WO2023193519A1 - Automatic ceramic blank finishing and polishing apparatus - Google Patents
Automatic ceramic blank finishing and polishing apparatus Download PDFInfo
- Publication number
- WO2023193519A1 WO2023193519A1 PCT/CN2023/075357 CN2023075357W WO2023193519A1 WO 2023193519 A1 WO2023193519 A1 WO 2023193519A1 CN 2023075357 W CN2023075357 W CN 2023075357W WO 2023193519 A1 WO2023193519 A1 WO 2023193519A1
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- WO
- WIPO (PCT)
- Prior art keywords
- frame
- grinding
- workbench
- assembly
- assembly frame
- Prior art date
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 68
- 238000005498 polishing Methods 0.000 title abstract description 13
- 238000000227 grinding Methods 0.000 claims description 94
- 210000001161 mammalian embryo Anatomy 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 10
- 239000004927 clay Substances 0.000 claims description 6
- 210000003437 trachea Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000004814 ceramic processing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 101100014158 Caenorhabditis elegans rack-1 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/50—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground, e.g. strings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0845—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
Definitions
- the invention is a ceramic automatic billet sharpening and grinding equipment, belonging to the technical field of ceramic processing.
- Ceramics are various products made from natural clay and various natural minerals as main raw materials through crushing, mixing, shaping and calcining. In the ceramic production process, the surface of the formed ceramic body needs to be polished to make the surface smooth and burr-free.
- the patent with patent authorization announcement number CN111687718B discloses a mud grinding device for ceramic processing, which includes: a frame; a workbench, installed on the frame; a first support frame, installed on the frame; and a rotating frame, which rotates
- the grinding block is slidably installed on the workbench; the first spring is installed between the grinding block and the workbench; the power component is installed on the first support frame, and the power component provides power through the motor;
- the clamping component is slidably installed on the power component, and the clamping component clamps the clay embryo through elastic parts;
- the above-mentioned clay embryo grinding device for ceramic processing uses a grinding block with the same curvature as the surface of the ceramic embryo body when polishing the surface.
- the purpose of the present invention is to provide an automatic ceramic billet sharpening and grinding equipment to solve the existing problems.
- a ceramic automatic sharpening and grinding equipment including a frame, a workbench and a support frame, the workbench and the support frame are both arranged on the frame, so The support frame is located on the side of the workbench.
- the top of the workbench is rotatably provided with a fixed seat for placing the ceramic body.
- the inside of the workbench is provided with a motor for driving the fixed seat to rotate.
- the top of the support frame is provided with a
- the grinding assembly is provided with a mounting frame on the top of the frame, and the mounting frame is raised and lowered with a fixing device for limiting the movement of the ceramic body;
- the grinding assembly includes a plurality of self-adjusting grinders and an assembly frame, and a plurality of self-adjusting The grinders are arranged and installed in the assembly frame in sequence along the vertical direction.
- the bottom of the assembly frame is slidably arranged on the top surface of the support frame in the horizontal direction.
- the movement of the assembly frame drives the self-adjusting grinder to contact the surface of the ceramic embryonic body;
- the self-adjusting grinder includes a grinding head, an adjusting rod and a fixed cylinder. One end of the adjusting rod is fixedly equipped with a grinding head.
- the other end of the adjusting rod slides into the fixed cylinder and is provided with a limiting block at the end.
- the outer surface of the part of the rod located in the fixed cylinder is covered with a spring.
- the fixed cylinder is fixedly assembled on the assembly frame.
- the grinding head is located on the outside of the end of the assembly frame close to the workbench.
- the fixing device includes a fixing plate, a gas delivery part and an air bag.
- the gas delivery part is arranged in the middle of the bottom surface of the fixing plate.
- the gas delivery part is used to extend into the mud embryo mouth of the ceramic embryo body.
- the outside of the gas delivery part is surrounded by an air bag, and the side end of the gas delivery part is provided with several gas delivery ports.
- the air delivery ports are connected to the inside of the air bag and inflate the air bag.
- the top of the gas delivery part is provided with a The air inlet pipe connected to the gas supply equipment is used to provide gas to the gas delivery port.
- an air pressure detection sensor is provided in the air delivery port.
- the mounting frame is equipped with a cylinder, and the piston rod of the cylinder extends below the mounting frame and is connected to the top surface of the fixed plate through a rotating member.
- a chute is provided on the top surface of the support frame, the bottom of the assembly frame is located in the chute and moves horizontally, and a handle is provided on one end of the assembly frame away from the workbench.
- the bottom end of the handle is rotatably mounted on the outer wall of the assembly frame, and the top end of the handle is not in contact with the assembly frame.
- the block is connected, the protrusion of the bump is at an angle of 90° to the holding part of the handle, a fixed leg is provided below the bump, the bottom of the fixed leg extends to the bottom of the assembly frame, and the fixed leg is located on the assembly frame.
- the inner part of the frame is covered with a second spring.
- the top surface of the support frame is provided with a slide rail, and the bottom of the assembly frame moves horizontally along the slide rail.
- the support frame is also equipped with a second cylinder for driving the assembly frame to move.
- the grinding assembly also includes an air pump and a scanning mechanism for scanning the outline of the ceramic embryo.
- the scanning mechanism is located behind the workbench.
- a micro-solenoid valve is provided at the bottom of the fixed barrel.
- the micro-electromagnetic valve The valve is connected to the space below the limit block.
- the other end of the micro solenoid valve is connected to the air port of the air pump through the air pipe.
- the air pump provides gas into the fixed cylinder to push the adjusting rod.
- the scanning mechanism is connected with the second cylinder and the micro The solenoid valve and the air pump are electrically connected.
- a grinding strip is movably connected between the grinding head of the uppermost self-adjusting grinder and the grinding head of the lowermost self-adjusting grinder, and the grinding heads of other self-adjusting grinders are movably embedded with the inside of the grinding strip. connect.
- the grinding head is threadedly connected to the end of the adjusting rod.
- the left and right ends of the fixed barrel are detachably mounted on the assembly frame through bolts.
- the grinding surface of the grinding head is in an arc shape.
- the thickness of the grinding head is the same as the thickness of the fixed barrel.
- the invention can realize automatic polishing of ceramic blanks, is conducive to improving the polishing effect and polishing efficiency of ceramic blanks, and solves the problems of traditional ceramic polishing processes that rely on manual methods, low production efficiency, and uneven product quality.
- the invention uses a telescopically adjustable grinding assembly to polish the ceramic body, which can automatically change shape following the contour of the ceramic body before polishing, thereby solving the problem of frequent replacement of grinding blocks on traditional machines and reducing production costs;
- the invention is designed with two types of machines: manual adjustment type and fully automatic adjustment type. Manufacturers can purchase the required machines according to their own funds, which effectively expands the scope of application of the device.
- Figure 1 is a schematic structural diagram of Embodiment 1 of the present invention.
- Figure 2 is a schematic structural diagram of Embodiment 2 of the present invention.
- Figure 3 is a front view of an automatic ceramic billet sharpening and grinding equipment according to the present invention.
- Figure 4 is a schematic diagram of the working state of the grinding component of the automatic ceramic blank sharpening and grinding equipment of the present invention
- Figure 5 is a cross-sectional view of the fixing device of an automatic ceramic billet sharpening and grinding equipment according to the present invention.
- Figure 6 is a schematic diagram of the rear end of the assembly rack according to Embodiment 1 of the present invention.
- Figure 7 is a structural diagram of a self-adjusting grinder according to Embodiment 2 of the present invention.
- a technical solution for automatic ceramic billet grinding equipment including a frame 1, a workbench 2 and a support frame 3.
- the workbench 2 and the support frame 3 are both arranged on the frame 1.
- the support frame 3 is located on the side of the workbench 2.
