WO2023173799A1 - 输送机 - Google Patents
输送机 Download PDFInfo
- Publication number
- WO2023173799A1 WO2023173799A1 PCT/CN2022/133678 CN2022133678W WO2023173799A1 WO 2023173799 A1 WO2023173799 A1 WO 2023173799A1 CN 2022133678 W CN2022133678 W CN 2022133678W WO 2023173799 A1 WO2023173799 A1 WO 2023173799A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- reversing
- conveying mechanism
- conveyor
- mounting plate
- photovoltaic modules
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/22—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising a series of co-operating units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/64—Switching conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
Definitions
- This application relates to the technical field of photovoltaic module production, for example, to a conveyor.
- photovoltaic modules are produced using automated production lines.
- the conveyor of the photovoltaic module automated production line in related technologies can only transport photovoltaic modules in one direction, resulting in low production efficiency.
- This application provides a conveyor that can realize multi-directional transportation of photovoltaic modules and effectively improve the production efficiency of photovoltaic modules.
- the embodiment of the present application provides a conveyor for the production of photovoltaic modules, including a frame, an X-direction conveying mechanism, a Y-direction conveying mechanism and a reversing mechanism.
- the X-direction conveying mechanism, the Y-direction conveying mechanism and the reversing mechanism are all arranged on the frame.
- the X-direction conveying mechanism is arranged to convey the photovoltaic modules along the X-axis direction.
- the Y-direction conveying mechanism The directional transport mechanism is configured to transport the photovoltaic components along the Y-axis direction, the reversing mechanism is configured to adjust the orientation of the photovoltaic components, and can transport the photovoltaic components on the X-directional transport mechanism to the on the Y-directional conveying mechanism, or transport the photovoltaic modules on the Y-directional conveying mechanism to the X-directional conveying mechanism.
- FIG. 1 is a schematic structural diagram of the conveyor provided by this application.
- Figure 2 is a schematic structural diagram of the reversing mechanism provided by this application.
- Figure 3 is a schematic structural diagram 2 of the reversing mechanism provided by this application.
- Figure 4 is a top view of the reversing mechanism provided by this application.
- Figure 5 is a schematic structural diagram of the X-direction conveying mechanism provided by this application.
- Figure 6 is a schematic structural diagram of the Y-direction conveying mechanism provided by this application.
- Figure 7 is a schematic structural diagram of the first lifting mechanism provided by this application.
- Figure 8 is a schematic structural diagram of the second lifting mechanism provided by this application.
- Figure 9 is a schematic structural diagram of the auxiliary support mechanism provided by this application.
- first position and second position are two different positions, and the first feature “on”, “above” and “above” the second feature include the first feature on the second feature. Directly above and diagonally above, or simply means that the level of the first feature is higher than that of the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
- connection should be understood in a broad sense.
- connection or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
- Embodiments of the present application provide a conveyor that can realize multi-directional transportation of photovoltaic modules and effectively improve the production efficiency of photovoltaic modules.
- the above-mentioned conveyor includes a frame 100, an X-direction conveying mechanism 200, a Y-direction conveying mechanism 300 and a reversing mechanism 400, wherein the Disposed on the frame 100 , the frame 100 is configured to support the X-direction conveying mechanism 200 , the Y-direction conveying mechanism 300 and the reversing mechanism 400 .
- the X-direction transport mechanism 200 can transport photovoltaic modules along the X-axis direction
- the Y-direction transport mechanism 300 can transport photovoltaic modules along the Y-axis direction.
- the reversing mechanism 400 can transport the photovoltaic modules on the X-direction conveying mechanism 200 to the Y-direction conveying mechanism 300 to realize the reversing and conveying of the photovoltaic modules.
- the reversing mechanism 400 can also transport the photovoltaic modules on the Y-direction conveying mechanism 300 to the X-direction conveying mechanism 200 to realize the reversing and conveying of the photovoltaic modules.
- the X-direction transport mechanism 200 is provided to transport photovoltaic modules along the The photovoltaic modules are redirected to be transported along the Y-axis direction, or the photovoltaic modules transported along the Y-axis direction are redirected to be transported along the X-axis direction, realizing multi-directional transportation of photovoltaic modules and effectively improving the production efficiency of photovoltaic modules.
- the photovoltaic modules can be conveyed along the X-axis direction and the photovoltaic modules along the Y-axis direction, realizing multi-directional conveying of the photovoltaic modules.
- the reversing mechanism 400 By arranging the reversing mechanism 400, the feeding and discharging of photovoltaic modules in each direction can be realized, thereby improving the production efficiency of photovoltaic modules.
- the reversing mechanism 400 includes a reversing platform 410, a lifting unit 420 and a reversing unit 430.
- the reversing platform 410 is configured to support photovoltaic modules
- the lifting unit 420 is configured to drive
- the reversing platform 410 rises and falls
- the reversing unit 430 is configured to drive the reversing platform 410 to rotate around the axis of the reversing platform 410 to achieve reversing of the photovoltaic module.
- the commutation unit 430 may be a motor.
- the reversing mechanism 400 may include a first mounting plate 440 , a second mounting plate 450 , a third mounting plate 460 and a first support rod 470 , wherein the second mounting plate 450 and The rack 100 is fixedly connected, the first support rod 470 is passed through the second installation plate 450, and the first end of the first support rod 470 is fixedly connected to the first installation plate 440, and the second end of the first support rod 470 is connected to the second installation plate 450.
- the three mounting plates 460 are fixedly connected, and the first support rod 470 can slide relative to the second mounting plate 450 .
