the separation shutter 15 by rotating so that the corner portion 74 comes into sliding contact with the flat surface of the guide plate 67.
- the multi-tasking machine 1 of this embodiment by deploying the expansion shutter 16 housed in the separation shutter 15, it is possible to simply move the separation shutter 15 horizontally, while blocking the inside of the machine at the separation position.
- the area can be increased.
- the bed 7 is of a slant type in which the front inclined surface 11 is formed, adjacent beds can be separated from each other by the expansion shutter 16. Therefore, for example, even if machining is being performed on the second workpiece spindle device 4 side, the first workpiece spindle device 3 and the first turret device 5 in the first processing chamber 10A are stopped, and the tool exchange operation for the turret 27 is performed. be able to.
- the expansion shutter 16 rotates according to its shape (curved portion 72, action portion 73) that slides against the curved portion 671 of the guide plate 67, the expansion shutter 16 can be easily configured even within the narrow separation shutter 15. 15, it is possible to change the state according to the movement position.
- the multi-tasking machine 1 of this embodiment is separated into a first machining chamber 10A, a second machining chamber 10B, and a tool spindle space 10C by the separation shutter 15 and the expanded expansion shutter 16, and the inside of the machine is integrated into one space. This makes it possible to work between separate devices.
- the multitasking machine is not limited to the configuration of the embodiment described above, and may be an opposed two-axis lathe excluding the tool spindle device 2, and may include only one set of the separation shutter 15 and the expansion shutter 16.
- Second work spindle device 5 ... First turret device 6
- Second turret device 7 ... Bed 8
- Automatic tool change device 9 ...
- Automatic work transfer Apparatus 10A First machining chamber 10B
- Second machining chamber 10C Tool spindle space 11
- Front side inclined surface 15 ...Separation shutter 41
- Telescopic cover 16 ...Expansion shutter 51
- Shutter frame 58 ...Air cylinder 67...Guide plate
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
Provided is a combined processing machine provided with a separation shutter for dividing a space for a plurality of operating units, the combined processing machine having a bed provided with a front-side inclined surface inclined so as to be lower on a front side, a plurality of operating units arranged in a machine body width direction of the bed, a separation shutter that is disposed between the plurality of operating units and moves forward and back over the bed, and an extension shutter that is rotatably attached to the separation shutter and opens below the separation shutter as the separation shutter advances.
Description
本発明は、複数の装置により行われる複数の作業について空間を分けるための分離シャッタを備えた複合加工機に関する。
The present invention relates to a multi-tasking machine equipped with a separation shutter for separating spaces for a plurality of operations performed by a plurality of devices.
工作機械では、省スペースやコンパクト化を実現するためにスラント型のベッドが採用され、そのベッドは前側が傾斜した形状をしている。下記特許文献1にもそうしたベッドの工作機械が開示されている。この工作機械は、左右に対向する主軸台が同一軸線上に配置された複合加工機であり、それぞれの主軸台にはチャックが設けられている。左側の主軸台はベッドに固定され、右側の主軸台は同一軸上の移動が可能になっている。ベッドは前側に低くなるよう傾斜したスラント型であり、機体後方向側には複合型刃物台が水平移動するよう構成されている。左右の主軸台の手前側下方には加工軸方向に移動可能なタレット刃物台が配置されている。そして、主軸に把持されたワークがタレットや複合型刃物台の工具によって加工が行われる。
Slant-type beds are used in machine tools to save space and make them more compact, and the bed has a slanted front side. Patent Document 1 listed below also discloses such a bed machine tool. This machine tool is a multi-tasking machine in which left and right headstocks are arranged on the same axis, and each headstock is provided with a chuck. The headstock on the left side is fixed to the bed, and the headstock on the right side can move on the same axis. The bed is a slant type that slopes lower toward the front, and a composite tool rest is configured to move horizontally toward the rear of the fuselage. A turret tool rest movable in the direction of the machining axis is arranged below the front side of the left and right headstocks. The workpiece gripped by the spindle is then machined by the tools of the turret and compound tool rest.
複合加工機では、前述したように左右の主軸台に把持されたワークに対し、タレットや複合型刃物台の工具による複数の加工が行われる。そのため、複数の作業部での加工が一つの加工室内で行われると、一方の主軸台から飛び散る切粉やクーラントが他方の主軸台のチャックやワーク、或いはタレットの工具に付着してしまい、それによって加工精度を低下させてしまうことがある。そこで、複合加工機では各作業部での加工が仕切られた別々の空間で行われることが好ましいが、前記従来例には自動工具交換装置(ATC)と複合型刃物台との間を仕切るシャッタしか存在しなかった。従って、機内を左右の幅方向に分離した別々の加工室を構成するシャッタが必要であるが、前面側が傾斜するスラント型のベッドでは傾斜部分までも遮断することが難しかった。
As mentioned above, in a multitasking machine, multiple machining operations are performed on the workpiece gripped by the left and right headstocks using the tools of the turret and compound tool post. Therefore, when machining is performed in a single machining chamber in multiple working areas, chips and coolant flying off from one headstock may adhere to the chuck or workpiece in the other headstock, or to the tools in the turret. This may reduce machining accuracy. Therefore, in a multitasking machine, it is preferable that the processing in each work section be performed in separate partitioned spaces, but in the conventional example, there is a shutter that partitions between the automatic tool changer (ATC) and the complex tool rest. only existed. Therefore, a shutter is required to separate the inside of the machine into left and right widthwise separate processing chambers, but with a slant bed with an inclined front side, it is difficult to close off even the inclined portion.