- the top of the workbench 2 is rotatably provided with a fixed base 4 for placing the ceramic embryonic body.
- the inside of the workbench 2 is provided with a motor for driving the fixed base 4 to rotate.
- the top of the support frame 3 is provided with a
- the grinding assembly 5 is provided with a mounting frame 6 on the top of the frame 1, and the mounting frame 6 is raised and lowered with a fixing device 7 for restricting the movement of the ceramic body;
- the grinding assembly 5 includes a plurality of self-adjusting grinders 51 and assembly frames 52, a plurality of The self-adjusting grinders 51 are arranged and installed in the assembly frame 52 sequentially along the vertical direction.
- the bottom of the assembly frame 52 is slidably disposed on the top surface of the support frame 3 along the horizontal direction.
- the movement of the assembly frame 52 drives the self-adjusting grinders 51 to contact the surface of the ceramic body. Contact;
- the self-adjusting grinder 51 includes a grinding head 511, an adjusting rod 512 and a fixed cylinder 513.
- One end of the adjusting rod 512 is fixedly equipped with the grinding head 511, and the other end of the adjusting rod 512 slides into the fixed cylinder 513 and has a limited end setting.
- the fixed cylinder 513 is fixedly assembled on the assembly frame 52, and the grinding head 511 is located on the outside of the end of the assembly frame 52 close to the workbench 2.
- the fixing device 7 includes a fixing plate 71, a gas delivery part 72 and an air bag 73.
- the gas delivery part 72 is arranged in the middle of the bottom surface of the fixing plate 71.
- the gas delivery part 72 is used to extend into the mud embryo mouth of the ceramic embryo body.
- An air bag 73 is arranged around the outside of the air delivery part 72.
- a number of air delivery ports 74 are provided at the side ends of the air delivery part 72.
- the air delivery ports 74 are connected to the inside of the air bag 73 and inflate the air bag 73.
- the top of the air delivery part 72 An air inlet pipe connected to the air supply equipment is provided for providing gas to the air delivery port 74.
- the mounting frame 6 is equipped with a cylinder 8.
- the piston rod of the cylinder 8 extends to the bottom of the mounting frame 6 and passes through the rotating member and the fixed plate 71. Top connection.
- the top surface of the support frame 3 is provided with a slide rail 526.
- the bottom of the assembly frame 52 moves horizontally along the slide rail 526.
- the support frame 3 is also equipped with a second cylinder 98 for driving the movement of the assembly frame 52.
- the grinding assembly 5 also includes an air pump 11 and a scanning mechanism 10 for scanning the outline of the ceramic embryo.
- the scanning mechanism 10 is located behind the workbench 2.
- a micro-solenoid valve 527 is provided at the bottom of the fixed cylinder 513.
- the micro-solenoid valve 527 is connected to the limiter.
- the space below the bit block is connected.
- the other end of the micro solenoid valve 527 is connected to the air port of the air pump 11 through the air pipe.
- the air pump 11 provides gas into the fixed cylinder 513 to push the adjusting rod 512.
- the scanning mechanism 10 is connected with the second cylinder 98 and the micro solenoid valve. 527 is electrically connected to the air pump 11.
- a grinding strip 12 is movably connected between the grinding head 511 of the uppermost self-adjusting grinder 51 and the grinding head 511 of the lowermost self-adjusting grinder 51 , and the grinding heads of other self-adjusting grinders 51 511 are all connected with the inner side of the grinding bar 12, and the flexible grinding bar is used to fill the gap between the grinding heads, so that the grinding range is more comprehensive.
- the length of the grinding bar is greater than the length of a row of self-adjusting grinders 51. In the self-adjusting When the sander 51 changes its contour, the sanding strip will also slide and bend accordingly.
- the grinding head 511 is threadedly connected to the end of the adjusting rod 512, and the left and right ends of the fixed barrel 513 are detachably mounted on the assembly frame 52 through bolts to facilitate the maintenance and replacement of the grinding assembly.
- the staff After completing the fixation of the ceramic body, the staff holds the handle 522 and pushes the assembly frame 52 closer to the ceramic body.
- the grinding head 511 will be forced backward.
- the staff only need to push the handle 522 downward to let the internal
- the bump 523 presses down the fixed leg 524 so that the fixed leg 524 contacts the bottom of the chute 521 to complete the position fixation of the assembly frame 52.
- the outer wall of the ceramic body can be polished with a grinding block. After the polishing is completed, The assembly frame 52 is opened, the grinding block is reset under the tension of the spring 514, and the next use can be continued.
- a technical solution for automatic ceramic blank grinding equipment including a frame 1, a workbench 2 and a support frame 3.
- the workbench 2 and the support frame 3 are both arranged on the frame 1.
- the support frame 3 is located on the side of the workbench 2.
- the top of the workbench 2 is rotatably provided with a fixed base 4 for placing the ceramic embryonic body.
- the inside of the workbench 2 is provided with a motor for driving the fixed base 4 to rotate.
- the top of the support frame 3 is provided with a
- the grinding assembly 5 is provided with a mounting frame 6 on the top of the frame 1, and the mounting frame 6 is raised and lowered with a fixing device 7 for restricting the movement of the ceramic body;
- the grinding assembly 5 includes a plurality of self-adjusting grinders 51 and assembly frames 52, a plurality of The self-adjusting grinders 51 are arranged and installed in the assembly frame 52 sequentially along the vertical direction.
- the bottom of the assembly frame 52 is slidably disposed on the top surface of the support frame 3 along the horizontal direction.
- the movement of the assembly frame 52 drives the self-adjusting grinders 51 to contact the surface of the ceramic body. Contact;
- the self-adjusting grinder 51 includes a grinding head 511, an adjusting rod 512 and a fixed cylinder 513.
- One end of the adjusting rod 512 is fixedly equipped with the grinding head 511, and the other end of the adjusting rod 512 slides into the fixed cylinder 513 and has a limited end setting.
- the fixed cylinder 513 is fixedly assembled on the assembly frame 52, and the grinding head 511 is located on the outside of the end of the assembly frame 52 close to the workbench 2.
- the fixing device 7 includes a fixing plate 71, a gas delivery part 72 and an air bag 73.
- the gas delivery part 72 is arranged in the middle of the bottom surface of the fixing plate 71.
- the gas delivery part 72 is used to extend into the mud embryo mouth of the ceramic embryo body.
- a number of air delivery ports 74 are provided at the side ends of the air delivery part 72.
- the air delivery ports 74 are connected to the inside of the air bag 73 and inflate the air bag 73.
- the top of the air delivery part 72 An air inlet pipe connected to the air supply equipment is provided for providing gas to the air delivery port 74.
- the mounting frame 6 is equipped with a cylinder 8.
- the piston rod of the cylinder 8 extends to the bottom of the mounting frame 6 and passes through the rotating member and the fixed plate 71. Top connection.
- a chute 521 is provided on the top surface of the support frame 3.
- the bottom of the assembly frame 52 is located in the chute 521 and moves horizontally.
- a handle 522 is provided on the end of the assembly frame 52 away from the workbench 2.
- the handle 522 is The bottom end is rotated on the outer wall of the assembly frame 52.
- the top end of the handle 522 is not in contact with the assembly frame 52.
- a bump 523 is provided inside the side end of the assembly frame 52.
- the bottom rotating shaft of the handle 522 is connected to the bump 523.
- the bump 523 The protruding part of the handle 522 is at an angle of 90°.
- a fixed leg 524 is provided below the bump 523.
- the bottom of the fixed leg 524 extends to below the bottom of the assembly frame 52.
- the fixed leg 524 is located in the inner part of the assembly frame 52.
- a grinding strip 12 is movably connected between the grinding head 511 of the uppermost self-adjusting grinder 51 and the grinding head 511 of the lowermost self-adjusting grinder 51 , and the grinding heads of other self-adjusting grinders 51 511 are all connected with the inner side of the grinding strip 12 in a movable embedded manner.