- first supporting rods 470 may be provided.
- four first support rods 470 are provided, and the four first support rods 470 are provided at the four corners of the first installation plate 440 and the third installation plate 460.
- the number of first support rods 470 can also be other, and can be set according to actual needs.
- the fixed end of the lifting unit 420 is fixed to the third installation plate 460 , and the output end of the lifting unit 420 passes through the third installation plate 460 and is fixedly connected to the second installation plate 450 .
- the second mounting plate 450 Since the second mounting plate 450 is fixed to the frame 100, when the conveyor is operating, the second mounting plate 450 is fixed. When the output end of the lifting unit 420 extends, the distance between the second mounting plate 450 and the frame 100 will be enlarged. Since the length of the first support rod 470 remains unchanged, the distance between the third mounting plates 460 becomes smaller, so that the distance between the first mounting plate 440 and the second mounting plate 450 becomes smaller, thereby causing the reversing stage 410 to move along the Z-axis direction. fall. Similarly, when the output end of the jacking unit 420 retracts, the distance between the second mounting plate 450 and the third mounting plate 460 will be shortened. Since the length of the first support rod 470 remains unchanged, the first mounting plate The distance between 440 and the second mounting plate 450 increases, thereby causing the reversing platform 410 to rise along the Z-axis direction.
- the reverse driving of the jacking unit 420 is realized. On the one hand, it can save the driving force of the jacking unit 420 and improve the service life of the jacking unit 420; on the other hand, it is beneficial to improve the work of the jacking unit 420. Stability; on the other hand, in related technologies, two jacking units 420 are generally used for direct driving to achieve the jacking stability of this application. However, this application uses reverse driving to reduce the number of jacking units 420 used, which is beneficial to cut costs.
- the lifting unit 420 may be a cylinder, a hydraulic cylinder, or other mechanism capable of delivering linear motion.
- the reversing unit 430 is fixed on the first mounting plate 440 and is configured to drive the reversing platform 410 to rotate.
- the photovoltaic modules transported along the X-axis direction need to be reversed to be transported along the Y-axis direction
- the photovoltaic modules are first transported to the reversing stage 410 .
- the lifting unit 420 drives the reversing platform 410 carrying the photovoltaic modules to rise along the Z-axis direction, so that the photovoltaic modules are separated from the X-direction transport mechanism 200
- the reversing unit 430 drives the reversing platform 410 to rotate, so that the photovoltaic modules are in the Y-direction transport mechanism 300 above, and adjust the orientation of the photovoltaic modules.
- the lifting unit 420 drives the reversing platform 410 carrying the photovoltaic modules to drop along the Z-axis direction, so that the photovoltaic modules come into contact with the Y-axis transport mechanism to complete the reversal of the photovoltaic modules.
- the photovoltaic modules transported along the Y-axis direction need to be redirected to the X-axis direction.
- a linear bearing can be provided at the connection between the first support rod 470 and the second mounting plate 450 .
- the linear bearing is sleeved on the outside of the first support rod 470 .
- the first support rod 470 can be reduced in size.
- the friction with the second mounting plate 450 is beneficial to protecting the outer surface of the first support rod 470, making the first support rod 470 move more smoothly and stably along the Z-axis direction, and improving the smooth operation of the reversing mechanism 400. properties to avoid damaging the photovoltaic modules; on the other hand, it can guide the movement of the first support rod 470 .
- the reversing unit 430 may include a cam divider 431 and a first motor 432 , and the output end of the first motor 432 is drivingly connected to the input shaft of the cam divider 431 , so that the cam divider 431 The output shaft is drivingly connected to the commutator 410.
- the cam divider 431 has the advantage of high-precision rotation.
- the first motor 432 and the cam divider 431 can improve the rotation accuracy of the reversing stage 410, which is beneficial to ensuring the reliability of the reversing operation of the conveyor.
- the first motor 432 is a three-phase motor.
- the first motor 432 can also be of other models, which can be selected according to actual needs.
- the reversing station 410 may be of a cross shape, and the reversing unit 430 is disposed at the center of the cross-shaped reversing station 410 .
- the horizontal part of the cross-shaped reversing platform 410 is now defined as the first bearing part 411
- the vertical part of the cross-shaped reversing platform 410 is defined as the second bearing part 412.
- the X-direction conveying mechanism 200 and The Y-direction conveying mechanism 300 is disposed between the adjacent first bearing part 411 and the second bearing part 412, which can improve the structural compactness of the conveyor and reduce the occupied space of the conveyor.
- the first load-bearing part 411 and the second load-bearing part 412 may be hollow structures.
- the hollow structure can avoid the installation of other structures on the conveyor. , improve the structural compactness of the above conveyor.
- the X-direction conveyor mechanism 200 includes a plurality of X-direction conveyors 210, a first transmission shaft 220 and a second motor 230. At least two X-direction conveyors 210 pass through the first transmission shaft. 220 connected. In this embodiment, every four X-direction conveyors 210 are connected through a first transmission shaft 220. The output end of the second motor 230 is drivingly connected to the first transmission shaft 220. The second motor 230 can drive the first transmission shaft 220 to rotate. . When the second motor 230 drives the first transmission shaft 220 to rotate, it can drive the X-directional conveyor 210 to transport the photovoltaic modules along the X-axis direction.
- the number of X-directional conveyors 210 can also be other, and can be set according to actual needs.
- the X-direction conveyor 210 includes two first conveyor wheels and a first conveyor belt, and the first conveyor belt is sleeved on the two first conveyor wheels.
- the two first conveyor wheels and the first conveyor belt form a belt drive.
