WO2023130535A1 - 一种循环式植物培养装置 - Google Patents
一种循环式植物培养装置 Download PDFInfo
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- WO2023130535A1 WO2023130535A1 PCT/CN2022/077261 CN2022077261W WO2023130535A1 WO 2023130535 A1 WO2023130535 A1 WO 2023130535A1 CN 2022077261 W CN2022077261 W CN 2022077261W WO 2023130535 A1 WO2023130535 A1 WO 2023130535A1
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- conveying
- conveying layer
- planting
- layer
- longitudinal
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
- A01G31/06—Hydroponic culture on racks or in stacked containers
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G7/00—Botany in general
- A01G7/04—Electric or magnetic or acoustic treatment of plants for promoting growth
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/14—Greenhouses
- A01G9/16—Dismountable or portable greenhouses ; Greenhouses with sliding roofs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
- B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
Definitions
- the invention relates to the technical field of plant cultivation, in particular to a circulation type plant cultivation device.
- the traditional shelf-type plant cultivation device that is, the fixed plant cultivation device
- there are corresponding light source components above the planting tanks on each floor which requires too much power resources, and at the same time, the high power consumption leads to the need for air conditioning.
- the planting trough is set on a runway-shaped conveyor chain for clockwise circular transport.
- the planting trough is inverted Therefore, the planting tanks used in this technical solution can only be soil-based planting tanks, rather than hydroponics-based planting tanks, which has a relatively large technical defect.
- the distance between adjacent plants should be further increased, or the diameter of the sprocket wheel should be increased.
- the sprocket since the sprocket needs to support and transmit the plants in the whole device, the sprocket must have a larger size, so the planting density of the plants will be reduced, the planting area will be smaller, and the space inside the device cannot be fully utilized, and the planting The trough has light only when the upper part is transported in a wave shape, while the bottom is transported in a straight line. This process is not illuminated or the light is insufficient, and the path of the chain in this technical solution is long, which makes the cycle period too long, resulting in planting. The lighting is extremely insufficient and uniform.
- the fixed plant cultivation device of the prior art consumes a lot of energy and takes up a lot of space.
- the circulating plant cultivation device of the prior art has solved some shortcomings of the fixed plant cultivation device to a certain extent, it is also generally There are many problems such as relatively complex structure, difficult regulation, low planting density, and inability to make full use of the internal space of the device.
- the present invention aims to provide a circulation type plant cultivation device to solve at least one of the above existing problems.
- a circulating plant cultivation device including a fixed frame, at least one circulating conveying layer group, a plurality of planting grooves and a driving assembly, the driving assembly includes a horizontal driving mechanism and a longitudinal driving mechanism;
- Each circulating conveying layer group includes a first conveying layer and a second conveying layer which are layered up and down on the fixed frame;
- a plurality of planting grooves, a plurality of planting grooves corresponding to the first conveying layer and the second conveying layer of each circulating conveying layer group are divided into two planting groove groups up and down, and the planting grooves on the planting groove group are arranged on the first conveying layer and the second conveying layer by sliding On the second conveying layer, and the various planting grooves on the first conveying layer and the second conveying layer are arranged adjacent to each other;
- the longitudinal driving mechanism includes: a longitudinal driving source, a longitudinal driving rod and a bearing member arranged at the driving end of the longitudinal driving rod, used to carry the planting trough that slides out from the conveying end of the first conveying layer or the second conveying layer and place the planting trough in the Up and down transportation between the first conveying layer and the second conveying layer;
- the horizontal driving mechanism includes: a horizontal driving source, a horizontal driving rod and a moving part arranged at the driving end of the horizontal driving rod, which is used to move the planting groove on the carrier to the first conveying layer or the second conveying layer;
- the multiple planting grooves on the first conveying layer and the second conveying layer in each circulating conveying layer group are circularly transported clockwise or counterclockwise by the longitudinal driving mechanism and the transverse driving mechanism.
- light source components are arranged side by side above the first conveying layer.
- the conveying lengths of the first conveying layer and the second conveying layer are the same, the conveying directions are opposite, and the horizontal heights of both ends of the various planting grooves on the first conveying layer or the second conveying layer are the same.
- At least one liquid inlet pipe is arranged above one side of the conveying direction of the first conveying layer, each liquid inlet pipe communicates with a total liquid supply pipe, and the other side of the conveying direction of the first conveying layer is arranged below There is a total recovery tank, one end of each planting tank is provided with a liquid outlet pipe connected to the total recovery tank, and the total recovery tank is connected with a total recovery pipe.
- the liquid outlet pipe is a substantially n-shaped siphon
- the high nozzle of the siphon is located in the planting tank
- the low nozzle is located below the outside of the planting tank.
- the length of the total recovery chute is the same as the conveying length of the second conveying layer.
- a strip-shaped sliding assembly is provided on the first conveying layer and the second conveying layer along the conveying direction, and the planting grooves are conveyed on the sliding assembly in a bearing-sliding manner.
- each set of sliding assemblies includes two rows of pulley mechanisms, which are respectively the first pulley mechanism and the second pulley mechanism , each pulley mechanism is formed by a plurality of pulleys arranged along the conveying direction, the first pulley mechanism is arranged at the bottom of both sides of the conveying direction of the first conveying layer and the second conveying layer, and the second pulley mechanism is arranged on the first conveying layer ,
- the two sides of the conveying direction of the second conveying layer are away from one end inside the fixed frame, the first pulley mechanism slides and cooperates with the two ends of the outer bottom wall of the planting tank, and the second pulley mechanism slides with the outer walls of the two ends of the planting tank in the length direction Cooperate.
- the longitudinal driving mechanism includes a first longitudinal driving mechanism and a second longitudinal driving mechanism, which are respectively vertically arranged at both ends of the conveying direction of the circulating conveying layer group, wherein:
- the first longitudinal drive mechanism is used to carry the planting grooves that slide out from the conveying end of the second conveying layer and transport the planting grooves upwards to the conveying head end of the first conveying layer;
- the second longitudinal driving mechanism is used to carry the planting trough that slides out from the conveying end of the first conveying layer and transport the planting trough downward to the conveying head end of the second conveying layer.
- the transverse drive mechanism comprises a first transverse drive mechanism and a second transverse drive mechanism, wherein:
- the first transverse driving mechanism is arranged at one end of the first conveying layer close to the first longitudinal driving mechanism, and is used to move the planting trough on the carrier of the first longitudinal driving mechanism to the first conveying layer;
- the second transverse driving mechanism is arranged at one end of the second conveying layer close to the second longitudinal driving mechanism, and is used to move the planting trough on the carrier of the second longitudinal driving mechanism to the second conveying layer.
- first longitudinal drive mechanisms which are respectively arranged vertically on both sides of one end of the conveying direction of the circulating conveying layer group
- first transverse driving mechanisms which are respectively arranged on the first conveying layer close to the first longitudinal direction.
- first longitudinal driving mechanism corresponds to the first horizontal driving mechanism
- the moving part of each first horizontal driving mechanism is located above the bearing part of the corresponding first longitudinal driving mechanism.
- second longitudinal driving mechanisms which are respectively arranged vertically on both sides of the other end of the conveying direction of the circulating conveying layer group
- second transverse driving mechanisms which are respectively arranged on the second conveying layer close to the second
- the second longitudinal drive mechanism corresponds to the second transverse drive mechanism one by one
- the moving part of each second transverse drive mechanism is located on the bearing part of the corresponding second longitudinal drive mechanism towards the fixed frame interior side
- the planting trough is in the shape of a long trough, and positioning supports with an L-shaped cross-section are respectively provided at both ends thereof, and the width of the positioning support is greater than the width of the planting trough.
- a right-angled groove is formed on the side facing the inside of the fixing frame at the top of the carrier, and a right-angled groove is formed for receiving and fitting with the positioning support.
- Strips and horizontal slats, the vertical slats are fitted to the sides of the right-angled grooves, and the height of the longitudinal slats is greater than the height of the sides of the right-angled grooves, the horizontal slats are fitted to the bottom of the right-angled grooves, and the horizontal slats
- the length of the strip is greater than the width of the bottom surface of the rectangular groove.
- the moving part on the first horizontal driving mechanism cooperates with the longitudinal slats, so as to realize the delivery of the planting trough on the bearing part of the first longitudinal driving mechanism to the first end of the first conveying layer, and the second horizontal driving mechanism
- the moving part on the top cooperates with the transverse slats to realize the delivery of the planting tank on the bearing part of the second longitudinal drive mechanism to the delivery head end of the second delivery layer.
- a limiting portion is formed on a side of the right-angled groove of the carrier away from the interior of the fixing frame.
- the longitudinal direction of the right-angled groove is parallel to the conveying direction of the first conveying layer or the second conveying layer, and the driving stroke distance of the first longitudinal driving mechanism or the second longitudinal driving mechanism is equal to that of the first conveying layer and the second conveying layer. distance between layers.
- the present invention cooperates with each other through the order of the first longitudinal drive mechanism ⁇ the first transverse drive mechanism ⁇ the second longitudinal drive mechanism ⁇ the second transverse drive mechanism ⁇ the first longitudinal drive mechanism, so as to drive the planting grooves between the first conveying layer and the first longitudinal drive mechanism.
- the second conveying layer carries out up, down, left, and right closed-loop circular motions, so that the plants in the planting tank can perform periodic cycle supplementary illumination on the corresponding circular conveying layer group, the cycle period is short, and the transportation between the illuminated layer and the non-illuminated layer
- the time is the same, so that the illumination of the plants is more fully and uniformly, and whether the planting groove of the present invention is carried on the first conveying layer, the second conveying layer or the carrier of the longitudinal drive mechanism, the direction of the notch is always in the vertical direction. It is in a straight-up state and will not fall over. It is suitable for hydroponic planting. In addition, it does not need to be equipped with too many control devices. It has a simple structure and is easy to operate.
- the present invention only arranges light source assemblies side by side above the first conveying layer, which can save half of the number of light source assemblies, reduce power consumption, reduce the distance between the planting grooves, and increase the planting density, so that the light source assemblies do not need One-to-one correspondence with the planting slots, the relationship between the number of light source components and the planting slots on the first conveying layer can be less than 1:1, which further reduces the number of light source components and saves energy and power consumption; the reduction in the number of light source components, air conditioning, etc.