- the grinding head 511 is threadedly connected to the end of the adjusting rod 512, and the left and right ends of the fixed barrel 513 are detachably installed on the assembly frame 52 through bolts.
- the grinding assembly 5 of this embodiment is improved to a fully automated design.
- the scanning mechanism 10 scans the outline of the ceramic body at the first time, and The information is sent to the air pump 11.
- the air pump 11 Through the switch control of the micro solenoid valve 527 on each self-adjusting grinder 51 and the gas exchange of the air pump 11, when the air pump 11 inflates the fixed cylinder 513, the gas will push the grinding head 511 to move forward.
- the air pump 11 pumps air into the fixed cylinder 513, the rebound force of the spring 514 will drive the grinding head 511 to move backward.
- a row of grinding heads 511 will automatically adjust to the same contour radian after receiving the contour information, and then The second cylinder 98 works to push the assembly frame 52 closer to the ceramic body, so that the adjusted grinding head 511 contacts the surface of the ceramic body, and the grinding work can be performed;
- Embodiment 1 Compared with Embodiment 1, although the improvements in this Embodiment increase the equipment cost to a certain extent, the design of the fully automatic program not only saves time and effort, but also reduces the number of pairs of ceramic blanks pushed by the grinding head 511 in Embodiment 1. pressure loss on the body surface.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
An automatic ceramic blank finishing and polishing apparatus, comprising a machine frame (1), a workbench (2), and a support frame (3), wherein the workbench (2) and the support frame (3) are both arranged on the machine frame (1), and the support frame (3) is positioned on one side of the workbench (2); a top end of the workbench (2) is rotatably provided with a fixing seat (4) for placing a ceramic blank, an electric motor for driving the fixing seat (4) to rotate is arranged inside the workbench (2), a top end of the support frame (3) is provided with a polishing assembly (5), the top of the machine frame (1) is provided with a mounting frame (6), and a fixing device (7) for limiting the ceramic blank from moving is arranged on the mounting frame (6) in a lifting manner; and the polishing assembly (5) comprises a plurality of self-adjustable polishers (51) and an assembly frame (52), wherein the plurality of self-adjustable polishers (51) are arranged in the assembly frame (52) in sequence in a vertical direction. The telescopic and adjustable polishing assembly is employed to polish the ceramic blank, and the shape can be automatically changed along with the contour of the ceramic blank before polishing, such that the problem that a polishing block needs to be frequently replaced in a traditional machine is solved, the production cost is reduced, time and labor are saved on, and the production efficiency is effectively improved.
Description
本发明是一种陶瓷自动利坯打磨设备,属于陶瓷加工技术领域。The invention is a ceramic automatic billet sharpening and grinding equipment, belonging to the technical field of ceramic processing.
陶瓷是以天然粘土以及各种天然矿物为主要原料经过粉碎混炼、成型和煅烧制得的各种制品。在陶瓷生产过程中,需要对成型后的陶瓷胚体表面进行打磨处理,使其表面光滑无毛刺。Ceramics are various products made from natural clay and various natural minerals as main raw materials through crushing, mixing, shaping and calcining. In the ceramic production process, the surface of the formed ceramic body needs to be polished to make the surface smooth and burr-free.
专利授权公告号为CN111687718B的专利公布了一种陶瓷加工用泥胚打磨装置,包括有:机架;工作台,安装在机架上;第一支撑架,安装在机架上;旋转架,转动式安装在机架上;打磨块,滑动式安装在工作台上;第一弹簧,安装在打磨块与工作台之间;动力组件,安装在第一支撑架上,动力组件通过电机提供动力;夹紧组件,滑动式安装在动力组件上,夹紧组件通过弹性件进行泥胚夹紧;上述陶瓷加工用泥胚打磨装置在进行表面打磨时是利用和陶瓷胚体表面弧度相同的打磨块进行打磨,但该装置在每次对不同形状的陶瓷胚体进行打磨处理时都需要更换相应的打磨块,这不仅增加了工序步骤,浪费生产时间,同时一般生产陶瓷制品的厂家,所生产的陶瓷样式众多,便导致需要大量不同的打磨块,极大增加生产成本,上述装置费时费力,生产效率也不高,影响制瓷过程。The patent with patent authorization announcement number CN111687718B discloses a mud grinding device for ceramic processing, which includes: a frame; a workbench, installed on the frame; a first support frame, installed on the frame; and a rotating frame, which rotates The grinding block is slidably installed on the workbench; the first spring is installed between the grinding block and the workbench; the power component is installed on the first support frame, and the power component provides power through the motor; The clamping component is slidably installed on the power component, and the clamping component clamps the clay embryo through elastic parts; the above-mentioned clay embryo grinding device for ceramic processing uses a grinding block with the same curvature as the surface of the ceramic embryo body when polishing the surface. Grinding, but this device needs to replace the corresponding grinding block every time it grinds ceramic bodies of different shapes, which not only increases the process steps and wastes production time, but also generally produces ceramic products. The large number of styles requires a large number of different grinding blocks, which greatly increases production costs. The above devices are time-consuming and labor-intensive, and the production efficiency is not high, which affects the porcelain making process.
针对现有技术存在的不足,本发明目的是提供一种陶瓷自动利坯打磨设备,以解决现有的问题。In view of the shortcomings of the existing technology, the purpose of the present invention is to provide an automatic ceramic billet sharpening and grinding equipment to solve the existing problems.
为了实现上述目的,本发明是通过如下的技术方案来实现:一种陶瓷自动利坯打磨设备,包括机架、工作台和支撑架,所述工作台和支撑架均设置于机架上,所述支撑架位于工作台侧方,所述工作台顶端可旋转地设有用于放置陶瓷胚体的固定座,所述工作台内部设有用于驱动固定座旋转的电机,所述支撑架顶端设置有打磨组件,所述机架顶部设有安装架,所述安装架上升降设置有用于限制陶瓷胚体移动的固定装置;所述打磨组件包括多个自调节打磨器和组装架,多个自调节打磨器沿垂直方向依次排列安装于组装架内,所述组装架的底部沿水平方向滑动设置于支撑架的顶面,所述组装架移动带动自调节打磨器与陶瓷胚体表面接触;所述自调节打磨器包括打磨头、调节杆和固定筒,所述调节杆的一端固定装配有打磨头,所述调节杆的另一端滑动伸入到固定筒内且末端设置有限位块,所述调节杆位于固定筒内的部分外表面套设有弹簧,所述固定筒固定装配于组装架上,所述打磨头位于组装架靠近工作台一端的外侧。In order to achieve the above objects, the present invention is achieved through the following technical solutions: a ceramic automatic sharpening and grinding equipment, including a frame, a workbench and a support frame, the workbench and the support frame are both arranged on the frame, so The support frame is located on the side of the workbench. The top of the workbench is rotatably provided with a fixed seat for placing the ceramic body. The inside of the workbench is provided with a motor for driving the fixed seat to rotate. The top of the support frame is provided with a The grinding assembly is provided with a mounting frame on the top of the frame, and the mounting frame is raised and lowered with a fixing device for limiting the movement of the ceramic body; the grinding assembly includes a plurality of self-adjusting grinders and an assembly frame, and a plurality of self-adjusting The grinders are arranged and installed in the assembly frame in sequence along the vertical direction. The bottom of the assembly frame is slidably arranged on the top surface of the support frame in the horizontal direction. The movement of the assembly frame drives the self-adjusting grinder to contact the surface of the ceramic embryonic body; The self-adjusting grinder includes a grinding head, an adjusting rod and a fixed cylinder. One end of the adjusting rod is fixedly equipped with a grinding head. The other end of the adjusting rod slides into the fixed cylinder and is provided with a limiting block at the end. The outer surface of the part of the rod located in the fixed cylinder is covered with a spring. The fixed cylinder is fixedly assembled on the assembly frame. The grinding head is located on the outside of the end of the assembly frame close to the workbench.