- the first transmission shaft 220 is fixedly connected to a first conveyor wheel.
- each four X-direction conveyors 210 are connected through a first transmission shaft 220, and every two X-direction conveyors 210 are arranged oppositely.
- the 8 X-direction conveyors 210 are The conveyor 210 is arranged in four rows and two columns. In other embodiments, the number and arrangement of the X-directional conveyors 210 can also be other, and can be set according to actual needs.
- the Y-direction conveying mechanism 300 is arranged perpendicularly to the Three motors 330 and at least two Y-directional conveyors 310 are connected through the second transmission shaft 320.
- the two Y-direction conveyors 310 are connected through the second transmission shaft 320.
- the output end of the third motor 330 is drivingly connected to the second transmission shaft 320.
- the third motor 330 can drive the second transmission shaft 320 to rotate.
- the third motor 330 drives the second transmission shaft 320 to rotate, it can drive the Y-directional conveyor 310 to transport the photovoltaic modules along the Y-axis direction.
- the Y-directional conveyor 310 includes two second conveyor wheels and a second conveyor belt, and the second conveyor belt is sleeved on the two second conveyor wheels.
- the two second conveyor wheels and the second conveyor belt form a belt drive.
- the second transmission shaft 320 is fixedly connected to a second conveyor wheel.
- every two Y-directional conveyors 310 are connected through the second transmission shaft 320, and every two Y-directional conveyors 310 are arranged opposite to each other.
- the number and arrangement of the Y-directional conveyors 310 can also be other, and can be set according to actual needs.
- the above-mentioned conveyor further includes a first lifting mechanism 500 and a second lifting mechanism 600.
- the first lifting mechanism 500 is configured to drive the X-directional conveying mechanism 200 to lift along the Z-axis direction. rise and fall.
- the second lifting mechanism 600 is configured to drive the Y-directional conveying mechanism 300 to rise and fall along the Z-axis direction.
- the X-direction transport mechanism 200 when the photovoltaic modules need to be transported along the X-axis direction during production, the X-direction transport mechanism 200 is raised by the first lifting mechanism 500 and the X-direction transport mechanism 200 is used to transport the photovoltaic modules.
- the Y-directional transport mechanism 300 is raised through the second lifting mechanism 600, and the Y-directional transport mechanism 300 is used to transport the photovoltaic modules.
- the first lifting mechanism 500 and the second lifting mechanism 600 it is also possible to transport photovoltaic modules at different heights along the Z-axis direction, thereby improving the production effect of photovoltaic modules.
- the first lifting mechanism 500 includes two first driving members 510 , two first fixed plates 520 , two second fixed plates 530 and a synchronous lifter 540 , wherein the second The fixed plate 530 is fixedly connected to the frame 100, the fixed end of a first driving member 510 is fixedly connected to a second fixed plate 530, and the output end of a first driving member 510 passes through the second fixed plate 530 and is connected to the first fixed plate 530.
- Plate 520 is fixedly connected.
- the synchronous lifter 540 is provided between the first fixed plate 520 and the second fixed plate 530 .
- the synchronous lifter 540 can make the lifting distance of the two first fixed plates 520 the same, ensuring that the X-direction conveying mechanism 200 on the first lifting mechanism 500 is always level, thereby avoiding X
- the photovoltaic modules on the conveyor mechanism 200 are damaged to ensure the reliability of the operation of the conveyor.
- the connecting rod 541 of the synchronous lifter 540 can be fixed on the frame 100 through the bearing seat 550.
- the bearing seat 550 is fixedly connected to the frame 100, and
- the connecting rod 541 is passed through the bearing seat 550 and can rotate relative to the bearing seat 550 to avoid vibration during use due to the excessive length of the connecting rod 541 and to ensure the stability of the rotation of the connecting rod 541.
- a first support frame may be provided, and the X-directional transport mechanism 200 is fixed to the first support frame.
- the first fixed plate 520 of the first lifting mechanism 500 is fixedly connected to the first support frame.
- the second fixing plate 530 can be lifted along the Z-axis direction, thereby lifting the first support frame, thereby lifting the X-axis conveying mechanism 200 .
- the second lifting mechanism 600 includes a fourth mounting plate 610, a fifth mounting plate 620, a sixth mounting plate 630, a second support rod 640 and a second driving member 650, wherein,
- the fifth mounting plate 620 is fixedly connected to the rack 100.
- the second support rod 640 is passed through the fifth installation plate 620, and the first end of the second support rod 640 is fixedly connected to the fourth installation plate 610.
- the second support rod 640 The second end is fixedly connected to the sixth mounting plate 630, and the second support rod 640 can slide relative to the fifth mounting plate 620.
- a plurality of second supporting rods 640 may be provided.
- four second support rods 640 are provided, and the four second support rods 640 are provided at the four corners of the fourth installation plate 610 and the sixth installation plate 630 .
- the fixed end of the second driving member 650 is fixed to the sixth mounting plate 630 , and the output end of the second driving member 650 passes through the sixth mounting plate 630 and is fixedly connected to the fifth mounting plate 620 . Since the fifth mounting plate 620 is fixed to the frame 100, when the above-mentioned conveyor is operating, the fifth mounting plate 620 is fixed. When the output end of the second driving member 650 extends, the fifth mounting plate 620 will be enlarged.
- the distance between the fourth mounting plate 610 and the fifth mounting plate 620 becomes smaller, so that the Y-directional conveying mechanism 300 moves along the Fall in the Z-axis direction.