そこで、本発明は、かかる課題を解決すべく、複数の作業部について空間を分けるための分離シャッタを備えた複合加工機を提供することを目的とする。
Therefore, in order to solve this problem, it is an object of the present invention to provide a multi-tasking machine equipped with a separation shutter for dividing the space between a plurality of work sections.
本発明の一態様における複合加工機は、前側に低くなるよう傾斜した前側傾斜面を備えたベッドと、前記ベッドの機体幅方向に配置された複数の作業部と、前記複数の作業部の間に配置され、前記ベッド上を前後に移動する分離シャッタと、前記分離シャッタに回動可能に取り付けられ、前記分離シャッタの前進にともない前記分離シャッタの下方に展開する拡張シャッタと、を有する。
A multi-tasking machine according to an aspect of the present invention includes a bed including a front inclined surface that is inclined toward the front, a plurality of working sections arranged in the width direction of the machine body of the bed, and a space between the plurality of working sections. a separation shutter that is disposed on the bed and moves back and forth on the bed; and an expansion shutter that is rotatably attached to the separation shutter and expands below the separation shutter as the separation shutter moves forward.
前記構成によれば、分離シャッタに収納した拡張シャッタが展開することにより、分離シャッタの単純な直線的移動を可能にしつつ、分離位置で機内を遮断する面積を大きくすることができるため、前側傾斜面を備えたベッドであっても、拡張シャッタが分離シャッタだけでは遮断できないその傾斜部分の遮断も行うことが可能になる。
According to the above configuration, by deploying the expansion shutter housed in the separation shutter, it is possible to make simple linear movement of the separation shutter and increase the area that blocks off the inside of the aircraft at the separation position, so that the front side tilt Even if the bed has a surface, the expansion shutter can also block the sloped portion of the bed that cannot be blocked by the separation shutter alone.
本発明に係る複合加工機の一実施形態について、図面を参照しながら以下に説明する。本実施形態の複合加工機は、NC旋盤とマシニングセンタの両方の機能を持った工作機械である。図1および図2は、本実施形態の複合加工機の主要な構造を示した斜視図および側面図である。この複合加工機1は、把持したワークWに回転を与える第1ワーク主軸装置3および第2ワーク主軸装置4と、ワークWの加工に対応した複数の工具Tを有する第1タレット装置5および第2タレット装置6とが、それぞれ左右対称に配置された対向2軸旋盤である。また、複合加工機1は、それに加えて旋盤では難しい加工を実行するための工具主軸装置2が機体中央に設けられている。
An embodiment of the multitasking machine according to the present invention will be described below with reference to the drawings. The multitasking machine of this embodiment is a machine tool that has the functions of both an NC lathe and a machining center. 1 and 2 are a perspective view and a side view showing the main structure of the multitasking machine of this embodiment. This multitasking machine 1 includes a first work spindle device 3 and a second work spindle device 4 that rotate a gripped workpiece W, and a first turret device 5 and a second workpiece spindle device 5 each having a plurality of tools T for machining the workpiece W. The two turret devices 6 are opposed two-axis lathes arranged symmetrically. In addition, the multitasking machine 1 is provided with a tool spindle device 2 at the center of the machine body for performing machining that is difficult to perform with a lathe.
第1および第2ワーク主軸装置3,4(以下、両装置共通の構成を説明する場合はワーク主軸装置3,4とする)は同じ構造であり、円筒形状の主軸台22にスピンドルが回転自在に組み込まれ、そこに加工対象であるワークWを把持するチャック機構21が組付けられている。スピンドルにはスピンドルモータ23の回転が伝達され、チャック機構21に把持されたワークWに対する加工時の位相決めや、所定速度での回転が与えられるようになっている。
The first and second workpiece spindle devices 3 and 4 (hereinafter referred to as workpiece spindle devices 3 and 4 when explaining the common configuration of both devices) have the same structure, and a spindle is rotatable in a cylindrical headstock 22. A chuck mechanism 21 for gripping a workpiece W to be processed is assembled therein. The rotation of the spindle motor 23 is transmitted to the spindle, and the workpiece W gripped by the chuck mechanism 21 is configured to be phased during machining and to be rotated at a predetermined speed.