- the number of cooling devices is also correspondingly reduced, further saving energy and power consumption.
- a siphon is provided in the planting tank.
- the nutrient solution in the planting tank with the same horizontal height at both ends can flow from one end to the other, and be transported to the total recovery tank through the siphon.
- Fig. 1 is the perspective view of embodiment 1 of the present invention
- Fig. 2 is the front perspective view (1) of Embodiment 1 of the present invention.
- Fig. 3 is the front perspective view (two) of Embodiment 1 of the present invention.
- Fig. 4 is the rear perspective view (1) of Embodiment 1 of the present invention.
- Fig. 5 is the rear perspective view (two) of Embodiment 1 of the present invention.
- Fig. 6 is the top view of embodiment 1 of the present invention.
- Embodiment 7 is a front view and a partially enlarged schematic view of Embodiment 1 of the present invention.
- Embodiment 8 is a rear view and a partially enlarged schematic view of Embodiment 1 of the present invention.
- Fig. 9 is the right view of Embodiment 1 of the present invention.
- Fig. 10 is a schematic diagram of the assembly of the planting groove and the positioning support according to Embodiment 1 of the present invention.
- Fig. 11 is a disassembled schematic diagram of the planting groove and the positioning support of Embodiment 1 of the present invention.
- Fig. 12 is a top view of the planting tank of Embodiment 1 of the present invention.
- Fig. 13 is the sectional view (1) of A-A place among Fig. 12;
- Fig. 14 is a schematic diagram of the moving and matching process of two adjacent planting grooves with positioning supports according to Embodiment 1 of the present invention.
- Fig. 15 is a schematic diagram (1) of the longitudinal driving mechanism of Embodiment 1 of the present invention.
- Fig. 16 is a schematic diagram (two) of the longitudinal drive mechanism of Embodiment 1 of the present invention.
- Fig. 17 is a schematic diagram of the lateral drive mechanism of Embodiment 1 of the present invention.
- Fig. 18 is a schematic diagram of the liquid inlet pipe and the main liquid supply pipe of Embodiment 1 of the present invention.
- Fig. 19 is a schematic diagram of the total recovery tank and the total recovery pipe of Embodiment 1 of the present invention.
- Fig. 20 is a schematic diagram of the sliding assembly of Embodiment 1 of the present invention.
- Fig. 21 is a schematic diagram of the moving and matching process of two adjacent planting grooves that are not installed with positioning supports in Embodiment 2 of the present invention.
- Fig. 22 is a schematic diagram of the moving and matching process of two adjacent planting grooves that are not installed with positioning supports in Embodiment 3 of the present invention.
- Fig. 23 is the right view of embodiment 4 of the present invention.
- Fig. 24 is a right side view of Embodiment 5 of the present invention.
- Drawings 1 fixed frame, 2 circulation conveying layer group, 21 first conveying layer, 22 second conveying layer, 3 planting tank, 31 planting frame, 4 transverse driving mechanism, 41 first transverse driving mechanism, 42 second transverse driving mechanism Driving mechanism, 5 longitudinal driving mechanism, 51 first longitudinal driving mechanism, 52 second longitudinal driving mechanism, 6 carrier, 61 right angle groove, 62 limit part, 7 moving part, 8 sliding assembly, 81 first pulley mechanism, 82 second pulley mechanism, 9 positioning support, 91 longitudinal slats, 92 horizontal slats, 10 total liquid supply pipe, 11 liquid inlet pipe, 12 liquid outlet pipe, 13 total recovery tank, 14 total recovery tube, 15 light source assembly , 16 sliders, 17 guide rails, 18 automatic loading and unloading devices.
- P1 is the conveying head of the first conveying layer
- P2 is the conveying end of the first conveying layer
- P3 is the conveying head of the second conveying layer
- P4 is the conveying end of the second conveying layer
- the direction of P1 toward P2 or P3 toward P4 is taken as the horizontal direction
- the direction of P2 toward P3 or P4 toward P1 is regarded as the vertical direction.
- a circulating plant cultivation device including a fixed frame 1, a circulating conveying layer group 2, a plurality of planting tanks 3 and a drive assembly, and the drive assembly includes a transverse drive mechanism 4 and longitudinal drive mechanism 5;
- the circulating conveying layer group 2 includes a first conveying layer 21 and a second conveying layer 22 arranged up and down on the fixed frame 1 layer by layer, and the conveying lengths of the first conveying layer 21 and the second conveying layer 22 are the same, and the conveying directions are opposite.
- the first conveying layer 21 and the second conveying layer 22 are provided with a strip-shaped sliding assembly 8 along the conveying direction, and a plurality of planting grooves 3 are conveyed on the sliding assembly 8 in a load-bearing sliding manner;
- a plurality of planting grooves 3, the plurality of planting grooves 3 are divided into two planting groove groups up and down, and the upper and lower two planting groove groups are respectively arranged on the first conveying layer 21 and the second conveying layer 22 in sliding cooperation with the sliding assembly 8.
- the various planting grooves 3 on the conveying layer 21 and the second conveying layer 22 are arranged adjacent to each other and covered.
- the lengths of the first conveying layer 21 and the second conveying layer 22 are designed to be integer multiples of the width of the planting groove 3 and the planting groove 3 is completely covered on the first conveying layer 21 and the second conveying layer 22 .
- the width of a single planting trough is 15cm
- the length of 10 adjacent planting troughs forming a planting trough group is 150cm
- the length of the first conveying layer 21 or the second conveying layer 22 is then designed to be 150cm.
- the total width of the two planting troughs is the same as the length of the first conveying layer 21 or the second conveying layer 22.
- the transverse drive mechanism 4 drives the planting trough at the first head end along the conveying direction of the conveying layer, it can The planting trough at the second end slides out of the first conveying layer 21 or the second conveying layer 22, and then is accepted by the longitudinal drive mechanism 5 and transported up and down between the first conveying layer 21 or the second conveying layer 22;
- the longitudinal driving mechanism 5 includes: a longitudinal driving source, a longitudinal driving rod and a carrier 6 arranged at the driving end of the longitudinal driving rod, used to carry the planting groove 3 that slides out from the conveying end of the first conveying layer 21 or the second conveying layer 22 And the planting tank 3 is conveyed up and down between the first conveying layer 21 and the second conveying layer 22, and the direction of the notch of the planting tank 3 is always vertically upward during the carrying and conveying process;
- the lateral drive mechanism 4 includes: a lateral drive source, a lateral drive rod, and a moving member 7 arranged at the driving end of the lateral drive rod, for moving the planting trough on the carrier to the first conveying layer 21 or the second conveying layer 22;
- the horizontal drive mechanism 4 and the longitudinal drive mechanism 5 have the same structure and drive principle except that the parts set on the drive end are inconsistent, that is, both include a drive source and a drive rod, the drive source is connected to the drive rod, and the drive rod is far away from the drive rod.
- One end of the source is the driving end, and the driving source can be a motor or a cylinder.
- the multiple planting tanks 3 on the first conveying layer 21 and the second conveying layer 22 in the circulating conveying layer group 2 are circularly transported clockwise or counterclockwise by the longitudinal driving mechanism 5 and the transverse driving mechanism 4 .
- the longitudinal driving mechanism 5 includes a first longitudinal driving mechanism 51 and a second longitudinal driving mechanism 52, which are respectively vertically arranged at both ends of the conveying direction of the circulating conveying layer group 2, wherein:
- the first longitudinal driving mechanism 51 is used to carry the planting groove 3 that slides out from the conveying end P4 of the second conveying layer 22 and transport the planting groove 3 upwards to the conveying head end P1 of the first conveying layer;
- the second longitudinal driving mechanism 52 is used to carry the planting tank 3 that slides out from the conveying end P2 of the first conveying layer 21 and transport the planting tank 3 downwards to the conveying head P3 of the second conveying layer 22 .
- the transverse drive mechanism 4 comprises a first transverse drive mechanism 41 and a second transverse drive mechanism 42, wherein:
- the first horizontal driving mechanism 41 is arranged on the first conveying layer 21 near one end of the first longitudinal driving mechanism 51, and is used to move the planting tank 3 on the carrier 6 of the first longitudinal driving mechanism 51 to the first conveying layer 21. Delivery head end P1;
- the second transverse driving mechanism 42 is arranged on the second conveying layer 21 near the end of the second longitudinal driving mechanism 52, and is used to move the planting tank 3 on the carrier 6 of the second longitudinal driving mechanism 52 to the second conveying layer 22. Conveying head end P3.
- the conveying lengths of the first conveying layer 21 and the second conveying layer 22 are the same, and the conveying directions are opposite, so that the longitudinal driving mechanism 5 and the transverse driving mechanism 4 will circulate the first conveying layer 21 and the second conveying layer 2 in the conveying layer group 2
- a plurality of planting grooves 3 on the second conveying layer 22 are rectangular in a clockwise or counterclockwise direction for circular transportation, and the top of the first conveying layer 21 is provided with light source assemblies 15 side by side, and the light source assemblies 15 and the first conveying layer 21
- the number ratio of the planting tanks 3 is less than 1:1, which is used to replenish the planting tanks 3 on the first conveying layer 21 with light and improve the growth quality of the plants.
- the above technical solution drives the planting tank 3 to carry out circular transportation on the circular conveying layer group 2, specifically, through the first vertical drive mechanism 51 ⁇ the first horizontal drive mechanism 41 ⁇
- the second longitudinal drive mechanism 52 ⁇ the second transverse drive mechanism 42 ⁇ the first longitudinal drive mechanism 51 cooperate with each other in this order, and drive the planting tank 3 to form a rectangle between the first conveying layer 21 and the second conveying layer 22 to perform up, down, left, and right closed loops cyclic motion, that is, according to the path of P1 ⁇ P2 ⁇ P3 ⁇ P4 in Fig.