- the distance between the fifth installation plate 620 and the sixth installation plate 630 will be shortened. Since the length of the second support rod 640 remains unchanged, the fourth installation The distance between the plate 610 and the fifth mounting plate 620 increases, thereby causing the Y-directional conveying mechanism 300 to rise along the Z-axis direction.
- the driving force of the second driving member 650 can be saved and the service life of the second driving member 650 is improved.
- the working stability of the component 650 on the other hand, in the related art, two second driving components 650 are generally used to directly drive to achieve the lifting stability of the present application.
- the present application reduces the number of second driving components 650 through reverse driving. The usage quantity is helpful to reduce costs.
- the second driving member 650 may be a cylinder, a hydraulic cylinder, or other mechanism capable of transmitting linear motion.
- a second support frame may be provided, and the Y-directional conveying mechanism 300 is fixed to the second support frame.
- the fourth mounting plate 610 of the second lifting mechanism 600 is fixedly connected to the second support frame. When the output end of the second driving member 650 retracts, the fourth mounting plate 610 can be lifted along the Z-axis direction, thereby lifting the second support frame, thereby lifting the Y-directional conveying mechanism 300 .
- Y-directional conveyors 310 are fixed on a second support frame, and the second support frame is driven to rise and fall by a second lifting mechanism 600 .
- auxiliary support wheels 700 may be provided, and the multiple auxiliary support wheels 700 are configured to support photovoltaic modules. Arranging the auxiliary support wheel 700 in the middle of the second support frame is beneficial to ensuring uniform stress on the photovoltaic modules and reducing the failure rate of the photovoltaic modules.
- the auxiliary support wheels 700 are arranged at intervals along the Y-axis direction, and two of them are provided on each second support frame. In other embodiments, the number of auxiliary support wheels 700 can also be other, and can be set according to actual needs.
- the two second support frames are located on the first side of the first bearing part 411 of the commutation platform 410.
- the two second support frames are located on the second side of the first bearing part 411 of the reversing platform 410. Therefore, the first bearing part 411 makes the distance between the Y-direction conveyors 310 on the second support frames longer, which is not conducive to Uniformity of stress on each part of the photovoltaic module. Therefore, the electric drum 800 can be disposed at the first bearing portion 411 , and the electric drum 800 is disposed along the Y-axis direction.
- the electric roller 800 can rotate and rise and fall along with the Y-direction conveying mechanism 300 . On the one hand, it can assist the Y-directional conveyor 310 in transporting photovoltaic modules; on the other hand, it can improve the force uniformity of the photovoltaic modules, which is beneficial to ensuring the quality of the photovoltaic modules.
- an auxiliary support mechanism 900 can also be provided to support the edge of the photovoltaic module.
- the number of auxiliary support mechanisms 900 can be set according to actual needs. In this embodiment, four auxiliary support mechanisms 900 are provided, and the four auxiliary support mechanisms 900 are provided at the four corners of the frame 100 .
- the auxiliary support mechanism 900 may include a connecting rod 910 and a universal ball 920 .
- the first end of the connecting rod 910 is fixedly connected to the frame 100
- the second end of the connecting rod 910 is fixedly connected to the universal ball 920
- the universal ball 920 is slidingly connected to the edge of the photovoltaic module. Since the photovoltaic modules may be transported along the X-axis direction or along the Y-axis direction during the transportation process, the universal ball 920 is provided to facilitate the reversal transportation of the photovoltaic modules.
- the above-mentioned conveyor has a total of four conveying directions, namely the positive direction of the X-axis, the negative direction of the The direction is the loading direction, and there is no need to connect to other conveying devices.
- the photovoltaic modules are reversed to be transported along the positive direction of the Y-axis through the above conveyor.
- the X-direction transport mechanism 200 is in a state of rising along the Z-axis direction.
- the output end of the lifting unit 420 retracts, causing the reversing platform 410 to rise along the Z-axis direction. Disengage from the X-directional conveying mechanism 200.
- the X-axis conveying mechanism 200 falls along the Z-axis direction, and the Y-axis conveying mechanism 300 rises along the Z-axis direction.
- the reversing unit 430 drives the reversing platform 410 to rotate 90 degrees, the output end 420 of the lifting unit extends, causing the reversing unit to rotate 90 degrees.
- the reversing platform 410 falls along the Z-axis direction until the photovoltaic module contacts the Y-direction conveying mechanism 300, and the reversing platform 410 continues to fall until it is separated from the photovoltaic module.
- the Y-directional transport mechanism 300 transports the photovoltaic modules along the Y-axis direction to complete the reversing transport of the photovoltaic modules.