进一步的,所述固定装置包括固定板、输气部和气囊,所述输气部设置于固定板的底面中部,所述输气部用于伸入到陶瓷胚体的泥胚口内,所述输气部的外侧环绕套设有气囊,所述输气部的侧端设置有若干个输气口,所述输气口与气囊内部连通并向气囊内充气,所述输气部顶部设置有与供气设备连接的进气管,用于向输气口提供气体。Further, the fixing device includes a fixing plate, a gas delivery part and an air bag. The gas delivery part is arranged in the middle of the bottom surface of the fixing plate. The gas delivery part is used to extend into the mud embryo mouth of the ceramic embryo body. The outside of the gas delivery part is surrounded by an air bag, and the side end of the gas delivery part is provided with several gas delivery ports. The air delivery ports are connected to the inside of the air bag and inflate the air bag. The top of the gas delivery part is provided with a The air inlet pipe connected to the gas supply equipment is used to provide gas to the gas delivery port.
进一步的,所述输气口内设有气压检测传感器。Furthermore, an air pressure detection sensor is provided in the air delivery port.
进一步的,所述安装架上装配有气缸,所述气缸的活塞杆贯穿延伸至安装架下方并通过转动件与固定板顶面连接。Further, the mounting frame is equipped with a cylinder, and the piston rod of the cylinder extends below the mounting frame and is connected to the top surface of the fixed plate through a rotating member.
进一步的,所述支撑架的顶面设置有滑槽,所述组装架的底部位于滑槽内水平移动,所述组装架远离工作台的一端上设置有把手。Further, a chute is provided on the top surface of the support frame, the bottom of the assembly frame is located in the chute and moves horizontally, and a handle is provided on one end of the assembly frame away from the workbench.
进一步的,所述把手的底端转动设置于组装架的外壁,所述把手的顶端与组装架未接触,所述组装架的侧端内部设有凸块,所述把手的底端转轴与凸块连接,所述凸块的突出部与把手的把持部呈90°,所述凸块的下方设置有固定支脚,所述固定支脚的底部延伸至组装架底端下方,所述固定支脚位于组装架内部的部分套设有第二弹簧,所述凸块的突出部转动至下方时推动固定支脚向下移动与滑槽底部接触。Furthermore, the bottom end of the handle is rotatably mounted on the outer wall of the assembly frame, and the top end of the handle is not in contact with the assembly frame. There are convex blocks inside the side ends of the assembly frame, and the bottom rotating shaft of the handle is in contact with the convex block. The block is connected, the protrusion of the bump is at an angle of 90° to the holding part of the handle, a fixed leg is provided below the bump, the bottom of the fixed leg extends to the bottom of the assembly frame, and the fixed leg is located on the assembly frame. The inner part of the frame is covered with a second spring. When the protruding part of the bump rotates downward, it pushes the fixed leg to move downward and contact the bottom of the chute.
进一步的,所述支撑架的顶面设置有滑轨,所述组装架的底部沿滑轨水平移动,所述支撑架上还装配有用于驱动组装架移动的第二气缸。Further, the top surface of the support frame is provided with a slide rail, and the bottom of the assembly frame moves horizontally along the slide rail. The support frame is also equipped with a second cylinder for driving the assembly frame to move.
进一步的,所述打磨组件还包括气泵和用于扫描陶瓷胚体外形轮廓的扫描机构,所述扫描机构位于工作台的后方,所述固定筒的底端设有微型电磁阀,所述微型电磁阀与限位块下方的空间连通,所述微型电磁阀的另一端通过气管与气泵的气口连接,所述气泵向固定筒内提供气体来推动调节杆,所述扫描机构与第二气缸、微型电磁阀和气泵电性连接。Further, the grinding assembly also includes an air pump and a scanning mechanism for scanning the outline of the ceramic embryo. The scanning mechanism is located behind the workbench. A micro-solenoid valve is provided at the bottom of the fixed barrel. The micro-electromagnetic valve The valve is connected to the space below the limit block. The other end of the micro solenoid valve is connected to the air port of the air pump through the air pipe. The air pump provides gas into the fixed cylinder to push the adjusting rod. The scanning mechanism is connected with the second cylinder and the micro The solenoid valve and the air pump are electrically connected.
进一步的,最上侧自调节打磨器的打磨头与最下侧自调节打磨器的打磨头之间活动连接有打磨条,且其他的自调节打磨器的打磨头均与打磨条的内侧活动嵌设连接。Furthermore, a grinding strip is movably connected between the grinding head of the uppermost self-adjusting grinder and the grinding head of the lowermost self-adjusting grinder, and the grinding heads of other self-adjusting grinders are movably embedded with the inside of the grinding strip. connect.
进一步的,所述打磨头与调节杆的端头螺纹连接。Further, the grinding head is threadedly connected to the end of the adjusting rod.
进一步的,所述固定筒的左右两端均通过螺栓可拆卸地安装与组装架上。Further, the left and right ends of the fixed barrel are detachably mounted on the assembly frame through bolts.
进一步的,所述打磨头的打磨面为圆弧形状。Further, the grinding surface of the grinding head is in an arc shape.
进一步的,所述打磨头的厚度与固定筒的厚度相同。Further, the thickness of the grinding head is the same as the thickness of the fixed barrel.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明可实现对陶坯的自动打磨,有利于提高陶坯的打磨效果和打磨效率,解决了传统陶瓷打磨工序依赖人工形式,生产效率低下,产品质量良莠不齐等的问题。The invention can realize automatic polishing of ceramic blanks, is conducive to improving the polishing effect and polishing efficiency of ceramic blanks, and solves the problems of traditional ceramic polishing processes that rely on manual methods, low production efficiency, and uneven product quality.
本发明采用可伸缩调节的打磨组件来打磨陶坯,在打磨前可跟随陶瓷坯体的轮廓自动变换形状,由此解决了传统机台需频繁更换打磨块的问题,降低生产成本;The invention uses a telescopically adjustable grinding assembly to polish the ceramic body, which can automatically change shape following the contour of the ceramic body before polishing, thereby solving the problem of frequent replacement of grinding blocks on traditional machines and reducing production costs;
本发明设计有手动调节型和全自动调节型两种机台,厂家可根据自身经费采购需求机台,有效扩大了本装置的适用范围。The invention is designed with two types of machines: manual adjustment type and fully automatic adjustment type. Manufacturers can purchase the required machines according to their own funds, which effectively expands the scope of application of the device.