- the circular motion is performed, so that the plants in the planting tank 3 can perform periodic cycle supplementary illumination on the circular transport layer group 2, and the first transport layer 21 is an illumination layer, and the second conveying layer 22 is a non-illuminating layer. Since the conveying lengths of the two layers are the same, the conveying time of the planting tank 3 on it is consistent, so that it is possible to avoid the disclosure in the patent document with the publication number US20120279122A1 in the background technology.
- the planting trough only has light when the upper part is carried out in a wave shape, and there is no light when the bottom part is carried out in a straight line, and the path of the chain is longer, making the cycle period Too long, resulting in extremely insufficient and uniform illumination of the plants.
- the conveying lengths of the first conveying layer 21 and the second conveying layer 22 can also be different, such as the conveying length of the first conveying layer 21 is greater than that of the second conveying layer.
- the conveying length of the conveying layer 22 makes a plurality of planting grooves 3 in an inverted trapezoid between the first conveying layer 21 and the second conveying layer 22 to carry out circular transportation in a clockwise or counterclockwise direction, so as to ensure that the illumination time of planting plants is longer; And no matter the planting tank 3 of the present invention is carried on the carrier 6 of the first conveying layer 21, the second conveying layer 22 or the longitudinal drive mechanism 5, the direction of its notch is always in the vertical upward state, and it will not Dumping phenomenon occurs, suitable for hydroponic planting.
- the technical solution in the present invention is that only light source assemblies 15 are arranged side by side above the first conveying layer 21, which can save half the number of light source assemblies 15 and reduce power consumption.
- the number of cooling devices such as air conditioners will also be reduced by half, which further saves power consumption; and there is no need to reserve maintenance channels between the planting tanks 3, that is, it is not necessary to go to different fixed planting tanks 3 positions
- For maintenance it is only necessary to repair each planting groove 3 at the conveying head end or conveying end of the first conveying layer 21 and the second conveying layer 22, and the repair is faster and more convenient; correspondingly, between the planting grooves 3
- the spacing is small, the planting density is high, the internal space of the fixing frame 1 is fully utilized, and the footprint of the fixing frame 1 is reduced; the spacing between the planting grooves 3 is reduced, and the planting density is increased, so that the light source assembly 15 does not need to be connected with the planting
- the slots 3 correspond one-to-one, and the quantity relationship between the
- first longitudinal driving mechanisms 51 which are respectively vertically arranged on both sides of one end of the conveying direction of the circulating conveying layer group 2, and there are two first transverse driving mechanisms 41, which are respectively arranged on the first conveying
- the layer 21 is close to both sides of one end of the first longitudinal drive mechanism 51, and the first longitudinal drive mechanism 51 corresponds to the first transverse drive mechanism 41 one by one, and the moving member 7 of each first transverse drive mechanism 41 is located at the corresponding first transverse drive mechanism 41.
- the carrier 6 of a longitudinal drive mechanism 51 Above the carrier 6 of a longitudinal drive mechanism 51 .
- the two first longitudinal driving mechanisms 51 simultaneously drive the corresponding bearings 6 to carry and transport the two ends of the planting tank 3, so as to ensure that the planting tank 3 is transported upward from the transport end P4 of the second transport layer 22 to the
- the process of conveying the first end P1 of the first conveying layer 21 is more stable and reliable, avoiding that the horizontal heights at both ends of the planting tank 3 are different, and tilting in the height direction will cause the plants in the planting tank 3 to displace and move or the nutrient solution to pour out to the Outside the planting tank 3, the two ends of the planting tank 3 on the bearing parts 6 of the two first longitudinal driving mechanisms 51 are simultaneously hooked and moved by the moving parts 7 of the two first horizontal driving mechanisms 41 to the first conveying
- the conveying head end P1 of the layer 21 (the moving part of the lateral drive mechanism 4 in this embodiment moves the planting tank 3 by hooking and pulling, that is, the moving part 7 is located on the side away from the center of the fixed frame 1, and the driving source is closer to At the center of the fixed frame 1, when the
- the moving method is also It may be for pushing and moving, that is, the moving part 7 is located on the side close to the center of the fixed frame 1, and the driving source is farther away from the center of the fixed frame 1.
- this setting makes the planting tank 3 be conveyed from the carrier 6 of the first longitudinal driving mechanism 51 to the process of conveying the head end P1 of the first conveying layer 21 It is more stable and reliable, and when the planting trough 3 is hooked and moved to the conveying head P1 of the first conveying layer 21, the two ends of the planting trough 3 can be symmetrically located on both sides of the conveying direction of the first conveying layer 21, that is, the planting trough
- the length direction of 3 is always perpendicular to the conveying direction of the first conveying layer 21, so as to ensure that the planting tank 3 can be smoothly and stably conveyed
- second longitudinal driving mechanisms 52 which are respectively vertically arranged on both sides of the other end of the conveying direction of the circulating conveying layer group 2
- second transverse driving mechanisms 42 which are respectively arranged on the second
- the conveying layer 22 is close to both sides of one end of the second longitudinal drive mechanism 52
- the second longitudinal drive mechanism 52 corresponds to the second transverse drive mechanism 42 one-to-one
- the moving member 7 of each second transverse drive mechanism 42 is located at its corresponding
- the supporting part 6 of the second longitudinal driving mechanism 52 faces the side inside the fixed frame 1 .
- the two second longitudinal driving mechanisms 52 simultaneously drive the corresponding bearings 6 to carry and transport the two ends of the planting tank 3, so as to ensure that the planting tank 3 is transported upwards from the transport end P2 of the first transport layer 21 to the
- the process of conveying the head end P3 of the second conveying layer 22 is more stable and reliable, avoiding that the horizontal heights at both ends of the planting tank 3 are different, and tilting in the height direction will cause the plants in the planting tank 3 to displace and move or the nutrient solution to pour out to the Outside the planting tank 3, the two ends of the planting tank 3 on the bearing parts 6 of the two second longitudinal driving mechanisms 52 are simultaneously hooked and moved by the moving parts 7 of the two second transverse driving mechanisms 42 to ensure that the planting tank 3
- the process of transporting from the carrier 6 of the second longitudinal drive mechanism 52 to the transport head P3 of the second transport layer 22 is more stable and reliable, and the planting groove 3 is hooked and moved to the transport head of the second transport layer 22 During P3, the two ends of the planting tank 3 can be symmetrically
- first longitudinal drive mechanism 51, the first transverse drive mechanism 41, the second longitudinal drive mechanism 52, and the second transverse drive mechanism 42 can all be one.
- first longitudinal drive mechanism 51 is vertically arranged In the middle part of one end of the conveying direction of the layer group 2
- first horizontal drive mechanism 41 is arranged in the middle part of the first conveying layer 21 near the end of the first longitudinal drive mechanism 51
- second longitudinal drive mechanism 52 is vertically arranged in the circular conveying layer group In the middle of the other end of the conveying direction of 2
- the second horizontal drive mechanism 42 is arranged in the middle of the second conveying layer 22 near the end of the second longitudinal drive mechanism 52.
- the planting groove 3 is in the shape of a long groove, and its two ends are respectively provided with a positioning support 9 whose cross section is L-shaped. Greater than the plate thickness of the planting groove 3, the positioning support 9 includes longitudinal slats 91 and transverse slats 92 that are connected to each other and are perpendicular to each other.
- Cooperating right-angle groove 61, right-angle groove 61 comprises mutually connected and mutually perpendicular side and bottom surface, longitudinal slat 91 and the side surface of right-angle groove 61 fit and arrange, and transverse slat 92 and the bottom surface of right-angle groove 61 fit It is provided that the height of the longitudinal slats 91 is greater than the height of the sides of the right-angle grooves 61 , and the length of the transverse slats 92 is greater than the width of the bottom surface of the right-angle grooves 61 .
- the cross section of the positioning support 9 is L-shaped so that the planting groove 3 can be stably placed on the carrier 6 of the longitudinal drive mechanism 5, and the width of the positioning support 9 is greater than the width of the planting groove 3.
- the length of the first conveying layer 21 and the second conveying layer 22 is then designed to be an integer multiple of the width of the positioning support 9, so that there is a certain gap between the planting grooves 3 (as shown in Figure 16, the direction of the arrow is the direction of movement) , to ensure that the plants can extend and grow slightly outwards, avoiding that the plants on adjacent planting grooves block each other, resulting in insufficient light absorption and affecting growth and development, and at the same time, the moving part 7 of the first lateral drive mechanism 41 only needs to be in contact with the positioning support 9, the longitudinal slats 91 of 9 can be hooked and moved to transport, so that the planting tank 3 on the carrier 6 of the first longitudinal drive mechanism 51 can be transported to the transport head P1 of the first transport layer 21; so that
- the height of longitudinal slat 91 is greater than the height of the side of right-angled groove 61, and the length of transverse slat 92 is greater than the width of the bottom surface of right-angled groove 61, and the moving part 7 of the first transverse drive mechanism 41, the second transverse drive mechanism 42
- the moving parts 7 are respectively hooked and moved with the parts of the longitudinal slats 91 and the transverse slats 92 protruding from the right-angle groove 61, so that the moving parts 7 of the first transverse drive mechanism 41 and the second transverse drive mechanism 42
- the moving part 7 maintains a certain safe distance from the carrier part 6 of the first longitudinal driving mechanism 51 and the carrier part 6 of the second longitudinal driving mechanism 52 to avoid collisions, and the cooperation process is flexible and simple.
- the L-shaped positioning support 9 can also be a T-shaped positioning support.
- the carrier is provided with a groove, and the groove is matched with the corresponding concave and convex of the longitudinal slats.
- the first transverse drive mechanism The moving part only needs to be hooked and moved with the outer side of the transverse slat of the T-shaped positioning support (the side away from the inner center of the fixed frame), and the planting groove 3 on the carrier 6 of the first longitudinal drive mechanism 51 will be moved and transported.
- the planting tank 3 on the carrier 6 of the second longitudinal driving mechanism 52 is conveyed to the conveying head end P3 of the second conveying layer 22.
- the center of gravity of the corresponding matching point of the moving part 7 is relatively high, and the stability of the hooking process is relatively poor, and the situation of hooking down the planting groove is prone to occur.