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Abstract
本申请公开了一种输送机,用于光伏组件的生产,该输送机包括机架、X向输送机构、Y向输送机构以及换向机构,X向输送机构、Y向输送机构以及换向机构均设置在机架上,X向输送机构设置为将光伏组件沿X轴方向输送,Y向输送机构设置为将光伏组件沿Y轴方向输送,换向机构设置为调整光伏组件的朝向,并能够将X向输送机构上的光伏组件输送至Y向输送机构上,或将Y向输送机构上的光伏组件输送至X向输送机构上。
Description
本公开要求在2022年3月18日提交中国专利局、申请号为202210272758.5的中国专利申请的优先权,以上申请的全部内容通过引用结合在本申请中。
本申请涉及光伏组件生产技术领域,例如涉及一种输送机。
随着光伏发电的飞速发展,对于光伏组件的需求量越来越大。相关技术中,光伏组件使用自动化生产线进行生产。
但是,相关技术的光伏组件自动化产线的输送机在使用过程中,只能对光伏组件进行单一方向的输送,生产效率低。
发明内容
本申请提供一种输送机,能够实现对光伏组件的多方向输送,有效提高光伏组件的生产效率。
本申请实施例提供了一种输送机,用于光伏组件的生产,包括机架、X向输送机构、Y向输送机构以及换向机构,
所述X向输送机构、所述Y向输送机构以及所述换向机构均设置在所述机架上,所述X向输送机构设置为将所述光伏组件沿X轴方向输送,所述Y向输送机构设置为将所述光伏组件沿Y轴方向输送,所述换向机构设置为调整所述光伏组件的朝向,并能够将所述X向输送机构上的所述光伏组件输送至所述Y向输送机构上,或将所述Y向输送机构上的所述光伏组件输送至所述X向输送机构上。
图1为本申请提供的输送机的结构示意图;
图2为本申请提供的换向机构的结构示意图一;
图3为本申请提供的换向机构的结构示意图二;
图4为本申请提供的换向机构的俯视图;
图5为本申请提供的X向输送机构的结构示意图;
图6为本申请提供的Y向输送机构的结构示意图;
图7为本申请提供的第一升降机构的结构示意图;
图8为本申请提供的第二升降机构的结构示意图;
图9为本申请提供的辅助支撑机构的结构示意图。
图中:
100、机架;200、X向输送机构;210、X向输送机;220、第一传动轴;230、第二电机;300、Y向输送机构;310、Y向输送机;320、第二传动轴;330、第三电机;400、换向机构;410、换向台;411、第一承载部;412、第二承载部;420、顶升单元;430、换向单元;431、凸轮分割器;432、第一电机;440、第一安装板;450、第二安装板;460、第三安装板;470、第一支撑杆;500、第一升降机构;510、第一驱动件;520、第一固定板;530、第二固定板;540、同步升降器;541、连杆;550、轴承座;600、第二升降机构;610、第四安装板;620、第五安装板;630、第六安装板;640、第二支撑杆;650、第二驱动件;700、辅助支撑轮;800、电动滚筒;900、辅助支撑机构;910、连接杆;920、万向球。
下面将结合附图对本申请进行描述,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置,而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据情况理解上述术语在本申请中的含义。
下面描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请。
本申请实施例提供一种输送机,能够实现对光伏组件的多方向输送,有效提高光伏组件的生产效率。
如图1所示,上述输送机包括机架100、X向输送机构200、Y向输送机构300和换向机构400,其中,X向输送机构200、Y向输送机构300和换向机构400都设置在机架100上,机架100设置为支撑X向输送机构200、Y向输送机构300和换向机构400。X向输送机构200能够沿X轴方向输送光伏组件,Y向输送机构300能够沿Y轴方向输送光伏组件。换向机构400能够将X向输送机构200上的光伏组件输送至Y向输送机构300上,实现光伏组件的换向输送。当然,换向机构400也能够将Y向输送机构300上的光伏组件输送至X向输送机构200上,实现光伏组件的换向输送。
在本申请实施例中,通过设置X向输送机构200能够沿X轴输送光伏组件,设置Y向输送机构300能够沿Y轴输送光伏组件,以及设置换向机构400,能够将沿X轴方向输送的光伏组件换向至沿Y轴方向输送,或将沿Y轴方向输送的光伏组件换向至沿X轴方向输送,实现了光伏组件的多方向输送,有效提高光伏组件的生产效率。
通过设置X向输送机构200和Y向输送机构300,既能沿X轴方向输送光伏组件,又能沿Y轴方向输送光伏组件,实现光伏组件的多方向输送。通过设置换向机构400,能够实现光伏组件每个方向的进料与出料,提高光伏组件的生产效率。
在一实施例中,如图2-4所示,换向机构400包括换向台410、顶升单元420和换向单元430,换向台410设置为承托光伏组件,顶升单元420设置为驱动换向台410升起和落下,换向单元430设置为驱动换向台410绕换向台410的轴线旋转,实现光伏组件的换向。在一个实施例中,换向单元430可以为电机。