ワーク主軸装置3,4は、主軸台22やスピンドルモータ23が主軸スライド24に搭載され、その主軸スライド24がベッド7上を移動するよう構成されている。特に、スラント型をしたベッド7は、前側に低くなるよう傾斜した前側傾斜面11が形成され、そこに主軸スライド24が設けられている。本実施形態では、機体幅方向で且つ水平な主軸の中心線と平行な方向をZ軸とし、前側傾斜面11にはZ軸方向に沿って2本のガイドレール25が固定されている。ワーク主軸装置3,4は、そのガイドレール25に組み付けられた主軸スライド24が、Z軸サーボモータとボールネジ機構によってZ軸方向に移動するよう構成されている。
The workpiece spindle devices 3 and 4 are configured such that a spindle stock 22 and a spindle motor 23 are mounted on a spindle slide 24, and the spindle slide 24 moves on a bed 7. In particular, the slant-shaped bed 7 is formed with a front inclined surface 11 that slopes downward toward the front, and a main shaft slide 24 is provided thereon. In this embodiment, the direction parallel to the center line of the horizontal main axis in the machine body width direction is defined as the Z axis, and two guide rails 25 are fixed to the front inclined surface 11 along the Z axis direction. The work spindle devices 3 and 4 are configured such that a spindle slide 24 assembled to a guide rail 25 thereof is moved in the Z-axis direction by a Z-axis servo motor and a ball screw mechanism.
次に、第1タレット装置5および第2タレット装置6(以下、両装置共通の説明する場合はタレット装置5,6とする)は、複数の工具T(タレット工具)の中から該当するものを旋回割出しによって選択し、ワークWに対する切削など所定の加工を行うものである。タレット装置5,6は、円盤状のタレット27に複数の工具Tが円周方向に等間隔で取り付けられ、割出し用サーボモータ28の回転制御によって、任意の工具Tを円周上の加工位置に位置決めできるよう構成されている。
Next, the first turret device 5 and the second turret device 6 (hereinafter referred to as turret devices 5 and 6 when the explanation is common to both devices) select the appropriate tool from among the plurality of tools T (turret tools). It is selected by turning and indexing, and predetermined processing such as cutting is performed on the workpiece W. In the turret devices 5 and 6, a plurality of tools T are attached to a disk-shaped turret 27 at equal intervals in the circumferential direction, and an arbitrary tool T is moved to a machining position on the circumference by controlling the rotation of an indexing servo motor 28. It is configured so that it can be positioned.
タレット装置5,6は、工具Tを加工位置へと移動させるため、タレット27をZ軸に直交するXY平面上であって、水平方向および鉛直方向に対して45度の角度をもったYL軸方向とXL軸方向に移動するよう構成されている。ベッド7の後側傾斜面12にYL軸ガイドレール31が固定され、略三角形状のベーススライド32が摺接可能に組み付けられ、そのベーススライド32に設けられたXL軸ガイドレール33に対してタレット27が摺接可能に組み付けられている。ベーススライド32およびタレット27は、それぞれサーボモータとボールネジ機構とによって、YL軸方向またはXL軸方向の往復移動が可能な構成となっている。
In order to move the tool T to the machining position, the turret devices 5 and 6 move the turret 27 to the YL axis, which is on the XY plane perpendicular to the Z axis and has an angle of 45 degrees with respect to the horizontal and vertical directions. It is configured to move in the direction and the XL axis direction. A YL-axis guide rail 31 is fixed to the rear inclined surface 12 of the bed 7, and a substantially triangular base slide 32 is assembled so as to be able to come into sliding contact with the turret. 27 is assembled in a slidable manner. The base slide 32 and the turret 27 are configured to be able to reciprocate in the YL-axis direction or the XL-axis direction by a servo motor and a ball screw mechanism, respectively.
次に、工具主軸装置2は、主軸ヘッド35内に主軸用サーボモータや工具スピンドルが内蔵され、その下端部に設けられた工具装着部に対して、図示しない自動工具交換装置に収められた様々な工具T(主軸ヘッド工具)の取り替えが行われるようになっている。主軸ヘッド35は、Y軸と平行な回転軸によって回転するよう主軸スライド36に取り付けられ、回転伝達機構を介してモータの回転が伝達されるよう構成されている。
Next, the tool spindle device 2 has a main spindle servo motor and a tool spindle built into the spindle head 35, and a tool mounting section provided at the lower end of the tool spindle device 2, which has a main spindle servo motor and a tool spindle built into the spindle head 35. The tool T (spindle head tool) is now being replaced. The spindle head 35 is attached to the spindle slide 36 so as to rotate about a rotation axis parallel to the Y-axis, and is configured to transmit the rotation of the motor via a rotation transmission mechanism.
工具主軸装置2は、主軸ヘッド35を移動させる構成として、ベーススライド37が水平なY軸方向のガイドレールに沿ってベッド7上を摺接するよう構成され、そのベーススライド37の前側に設けられた鉛直なX軸方向のレール部に主軸スライド36が摺接可能に組付けられている。そして、ベーススライド37と主軸スライド36とは、それぞれサーボモータとボールネジ機構とによってY軸方向またはX軸方向の往復移動が可能な構成となっている。
The tool spindle device 2 is configured to move the spindle head 35 so that a base slide 37 slides on the bed 7 along a horizontal guide rail in the Y-axis direction, and is provided on the front side of the base slide 37. A main shaft slide 36 is attached to a vertical rail portion in the X-axis direction so as to be able to come into sliding contact therewith. The base slide 37 and the main shaft slide 36 are configured to be able to reciprocate in the Y-axis direction or the X-axis direction by a servo motor and a ball screw mechanism, respectively.
