WO2023125070A1 - 一种充电装置及充电*** - Google Patents

一种充电装置及充电*** Download PDF

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Publication number
WO2023125070A1
WO2023125070A1 PCT/CN2022/139555 CN2022139555W WO2023125070A1 WO 2023125070 A1 WO2023125070 A1 WO 2023125070A1 CN 2022139555 W CN2022139555 W CN 2022139555W WO 2023125070 A1 WO2023125070 A1 WO 2023125070A1
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WO
WIPO (PCT)
Prior art keywords
charging
charging device
housing
temperature
fan
Prior art date
Application number
PCT/CN2022/139555
Other languages
English (en)
French (fr)
Inventor
陆春桃
严安
霍晓辉
聂琼
朱艳强
Original Assignee
格力博(江苏)股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202111650641.8A external-priority patent/CN116418060A/zh
Priority claimed from CN202123437799.5U external-priority patent/CN217087535U/zh
Priority claimed from CN202123443041.2U external-priority patent/CN216564601U/zh
Priority claimed from CN202111655365.4A external-priority patent/CN114336858A/zh
Application filed by 格力博(江苏)股份有限公司 filed Critical 格力博(江苏)股份有限公司
Publication of WO2023125070A1 publication Critical patent/WO2023125070A1/zh

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating

Definitions

  • the invention relates to the field of battery pack charging, in particular to a charging device and a charging system.
  • Garden tools are the maintenance equipment for human greening and landscape. They are mechanized tools represented by the maintenance of lawns, hedges, protection of flowers and trees, replacing most of the manual labor, such as lawn mowers, lawn pushers, lawn trimmers, etc. .
  • the battery pack provides power for garden tools and is a rechargeable power source.
  • the battery pack charging device is used to charge the battery pack.
  • the existing battery pack charging device is heavy in weight. If it is put into the battery pack, the weight will be even heavier, and it will be difficult to move, which is not conducive to handling; With the improvement of the charging efficiency of the device, the heat generated by the charging device itself is also increasing.
  • the present invention provides a charging device and a charging system to improve the problems of the existing charging device such as difficulty in handling, poor waterproof performance and low heat dissipation efficiency.
  • the present invention provides a charging device, including: a housing, several charging slots, a handle, a first roller and a support assembly; wherein, several charging slots are arranged side by side on the housing Inside, it is used to accommodate the inserted battery pack; the handle is for the user to hold and is flexibly connected to the housing; the first roller is rotatably arranged at the bottom of the housing; the support assembly is arranged at the bottom of the housing; when dragging the charging device, When the handle is held, the charging device is tilted and slides relative to the ground through the first roller; when the charging device is placed horizontally, the first roller and the support assembly are in contact with the ground.
  • the housing is configured in multiple layers, at least two layers of the housing are provided with corresponding windshields, and a drainage assembly is arranged inside the housing of the layer corresponding to the windshields .
  • At least two layers of the housings are arranged up and down, so that the drainage components corresponding to each layer of the housings are buckled up and down, and the water outlets of the lower drainage components communicate with the outside.
  • each windshield is composed of several mutually parallel inclined ribs arranged at equal intervals, and the inclined ribs are inclined 35°-50° downward from the horizontal plane.
  • a limiting structure is provided between the handle and the housing, the limiting structure includes a first limiting member and a second limiting member, the first limiting member is arranged on the handle, and the second limiting member It is arranged on the housing and cooperates with the first limiting member to realize the limiting of the handle.
  • the supporting component is a bracket, the first side of the bracket is in contact with the ground, and the second side is connected to the bottom of the housing.
  • the supporting component is a second roller, and the second roller is arranged in the same direction as the first roller and spaced apart.
  • the charging device further includes an auxiliary component, which is arranged at the bottom of the casing, and when lifted, one end of the auxiliary component is in contact with the ground, and the charging device is lifted by using the end in contact with the ground as a fulcrum with external force .
  • the charging device further includes a charging module, a temperature sensor, and a heat dissipation assembly; wherein the charging module is arranged in the housing, and the charging module communicates with the inserted battery pack to obtain each battery pack The first temperature of the battery pack is charged according to the first temperature; the temperature sensor is arranged on the charging module to obtain the second temperature of the charging module; the heat dissipation component is arranged in the housing ; The charging module is further configured to generate a control signal to the heat dissipation component according to the first temperature and/or the second temperature, so as to control the activation or shutdown of the heat dissipation component.
  • the charging module charging each battery pack according to the first temperature includes:
  • the charging device is configured with a plurality of charging modules, and each charging module is communicatively connected with at most two battery packs, and according to the obtained first temperature of each battery pack, Up to two battery packs are charged;
  • the charging power is evenly distributed;
  • the battery pack with the larger power is given priority to charging, and more charging power is allocated to it.
  • the heat dissipation assembly includes:
  • the first fan is installed between the opposite charging slots in two adjacent rows, and is used to start or stop according to the control signal generated from the first temperature, and each of the first fans is configured to turn the outside of the housing