如图3所示,在一个实施例中,换向机构400可以包括第一安装板440、第二安装板450、第三安装板460以及第一支撑杆470,其中,第二安装板450与机架100固定连接,第一支撑杆470穿设于第二安装板450,且第一支撑杆470的第一端与第一安装板440固定连接,第一支撑杆470的第二端与第三安装板460固定连接,第一支撑杆470能够相对第二安装板450滑动。为了提高第一安装板440和第三安装板460之间的连接强度,可以设置多根第一支撑杆470。在本实施例中,设置四根第一支撑杆470,四根第一支撑杆470设置在第一安装板440和第三安装 板460的四角。当然,在其他实施例中,第一支撑杆470的数量也可以为其他,根据实际需要设置即可。顶升单元420的固定端固定于第三安装板460,顶升单元420的输出端穿过第三安装板460并与第二安装板450固定连接。由于第二安装板450固定于机架100,因此,上述输送机工作时,第二安装板450固定不动,当顶升单元420的输出端伸出时,会拉大第二安装板450与第三安装板460之间的距离,由于第一支撑杆470的长度不变,因此第一安装板440与第二安装板450之间的距离则变小,进而使换向台410沿Z轴方向落下。同理,当顶升单元420的输出端回缩时,会缩短第二安装板450与第三安装板460之间的距离,由于第一支撑杆470的长度不变,因此,第一安装板440和第二安装板450之间的距离增大,进而使换向台410沿Z轴方向升起。
通过上述结构,实现了顶升单元420的反向驱动,一方面,能够节省顶升单元420的驱动力,提高顶升单元420的使用寿命;另一方面,有利于提高顶升单元420的工作平稳性;再一方面,相关技术中一般使用两个顶升单元420直接驱动才能达到本申请的顶升平稳性,而本申请通过反向驱动,减少了顶升单元420的使用数量,有利于降低成本。顶升单元420可以为气缸、液压缸等能够输送直线运动的机构。换向单元430固定在第一安装板440上,设置为驱动换向台410转动。
在本实施例中,当沿X轴方向输送的光伏组件需要换向至沿Y轴方向输送时,首先将光伏组件输送至换向台410。然后顶升单元420驱动承载光伏组件的换向台410沿Z轴方向升起,使光伏组件脱离X向输送机构200,换向单元430驱动换向台410旋转,使光伏组件处于Y向输送机构300的上方,并调整光伏组件的朝向。最后,顶升单元420驱动承载光伏组件的换向台410沿Z轴方向落下,使光伏组件与Y轴输送机构接触,完成光伏组件的换向。当然,当沿Y轴方向输送的光伏组件需要换向至X轴方向输送时,亦如此。
示例性地,可以在第一支撑杆470与第二安装板450的连接处设置直线轴承,例如,直线轴承套设在第一支撑杆470的外部,一方面,能够减小第一支撑杆470与第二安装板450之间的摩擦,有利于对第一支撑杆470的外表面进行保护,使第一支撑杆470沿Z轴方向运动的更加顺畅和稳定,提高换向机构400工作的平稳性,避免损坏光伏组件;另一方面,能够对第一支撑杆470的运动起到导向的作用。
示例性地,继续参见图3,换向单元430可以包括凸轮分割器431和第一电机432,并使第一电机432的输出端与凸轮分割器431的入力轴驱动连接,使凸轮分割器431的出力轴与换向台410驱动连接。凸轮分割器431具有高精度回转的优点,通过第一电机432与凸轮分割器431能够提高换向台410的旋转精度,有利于保证上述输送机换向工作的可靠性。在本实施例中,第一电机432为三相电机。在其他实施例中,第一电机432也可以为其他型号,根据实际需要选择即可。
如图1和图4所示,在一个实施例中,换向台410可以为十字型,换向单元430 设置在十字型的换向台410的中心。为了便于理解,现将十字型的换向台410的水平部定义为第一承载部411,将十字型的换向台410的竖直部定义为第二承载部412,可以将X向输送机构200和Y向输送机构300设置在相邻的第一承载部411和第二承载部412之间,可以提高上述输送机的结构紧凑性,减小上述输送机的占用空间。
示例性地,第一承载部411和第二承载部412可以为中空结构,一方面,有利于降低换向台410的重量;另一方面,中空结构可以为上述输送机上的其他结构的安装进行避让,提高上述输送机的结构紧凑性。
在一实施例中,如图5所示,X向输送机构200包括多个X向输送机210、第一传动轴220和第二电机230,至少两个X向输送机210通过第一传动轴220相连。在本实施例中,每四个X向输送机210通过第一传动轴220相连,第二电机230的输出端与第一传动轴220驱动连接,第二电机230能够驱动第一传动轴220转动。当第二电机230驱动第一传动轴220转动时,能够带动X向输送机210沿X轴方向输送光伏组件。当然,在其他实施例中,X向输送机210的数量也可以为其他,根据实际需要设置即可。
示例性地,X向输送机210包括两个第一输送轮和一个第一输送带,第一输送带套设于两个第一输送轮。两个第一输送轮和第一输送带形成带传动。第一传动轴220与一个第一输送轮固定连接。
在本实施例中,设有8个X向输送机210,每四个X向输送机210通过一根第一传动轴220相连,且每两个X向输送机210相对设置,8个X向输送机210呈4行2列排布。在其他实施例中,X向输送机210的数量和排布方式也可以为其他,根据实际需要设置即可。
在一实施例中,如图1和图6所示,Y向输送机构300与X向输送机构200垂直设置,Y向输送机构300包括多个Y向输送机310、第二传动轴320和第三电机330,至少两个Y向输送机310通过第二传动轴320相连。在本实施例中,两个Y向输送机310通过第二传动轴320相连,第三电机330的输出端与第二传动轴320驱动连接,第三电机330能够驱动第二传动轴320转动。当第三电机330驱动第二传动轴320转动时,能够带动Y向输送机310沿Y轴方向输送光伏组件。
示例性地,Y向输送机310包括两个第二输送轮和一个第二输送带,第二输送带套设于两个第二输送轮。两个第二输送轮和第二输送带形成带传动。第二传动轴320与一个第二输送轮固定连接。
在本实施例中,设有16个Y向输送机310,每两个Y向输送机310通过第二传动轴320相连,且每两个Y向输送机310相对设置。在其他实施例中,Y向输送机310的数量和排布方式也可以为其他,根据实际需要设置即可。