- a planting frame 31 is arranged in the planting groove 3, and planting holes are arranged along the length direction of the planting frame 31, and the plants are cultivated and grown in the planting holes.
- each group of sliding assemblies 8 includes two rows of pulley mechanisms, respectively the first pulley Mechanism 81 and the second pulley mechanism 82, each column pulley mechanism is formed by a plurality of pulleys arranged along the conveying direction, the first pulley mechanism 81 is arranged on the bottom end of both sides of the conveying direction of each conveying layer, and the second pulley mechanism 82 is arranged on Both sides of the conveying direction of each conveying layer are away from one end inside the fixed frame 1, and the first pulley mechanism 81 is matched with the transverse slat 92 of the positioning support 9, and the second pulley mechanism 82 is matched with the longitudinal slat 91 of the positioning support 9. Corresponding cooperation.
- the two first pulley mechanisms 81 on both sides of the first conveying layer 21 or the second conveying layer 22 correspond to each other to ensure that the planting tank 3 can be transported on the first conveying layer 21 or the second conveying layer 22 respectively.
- the two second pulley mechanisms 82 on both sides of the first conveying layer 21 or the second conveying layer 22 ensure that the planting tank 3 can move along the conveying direction on the first conveying layer 21 and the second conveying layer 22 respectively. Carry out stable transportation, limit the two ends of the planting tank 3, and ensure that the transport track does not deviate.
- first pulley mechanism 81 can also directly slide and cooperate with the two ends of the outer bottom wall of the planting tank 3, then the second The two pulley mechanisms 82 are slidably matched with the outer sidewalls at both ends of the planting tank 3 in the longitudinal direction, so as to achieve the above-mentioned conveying effect.
- the present invention transports the planting tank 3 through a pulley mechanism.
- the plant is located above the planting tank 3, so the adjacent planting tanks 3 on the first conveying layer 21 and the second conveying layer 22 can be transported closely, making full use of the space of the fixing frame 1 and increasing the planting capacity.
- area, and a plurality of circulating conveying layer groups 2 independently transport the planting grooves 3 thereon, the cycle period is shorter, and the illumination of the plants is more sufficient and uniform.
- other forms of sliding components can also be used to transport the planting tank 3, such as setting a number of rollers side by side at the positions corresponding to the first transport layer 21 and the second transport layer 22 in the fixed frame 1.
- Groove 3 is used for conveying, and the diameter of the roller should be relatively small, and the distance between two adjacent rollers is smaller and more compact, so that the gap between adjacent rollers is smaller and the height difference is smaller, ensuring that the planting groove 3 can be planted. Carry out horizontal and smooth conveying.
- the side of the right-angled groove 61 of the carrier 6 away from the interior of the fixing frame 1 forms a limiting portion 62, which can prevent the planting tank 3 from slipping out of the right-angled groove 61 of the carrier 6 during transportation.
- the longitudinal direction of the right-angle groove 61 is parallel to the conveying direction of the first conveying layer 21 or the second conveying layer 22, and the driving stroke distance of the first longitudinal driving mechanism 51 or the second longitudinal driving mechanism 52 is equal to that of the first conveying layer 21 or the second conveying layer 22.
- the distance between the first conveying layer 21 and the second conveying layer 22 enables the first longitudinal driving mechanism 51 and the second longitudinal driving mechanism 52 to accurately dock the first conveying layer 21 and the second conveying layer 22 respectively, ensuring that the planting The trough 3 can be conveyed smoothly and circularly on the group 2 of circulating conveying layers.
- a plurality of liquid inlet pipes 11 are arranged above one side of the first conveying layer 21 in the conveying direction, and each liquid inlet pipe 11 communicates with a total liquid supply pipe 10.
- a total recovery tank 13 is provided below the other side of the transport direction of the first transport layer 21, and one end of each planting tank 3 is provided with a liquid outlet pipe 12 docked with the total recovery tank 13, and the total recovery tank 13 communicates with Total recovery tube 14.
- the nutrient solution is supplied and transported through the main liquid supply pipe 10, and is respectively transported to the planting tanks 3 at the corresponding positions on the first conveying layer 21 below the six liquid supply pipes 11 through the six liquid supply pipes 11.
- the planting tank 3 performs periodic circulation on the circulating conveying layer group 2, so the six liquid inlet pipes 11 can supply nutrients to all the plants on the circulating conveying layer group 2.
- the nutrient solution is supplemented sufficiently, the nutrient solution
- the liquid outlet pipe 12 at one end of the corresponding planting tank 3 flows out to the total recovery tank 13 for collection, and then transported to the total recovery pipe 14 for recovery. Recycle.
- the two groups of slide assemblies 8 arranged on both sides of the first conveying layer 21 or the second conveying layer 22 in the conveying direction need to correspond to each other and be located at the same height to realize the control of the first conveying layer 21 Or the planting tank 3 on the second conveying layer 22 is transported horizontally and stably.
- This technical scheme makes the planting tank 3 also must be in a horizontal state, that is, the level at both ends of the various planting tanks on the first conveying layer 21 or the second conveying layer 22.
- the heights are the same, but this setting will easily cause the nutrient solution in the planting tank 3 to be difficult to flow, resulting in a large difference in the supply of nutrient solution obtained by the plants in different positions in the planting tank 3, which in turn leads to different growth rates of the plants. , The difference in growth quality is relatively large.
- the liquid outlet pipe 12 in the planting tank 3 is improved.
- the liquid outlet pipe 12 is a substantially n-shaped siphon, and the high-level nozzle of the siphon is located in the planting tank. 3, the low-level nozzle is located below the outside of the planting tank 3, and the low-level nozzle is never soaked in contact with the nutrient solution in the total recovery tank 13, so when the nutrient solution in the planting tank 3 is soaked in contact with the high-level nozzle of the siphon and reaches a certain level After reaching a certain height, the two sides reach a certain pressure difference.
- the nutrient solution in the planting tank 3 will flow from the high-level nozzle of the siphon to the low-level nozzle and then flow to the total recovery tank 13.
- This technical scheme makes the planting tank 3 even if it is Maintain a horizontal state, the nutrient solution can also flow in from one end of the planting tank 3, and the other end flows out, and the liquid level of the nutrient solution of the plant in the planting tank 3 is always kept consistent, and the supply of the nutrient solution of each plant The same amount, uniform growth, high utilization rate of nutrient solution, to ensure that the growth rate and growth cycle are basically the same.
- the length of the total recovery tank 13 is the same as the conveying length of the second conveying layer 22, so that the total recovering tank 13 can receive the nutrient solution of each planting tank 3 on the second conveying layer 22, of course, in other cases, the length of the total recovery tank 13 and the transport length of the second transport layer 22 can also be different, as long as the nutrient solution of each planting tank 3 on the second transport layer 22 can be guided into the total recovery tank 13 Just recycle it.
- a slide block 16 is provided on the side away from the right-angle groove 61 of the carrier 6, and a guide rail 17 corresponding to the slide block 16 is arranged on the fixed frame 1 along the vertical direction, and the slide block 16 and the guide rail 17 are slidably matched, and then The bearing member 6 slides up and down along the direction of the guide rail 17 to prevent the deviation of the movement track and make the movement process more stable.
- Embodiment 2 for the sake of brevity, this embodiment only describes the different parts from Embodiment 1:
- the two ends of the planting groove 3 are not equipped with positioning supports with an L-shaped cross section, which can save material costs, but the moving part of the horizontal drive mechanism directly moves the planting groove 3 by hooking Convey (the direction of the arrow in the figure is the moving direction) to the first conveying layer or the second conveying layer.
- the force of the hook-pull moving conveying process is at the top, the center of gravity is high, and the moving conveying process is not stable enough, which makes the planting tank 3 prone to Tilting overturns, and then causes the nutrient solution to spill and cause waste, or causes the plant to fall out of the planting tank 3, and the direct contact of the moving part with the planting tank 3 also easily causes the planting tank 3 to wear or bend.
- Embodiment 3 for the sake of brevity, this embodiment only describes the different parts from Embodiment 2:
- the two side walls of the planting trough 3 are set perpendicular to the bottom wall, so that the adjacent planting troughs 3 can be closely fitted for moving and transporting (the direction of the arrow in the figure is the moving direction), but this solution is easy to make the space for the plants in the planting tank 3 to extend outwards to be limited, resulting in the growth of the plants in the adjacent planting tank 3. Plants tend to block each other, resulting in insufficient light absorption and affecting growth and development.
- Embodiment 4 for the sake of brevity, this embodiment only describes the different parts from Embodiment 1:
- the fixing frames of multiple circulating plant cultivating devices can be stacked up and down or arranged side by side to form a composite circulating plant cultivating device.
- the first conveying layer or the conveying end of the second conveying layer is correspondingly equipped with an automatic loading and unloading device 18, so as to realize its control on the first conveying layer or the second conveying layer.
- the plants on the planting trough at the conveying head or at the conveying end are automatically loaded and unloaded.