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
图1为本发明的实施例一结构示意图;Figure 1 is a schematic structural diagram of Embodiment 1 of the present invention;
图2为本发明的实施例二结构示意图;Figure 2 is a schematic structural diagram of Embodiment 2 of the present invention;
图3为本发明一种陶瓷自动利坯打磨设备的主视图;Figure 3 is a front view of an automatic ceramic billet sharpening and grinding equipment according to the present invention;
图4为本发明一种陶瓷自动利坯打磨设备的打磨组件工作状态示意图;Figure 4 is a schematic diagram of the working state of the grinding component of the automatic ceramic blank sharpening and grinding equipment of the present invention;
图5为本发明一种陶瓷自动利坯打磨设备的固定装置剖视图;Figure 5 is a cross-sectional view of the fixing device of an automatic ceramic billet sharpening and grinding equipment according to the present invention;
图6为本发明实施例一的组装架后端示意图;Figure 6 is a schematic diagram of the rear end of the assembly rack according to Embodiment 1 of the present invention;
图7为本发明实施例二的自调节打磨器结构图;Figure 7 is a structural diagram of a self-adjusting grinder according to Embodiment 2 of the present invention;
图中:机架-1、工作台-2、支撑架-3、固定座-4、打磨组件-5、安装架-6、固定装置-7、自调节打磨器-51、组装架-52、打磨头-511、调节杆-512、固定筒-513、弹簧-514、固定板-71、输气部-72、气囊-73、输气口-74、气缸-8、滑槽-521、把手-522、凸块-523、固定支脚-524、第二弹簧-525、滑轨-526、第二气缸-9、扫描机构-10、微型电磁阀-527、气泵-11、打磨条-12。In the picture: Rack-1, Workbench-2, Support Frame-3, Fixed Base-4, Grinding Component-5, Mounting Rack-6, Fixing Device-7, Self-adjusting Grinder-51, Assembly Rack-52, Grinding head-511, adjusting rod-512, fixed cylinder-513, spring-514, fixed plate-71, gas transmission part-72, air bag-73, gas transmission port-74, cylinder-8, chute-521, handle -522, bump-523, fixed foot-524, second spring-525, slide rail-526, second cylinder-9, scanning mechanism-10, micro solenoid valve-527, air pump-11, sanding strip-12.
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific implementation modes.
请参阅图1、图3和图4,一种陶瓷自动利坯打磨设备技术方案:包括机架1、工作台2和支撑架3,工作台2和支撑架3均设置于机架1上,支撑架3位于工作台2侧方,工作台2顶端可旋转地设有用于放置陶瓷胚体的固定座4,工作台2内部设有用于驱动固定座4旋转的电机,支撑架3顶端设置有打磨组件5,机架1顶部设有安装架6,安装架6上升降设置有用于限制陶瓷胚体移动的固定装置7;打磨组件5包括多个自调节打磨器51和组装架52,多个自调节打磨器51沿垂直方向依次排列安装于组装架52内,组装架52的底部沿水平方向滑动设置于支撑架3的顶面,组装架52移动带动自调节打磨器51与陶瓷胚体表面接触;自调节打磨器51包括打磨头511、调节杆512和固定筒513,调节杆512的一端固定装配有打磨头511,调节杆512的另一端滑动伸入到固定筒513内且末端设置有限位块,调节杆512位于固定筒513内的部分外表面套设有弹簧514,固定筒513固定装配于组装架52上,打磨头511位于组装架52靠近工作台2一端的外侧。Please refer to Figure 1, Figure 3 and Figure 4. A technical solution for automatic ceramic billet grinding equipment: including a frame 1, a workbench 2 and a support frame 3. The workbench 2 and the support frame 3 are both arranged on the frame 1. The support frame 3 is located on the side of the workbench 2. The top of the workbench 2 is rotatably provided with a fixed base 4 for placing the ceramic embryonic body. The inside of the workbench 2 is provided with a motor for driving the fixed base 4 to rotate. The top of the support frame 3 is provided with a The grinding assembly 5 is provided with a mounting frame 6 on the top of the frame 1, and the mounting frame 6 is raised and lowered with a fixing device 7 for restricting the movement of the ceramic body; the grinding assembly 5 includes a plurality of self-adjusting grinders 51 and assembly frames 52, a plurality of The self-adjusting grinders 51 are arranged and installed in the assembly frame 52 sequentially along the vertical direction. The bottom of the assembly frame 52 is slidably disposed on the top surface of the support frame 3 along the horizontal direction. The movement of the assembly frame 52 drives the self-adjusting grinders 51 to contact the surface of the ceramic body. Contact; the self-adjusting grinder 51 includes a grinding head 511, an adjusting rod 512 and a fixed cylinder 513. One end of the adjusting rod 512 is fixedly equipped with the grinding head 511, and the other end of the adjusting rod 512 slides into the fixed cylinder 513 and has a limited end setting. Block, the outer surface of the adjusting rod 512 located in the fixed cylinder 513 is covered with a spring 514. The fixed cylinder 513 is fixedly assembled on the assembly frame 52, and the grinding head 511 is located on the outside of the end of the assembly frame 52 close to the workbench 2.
参阅图5,固定装置7包括固定板71、输气部72和气囊73,输气部72设置于固定板71的底面中部,输气部72用于伸入到陶瓷胚体的泥胚口内,输气部72的外侧环绕套设有气囊73,输气部72的侧端设置有若干个输气口74,输气口74与气囊73内部连通并向气囊73内充气,输气部72顶部设置有与供气设备连接的进气管,用于向输气口74提供气体,安装架6上装配有气缸8,气缸8的活塞杆贯穿延伸至安装架6下方并通过转动件与固定板71顶面连接。Referring to Figure 5, the fixing device 7 includes a fixing plate 71, a gas delivery part 72 and an air bag 73. The gas delivery part 72 is arranged in the middle of the bottom surface of the fixing plate 71. The gas delivery part 72 is used to extend into the mud embryo mouth of the ceramic embryo body. An air bag 73 is arranged around the outside of the air delivery part 72. A number of air delivery ports 74 are provided at the side ends of the air delivery part 72. The air delivery ports 74 are connected to the inside of the air bag 73 and inflate the air bag 73. The top of the air delivery part 72 An air inlet pipe connected to the air supply equipment is provided for providing gas to the air delivery port 74. The mounting frame 6 is equipped with a cylinder 8. The piston rod of the cylinder 8 extends to the bottom of the mounting frame 6 and passes through the rotating member and the fixed plate 71. Top connection.
参阅图2和图7,支撑架3的顶面设置有滑轨526,组装架52的底部沿滑轨526水平移动,支撑架3上还装配有用于驱动组装架52移动的第二气缸98,打磨组件5还包括气泵11和用于扫描陶瓷胚体外形轮廓的扫描机构10,扫描机构10位于工作台2的后方,固定筒513的底端设有微型电磁阀527,微型电磁阀527与限位块下方的空间连通,微型电磁阀527的另一端通过气管与气泵11的气口连接,气泵11向固定筒513内提供气体来推动调节杆512,扫描机构10与第二气缸98、微型电磁阀527和气泵11电性连接。Referring to Figures 2 and 7, the top surface of the support frame 3 is provided with a slide rail 526. The bottom of the assembly frame 52 moves horizontally along the slide rail 526. The support frame 3 is also equipped with a second cylinder 98 for driving the movement of the assembly frame 52. The grinding assembly 5 also includes an air pump 11 and a scanning mechanism 10 for scanning the outline of the ceramic embryo. The scanning mechanism 10 is located behind the workbench 2. A micro-solenoid valve 527 is provided at the bottom of the fixed cylinder 513. The micro-solenoid valve 527 is connected to the limiter. The space below the bit block is connected. The other end of the micro solenoid valve 527 is connected to the air port of the air pump 11 through the air pipe. The air pump 11 provides gas into the fixed cylinder 513 to push the adjusting rod 512. The scanning mechanism 10 is connected with the second cylinder 98 and the micro solenoid valve. 527 is electrically connected to the air pump 11.
在本实施例中,最上侧自调节打磨器51的打磨头511与最下侧自调节打磨器51的打磨头511之间活动连接有打磨条12,且其他的自调节打磨器51的打磨头511均与打磨条12的内侧活动嵌设连接,利用柔性打磨条来填充打磨头之间的缝隙,使得打磨范围更加全面,打磨条的长度大于一排自调节打磨器51的长度,在自调节打磨器51改变轮廓时,打磨条也会跟随滑动弯曲。In this embodiment, a grinding strip 12 is movably connected between the grinding head 511 of the uppermost self-adjusting grinder 51 and the grinding head 511 of the lowermost self-adjusting grinder 51 , and the grinding heads of other self-adjusting grinders 51 511 are all connected with the inner side of the grinding bar 12, and the flexible grinding bar is used to fill the gap between the grinding heads, so that the grinding range is more comprehensive. The length of the grinding bar is greater than the length of a row of self-adjusting grinders 51. In the self-adjusting When the sander 51 changes its contour, the sanding strip will also slide and bend accordingly.