複合加工機1は、更に工具主軸装置2に対する工具の交換を行う自動工具交換装置および、第1ワーク主軸装置3および第2ワーク主軸装置4へとワークWを搬送するワーク自動搬送装置が設けられている。そうした複合加工機1は、機体カバーによって全体が覆われ、機内の空間は、図7に示すように、2枚の分離シャッタ15などによって仕切られるようになっている。図7は、分離シャッタ15などに仕切られた複合加工機1の機内を簡略化して示した正面図である。
The multitasking machine 1 is further provided with an automatic tool changer for exchanging tools with respect to the tool spindle device 2, and an automatic work transfer device for conveying the work W to the first work spindle device 3 and the second work spindle device 4. ing. Such a multi-tasking machine 1 is entirely covered with a body cover, and the space inside the machine is partitioned off by two separation shutters 15, etc., as shown in FIG. FIG. 7 is a simplified front view showing the interior of the multitasking machine 1 partitioned by separation shutters 15 and the like.
複合加工機1の機内は、各装置同士が関係するZ軸方向の動作を可能にする広い空間を構成するとともに、異なる3つの作業部に対応した空間に分けられるようにもなっている。複合加工機1における3つの作業部に対応した空間とは、第1ワーク主軸装置3で把持したワークWを加工する第1加工室10A、第2ワーク主軸装置4で把持されたワークWを加工する第2加工室10B、そして工具主軸装置2における工具交換を行う工具主軸空間10Cである。
The interior of the multitasking machine 1 constitutes a wide space that allows each device to operate in the Z-axis direction, and is also divided into spaces corresponding to three different work sections. The spaces corresponding to the three working sections in the multitasking machine 1 are a first machining chamber 10A for machining the workpiece W gripped by the first workpiece spindle device 3, and a space for machining the workpiece W gripped by the second workpiece spindle device 4. and a tool spindle space 10C in which tools are exchanged in the tool spindle device 2.
2枚の分離シャッタ15は、図1において一点鎖線で示すように工具主軸装置2の両側にあって、第1タレット装置5および第2タレット装置6の間の2箇所に設けられている。ここで、図3は、分離シャッタ15などを示した斜視図であり、図4は、分離シャッタ15などを示した側面図である。そして、図5は、分離シャッタ15などを示した図3のM-M矢視断面図である。なお、左右対称に配置された2枚の分離シャッタ15は同じ構成をしているため、一方のみを示して説明する。
The two separation shutters 15 are provided at two locations on both sides of the tool spindle device 2, between the first turret device 5 and the second turret device 6, as shown by the dashed line in FIG. Here, FIG. 3 is a perspective view showing the separation shutter 15 and the like, and FIG. 4 is a side view showing the separation shutter 15 and the like. 5 is a sectional view taken along the line MM in FIG. 3, showing the separation shutter 15 and the like. Note that since the two separation shutters 15 arranged symmetrically have the same configuration, only one will be shown and explained.
複合加工機1にはベッド7にシャッタフレーム51が固定され、分離シャッタ15は、機体前後方向に移動できるように、そのシャッタフレーム51に組付けられている。コの字形のシャッタフレーム51は、その上部に機体前後方向に延びる水平なY軸方向のガイドフレーム52が固定され、分離シャッタ15の上辺部分には2個のガイドローラ53が取り付けられ、ガイドフレーム52の中に転動可能に入れられている。
A shutter frame 51 is fixed to the bed 7 of the multitasking machine 1, and the separation shutter 15 is assembled to the shutter frame 51 so as to be movable in the longitudinal direction of the machine. The U-shaped shutter frame 51 has a horizontal guide frame 52 in the Y-axis direction extending in the longitudinal direction of the aircraft fixed to its upper part, and two guide rollers 53 are attached to the upper side of the separation shutter 15. 52 so that it can roll.
一方、ベッド7の水平な平面部にはシャッタフレーム51の枠内に位置するように支持用ブラケット54が固定され、鉛直に起立した支持プレート61には2個のガイド部材55がY軸方向の2箇所に固定されている。一方、分離シャッタ15側にはガイドレール56が固定され、そのガイドレール56が2箇所のガイド部材55に対して摺接可能に嵌め込まれている。従って、分離シャッタ15は、下側で摺接するガイドレール56と上側で転動するガイドローラ53とによって支持され、起立した姿勢が維持された状態でY軸方向の水平な移動が可能になっている。
On the other hand, a support bracket 54 is fixed to the horizontal plane part of the bed 7 so as to be positioned within the frame of the shutter frame 51, and two guide members 55 are fixed to the vertical support plate 61 in the Y-axis direction. It is fixed in two places. On the other hand, a guide rail 56 is fixed to the separation shutter 15 side, and the guide rail 56 is fitted into two guide members 55 in a slidable manner. Therefore, the separation shutter 15 is supported by the guide rail 56 that slides on the lower side and the guide roller 53 that rolls on the upper side, and can move horizontally in the Y-axis direction while maintaining an upright posture. There is.