在一实施例中,如图7和图8所示,上述输送机还包括第一升降机构500和第二升降机构600,第一升降机构500设置为驱动X向输送机构200沿Z轴方向升起和落下。第二升降机构600设置为驱动Y向输送机构300沿Z轴方向升起和落下。
在本实施例中,在光伏组件生产时需要沿X轴方向输送的情况下,通过第一升降机构500将X向输送机构200升起,使用X向输送机构200输送光伏组件。在光伏组件生产时需要沿Y轴方向输送的情况下,通过第二升降机构600将Y向输送机构300升起,使用Y向输送机构300输送光伏组件。而且,通过设置第一升降机构500和第二升降机构600,还能够实现光伏组件沿Z轴方向不同高度的输送,提高光伏组件的生产效果。
在一实施例中,继续参见图7,第一升降机构500包括两个第一驱动件510、两个第一固定板520、两个第二固定板530和同步升降器540,其中,第二固定板530与机架100固定连接,一个第一驱动件510的固定端与一个第二固定板530固定连接,且一个第一驱动件510的输出端穿过第二固定板530与第一固定板520固定连接。同步升降器540设置在第一固定板520和第二固定板530之间。当两个第一驱动件510同时驱动时,同步升降器540能够使两个第一固定板520的升降距离相同,保证第一升降机构500上的X向输送机构200始终保持水平,进而避免X向输送机构200上的光伏组件损坏,保证上述输送机工作的可靠性。
示例性地,为了提高上述同步升降器540工作的稳定性,可以通过轴承座550将同步升降器540的连杆541固定在机架100上,例如,轴承座550与机架100固定连接,且连杆541穿设于轴承座550,并能够相对轴承座550转动,避免由于连杆541过长而在使用过程中振动,保证连杆541转动的平稳性。
示例性地,为了便于第一升降机构500驱动X向输送机构200沿Z轴方向升降,可以设置一个第一支撑架,X向输送机构200固定于第一支撑架。第一升降机构500的第一固定板520与第一支撑架固定连接。当第一驱动件510的输出端伸出时,能够沿Z轴方向将第二固定板530顶起,进而将第一支撑架顶起,进而实现将X向输送机构200顶起。
在一实施例中,如图8所示,第二升降机构600包括第四安装板610、第五安装板620、第六安装板630、第二支撑杆640以及第二驱动件650,其中,第五安装板620与机架100固定连接,第二支撑杆640穿设于第五安装板620,且第二支撑杆640的第一端与第四安装板610固定连接,第二支撑杆640的第二端与第六安装板630固定连接,第二支撑杆640能够相对第五安装板620滑动。为了提高第四安装板610和第六安装板630之间的连接强度,可以设置多根第二支撑杆640。在本实施例中,设置四根第二支撑杆640,四根第二支撑杆640设置在第四安装板610和第六安装板630的四角。第二驱动件650的固定端固定于第六安装板630,第二驱动件650的输出端穿设于第六安装板630并与第五安装板620固定连接。由于第五安装板620固定于机架100,因此,上述输送机工作时,第五安装板620固定不动,当第二驱动件650的输出端伸出时,会拉大第五安装板620与第六安装板630之间的距离,由于第二支撑杆640的长度不变,因此第四安装板610与第五安装板620之间的距离则变小,进而使Y向输送机构300沿Z轴方向落下。同理,当第二驱动件650的输出端回缩时,会缩短第五安装板620与第六安装板630之间的距离,由于第二支撑杆640的长度不变,因此,第四安装板610和第五安装板 620之间的距离增大,进而使Y向输送机构300沿Z轴方向升起。通过上述结构,实现了第二驱动件650的反向驱动,一方面,能够节省第二驱动件650的驱动力,提高第二驱动件650的使用寿命;另一方面,有利于提高第二驱动件650的工作平稳性;再一方面,相关技术中一般使用两个第二驱动件650直接驱动才能达到本申请的顶升平稳性,而本申请通过反向驱动,减少了第二驱动件650的使用数量,有利于降低成本。第二驱动件650可以为气缸、液压缸等能够输送直线运动的机构。
示例性地,为了便于第二升降机构600驱动Y向输送机构300沿Z轴方向升降,可以设置一个第二支撑架,Y向输送机构300固定于第二支撑架。第二升降机构600的第四安装板610与第二支撑架固定连接。当第二驱动件650的输出端回缩时,能够沿Z轴方向将第四安装板610顶起,进而将第二支撑架顶起,进而实现将Y向输送机构300顶起。
在本实施例中,一个第二支撑架上固定4个Y向输送机310,且一个第二支撑架通过一个第二升降机构600驱动升降。
在一实施例中,如图6所示,由于将Y向输送机310设置在第二支撑架的两侧,而光伏组件较大,为了避免光伏组件的中间凹槽而导致内壁出现隐裂的现象,可以设置多个辅助支撑轮700,多个辅助支撑轮700设置为支撑光伏组件。将辅助支撑轮700设置在第二支撑架的中间,有利于保证光伏组件受力均匀,降低光伏组件的故障率。在本实施中,辅助支撑轮700沿Y轴方向间隔设置,每个第二支撑架上设置两个。在其他实施例中,辅助支撑轮700的个数也可以为其他,根据实际需要设置即可。
可选地,如图1和图6所示,在本实施例中,设置四个第二支撑架,且两个第二支撑架位于换向台410的第一承载部411的第一侧,另外两个第二支撑架位于换向台410的第一承载部411的第二侧,因此,由于第一承载部411使得第二支撑架上的Y向输送机310之间的距离较远,不利于光伏组件每个部分受力的均匀性。因此,可以在第一承载部411位置处设置电动滚筒800,电动滚筒800沿Y轴方向设置。电动滚筒800能够自转,且随Y向输送机构300的升起和落下。一方面,能够辅助Y向输送机310输送光伏组件;另一方面,能够提高光伏组件的受力均匀性,有利于保证光伏组件的质量。