在本实施例中,打磨头511与调节杆512的端头螺纹连接,固定筒513的左右两端均通过螺栓可拆卸地安装与组装架52上,方便打磨组件的检修和更换。In this embodiment, the grinding head 511 is threadedly connected to the end of the adjusting rod 512, and the left and right ends of the fixed barrel 513 are detachably mounted on the assembly frame 52 through bolts to facilitate the maintenance and replacement of the grinding assembly.
本实施例的工作原理如下:The working principle of this embodiment is as follows:
在使用该装置进行泥胚打磨工作时,将陶瓷坯体放置在固定座4上,然后控制气缸8工作带动固定装置7下降,使得输气部72进入到陶瓷坯体上的泥胚口内,而固定板71将泥胚口盖住,紧接着向气囊73内通气,使得气囊73充气膨胀,膨胀后的气囊73与泥胚内壁接触并将泥胚口堵住,进而对泥胚的上部分进行限位固定,陶瓷坯体旋转进行打磨工作时固定板71会跟随旋转,反之要取下陶瓷坯体只需将气囊73放气,接着让固定板71上升即可;When using this device to polish the clay body, place the ceramic body on the fixing base 4, and then control the operation of the cylinder 8 to drive the fixing device 7 down, so that the gas transmission part 72 enters the clay body opening on the ceramic body, and The fixed plate 71 covers the mouth of the mud embryo, and then ventilates the air bag 73, so that the air bag 73 is inflated and expanded. The inflated air bag 73 contacts the inner wall of the mud embryo and blocks the mouth of the mud embryo, and then performs the upper part of the mud embryo. The limit is fixed. When the ceramic body rotates for grinding work, the fixed plate 71 will follow the rotation. On the contrary, to remove the ceramic body, you only need to deflate the air bag 73, and then let the fixed plate 71 rise;
在完成陶瓷坯体的固定后,工作人员通过手握把手522并推动组装架52向陶瓷坯体靠近,在自调节打磨器51接触到陶瓷坯体的表面时,打磨头511会受力向后缩,随着工作人员的继续推动,最终一排的自调节打磨器51会后缩成陶瓷坯体表面形状的弧度,此时,工作人员只需将把手522向下掰动,让其内部的凸块523下压固定支脚524,使得固定支脚524与滑槽521底部接触,即可完成组装架52的位置固定,然后便可以利用打磨块对陶瓷坯体外壁进行打磨工作,打磨结束后,将组装架52拉开,打磨块在弹簧514的拉力作用下复位,便可继续下一次使用。After completing the fixation of the ceramic body, the staff holds the handle 522 and pushes the assembly frame 52 closer to the ceramic body. When the self-adjusting grinder 51 contacts the surface of the ceramic body, the grinding head 511 will be forced backward. As the staff continues to push, the last row of self-adjusting grinders 51 will shrink back into the arc of the surface shape of the ceramic body. At this time, the staff only need to push the handle 522 downward to let the internal The bump 523 presses down the fixed leg 524 so that the fixed leg 524 contacts the bottom of the chute 521 to complete the position fixation of the assembly frame 52. Then the outer wall of the ceramic body can be polished with a grinding block. After the polishing is completed, The assembly frame 52 is opened, the grinding block is reset under the tension of the spring 514, and the next use can be continued.
请参阅图2、图3和图4,一种陶瓷自动利坯打磨设备技术方案:包括机架1、工作台2和支撑架3,工作台2和支撑架3均设置于机架1上,支撑架3位于工作台2侧方,工作台2顶端可旋转地设有用于放置陶瓷胚体的固定座4,工作台2内部设有用于驱动固定座4旋转的电机,支撑架3顶端设置有打磨组件5,机架1顶部设有安装架6,安装架6上升降设置有用于限制陶瓷胚体移动的固定装置7;打磨组件5包括多个自调节打磨器51和组装架52,多个自调节打磨器51沿垂直方向依次排列安装于组装架52内,组装架52的底部沿水平方向滑动设置于支撑架3的顶面,组装架52移动带动自调节打磨器51与陶瓷胚体表面接触;自调节打磨器51包括打磨头511、调节杆512和固定筒513,调节杆512的一端固定装配有打磨头511,调节杆512的另一端滑动伸入到固定筒513内且末端设置有限位块,调节杆512位于固定筒513内的部分外表面套设有弹簧514,固定筒513固定装配于组装架52上,打磨头511位于组装架52靠近工作台2一端的外侧。Please refer to Figure 2, Figure 3 and Figure 4. A technical solution for automatic ceramic blank grinding equipment: including a frame 1, a workbench 2 and a support frame 3. The workbench 2 and the support frame 3 are both arranged on the frame 1. The support frame 3 is located on the side of the workbench 2. The top of the workbench 2 is rotatably provided with a fixed base 4 for placing the ceramic embryonic body. The inside of the workbench 2 is provided with a motor for driving the fixed base 4 to rotate. The top of the support frame 3 is provided with a The grinding assembly 5 is provided with a mounting frame 6 on the top of the frame 1, and the mounting frame 6 is raised and lowered with a fixing device 7 for restricting the movement of the ceramic body; the grinding assembly 5 includes a plurality of self-adjusting grinders 51 and assembly frames 52, a plurality of The self-adjusting grinders 51 are arranged and installed in the assembly frame 52 sequentially along the vertical direction. The bottom of the assembly frame 52 is slidably disposed on the top surface of the support frame 3 along the horizontal direction. The movement of the assembly frame 52 drives the self-adjusting grinders 51 to contact the surface of the ceramic body. Contact; the self-adjusting grinder 51 includes a grinding head 511, an adjusting rod 512 and a fixed cylinder 513. One end of the adjusting rod 512 is fixedly equipped with the grinding head 511, and the other end of the adjusting rod 512 slides into the fixed cylinder 513 and has a limited end setting. Block, the outer surface of the adjusting rod 512 located in the fixed cylinder 513 is covered with a spring 514. The fixed cylinder 513 is fixedly assembled on the assembly frame 52, and the grinding head 511 is located on the outside of the end of the assembly frame 52 close to the workbench 2.
参阅图5,固定装置7包括固定板71、输气部72和气囊73,输气部72设置于固定板71的底面中部,输气部72用于伸入到陶瓷胚体的泥胚口内,输气部72的外侧环绕套设有气囊73,输气部72的侧端设置有若干个输气口74,输气口74与气囊73内部连通并向气囊73内充气,输气部72顶部设置有与供气设备连接的进气管,用于向输气口74提供气体,安装架6上装配有气缸8,气缸8的活塞杆贯穿延伸至安装架6下方并通过转动件与固定板71顶面连接。Referring to Figure 5, the fixing device 7 includes a fixing plate 71, a gas delivery part 72 and an air bag 73. The gas delivery part 72 is arranged in the middle of the bottom surface of the fixing plate 71. The gas delivery part 72 is used to extend into the mud embryo mouth of the ceramic embryo body. There is an air bag 73 surrounding the outside of the air delivery part 72. A number of air delivery ports 74 are provided at the side ends of the air delivery part 72. The air delivery ports 74 are connected to the inside of the air bag 73 and inflate the air bag 73. The top of the air delivery part 72 An air inlet pipe connected to the air supply equipment is provided for providing gas to the air delivery port 74. The mounting frame 6 is equipped with a cylinder 8. The piston rod of the cylinder 8 extends to the bottom of the mounting frame 6 and passes through the rotating member and the fixed plate 71. Top connection.