分離シャッタ15は、図5に示すように中空の箱型形状であって、その内面にはガイドレール56が固定されている。ガイドレール56が位置する分離シャッタ15の下部には、幅方向に広がった収納部151が長手方向(Y軸方向)全体に形成され、底面に切られたスリットを通して支持プレート61が下から進入している。また、その収納部151内には、分離シャッタ15を移動させるため、Y軸方向に伸縮作動するよう取り付けられたエアシリンダ58が収められている。
The separation shutter 15 has a hollow box shape as shown in FIG. 5, and has a guide rail 56 fixed to its inner surface. At the bottom of the separation shutter 15 where the guide rail 56 is located, a storage section 151 that extends in the width direction is formed throughout the length direction (Y-axis direction), and the support plate 61 enters from below through a slit cut in the bottom surface. ing. Further, in the housing portion 151, an air cylinder 58 is housed, which is attached to extend and contract in the Y-axis direction in order to move the separation shutter 15.
支持プレート61には機体後方側に延びた支持用金具63が水平に固定されている。エアシリンダ58は、ヘッド側端部が支持用金具63の後方側端部に固定され、ロッド側端部は支持プレート61に接合された支持用ブラケット64に固定されている。そして、エアシリンダ58は、水平に伸縮作動するピストンロッド581の先端部が分離シャッタ15内部に固定された連結金具59に結合している。
A supporting metal fitting 63 extending toward the rear of the fuselage is horizontally fixed to the support plate 61. The head side end of the air cylinder 58 is fixed to the rear side end of the support fitting 63, and the rod side end is fixed to the support bracket 64 joined to the support plate 61. The air cylinder 58 has a piston rod 581 that extends and contracts horizontally, and its distal end portion is connected to a connecting fitting 59 that is fixed inside the separation shutter 15 .
分離シャッタ15は、エアシリンダ58の伸縮作動によって機体前後方向に移動し、図3において実線で示す退避位置と、一点鎖線(図4の実線)で示す分離位置とに切り換えられるようになっている。図3において一点鎖線で示す分離位置の分離シャッタ15には、下方から飛び出すようにして拡張シャッタ16が展開している。すなわち、分離シャッタ15と拡張シャッタ16とによって、機内を遮断する面積が大きくなるよう構成されている。これは、複合加工機1のベッド7がスラント型であり、四角形状の分離シャッタ15だけでは、分離位置において重なる前側傾斜面11との間に隙間ができてしまうことに対応している。
The separation shutter 15 is moved in the longitudinal direction of the aircraft by the expansion and contraction operation of the air cylinder 58, and can be switched between a retracted position shown by a solid line in FIG. 3 and a separation position shown by a dashed-dotted line (solid line in FIG. 4). . At the separation shutter 15 in the separation position shown by the dashed line in FIG. 3, an expansion shutter 16 is deployed so as to pop out from below. In other words, the separation shutter 15 and the expansion shutter 16 are configured to increase the area for blocking the inside of the machine. This corresponds to the fact that the bed 7 of the multitasking machine 1 is of a slant type, and if only the rectangular separation shutter 15 is used, a gap will be created between the bed 7 and the overlapping front inclined surface 11 at the separation position.
第1加工室10A、第2加工室10Bおよび工具主軸空間10Cの間に隙間が生じてしまい、隣り合う空間での遮断が不十分な場合には、作業者が機内の作業を行うためには複合加工機1全体を停止させる必要があった。そこで、本実施形態ではその隙間を拡張シャッタ16が塞ぐようにした構成がとられている。拡張シャッタ16は、前側傾斜面11のガイドレール25を覆うテレスコカバー41の形状に合わせ、且つ分離シャッタ15内で回動できるような形状で形成されている。
If a gap occurs between the first machining chamber 10A, the second machining chamber 10B, and the tool spindle space 10C, and the isolation between adjacent spaces is insufficient, it will be difficult for the operator to work inside the machine. It was necessary to stop the entire multitasking machine 1. Therefore, in this embodiment, a configuration is adopted in which the expansion shutter 16 closes the gap. The expansion shutter 16 is formed in a shape that matches the shape of the telescopic cover 41 that covers the guide rail 25 of the front inclined surface 11 and is rotatable within the separation shutter 15.
拡張シャッタ16は、その端部が分離シャッタ15側に固定された横向きの回動軸に軸支され、回動しながら一体になって移動するよう構成されている。支持用ブラケット54の支持プレート62にはY軸に平行なガイドレール66が接合され、そこには拡張シャッタ16の回動軸に設けられたローラ65が転動可能に入り込んでいる。コの字形をしたガイドレール66は、前記回動軸側に開くよう横向きに固定され、ローラ65は、その開口側からガイドレール66内に入れられ、その下面を転動するよう構成されている。また、ガイドレール66の下面にはガイドプレート67が設けられ、拡張シャッタ16の一部が摺接可能に当たっている。拡張シャッタ16は、分離シャッタ15と一体となって移動する際、ガイドプレート67に当たる箇所の変化に応じて状態が切り換えられるよう構成されている(図4参照)。
The expansion shutter 16 is configured such that its end portion is pivotally supported by a horizontal rotation shaft fixed to the separation shutter 15 side, and moves integrally while rotating. A guide rail 66 parallel to the Y axis is joined to the support plate 62 of the support bracket 54, and a roller 65 provided on the rotation axis of the expansion shutter 16 is rotatably inserted therein. The U-shaped guide rail 66 is fixed horizontally so as to open toward the rotation axis, and the roller 65 is inserted into the guide rail 66 from the opening side and is configured to roll on the lower surface thereof. . Further, a guide plate 67 is provided on the lower surface of the guide rail 66, and a portion of the expansion shutter 16 is slidably abutted thereon. When the expansion shutter 16 moves together with the separation shutter 15, it is configured so that its state can be switched according to a change in the location where it hits the guide plate 67 (see FIG. 4).