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Abstract
一种循环式植物培养装置,包括循环输送层组,其包括第一输送层和第二输送层,第一输送层和第二输送层上滑动设置且紧靠铺满排列有多个种植槽;纵向驱动机构,其上设有承载件,用于承载从第一输送层或第二输送层的输送末端滑出的种植槽并将种植槽在第一输送层与第二输送层之间进行上下输送转运;横向驱动机构,其上设有移动件,用于将位于承载件上的种植槽移动至第一输送层或第二输送层;通过纵向驱动机构和横向驱动机构将每一循环输送层组内的第一输送层和第二输送层上的多个种植槽进行循环运输。
Description
本发明涉及植物培养技术领域,具体涉及一种循环式植物培养装置。
在传统的货架式的植物培养装置(即固定式植物培养装置)中,其每一层的种植槽上方都设置有对应的光源组件,需要的电力资源过多,同时功耗过高导致需求空调等散热装置也较多,进一步增加了电力功耗;且每一个种植槽之间需要预留维护通道,以对每一个固定的种植槽进行维护,修护过程极不方便且效率较低;维护通道的预留也导致各种植槽间间距较大,种植密度小,不能充分利用了植物培养装置的内部空间,如果需要增大种植数量,对应的植物培养装置则要增大,占地面积较大。
在公开号为US20200367455A1的专利文献中,其种植槽是设置在跑道形的输送链上进行顺时针循环输送,该技术方案,当种植槽在底部的输送链上进行输送时,种植槽是呈倒立状态输送,因此用于这种技术方案的种植槽只能是土培类的种植槽,而不能是水培类的种植槽,存在较大的技术缺陷。
还有的,如公开号为US20120279122A1的专利文献中公开了用于沿波状路径种植植物的方法和装置,其能适用于水培种植,但依然存在一些不足;具体的,其是将种植槽悬挂在相对的两个链条之间相互靠近的两侧,然后通过齿轮与链条配合带动种植槽在装置内进行波浪形输送,当种植物在相邻两个链轮之间的链条上移动时,链条上种植物的排列方式大致呈上下排列的,为了避免影响种植物的生长发育,相邻种植物必然要保持较大的高度距离,而当种植物在单个链轮上的链条上移动时,链条上的种植物的会出现在水平或者倾斜方向上的分布排列,为避免多个邻近的种植物发生碰撞,还要进一步增加相邻种植物之间的距离,或者增加链轮的直径大小,进一步的,由于链轮需要对整个装置的种植物进行支撑传送,链轮必然需要较大的尺寸规格,因此会降低种植物的种植密度,种植面积较小,不能充分利用装置内部的空间,并且种植槽只有在上部进行波浪形输送时候有光照,而在底部是进行直线输送的,该过程是没有关照或者光照不足的,而该技术方案链条的路径较长,使得循环周期过长,导致种植物的光照极不充分与均匀。
综上可知,现有技术的固定式植物培养装置对能源消耗大且空间占用大,现有技术的循环式植物培养装置虽然一定程度解决了固定式植物培养装置的一些不足之处,但也普遍存在结构较为复杂、调控难度大、种植密度小、不能充分利用装置内部空间等诸多问题。
发明内容
本发明旨在提供一种循环式植物培养装置,以解决上述存在的至少一个问题。
为实现上述目的,本发明的技术方案为:一种循环式植物培养装置,包括固定架、至少一个循环输送层组、多个种植槽和驱动组件,驱动组件包括横向驱动机构和纵向驱动机构;
每一循环输送层组,均包括上下分层设置在固定架上的第一输送层和第二输送层;
多个种植槽,多个种植槽对应每一循环输送层组的第一输送层和第二输送层分成上下两个种植槽组,种植槽组上的种植槽以滑动设置在第一输送层和第二输送层上,且第一输送层和第二输送层上的各种植槽是以相邻紧靠而铺满排列的;
纵向驱动机构,包括:纵向驱动源、纵向驱动杆及设置在纵向驱动杆驱动端的承载件,用于承载从第一输送层或第二输送层的输送末端滑出的种植槽并将种植槽在第一输送层与第二输送层之间进行上下输送转运;
横向驱动机构,包括:横向驱动源、横向驱动杆及设置在横向驱动杆驱动端的移动件,用于将位于承载件上的种植槽移动至第一输送层或第二输送层;
通过所述纵向驱动机构和横向驱动机构将每一循环输送层组内的第一输送层和第二输送层上的多个种植槽按顺时针或逆时针方向进行循环运输。
优选地,第一输送层的上方并排设置有光源组件。
优选地,第一输送层和第二输送层的输送长度相同、输送方向相反,且第一输送层或第二输送层上的各种植槽两端的水平高度相同。
优选地,第一输送层的输送方向的一侧的上方设置有至少一个进液管,每一个进液管共同连通有总供液管,第一输送层的输送方向的另一侧的下方设置有总回收槽,每一个种植槽的一端设置有与总回收槽对接的出液管,总回收槽连通有总回收管。
优选地,出液管为基本呈n形的虹吸管,虹吸管的高位管口位于种植槽内,低位管口位于种植槽外部下方。
优选地,总回收槽的长度与第二输送层的输送长度相同。
优选地,第一输送层和第二输送层上沿输送方向设置有呈条状的滑动组件,种植槽在滑动组件上以承载滑动的方式进行输送。
优选地,滑动组件为四组,分别设置在第一输送层、第二输送层的输送方向的两侧,每一组滑动组件包括两列滑轮机构,分别为第一滑轮机构和第二滑轮机构,每列滑轮机构由多个滑轮沿输送方向排列形成,第一滑轮机构设置在第一输送层、第二输送层的输送方向的两侧的底端,第二滑轮机构设置在第一输送层、第二输送层的输送方向的两侧远离固定架内部 的一端,第一滑轮机构与种植槽的外底壁的两端滑动配合,第二滑轮机构与种植槽的长度方向两端的外侧壁滑动配合。
优选地,纵向驱动机构包括第一纵向驱动机构和第二纵向驱动机构,分别竖直设置在循环输送层组的输送方向的两端,其中:
第一纵向驱动机构用于承载从第二输送层的输送末端滑出的种植槽并将种植槽在向上输送转运至第一输送层的输送首端;
第二纵向驱动机构用于承载从第一输送层的输送末端滑出的种植槽并将种植槽在向下输送转运至第二输送层的输送首端。
优选地,横向驱动机构包括第一横向驱动机构和第二横向驱动机构,其中:
第一横向驱动机构设置在第一输送层靠近第一纵向驱动机构的一端,用于将位于第一纵向驱动机构的承载件上的种植槽移动至第一输送层;
第二横向驱动机构设置在第二输送层靠近第二纵向驱动机构的一端,用于将位于第二纵向驱动机构的承载件上的种植槽移动至第二输送层。
优选地,第一纵向驱动机构为两个,分别竖直设置在循环输送层组的输送方向的一端的两侧,第一横向驱动机构为两个,分别设置在第一输送层靠近第一纵向驱动机构的一端的两侧,且第一纵向驱动机构和第一横向驱动机构一一对应,每一个第一横向驱动机构的移动件位于与其对应的第一纵向驱动机构的承载件的上方。
优选地,第二纵向驱动机构为两个,分别竖直设置在循环输送层组的输送方向的另一端的两侧,第二横向驱动机构为两个,分别设置在第二输送层靠近第二纵向驱动机构的一端的两侧,且第二纵向驱动机构和第二横向驱动机构一一对应,每一个第二横向驱动机构的移动件位于与其对应的第二纵向驱动机构的承载件朝向固定架内部的一侧。
优选地,种植槽为长槽状,其两端分别设置有横截面呈L形的定位支座,定位支座的宽度大于种植槽的宽度。
优选地,承载件的顶部朝向固定架内部的一侧形成有与定位支座承接配合的直角凹槽,直角凹槽包括互相垂直的侧面和底面,定位支座包括互相连接且互相垂直的纵向板条和横向板条,纵向板条与直角凹槽的侧面贴合设置,且纵向板条的高度大于直角凹槽的侧面的高度,横向板条与直角凹槽的底面贴合设置,且横向板条的长度大于直角凹槽的底面的宽度。
优选地,第一横向驱动机构上的移动件与纵向板条配合,以实现将位于第一纵向驱动机构的承载件上的种植槽输送至第一输送层的输送首端,第二横向驱动机构上的移动件与横向 板条配合,以实现将位于第二纵向驱动机构的承载件上的种植槽输送至第二输送层的输送首端。
优选地,承载件的直角凹槽远离所述固定架内部的一侧形成有限位部。
优选地,直角凹槽的长度方向与第一输送层或第二输送层的输送方向互相平行,且第一纵向驱动机构或第二纵向驱动机构的驱动行程距离等于第一输送层和第二输送层之间的距离。
本发明具有以下有益效果:
(1)本发明通过第一纵向驱动机构→第一横向驱动机构→第二纵向驱动机构→第二横向驱动机构→第一纵向驱动机构该顺序进行互相配合,带动种植槽在第一输送层和第二输送层之间进行上下左右闭环式循环运动,使得种植槽内的种植物能够在对应的循环输送层组上进行周期性循环补充光照,循环周期较短,光照层与非光照层的输送时间相同,使得种植物的光照更加充分均匀,且本发明的种植槽无论是在第一输送层、第二输送层或者纵向驱动机构的承载件上进行承载输送时,其槽口方向始终处于竖直朝上状态,不会发生倾倒现象,适用于水培种植,另外无需配备过多调控装置,结构简单,操作简便。
(2)不需要在种植槽之间预留维护通道,只需要在第一输送层、第二输送层的输送首端或输送末端对每一种植槽进行修护即可,修护更加快速方便;取出维护通道使得种植槽之间间距更小,种植密度更大,充分利用了固定架的内部空间,且在同样种植物数量的情况下,能够减小固定架的占地面积。
(3)本发明仅在第一输送层的上方并排设置有光源组件,能够节约一半数量的光源组件,降低了电力能耗,种植槽之间间距减小,种植密度增大,使得光源组件无需与种植槽一一对应,光源组件与第一输送层上的种植槽的数量关系可以是小于1∶1,进一步减少了光源组件的数量,节约能源功耗;光源组件的数量的减少,空调等散热装置的数量也对应减少,进一步节约能源功耗。
(4)种植槽两端的水平高度相同,使得种植槽内营养液的液位高度始终保持一致,对每一个种植物的营养液的供给量相同,保证种植物均匀生长。
(5)种植槽内设置有虹吸管,一方面,使得两端水平高度相同的种植槽内的营养液能够从一端流向另一端,并通过虹吸管输送至总回收槽。