参阅图1和图6,支撑架3的顶面设置有滑槽521,组装架52的底部位于滑槽521内水平移动,组装架52远离工作台2的一端上设置有把手522,把手522的底端转动设置于组装架52的外壁,把手522的顶端与组装架52未接触,组装架52的侧端内部设有凸块523,把手522的底端转轴与凸块523连接,凸块523的突出部与把手522的把持部呈90°,凸块523的下方设置有固定支脚524,固定支脚524的底部延伸至组装架52底端下方,固定支脚524位于组装架52内部的部分套设有第二弹簧525514,凸块523的突出部转动至下方时推动固定支脚524向下移动与滑槽521底部接触。Referring to Figures 1 and 6, a chute 521 is provided on the top surface of the support frame 3. The bottom of the assembly frame 52 is located in the chute 521 and moves horizontally. A handle 522 is provided on the end of the assembly frame 52 away from the workbench 2. The handle 522 is The bottom end is rotated on the outer wall of the assembly frame 52. The top end of the handle 522 is not in contact with the assembly frame 52. A bump 523 is provided inside the side end of the assembly frame 52. The bottom rotating shaft of the handle 522 is connected to the bump 523. The bump 523 The protruding part of the handle 522 is at an angle of 90°. A fixed leg 524 is provided below the bump 523. The bottom of the fixed leg 524 extends to below the bottom of the assembly frame 52. The fixed leg 524 is located in the inner part of the assembly frame 52. With the second spring 525514, when the protruding portion of the bump 523 rotates downward, it pushes the fixed leg 524 to move downward and contact the bottom of the chute 521.
在本实施例中,最上侧自调节打磨器51的打磨头511与最下侧自调节打磨器51的打磨头511之间活动连接有打磨条12,且其他的自调节打磨器51的打磨头511均与打磨条12的内侧活动嵌设连接。In this embodiment, a grinding strip 12 is movably connected between the grinding head 511 of the uppermost self-adjusting grinder 51 and the grinding head 511 of the lowermost self-adjusting grinder 51 , and the grinding heads of other self-adjusting grinders 51 511 are all connected with the inner side of the grinding strip 12 in a movable embedded manner.
在本实施例中,打磨头511与调节杆512的端头螺纹连接,固定筒513的左右两端均通过螺栓可拆卸地安装与组装架52上。In this embodiment, the grinding head 511 is threadedly connected to the end of the adjusting rod 512, and the left and right ends of the fixed barrel 513 are detachably installed on the assembly frame 52 through bolts.
本实施例的工作原理如下:The working principle of this embodiment is as follows:
在实施例1的基础之上,本实施例的打磨组件5改进为全自动化设计,在陶瓷坯体放置在固定座4上后,扫描机构10第一时间扫描陶瓷坯体的轮廓,并将轮廓信息发送给气泵11,通过各个自调节打磨器51上微型电磁阀527的开关控制和气泵11的气体交换,在气泵11向固定筒513内充气时,气体会推动打磨头511向前移动,在气泵11向固定筒513内抽气时,弹簧514的回弹力会带动打磨头511向后移动,通过上述步骤,使得一排打磨头511在接收到轮廓信息后自动调节为相同轮廓的弧度,然后第二气缸98工作推动组装架52向陶瓷坯体靠近,使得调整完毕后的打磨头511与陶瓷坯体表面接触,便可进行打磨工作;On the basis of Embodiment 1, the grinding assembly 5 of this embodiment is improved to a fully automated design. After the ceramic body is placed on the fixed base 4, the scanning mechanism 10 scans the outline of the ceramic body at the first time, and The information is sent to the air pump 11. Through the switch control of the micro solenoid valve 527 on each self-adjusting grinder 51 and the gas exchange of the air pump 11, when the air pump 11 inflates the fixed cylinder 513, the gas will push the grinding head 511 to move forward. When the air pump 11 pumps air into the fixed cylinder 513, the rebound force of the spring 514 will drive the grinding head 511 to move backward. Through the above steps, a row of grinding heads 511 will automatically adjust to the same contour radian after receiving the contour information, and then The second cylinder 98 works to push the assembly frame 52 closer to the ceramic body, so that the adjusted grinding head 511 contacts the surface of the ceramic body, and the grinding work can be performed;
与实施例1相比,该实施例的改进虽在一定程度上增加了设备成本,但全自动程序的设计,在省时省力的同时,还能减少实施例一中推动打磨头511对陶瓷坯体表面的压损。Compared with Embodiment 1, although the improvements in this Embodiment increase the equipment cost to a certain extent, the design of the fully automatic program not only saves time and effort, but also reduces the number of pairs of ceramic blanks pushed by the grinding head 511 in Embodiment 1. pressure loss on the body surface.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments without departing from the spirit or basics of the present invention. In the case of specific features, the present invention can be implemented in other specific forms. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims shall not be construed as limiting the claim in question.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (10)
- 一种陶瓷自动利坯打磨设备,其特征在于:包括机架、工作台和支撑架,所述工作台和支撑架均设置于机架上,所述支撑架位于工作台侧方,所述工作台顶端可旋转地设有用于放置陶瓷胚体的固定座,所述工作台内部设有用于驱动固定座旋转的电机,所述支撑架顶端设置有打磨组件,所述机架顶部设有安装架,所述安装架上升降设置有用于限制陶瓷胚体移动的固定装置;An automatic ceramic blank sharpening equipment, characterized by: including a frame, a workbench and a support frame. The workbench and the support frame are both arranged on the frame. The support frame is located on the side of the workbench. The workbench The top of the table is rotatably provided with a fixed seat for placing the ceramic embryonic body. The inside of the workbench is provided with a motor for driving the rotation of the fixed seat. The top of the support frame is provided with a grinding component, and the top of the frame is provided with a mounting bracket. , the mounting frame is raised and lowered with a fixing device for limiting the movement of the ceramic body;所述打磨组件包括多个自调节打磨器和组装架,多个自调节打磨器沿垂直方向依次排列安装于组装架内,所述组装架的底部沿水平方向滑动设置于支撑架的顶面,所述组装架移动带动自调节打磨器与陶瓷胚体表面接触;The grinding assembly includes a plurality of self-adjusting grinders and an assembly frame. The plurality of self-adjusting grinders are arranged and installed in the assembly frame in a vertical direction. The bottom of the assembly frame is slidably mounted on the top surface of the support frame in a horizontal direction. The movement of the assembly frame drives the self-adjusting grinder to contact the surface of the ceramic embryonic body;所述自调节打磨器包括打磨头、调节杆和固定筒,所述调节杆的一端固定装配有打磨头,所述调节杆的另一端滑动伸入到固定筒内且末端设置有限位块,所述调节杆位于固定筒内的部分外表面套设有弹簧,所述固定筒固定装配于组装架上,所述打磨头位于组装架靠近工作台一端的外侧。The self-adjusting grinder includes a grinding head, an adjusting rod and a fixed cylinder. One end of the adjusting rod is fixedly equipped with a grinding head, and the other end of the adjusting rod slides into the fixed cylinder and is provided with a limiting block at the end. The part of the outer surface of the adjusting rod located in the fixed cylinder is covered with a spring. The fixed cylinder is fixedly assembled on the assembly frame. The grinding head is located on the outside of the end of the assembly frame close to the workbench.
- 根据权利要求1所述的一种陶瓷自动利坯打磨设备,其特征在于:所述固定装置包括固定板、输气部和气囊,所述输气部设置于固定板的底面中部,所述输气部用于伸入到陶瓷胚体的泥胚口内,所述输气部的外侧环绕套设有气囊,所述输气部的侧端设置有若干个输气口,所述输气口与气囊内部连通并向气囊内充气,所述输气部顶部设置有与供气设备连接的进气管,用于向输气口提供气体。An automatic ceramic billet sharpening and grinding equipment according to claim 1, characterized in that: the fixing device includes a fixing plate, a gas delivery part and an air bag, the gas delivery part is arranged in the middle of the bottom surface of the fixing plate, and the gas delivery part The gas part is used to extend into the clay mouth of the ceramic body. An air bag is arranged around the outside of the gas transport part. Several gas transport ports are provided at the side ends of the gas transport part. The gas transport ports are connected with The inside of the air bag is connected and inflated into the air bag. An air inlet pipe connected to the air supply device is provided on the top of the air delivery part for providing gas to the air delivery port.