ここで、図6は、拡張シャッタ16の状態変化を示した図である。拡張シャッタ16を案内するガイドプレート67は、その先端部分に約90度曲げられた湾曲部671が形成されている。拡張シャッタ16は、所定厚の板材であってガイドプレート67を摺接する箇所がその湾曲部671を通過することによって回動し、収納状態Aから中間状態B(図4ではB1,B2)、そして遮断状態Cへと展開し、またはその逆方向に状態が変化するようになっている。
Here, FIG. 6 is a diagram showing changes in the state of the extended shutter 16. A guide plate 67 that guides the expansion shutter 16 has a curved portion 671 bent at approximately 90 degrees at its tip. The expansion shutter 16 is made of a plate material of a predetermined thickness, and rotates when the part that slides on the guide plate 67 passes through its curved part 671, and changes from the storage state A to the intermediate state B (B1 and B2 in FIG. 4), and The state is designed to develop to the cutoff state C or change in the opposite direction.
拡張シャッタ16は、ローラ65が軸支された幅細の矩形部分から大きく広がるようにして遮断部分が形成されている。拡張シャッタ16の外径形状は、その矩形部分の直線部71から遮断部分にかけて約90度に曲がった曲線部72が形成され、更に直線の作用部73を介してガイドレール66に摺接する角部74にまで連続している。更に、角部74の隣にはテレスコカバー41の形状に対応させた合わせ部75が形成され、回動時に中心位置からの距離を大きくしない形状の外周部76や、その外周部76から矩形部分へと戻る直線部77が連続している。
The expansion shutter 16 has a blocking portion that greatly expands from a narrow rectangular portion on which the roller 65 is pivotally supported. The outer diameter shape of the expansion shutter 16 is such that a curved part 72 bent at approximately 90 degrees is formed from a straight part 71 of the rectangular part to the blocking part, and a corner part that slides into contact with the guide rail 66 via a straight acting part 73. It continues up to 74. Furthermore, a matching part 75 corresponding to the shape of the telescopic cover 41 is formed next to the corner part 74, and an outer peripheral part 76 having a shape that does not increase the distance from the center position during rotation, and a rectangular part from the outer peripheral part 76 are formed. The straight line section 77 that returns to is continuous.
続いて、分離シャッタ15および拡張シャッタ16の作用について説明する。図3に実線で示す退避位置の分離シャッタ15は、その中に収納状態Aの拡張シャッタ16が収められている。分離シャッタ15が退避位置にある場合は、複合加工機1の機内は工具主軸装置2によって第1ワーク主軸装置3や第2ワーク主軸装置4に把持されたワークWに対する加工および、第1ワーク主軸装置3と第2ワーク主軸装置4との間のワークWの受け渡しなどが可能になる。
Next, the functions of the separation shutter 15 and the expansion shutter 16 will be explained. The separation shutter 15 in the retracted position shown by the solid line in FIG. 3 has the extended shutter 16 in the retracted state A accommodated therein. When the separation shutter 15 is in the retracted position, the inside of the multitasking machine 1 is used to process the workpiece W held by the first workpiece spindle device 3 or the second workpiece spindle device 4 using the tool spindle device 2, and to process the workpiece W gripped by the first workpiece spindle device 3 and the second workpiece spindle device 4. It becomes possible to transfer the workpiece W between the device 3 and the second workpiece spindle device 4.
一方、エアシリンダ58が伸長作動した場合には、分離シャッタ15は、そのガイドレール56がガイド部材55を摺接し、上部のガイドローラ53がガイドフレーム52内を転動する。分離シャッタ15は、Y軸に沿って機体前方側へとスライドし、退避位置から分離位置へ移動して機内の分離が行われる。すなわち、複合加工機1の機内には、隣同士の作業部を遮断した第1加工室10A、第2加工室10Bおよび工具主軸空間10Cが構成される。
On the other hand, when the air cylinder 58 is extended, the guide rail 56 of the separation shutter 15 slides on the guide member 55, and the upper guide roller 53 rolls within the guide frame 52. The separation shutter 15 slides toward the front of the machine along the Y axis, moves from the retreat position to the separation position, and separates the interior of the machine. That is, inside the multitasking machine 1, a first machining chamber 10A, a second machining chamber 10B, and a tool spindle space 10C are configured, in which adjacent working sections are isolated from each other.