图1是本发明的实施例1的立体图;
图2是本发明的实施例1的前侧视角图(一);
图3是本发明的实施例1的前侧视角图(二);
图4是本发明的实施例1的后侧视角图(一);
图5是本发明的实施例1的后侧视角图(二);
图6是本发明的实施例1的俯视图;
图7是本发明的实施例1的前视图及局部放大示意图;
图8是本发明的实施例1的后视图及局部放大示意图;
图9是本发明的实施例1的右视图;
图10是本发明的实施例1的种植槽与定位支座的装配示意图;
图11是本发明的实施例1的种植槽与定位支座的拆解示意图;
图12是本发明的实施例1的种植槽的俯视图;
图13是图12中A-A处的剖视图(一);
图14是本发明的实施例1的具有定位支座的相邻两个种植槽移动配合过程示意图;
图15是本发明的实施例1的纵向驱动机构的示意图(一);
图16是本发明的实施例1的纵向驱动机构的示意图(二);
图17是本发明的实施例1的横向驱动机构的示意图;
图18是本发明的实施例1的进液管与总供液管的示意图;
图19是本发明的实施例1的总回收槽与总回收管的示意图;
图20是本发明的实施例1的滑动组件的示意图;
图21是本发明的实施例2的未安装有定位支座的相邻两个种植槽移动配合过程示意图;
图22是本发明的实施例3的未安装有定位支座的相邻两个种植槽移动配合过程示意图;
图23是本发明的实施例4的右视图;
图24是本发明的实施例5的右视图。
附图标注:1固定架,2循环输送层组,21第一输送层,22第二输送层,3种植槽,31种植架,4横向驱动机构,41第一横向驱动机构,42第二横向驱动机构,5纵向驱动机构,51第 一纵向驱动机构,52第二纵向驱动机构,6承载件,61直角凹槽,62限位部,7移动件,8滑动组件,81第一滑轮机构,82第二滑轮机构,9定位支座,91纵向板条,92横向板条,10总供液管,11进液管,12出液管,13总回收槽,14总回收管,15光源组件,16滑块,17导轨,18自动上下料装置。
为进一步说明各实施例,本发明提供有附图。这些附图为本发明揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理。配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本发明的优点。图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。
为了方便描述,定义:图9中P1为第一输送层的输送首端,P2为第一输送层的输送末端,P3为第二输送层的输送首端,P4为第二输送层的输送末端;则以P1朝向P2或以P3朝向P4的方向作为横向,以P2朝向P3或以P4朝向P1的方向作为纵向。
实施例1:
参阅图1-20所示,作为本发明的实施例,提供一个循环式植物培养装置,包括固定架1、一个循环输送层组2、多个种植槽3和驱动组件,驱动组件包括横向驱动机构4和纵向驱动机构5;
循环输送层组2,包括上下分层设置在固定架1上的第一输送层21和第二输送层22,且第一输送层21和第二输送层22的输送长度相同、输送方向相反,第一输送层21和第二输送层22上沿输送方向设置有呈条状的滑动组件8,多个种植槽3在滑动组件8上以承载滑动的方式进行输送;
多个种植槽3,多个种植槽3分成上下两个种植槽组,上下两个种植槽组与滑动组件8对应滑动配合分别设置在第一输送层21和第二输送层22上,第一输送层21和第二输送层22上的各种植槽3是以相邻紧靠而铺满排列的。优选的,第一输送层21和第二输送层22的长度设计成为种植槽3宽度的整数倍且种植槽3铺满在第一输送层21和第二输送层22上。例如,当单个种植槽的宽度为15cm,10个相邻紧靠的种植槽组成一个种植槽组时长度为150cm,第一输送层21或第二输送层22长度则设计为150cm,这样由于10个种植槽组成的总宽度则与第一输送层21或第二输送层22的长度相同,当横向驱动机构4只要对第一首端的那个种植槽沿输送层的输送方向进行驱动动作,就能使得第二末端的那个种植槽滑出该第一输送层21或第二输送层22,继而被纵向驱动机构5承接并在第一输送层21或第二输送层22之间进行上下输送转运;
纵向驱动机构5,包括:纵向驱动源、纵向驱动杆及设置在纵向驱动杆驱动端的承载件6,用于承载从第一输送层21或第二输送层22的输送末端滑出的种植槽3并将种植槽3在第一输送层21与第二输送层22之间进行上下输送转运,且在该承载输送过程中种植槽3的槽口方向始终竖直朝上;
横向驱动机构4,包括:横向驱动源、横向驱动杆及设置在横向驱动杆驱动端的移动件7,用于将位于承载件上的种植槽移动至第一输送层21或第二输送层22;
横向驱动机构4和纵向驱动机构5除了驱动端上设置的部件不一致外,其他部件的结构及驱动原理一致,即均包括有驱动源和驱动杆,驱动源与驱动杆驱动连接,驱动杆远离驱动源的一端为驱动端,驱动源可以是电机或气缸等。
通过所述纵向驱动机构5和横向驱动机构4将循环输送层组2内的第一输送层21和第二输送层22上的多个种植槽3按顺时针或逆时针方向进行循环运输。
具体的,纵向驱动机构5包括第一纵向驱动机构51和第二纵向驱动机构52,分别竖直设置在循环输送层组2的输送方向的两端,其中:
第一纵向驱动机构51用于承载从第二输送层22的输送末端P4滑出的种植槽3并将种植槽3再向上输送转运至第一输送层的输送首端P1;
第二纵向驱动机构52用于承载从第一输送层21的输送末端P2滑出的种植槽3并将种植槽3再向下输送转运至第二输送层22的输送首端P3。
横向驱动机构4包括第一横向驱动机构41和第二横向驱动机构42,其中:
第一横向驱动机构41设置在第一输送层21靠近第一纵向驱动机构51的一端,用于将位于第一纵向驱动机构51的承载件6上的种植槽3移动至第一输送层21的输送首端P1;
第二横向驱动机构42设置在第二输送层21靠近第二纵向驱动机构52的一端,用于将位于第二纵向驱动机构52的承载件6上的种植槽3移动至第二输送层22的输送首端P3。
本实施例中,第一输送层21和第二输送层22的输送长度相同、输送方向相反,使得纵向驱动机构5和横向驱动机构4将循环输送层组2内的第一输送层21和第二输送层22上的多个种植槽3呈矩形状按顺时针或逆时针方向进行循环运输,第一输送层21的上方并排设置有光源组件15,且光源组件15与第一输送层21上的种植槽3的数量比小于1:1,用于对在第一输送层21上的种植槽3进行光照补给,提高种植物的生长品质。
上述技术方案,通过横向驱动机构4和纵向驱动机构5相互配合,带动种植槽3在循环输送层组2上进行循环输送,具体的,通过第一纵向驱动机构51→第一横向驱动机构41→第 二纵向驱动机构52→第二横向驱动机构42→第一纵向驱动机构51该顺序进行互相配合,带动种植槽3在第一输送层21和第二输送层22之间呈矩形进行上下左右闭环式循环运动,即按照图9中P1→P2→P3→P4的路径进行循环运动,使得种植槽3内的种植物能够在循环输送层组2上进行周期性循环补充光照,且第一输送层21为光照层,第二输送层22为非光照层,由于两层的输送长度相同,所以种植槽3在其上的输送时长一致,使得能够避免背景技术中公开号为US20120279122A1的专利文献中公开的用于沿波状路径种植植物的方法和装置的技术方案中种植槽只有在上部进行波浪形输送时候有光照,而在底部是进行直线输送时没有光照,且链条的路径较长,使得循环周期过长,导致种植物的光照极不充分与均匀的情况,当然的,第一输送层21和第二输送层22的输送长度也可以不相同,比如第一输送层21的输送长度大于第二输送层22的输送长度,使得多个种植槽3在第一输送层21和第二输送层22之间呈倒梯形按顺时针或逆时针方向进行循环运输,保证种植物的光照时间更长;且本发明的种植槽3无论是在第一输送层21、第二输送层22或者纵向驱动机构5的承载件6上进行承载输送时,其槽口方向始终处于竖直朝上状态,不会发生倾倒现象,适用于水培种植。
相对于传统的货架式的植物培养装置,而本发明中的技术方案是仅在第一输送层21的上方并排设置有光源组件15,能够节约一半数量的光源组件15,降低了电力能耗,对应的,如空调等散热装置也会减少一半数量,进一步节约了电力能耗;且不需要在种植槽3之间预留维护通道,即不需要走到不同的固定的种植槽3的位置上进行维护,只需要在第一输送层21、第二输送层22的输送首端或输送末端对每一种植槽3进行修护即可,修护更加快速方便;对应的,种植槽3之间间距较小,种植密度大,充分利用了固定架1的内部空间,且减小固定架1的占地面积;种植槽3之间间距减小,种植密度增大,使得光源组件15无需与种植槽3一一对应,光源组件15与第一输送层21上的种植槽3的数量关系可以是小于1∶1,进一步减少了光源组件15的数量,节约能源功耗。
本实施例中,第一纵向驱动机构51为两个,分别竖直设置在循环输送层组2的输送方向的一端的两侧,第一横向驱动机构41为两个,分别设置在第一输送层21靠近第一纵向驱动机构51的一端的两侧,且第一纵向驱动机构51和第一横向驱动机构41一一对应,每一个第一横向驱动机构41的移动件7位于与其对应的第一纵向驱动机构51的承载件6的上方。