如图1和图9所示,在一个实施例中,还可以设置辅助支撑机构900,设置为对光伏组件的边缘进行支撑。辅助支撑机构900的个数可以根据实际需要设置,在本实施例中,设置四个辅助支撑机构900,四个辅助支撑机构900设置在机架100的四角。
在一实施例中,辅助支撑机构900可以包括连接杆910和万向球920。示例性地,连接杆910的第一端与机架100固定连接,连接杆910的的第二端与万向球920固定连接,万向球920与光伏组件的边缘滑动连接。由于在光伏组件的输送过程中,可能沿X轴方向输送,也可能沿Y轴方向输送,因此设置万向球920,有利 于适应光伏组件的换向输送。
上述输送机一共有四个输送方向,即X轴正方向、X轴负方向、Y轴正方向和Y轴负方向,工作时,一般其中三个方向为送料方向,对接其他输送装置,其中一个方向为上料方向,无需对接其他输送装置。
为了便于理解,现对上述输送机的工作过程进行介绍(上述输送机上每次只能承载一个光伏组件):
以X轴正向为上料方向,通过上述输送机将光伏组件换向至沿Y轴正方向输送为例。
首先,X向输送机构200处于沿Z轴方向升起状态,光伏组件输送至换向机构400的正上方后,顶升单元420的输出端回缩,使换向台410沿Z轴方向升起,脱离X向输送机构200。
然后,X向输送机构200沿Z轴方向落下,Y向输送机构300沿Z轴方向升起,换向单元430驱动换向台410旋转90度后,顶升单元的输出端420伸出,使换向台410沿Z轴方向落下,直至光伏组件与Y向输送机构300抵接,换向台410继续下落直至脱离光伏组件。
最后,Y向输送机构300沿Y轴方向输送光伏组件,完成光伏组件的换向输送。
Claims (10)
- 一种输送机,用于光伏组件的生产,包括机架(100)、X向输送机构(200)、Y向输送机构(300)以及换向机构(400),所述X向输送机构(200)、所述Y向输送机构(300)以及所述换向机构(400)均设置在所述机架(100)上,所述X向输送机构(200)设置为将所述光伏组件沿X轴方向输送,所述Y向输送机构(300)设置为将所述光伏组件沿Y轴方向输送,所述换向机构(400)设置为调整所述光伏组件的朝向,并能够将所述X向输送机构(200)上的所述光伏组件输送至所述Y向输送机构(300)上,或将所述Y向输送机构(300)上的所述光伏组件输送至所述X向输送机构(200)上。
- 根据权利要求1所述的输送机,其中,所述换向机构(400)包括换向台(410)、顶升单元(420)以及换向单元(430),所述换向台(410)设置为承托所述光伏组件,所述顶升单元(420)能够驱动所述换向台(410)沿Z轴方向升起和落下,所述换向单元(430)能够驱动所述换向台(410)绕所述换向台(410)的轴线转动。
- 根据权利要求2所述的输送机,其中,所述换向机构(400)还包括第一安装板(440)、第二安装板(450)、第三安装板(460)和第一支撑杆(470),所述第二安装板(450)固定于所述机架(100),所述第一支撑杆(470)滑动穿设在所述第二安装板(450)上,所述第一支撑杆(470)的第一端与所述第一安装板(440)固定连接,所述第一支撑杆(470)的第二端与所述第三安装板(460)固定连接,所述顶升单元(420)的固定端固定于所述第三安装板(460),所述顶升单元(420)的输出端穿过所述第三安装板(460)与所述第二安装板(450)固定连接,所述换向单元(430)固定于所述第一安装板(440),所述换向单元(430)与所述换向台(410)驱动连接。
- 根据权利要求2所述的输送机,其中,所述换向单元(430)包括凸轮分割器(431)和第一电机(432),所述第一电机(432)的输出端与所述凸轮分割器(431)的入力轴驱动连接,所述凸轮分割器(431)的出力轴与所述换向台(410)驱动连接。
- 根据权利要求2所述的输送机,其中,所述换向台(410)为十字型。
- 根据权利要求5所述的输送机,其中,所述X向输送机构(200)包括X向输送机(210)、第一传动轴(220)和第二电机(230),至少两个所述X向输送机(210)通过所述第一传动轴(220)相连,所述第二电机(230)的输出端与所述第一传动轴(220)驱动连接,设置为驱动所述第一传动轴(220)转动;所述Y向输送机构(300)与所述X向输送机构(200)垂直设置,所述Y向输送机构(300)包括Y向输送机(310)、第二传动轴(320)和第三电机(330),至少两个所述Y向输送机(310)通过所述第二传动轴(320)相连,所述第三电机(330)的输出端与所述第二传动轴(320)驱动连接,设置为驱动所述第二传动轴(320)转动。
- 根据权利要求1-6任一项所述的输送机,所述输送机还包括第一升降机构(500)和第二升降机构(600),所述第一升降机构(500)与所述X向输送机构(200)相连,设置为驱动所述X向输送机构(200)沿Z轴方向升起和落下,所述第二升降机构(600)与所述Y向输送机构(300)相连,设置为驱动所述Y向输送机构(300)沿Z轴方向升起和落下。
- 根据权利要求7所述的输送机,所述输送机还包括多个辅助支撑轮(700),多个所述辅助支撑轮(700)沿所述Y轴方向间隔设置,设置为支撑所述光伏组件,且多个所述辅助支撑轮(700)能够随所述Y向输送机构(300)同步升降。
- 根据权利要求7所述的输送机,所述输送机还包括电动滚筒(800),所述电动滚筒(800)沿所述Y轴方向设置,并与所述光伏组件抵接,且所述电动滚筒 (800)能够随所述Y向输送机构(300)同步升降。
- 根据权利要求1-6任一项所述的输送机,所述输送机还包括辅助支撑机构(900),所述辅助支撑机构(900)设置在所述机架(100)的四角,设置为支撑所述光伏组件的边缘。
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