分離シャッタ15が機体前方へと移動する際、拡張シャッタ16は、角部74がガイドプレート67を摺接し、湾曲部671を通過したところで回動が開始して、図6の収納状態Aから中間状態B(図4のB1,B2)へと変化する。拡張シャッタ16は、作用部73および曲線部72が湾曲部671を摺接することにより傾きが徐々に変化し、その後、直線部71がガイドプレート67の直線に沿うようにして遮断状態Cになる。よって、図4に示すように、分離シャッタ15と拡張シャッタ16とが機内を仕切ることになるため、隣り合う第1加工室10Aと工具主軸空間10C、そして第2加工室10Bと工具主軸空間10Cとの間がそれぞれ、ほぼ遮断された分離状態になる。
When the separation shutter 15 moves toward the front of the aircraft, the expansion shutter 16 begins to rotate when the corner portion 74 slides on the guide plate 67 and passes through the curved portion 671, changing from the stored state A in FIG. The state changes to state B (B1 and B2 in FIG. 4). The expansion shutter 16 gradually changes its inclination as the action portion 73 and the curved portion 72 slide against the curved portion 671, and then enters the blocking state C with the straight portion 71 following the straight line of the guide plate 67. Therefore, as shown in FIG. 4, the separation shutter 15 and the expansion shutter 16 partition the inside of the machine, so that the adjacent first machining chamber 10A and tool spindle space 10C, and the second machining chamber 10B and tool spindle space 10C are separated. and are in a state of separation where they are almost cut off.
次に、分離シャッタ15が分離位置から退避位置へと戻される場合には、エアシリンダ58が収縮作動し、分離シャッタ15がピストンロッド581に引っ張られて機体後方へとスライドする。その際、拡張シャッタ16も機体後方へと引っ張れ、曲線部72が湾曲部671に当たって摺接し、そこからローラ65の回動軸を中心とした回動が開始する。すなわち、拡張シャッタ16は、曲線部72に続いて作用部73が湾曲部671を摺接することによって傾きが戻され、遮断状態Cから中間状態Bへと変化する。そして、拡張シャッタ16は、角部74がガイドプレート67の平面部を摺接するようにした回動により、収納状態Aに戻されて分離シャッタ15内に収められる。
Next, when the separation shutter 15 is returned from the separation position to the retracted position, the air cylinder 58 is contracted, and the separation shutter 15 is pulled by the piston rod 581 and slides toward the rear of the machine. At this time, the expansion shutter 16 is also pulled toward the rear of the machine, and the curved portion 72 comes into sliding contact with the curved portion 671, and from there the rotation of the roller 65 about the rotation axis begins. That is, the expansion shutter 16 is tilted back by the action portion 73 slidingly contacting the curved portion 671 following the curved portion 72, and changes from the blocking state C to the intermediate state B. Then, the expansion shutter 16 is returned to the storage state A and stored in the separation shutter 15 by rotating so that the corner portion 74 comes into sliding contact with the flat surface of the guide plate 67.
従って、本実施形態の複合加工機1によれば、分離シャッタ15に収納した拡張シャッタ16が展開することにより、水平な分離シャッタ15の単純な移動を可能にしつつ、分離位置で機内を遮断する面積を大きくすることができる。特に、前側傾斜面11が形成されたスラント型のベッド7であっても、拡張シャッタ16によって隣同士を分離することができる。そのため、例えば第2ワーク主軸装置4側で加工が行われている状況でも、第1加工室10Aの第1ワーク主軸装置3と第1タレット装置5を停止させ、タレット27に対する工具交換作業を行うことができる。
Therefore, according to the multi-tasking machine 1 of this embodiment, by deploying the expansion shutter 16 housed in the separation shutter 15, it is possible to simply move the separation shutter 15 horizontally, while blocking the inside of the machine at the separation position. The area can be increased. In particular, even if the bed 7 is of a slant type in which the front inclined surface 11 is formed, adjacent beds can be separated from each other by the expansion shutter 16. Therefore, for example, even if machining is being performed on the second workpiece spindle device 4 side, the first workpiece spindle device 3 and the first turret device 5 in the first processing chamber 10A are stopped, and the tool exchange operation for the turret 27 is performed. be able to.
また、拡張シャッタ16は、ガイドプレート67の湾曲部671を摺接するその形状(曲線部72、作用部73)に従って回動するものであるため、狭い分離シャッタ15内でも簡単な構成によって、分離シャッタ15と一体になって移動する移動位置に従った状態変化を可能にしている。そして、本実施形態の複合加工機1は、分離シャッタ15と展開した拡張シャッタ16とによって、第1加工室10A、第2加工室10Bおよび工具主軸空間10Cに分離するとともに、機内を一つの空間にして離れた装置間の作業も可能になっている。
In addition, since the expansion shutter 16 rotates according to its shape (curved portion 72, action portion 73) that slides against the curved portion 671 of the guide plate 67, the expansion shutter 16 can be easily configured even within the narrow separation shutter 15. 15, it is possible to change the state according to the movement position. The multi-tasking machine 1 of this embodiment is separated into a first machining chamber 10A, a second machining chamber 10B, and a tool spindle space 10C by the separation shutter 15 and the expanded expansion shutter 16, and the inside of the machine is integrated into one space. This makes it possible to work between separate devices.
本発明の一実施形態について説明したが、本発明はこれらに限定されるものではなく、その趣旨を逸脱しない範囲で様々な変更が可能である。
例えば、複合加工機は前述した実施形態の構成には限らず、工具主軸装置2を除く対向2軸旋盤であって、分離シャッタ15と拡張シャッタ16は一組だけであってもよい。 Although one embodiment of the present invention has been described, the present invention is not limited thereto, and various changes can be made without departing from the spirit thereof.