上述技术方案,通过两个第一纵向驱动机构51分别同时驱动其对应的承载件6对种植槽3的两端进行承载输送,保证种植槽3从第二输送层22的输送末端P4向上输送至第一输送层21的输送首端P1的过程中更加平稳可靠,避免种植槽3两端的水平高度不同,在高度方向发生倾斜,导致种植槽3内的种植物发生错位移动或营养液倾倒流出到种植槽3外,通过 两个第一横向驱动机构41的移动件7同时对位于两个第一纵向驱动机构51的承载件6上的种植槽3的两端进行勾拉移动输送至第一输送层21的输送首端P1(本实施例中的横向驱动机构4的移动件对种植槽3的移动方式为勾拉移动,即移动件7位于远离固定架1中心的一侧,驱动源更靠近于固定架1中心,当驱动源带动驱动杆进行收缩复位时,移动件7将种植槽朝第一输送层21或第二输送层22的输送首端勾拉移动输送,当然的,移动方式也可以是为推动移动,即移动件7位于靠近固定架1中心的一侧,驱动源更远离于固定架1中心,当驱动源驱动推出驱动杆时,移动件7将种植槽3朝第一输送层21或第二输送层22的输送首端推动移动输送),该设置使得种植槽3从第一纵向驱动机构51的承载件6上输送至第一输送层21的输送首端P1的过程中更加平稳可靠,且种植槽3勾拉移动输送到第一输送层21的输送首端P1时,种植槽3两端能够对称地位于在第一输送层21的输送方向的两侧,即种植槽3的长度方向始终与第一输送层21的输送方向互相垂直,保证种植槽3后续在第一输送层21中能够顺畅稳定输送;每一个第一横向驱动机构41的移动件7位于与其对应的第一纵向驱动机构51的承载件6的上方,使得第一纵向驱动机构51的承载件6在驱动运动过程中不会被第一横向驱动机构41的移动件7阻挡,且使得第一横向驱动机构41的移动件7能够对位于第一纵向驱动机构51的承载件6上的种植槽3进行勾拉移动输送。
本实施例中,第二纵向驱动机构52为两个,分别竖直设置在循环输送层组2的输送方向的另一端的两侧,第二横向驱动机构42为两个,分别设置在第二输送层22靠近第二纵向驱动机构52的一端的两侧,且第二纵向驱动机构52和第二横向驱动机构42一一对应,每一个第二横向驱动机构42的移动件7位于与其对应的第二纵向驱动机构52的承载件6朝向固定架1内部的一侧。
上述技术方案,通过两个第二纵向驱动机构52分别同时驱动其对应的承载件6对种植槽3的两端进行承载输送,保证种植槽3从第一输送层21的输送末端P2向上输送至第二输送层22的输送首端P3的过程中更加平稳可靠,避免种植槽3两端的水平高度不同,在高度方向发生倾斜,导致种植槽3内的种植物发生错位移动或营养液倾倒流出到种植槽3外,通过两个第二横向驱动机构42的移动件7同时对位于两个第二纵向驱动机构52的承载件6上的种植槽3的两端进行勾拉移动输送,保证种植槽3从第二纵向驱动机构52的承载件6上输送至第二输送层22的输送首端P3的过程中更加平稳可靠,且种植槽3勾拉移动输送到第二输送层22的输送首端P3时,种植槽3两端能够对称地位于在第二输送层22的输送方向的两侧,即种植槽3的长度方向始终与第二输送层22的输送方向互相垂直,保证种植槽3后续在第二输送层22中能够顺畅稳定输送;每一个第二横向驱动机构42的移动件7位于与其对应的第二纵向驱动机构52的承载件6朝向固定架1内部的一侧,使得第二纵向驱动机构52的承载 件6在驱动运动过程中不会被第二横向驱动机构42的移动件7阻挡,且使得第二横向驱动机构42的移动件7能够对位于第二纵向驱动机构52的承载件6上的种植槽3进行勾拉移动输送。
当然的,第一纵向驱动机构51、第一横向驱动机构41、第二纵向驱动机构52、第二横向驱动机构42可以均为一个,对应的,第一纵向驱动机构51竖直设置在循环输送层组2的输送方向的一端的中部,第一横向驱动机构41设置在第一输送层21靠近第一纵向驱动机构51的一端的中部,第二纵向驱动机构52竖直设置在循环输送层组2的输送方向的另一端的中部,第二横向驱动机构42设置在第二输送层22靠近第二纵向驱动机构52的一端的中部,该技术方案虽然降低了成本,但是稳定性会有所下降。
本实施例中,种植槽3为长槽状,其两端分别设置有横截面呈L形的定位支座9,定位支座9的宽度大于种植槽3的宽度,定位支座9的板材厚度大于种植槽3的板材厚度,定位支座9包括互相连接且互相垂直的纵向板条91和横向板条92,承载件6的顶部朝向固定架1内部的一侧形成有与定位支座9承接配合的直角凹槽61,直角凹槽61包括互相连接且互相垂直的侧面和底面,纵向板条91与直角凹槽61的侧面贴合设置,横向板条92与直角凹槽61的底面贴合设置,纵向板条91的高度大于直角凹槽61的侧面的高度,横向板条92的长度大于直角凹槽61的底面的宽度。
上述技术方案,定位支座9的横截面呈L型使得种植槽3能够稳定的安置在纵向驱动机构5的承载件6上,且定位支座9的宽度大于种植槽3的宽度,此时,第一输送层21和第二输送层22的长度则设计成为定位支座9的宽度的整数倍,这样使得种植槽3之间拥有一定的间隙(如图16所示,箭头方向为移动方向),保证种植物能够稍微向外延伸生长,避免相邻种植槽上的种植物互相遮挡,造成光照吸收不足,影响生长发育,同时使得第一横向驱动机构41的移动件7只需要与定位支座9的纵向板条91勾拉移动输送,就能实现将位于第一纵向驱动机构51的承载件6上的种植槽3输送至第一输送层21的输送首端P1;使得第二横向驱动机构42上的移动件7只需要与定位支座9的横向板条92勾拉移动输送,就能实现将位于第二纵向驱动机构52的承载件6上的种植槽3输送至第二输送层22的输送首端P3,且定位支座9的板材厚度大于种植槽3的板材厚度,使得勾拉移动输送过程的作用力在底部,重心更低,移动输送过程更加平稳,避免种植槽3发生倾斜翻倒,进而导致营养液的洒出造成浪费,或者导致种植物的掉落出种植槽3,同时也避免移动件7与种植槽3直接接触造成种植槽3发生磨损或发生弯曲变形。
纵向板条91的高度大于直角凹槽61的侧面的高度,横向板条92的长度大于直角凹槽 61的底面的宽度,第一横向驱动机构41的移动件7、第二横向驱动机构42的移动件7分别是与纵向板条91、横向板条92凸伸出直角凹槽61的部分进行勾拉移动输送的,使得第一横向驱动机构41的移动件7、第二横向驱动机构42的移动件7分别与第一纵向驱动机构51的承载件6、第二纵向驱动机构52的承载件6保持一定的安全距离,避免发生碰撞,且配合动作过程灵活简单。
当然的,在其他情况下,L形的定位支座9也可以为T形的定位支座,此时承载件上设置有凹槽,凹槽与纵向板条对应凹凸配合,第一横向驱动机构的移动件只需要与T形的定位支座的横向板条的外侧(远离固定架内部中心的一侧)勾拉移动输送,将位于第一纵向驱动机构51的承载件6上的种植槽3输送至第一输送层21的输送首端P1;使得第二横向驱动机构42上的移动件7只需要与定位支座9的横向板条的内侧(靠近固定架内部中心的一侧)勾拉移动输送,将位于第二纵向驱动机构52的承载件6上的种植槽3输送至第二输送层22的输送首端P3,该方案使得横向板条的内侧与第二横向驱动机构42上的移动件7的对应配合点的重心较高,勾拉过程稳定较差,容易出现勾倒种植槽的情况。
本实施例中,种植槽3内设置有种植架31,种植架31沿长度方向设置有种植孔,种植物在种植孔内进行培养生长。
本实施例中,滑动组件8为四组,分别设置在第一输送层21、第二输送层22的输送方向的两侧,每一组滑动组件8包括两列滑轮机构,分别为第一滑轮机构81和第二滑轮机构82,每列滑轮机构由多个滑轮沿输送方向排列形成,第一滑轮机构81设置在各输送层的输送方向的两侧的底端,第二滑轮机构82设置在各输送层的输送方向的两侧远离固定架1内部的一端,第一滑轮机构81与定位支座9的横向板条92对应配合,第二滑轮机构82与定位支座9的纵向板条91对应配合。
上述技术方案,第一输送层21或第二输送层22的两侧的两个第一滑轮机构81互相对应,保证种植槽3能够分别在第一输送层21或第二输送层22上输送时始终保持水平且稳定,第一输送层21或第二输送层22的两侧的两个第二滑轮机构82保证种植槽3能够分别在第一输送层21、第二输送层22上沿输送方向进行稳定输送,对种植槽3的两端进行限位,保证输送轨迹不发生偏移,当然的,第一滑轮机构81也可以直接与种植槽3的外底壁的两端滑动配合,则第二滑轮机构82与种植槽3的长度方向两端的外侧壁滑动配合,也能够达到上述输送效果。
相对于现有技术的循环式植物培养装置(如公开号为US20120279122A1的专利文献)所使用的用于沿波状路径种植植物的方法和装置,本发明是通过滑轮机构对种植槽3进行输送, 种植物是位于种植槽3的上方,因此在第一输送层21、第二输送层22上相邻的种植槽3可以做到紧密贴合输送,充分利用了固定架1的空间,增大了种植面积,并且是多个循环输送层组2对在其上的种植槽3进行独立输送,循环周期较短,种植物的光照更加充分与均匀。
当然的,除了滑轮机构之外还可以用其他形式的滑动组件对种植槽3进行输送,比如在固定架1内对应第一输送层21、第二输送层22的位置上并排设置若干滚筒对种植槽3进行输送,且滚筒的直径要相对较小,两两相邻滚筒之间间距较小,更加紧凑,使得相邻滚筒之间的缝隙较小,高低落差较小,保证能够对种植槽3进行水平平稳输送。
本实施例中,承载件6的直角凹槽61远离所述固定架1内部的一侧形成有限位部62,能够避免种植槽3在输送过程中滑出承载件6的直角凹槽61。
本实施例中,直角凹槽61的长度方向与第一输送层21或第二输送层22的输送方向互相平行,且第一纵向驱动机构51或第二纵向驱动机构52的驱动行程距离等于第一输送层21和第二输送层22之间的距离,使得第一纵向驱动机构51、第二纵向驱动机构52能够分别与将第一输送层21、第二输送层22进行精准对接,保证种植槽3能够在循环输送层组2上平稳循环输送。
参阅图2、19、20所示,本实施例中,第一输送层21的输送方向的一侧的上方设置有多个进液管11,每个进液管11共同连通有总供液管10,第一输送层21的输送方向的另一侧的下方设置有总回收槽13,每一个种植槽3的一端设置有与总回收槽13对接的出液管12,总回收槽13连通有总回收管14。