- 根据权利要求2所述的一种陶瓷自动利坯打磨设备,其特征在于:所述安装架上装配有气缸,所述气缸的活塞杆贯穿延伸至安装架下方并通过转动件与固定板顶面连接。An automatic ceramic billet grinding equipment according to claim 2, characterized in that: the mounting frame is equipped with a cylinder, and the piston rod of the cylinder extends below the mounting frame and passes through the rotating member and the top surface of the fixed plate. connect.
- 根据权利要求1所述的一种陶瓷自动利坯打磨设备,其特征在于:所述支撑架的顶面设置有滑槽,所述组装架的底部位于滑槽内水平移动,所述组装架远离工作台的一端上设置有把手。An automatic ceramic blank sharpening and grinding equipment according to claim 1, characterized in that: the top surface of the support frame is provided with a chute, the bottom of the assembly frame is located in the chute and moves horizontally, and the assembly frame is away from A handle is provided on one end of the workbench.
- 根据权利要求4所述的一种陶瓷自动利坯打磨设备,其特征在于:所述把手的底端转动设置于组装架的外壁,所述把手的顶端与组装架未接触,所述组装架的侧端内部设有凸块,所述把手的底端转轴与凸块连接,所述凸块的突出部与把手的把持部呈90°,所述凸块的下方设置有固定支脚,所述固定支脚的底部延伸至组装架底端下方,所述固定支脚位于组装架内部的部分套设有第二弹簧,所述凸块的突出部转动至下方时推动固定支脚向下移动与滑槽底部接触。An automatic ceramic blank sharpening equipment according to claim 4, characterized in that: the bottom end of the handle is rotated and arranged on the outer wall of the assembly frame, the top end of the handle is not in contact with the assembly frame, and the assembly frame A bump is provided inside the side end. The bottom rotating shaft of the handle is connected to the bump. The protrusion of the bump is at an angle of 90° to the gripping part of the handle. A fixed foot is provided below the bump. The bottom of the leg extends below the bottom of the assembly frame. The part of the fixed leg located inside the assembly frame is covered with a second spring. When the protruding part of the bump rotates downward, the fixed leg is pushed downward to contact the bottom of the chute. .
- 根据权利要求1所述的一种陶瓷自动利坯打磨设备,其特征在于:所述支撑架的顶面设置有滑轨,所述组装架的底部沿滑轨水平移动,所述支撑架上还装配有用于驱动组装架移动的第二气缸。An automatic ceramic billet sharpening equipment according to claim 1, characterized in that: the top surface of the support frame is provided with a slide rail, the bottom of the assembly frame moves horizontally along the slide rail, and there is also a slide rail on the support frame. Equipped with a second cylinder for driving the movement of the assembly frame.
- 根据权利要求6所述的一种陶瓷自动利坯打磨设备,其特征在于:所述打磨组件还包括气泵和用于扫描陶瓷胚体外形轮廓的扫描机构,所述扫描机构位于工作台的后方,所述固定筒的底端设有微型电磁阀,所述微型电磁阀与限位块下方的空间连通,所述微型电磁阀的另一端通过气管与气泵的气口连接,所述气泵向固定筒内提供气体来推动调节杆,所述扫描机构与第二气缸、微型电磁阀和气泵电性连接。An automatic ceramic billet grinding equipment according to claim 6, characterized in that: the grinding assembly further includes an air pump and a scanning mechanism for scanning the outer contour of the ceramic embryo, and the scanning mechanism is located behind the workbench. The bottom end of the fixed cylinder is equipped with a micro solenoid valve. The micro solenoid valve is connected to the space below the limiting block. The other end of the micro solenoid valve is connected to the air port of the air pump through the trachea. The air pump moves into the fixed cylinder. Gas is provided to push the adjusting rod, and the scanning mechanism is electrically connected to the second cylinder, the micro solenoid valve and the air pump.
- 根据权利要求1-7任一项所述的一种陶瓷自动利坯打磨设备,其特征在于:最上侧自调节打磨器的打磨头与最下侧自调节打磨器的打磨头之间活动连接有打磨条,且其他的自调节打磨器的打磨头均与打磨条的内侧活动嵌设连接。A ceramic automatic billet grinding equipment according to any one of claims 1 to 7, characterized in that: the grinding head of the uppermost self-adjusting grinder and the grinding head of the lowermost self-adjusting grinder are movably connected with each other. The grinding bar, and the grinding heads of other self-adjusting grinders are all movable and embedded in the inner side of the grinding bar.
- 根据权利要求8所述的一种陶瓷自动利坯打磨设备,其特征在于:所述打磨头与调节杆的端头螺纹连接。The automatic ceramic blank sharpening and grinding equipment according to claim 8, characterized in that: the grinding head is threadedly connected to the end of the adjusting rod.
- 根据权利要求9所述的一种陶瓷自动利坯打磨设备,其特征在于:所述固定筒的左右两端均通过螺栓可拆卸地安装与组装架上。The automatic ceramic blank sharpening and grinding equipment according to claim 9, characterized in that: the left and right ends of the fixed cylinder are detachably installed on the assembly frame through bolts.
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CN202210366303.XA CN114750010A (en) | 2022-04-08 | 2022-04-08 | Automatic blank sharpening and polishing equipment for ceramics |
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Cited By (3)
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CN117324475A (en) * | 2023-11-27 | 2024-01-02 | 常州市百亿达尔科技股份有限公司 | Floor iron sheet counter bore processingequipment for track traffic |
CN117884971A (en) * | 2024-02-27 | 2024-04-16 | 兴化市新光合金材料有限公司 | Aluminum alloy product processingequipment |
CN117900998A (en) * | 2024-03-20 | 2024-04-19 | 南通海隆磁业有限公司 | Workpiece positioning base for magnetic steel polishing |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114750010A (en) * | 2022-04-08 | 2022-07-15 | 福建省佳美集团公司 | Automatic blank sharpening and polishing equipment for ceramics |
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CN114750010A (en) * | 2022-04-08 | 2022-07-15 | 福建省佳美集团公司 | Automatic blank sharpening and polishing equipment for ceramics |
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- 2022-04-08 CN CN202210366303.XA patent/CN114750010A/en active Pending
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EP0440591A2 (en) * | 1990-02-02 | 1991-08-07 | Lohja Betonila Oy | Method for producing a concrete pillar |
CN106584258A (en) * | 2017-02-22 | 2017-04-26 | 南昌首叶科技有限公司 | Ceramic bottle surface polishing equipment |
CN209633308U (en) * | 2018-09-11 | 2019-11-15 | 深圳市康柏玛科技有限公司 | A kind of Ceramic manufacturing device for clamping and rotating |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN117324475B (en) * | 2023-11-27 | 2024-02-13 | 常州市百亿达尔科技股份有限公司 | Floor iron sheet counter bore processingequipment for track traffic |
CN117884971A (en) * | 2024-02-27 | 2024-04-16 | 兴化市新光合金材料有限公司 | Aluminum alloy product processingequipment |
CN117900998A (en) * | 2024-03-20 | 2024-04-19 | 南通海隆磁业有限公司 | Workpiece positioning base for magnetic steel polishing |
CN117900998B (en) * | 2024-03-20 | 2024-05-17 | 南通海隆磁业有限公司 | Workpiece positioning base for magnetic steel polishing |
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