For example, the multitasking machine is not limited to the configuration of the embodiment described above, and may be an opposed two-axis lathe excluding thetool spindle device 2, and may include only one set of the separation shutter 15 and the expansion shutter 16.
例えば、複合加工機は前述した実施形態の構成には限らず、工具主軸装置2を除く対向2軸旋盤であって、分離シャッタ15と拡張シャッタ16は一組だけであってもよい。 Although one embodiment of the present invention has been described, the present invention is not limited thereto, and various changes can be made without departing from the spirit thereof.
For example, the multitasking machine is not limited to the configuration of the embodiment described above, and may be an opposed two-axis lathe excluding the
1…複合加工機 2…工具主軸装置 3…第1ワーク主軸装置 4…第2ワーク主軸装置 5…第1タレット装置 6…第2タレット装置 7…ベッド 8…自動工具交換装置 9…ワーク自動搬送装置 10A…第1加工室 10B…第2加工室 10C…工具主軸空間 11…前側傾斜面 15…分離シャッタ 41…テレスコカバー 16…拡張シャッタ 51…シャッタフレーム 58…エアシリンダ 67…ガイドプレート
1...Multi-tasking machine 2... Tool spindle device 3... First work spindle device 4... Second work spindle device 5... First turret device 6... Second turret device 7... Bed 8... Automatic tool change device 9... Automatic work transfer Apparatus 10A...First machining chamber 10B...Second machining chamber 10C...Tool spindle space 11...Front side inclined surface 15...Separation shutter 41...Telescopic cover 16...Expansion shutter 51...Shutter frame 58...Air cylinder 67...Guide plate
1...
Claims (5)
- 前側に低くなるよう傾斜した前側傾斜面を備えたベッドと、
前記ベッドの機体幅方向に配置された複数の作業部と、
前記複数の作業部の間に配置され、前記ベッド上を前後に移動する分離シャッタと、
前記分離シャッタに回動可能に取り付けられ、前記分離シャッタの前進にともない前記分離シャッタの下方に展開する拡張シャッタと、
を有する複合加工機。 A bed with a front slope that slopes downward to the front;
a plurality of working parts arranged in the width direction of the bed;
a separation shutter disposed between the plurality of working units and moving back and forth on the bed;
an expansion shutter that is rotatably attached to the separation shutter and expands below the separation shutter as the separation shutter moves forward;
A multi-tasking machine with - 前側に低くなるよう傾斜した前側傾斜面を備えたベッドと、
前記前側傾斜面に配置され、主軸を軸中心に回転自在に保持する主軸台を備えた第1ワーク主軸装置および第2ワーク主軸装置と、
前記第1ワーク主軸装置または前記第2ワーク主軸装置の後方に配置され、複数のタレット工具の取り付けが可能なタレットを備えた第1タレット装置および第2タレット装置と、
前記第1タレット装置と前記第2タレット装置との間に配置された工具主軸装置と、
前記工具主軸装置と前記第1タレット装置との間、前記工具主軸装置と前記第2タレット装置との間にそれぞれ配置され、前記ベッド上を前後に移動する2枚の分離シャッタと、
前記分離シャッタに回動可能に取り付けられ、前記分離シャッタの前進にともない前記分離シャッタの下方に展開する拡張シャッタと、
を有する複合加工機。 A bed with a front slope that slopes downward to the front;
a first workpiece spindle device and a second workpiece spindle device that are arranged on the front inclined surface and include a headstock that rotatably holds the main spindle around the axis;
a first turret device and a second turret device that are disposed behind the first work spindle device or the second work spindle device and include a turret to which a plurality of turret tools can be attached;
a tool spindle device disposed between the first turret device and the second turret device;
two separation shutters that are respectively disposed between the tool spindle device and the first turret device and between the tool spindle device and the second turret device and move back and forth on the bed;
an expansion shutter that is rotatably attached to the separation shutter and expands below the separation shutter as the separation shutter moves forward;
A multi-tasking machine with - 前記分離シャッタは、ガイドによって移動可能に支持され、エアシリンダの伸縮作動によって直線的に移動する請求項1または請求項2に記載の複合加工機。 The multitasking machine according to claim 1 or 2, wherein the separation shutter is movably supported by a guide and moves linearly by the expansion and contraction operation of an air cylinder.
- 前記拡張シャッタは、前記分離シャッタに回動可能に軸支され、先端部分に湾曲部を備えるガイドプレートに摺接しながら移動することにより展開状態が変化する請求項1または請求項2に記載の複合加工機。 The compound according to claim 1 or 2, wherein the expansion shutter is rotatably supported by the separation shutter and changes its expanded state by moving while slidingly contacting a guide plate having a curved portion at its tip. Processing machine.
- 前記拡張シャッタは、前記分離シャッタに軸支された回動軸にローラが設けられ、前記分離シャッタの移動方向と平行なガイドレールを前記ローラが転動するものであり、前記ガイドプレートは前記ガイドレールに設けられたものである請求項4に記載の複合加工機。
The expansion shutter is provided with a roller on a rotating shaft supported by the separation shutter, and the roller rolls on a guide rail parallel to the moving direction of the separation shutter, and the guide plate is connected to the guide rail. The multitasking machine according to claim 4, wherein the multitasking machine is provided on a rail.
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