上述技术方案,通过总供液管10供应输送营养液,经六个进液管11分别输送至位于六个进液管11下方的第一输送层21上的对应位置的种植槽3内,由于种植槽3是在循环输送层组2上进行周期性循环运动的,因此六个进液管11能够对循环输送层组2上的所有种植物进行营养补给,当营养液补充充足后,营养液从对应的种植槽3的一端的出液管12流出到总回收槽13进行收集,再输送至总回收管14进行回收,总回收管14对接该循环输送层组2上的总供液管10进行循环利用。
本实施例中,由于本实施例中设置在第一输送层21或第二输送层22的输送方向的两侧的两组滑动组件8需要互相对应且位于同一高度以实现对第一输送层21或第二输送层22上的种植槽3进行水平平稳输送,该技术方案使得种植槽3也必须处于水平状态,即在第一输送层21或第二输送层22上的各种植槽两端的水平高度相同,但是该设置容易导致种植槽3的营养液不易进行流动,导致种植槽3内不同位置的种植物所获得的营养液的供给量存在较大的差别,进而导致种植物的生长速度不同、生长质量的差别较大。
为了解决上述问题,参阅图10-15所示,本实施例中对种植槽3内的出液管12进行改进,出液管12为基本呈n形的虹吸管,虹吸管的高位管口位于种植槽3内,低位管口位于种植槽3外部下方,低位管口始终不与总回收槽13的营养液浸泡接触,所以当种植槽3内的营养液与虹吸管的高位管口浸泡接触且达到一定液位高度后,两边达到一定的压力差,根据虹吸原理,种植槽3内的营养液会从虹吸管的高位管口流向低位管口进而流向总回收槽13,该技术方案,使得种植槽3即使是保持水平状态,营养液也能够从种植槽3的一端流进,另一端流出,且使得种植槽3内的种植物的营养液的液位高度始终保持一致,每一个种植物的营养液的供给量相同,均匀生长,营养液利用率高,保证生长速度及生长周期基本相同。
本实施例中,总回收槽13的长度与第二输送层22的输送长度相同,使得总回收槽13能够对接回收第二输送层22上的每一个种植槽3的营养液,当然的,在其他情况下,总回收槽13的长度与第二输送层22的输送长度也可以不相同,只要能够将第二输送层22上的每一个种植槽3的营养液导流至总回收槽13内进行回收即可。
本实施例中,承载件6远离直角凹槽61一侧设置有一滑块16,固定架1上沿竖直方向设置有与滑块16对应的导轨17,滑块16与导轨17滑动配合,进而使得承载件6沿导轨17方向上下滑动,防止运动轨迹发生偏移,运动过程更加平稳。
实施例2,为了简要起见,本实施例只描述与实施例1不同的部分:
如图21所示,种植槽3两端未安装有横截面呈L形的定位支座也是可以的,这样能够节约物料成本,但是横向驱动机构的移动件是直接对种植槽3进行勾拉移动输送(图中箭头方向为移动方向)至第一输送层或第二输送层,在该勾拉移动输送过程的作用力在顶部,重心较高,移动输送过程不够平稳,使得种植槽3容易发生倾斜翻倒,进而导致营养液的洒出造成浪费,或者导致种植物的掉落出种植槽3,同时移动件与种植槽3直接接触也容易造成种植槽3发生磨损或发生弯曲变形。
实施例3,为了简要起见,本实施例只描述与实施例2不同的部分:
如图22所示,为了避免如实施例2中的种植槽3在勾拉移动输送过程容易发生倾斜翻倒的情况,种植槽3的两侧壁同垂直于底壁设置,使得相邻种植槽3之间能够紧密贴合进行移动输送(图中箭头方向为移动方向),但是该方案又容易使得种植槽3内的种植物向外延伸生长的空间有限,导致相邻种植槽3上的种植物容易互相遮挡,造成光照吸收不足,影响生长发育。
实施例4,为了简要起见,本实施例只描述与实施例1不同的部分:
如图23所示,本实施例中,循环输送层组2为2个,上下分布设置在固定架1上,上方 的循环输送层组2上的总回收管14与下方的循环输送层组2上的总供液管10连通,实现2个循环输送层组2共同循环利用一套水肥***,降低种植过程营养液的储备量,更加节能环保。对应的,在其他实施例中,循环输送层组2还可以是3个以上的多个,以实现多个循环输送层组2共同循环利用一套水肥***。
当然的,循环式植物培养装置还可以是多个,且多个循环式植物培养装置的固定架之间能够进行上下堆叠或左右并排排列,以形成复合型的循环式植物培养装置。
实施例5:
如图24所示,本实施例中,第一输送层或第二输送层的输送首端或输送末端对应配置有自动上下料装置18,以实现其对第一输送层或第二输送层的输送首端或输送末端上的种植槽上的种植物进行自动上下料。
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式上和细节上对本发明做出的各种变化,均落入本发明的保护范围。
Claims (13)
- 一种循环式植物培养装置,其特征在于:包括固定架、至少一个循环输送层组、多个种植槽和驱动组件,驱动组件包括横向驱动机构和纵向驱动机构;每一循环输送层组,均包括上下分层设置在固定架上的第一输送层和第二输送层;多个种植槽,多个种植槽对应每一循环输送层组的第一输送层和第二输送层分成上下两个种植槽组,种植槽组上的种植槽以滑动设置在第一输送层和第二输送层上,且第一输送层和第二输送层上的各种植槽是以相邻紧靠而铺满排列的;纵向驱动机构,包括:纵向驱动源、纵向驱动杆及设置在纵向驱动杆驱动端的承载件,用于承载从第一输送层或第二输送层的输送末端滑出的种植槽并将种植槽在第一输送层与第二输送层之间进行上下输送转运;横向驱动机构,包括:横向驱动源、横向驱动杆及设置在横向驱动杆驱动端的移动件,用于将位于承载件上的种植槽移动至第一输送层或第二输送层;通过所述纵向驱动机构和横向驱动机构将每一循环输送层组内的第一输送层和第二输送层上的多个种植槽按顺时针或逆时针方向进行循环运输。
- 根据权利要求1所述的循环式植物培养装置,其特征在于:第一输送层的上方并排设置有光源组件。
- 根据权利要求1所述的循环式植物培养装置,其特征在于:第一输送层和第二输送层的输送长度相同、输送方向相反,且第一输送层或第二输送层上的各种植槽两端的水平高度相同。
- 根据权利要求3所述的循环式植物培养装置,其特征在于:第一输送层的输送方向的一侧的上方设置有至少一个进液管,每一个进液管共同连通有总供液管,第一输送层的输送方向的另一侧的下方设置有总回收槽,每一个种植槽的一端设置有与总回收槽对接的出液管,总回收槽连通有总回收管。
- 根据权利要求4所述的循环式植物培养装置,其特征在于:出液管为基本呈n形的虹吸管,虹吸管的高位管口位于种植槽内,低位管口位于种植槽外部下方。
- 根据权利要求1所述的循环式植物培养装置,其特征在于:第一输送层和第二输送层上沿输送方向设置有呈条状的滑动组件,种植槽在滑动组件上以承载滑动的方式进行输送。
- 根据权利要求6所述的循环式植物培养装置,其特征在于:滑动组件为四组,分别设置在第一输送层、第二输送层的输送方向的两侧,每一组滑动组件包括两列滑轮机构,分别为第一滑轮机构和第二滑轮机构,每列滑轮机构由多个滑轮沿输送方向排列形成,第一滑轮机 构设置在第一输送层、第二输送层的输送方向的两侧的底端,第二滑轮机构设置在第一输送层、第二输送层的输送方向的两侧远离固定架内部的一端,第一滑轮机构与种植槽的外底壁的两端滑动配合,第二滑轮机构与种植槽的长度方向两端的外侧壁滑动配合。
- 根据权利要求1所述的循环式植物培养装置,其特征在于:纵向驱动机构包括第一纵向驱动机构和第二纵向驱动机构,分别竖直设置在循环输送层组的输送方向的两端,其中:第一纵向驱动机构用于承载从第二输送层的输送末端滑出的种植槽并将种植槽在向上输送转运至第一输送层的输送首端;第二纵向驱动机构用于承载从第一输送层的输送末端滑出的种植槽并将种植槽在向下输送转运至第二输送层的输送首端。
- 根据权利要求8所述的循环式植物培养装置,其特征在于:横向驱动机构包括第一横向驱动机构和第二横向驱动机构,其中:第一横向驱动机构设置在第一输送层靠近第一纵向驱动机构的一端,用于将位于第一纵向驱动机构的承载件上的种植槽移动至第一输送层;第二横向驱动机构设置在第二输送层靠近第二纵向驱动机构的一端,用于将位于第二纵向驱动机构的承载件上的种植槽移动至第二输送层。
- 根据权利要求9所述的循环式植物培养装置,其特征在于:第一纵向驱动机构为两个,分别竖直设置在循环输送层组的输送方向的一端的两侧,第一横向驱动机构为两个,分别设置在第一输送层靠近第一纵向驱动机构的一端的两侧,且第一纵向驱动机构和第一横向驱动机构一一对应,每一个第一横向驱动机构的移动件位于与其对应的第一纵向驱动机构的承载件的上方。
- 根据权利要求10所述的循环式植物培养装置,其特征在于:第二纵向驱动机构为两个,分别竖直设置在循环输送层组的输送方向的另一端的两侧,第二横向驱动机构为两个,分别设置在第二输送层靠近第二纵向驱动机构的一端的两侧,且第二纵向驱动机构和第二横向驱动机构一一对应,每一个第二横向驱动机构的移动件位于与其对应的第二纵向驱动机构的承载件朝向固定架内部的一侧。
- 根据权利要求9所述的循环式植物培养装置,其特征在于:种植槽为长槽状,其两端分别设置有横截面呈L形的定位支座,定位支座的宽度大于种植槽的宽度。
- 根据权利要求12所述的循环式植物培养装置,其特征在于:承载件的顶部朝向固定架内部的一侧形成有与定位支座承接配合的直角凹槽,直角凹槽包括互相垂直的侧面和底面,定位支座包括互相连接且互相垂直的纵向板条和横向板条,纵向板条与直角凹槽的侧面贴合 设置,且纵向板条的高度大于直角凹槽的侧面的高度,横向板条与直角凹槽的底面贴合设置,且横向板条的长度大于直角凹槽的底面的宽度。
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