  • the air flow is introduced into the charging slot through the air inlet on the housing to dissipate heat for a single battery pack;
  • the second fans are respectively arranged at the two ends of the casing and are located inside the casing, and the second fans are configured to pass the airflow exhausted by the first fan through the casing
  • the air outlet is exported to the outside of the housing;
  • the third fan is respectively arranged on both sides of the charging module, and is used to start or stop according to the control signal generated from the second temperature.
  • the direction of the airflow introduced by the first fan is perpendicular to the direction of the airflow exported by the first fan, and the first fan that dissipates heat in the same row of battery packs has the same direction of the airflow exported by it, and the airflow direction of the two adjacent rows
  • the direction of the airflow exported by the first fan for dissipating heat from the battery pack is opposite.
  • the housing is further provided with: vents, the vents are oppositely arranged on the housing and located on both sides of the charging module, the third fan is installed on the vent Between the charging port and the charging module, the airflow is introduced by the third fan from the vent on one side, and then exported by the third fan from the vent on the other side.
  • the second aspect of the present invention also provides a charging system, including:
  • the charging device is used for charging the battery pack, and the charging device includes:
  • a number of charging slots are arranged side by side inside the casing for accommodating inserted battery packs
  • the handle is held by the user and is movably connected with the housing;
  • the first roller is rotatably disposed on the bottom of the housing;
  • the handle When dragging the charging device, the handle is held, the charging device is inclined and slides relative to the ground through the first roller; when the charging device is placed horizontally, the first roller and the The support assembly is in contact with the ground.
  • a charging device and a charging system of the present invention have the following beneficial effects:
  • the bottom of the charging device of the present invention is provided with rollers. Pulling the handle can make the charging device move by the rolling of the first roller, and the cooperation of the first roller and the support assembly can make the charging device be placed stably. Therefore, the charging device of the present invention can Improve the problem of difficult transportation of the existing charging device.
  • the present invention is equipped with a charging module and a heat dissipation component. When charging, the first temperature of the battery pack and the second temperature of the charging module are detected in real time. The charging module controls the battery according to the first temperature.
  • the charging module also controls the heat dissipation component according to the first temperature and/or the second temperature, so that the heat generated by the battery pack during the charging process is quickly and effectively dissipated to the outside of the casing, effectively improving the charging efficiency and extending the battery life.
  • the service life of the bag is achieved, and the harmony and compatibility of reducing energy consumption and charging safety are realized.
  • FIG. 1 is a schematic structural view of a charging device of the present invention in an embodiment
  • Fig. 2 is a structural schematic diagram of an embodiment of the charging device of the present invention after the upper cover is removed;
  • Fig. 3 is a schematic structural view of the battery cavity of the present invention.
  • Fig. 4 is the explosion diagram of housing of the present invention.
  • Fig. 5 is a structural schematic diagram of the position-limiting structure of the present invention.
  • Fig. 6 is a schematic structural view of the handle of the present invention in an embodiment
  • Fig. 7 is an assembly diagram of the lower shell, the support assembly and the first roller in an embodiment of the present invention.
  • Fig. 8 is a schematic structural view of the drawing rod of the present invention when it is in the first state
  • Fig. 9 is a schematic structural view of the pull rod of the present invention when it is in the second state
  • Fig. 10 is a schematic structural view of the drawing rod of the present invention when it is in the third state
  • Fig. 11 is a schematic diagram of the bottom structure of the housing in an embodiment of the present invention.
  • Fig. 12 is a partially enlarged view of area A in Fig. 12 of the present invention.
  • Fig. 13 is a partially enlarged view of the B area in Fig. 12 of the present invention.
  • Fig. 14 is a partially enlarged view of the C area in Fig. 12 of the present invention.
  • Fig. 15 is a schematic structural view of the second notch at the first end of the middle casing of the present invention.
  • Fig. 16 is a schematic structural view of the first windshield in an embodiment of the present invention.
  • Fig. 17 is an exploded view of the lower casing and circuit board anti-vibration assembly of the present invention.
  • Fig. 18 is a schematic diagram of the ⁇ angle of the present invention.
  • FIG. 19 is a schematic structural view of a charging device of the present invention in an embodiment
  • Fig. 20 is a schematic structural view of an air inlet and a vent in an embodiment of the present invention.
  • FIG. 21 is a schematic structural view of the heat dissipation structure of the present invention in an embodiment
  • Fig. 22 is a structural schematic diagram of an installation window in an embodiment of the present invention.
  • Fig. 23 is a cross-sectional view of the second airflow generating device and the air outlet of the present invention.
  • Fig. 24 is a schematic structural view of the charging module of the present invention in an embodiment
  • Fig. 25 is a schematic diagram of the electrical connection of the charging device of the present invention.
  • Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
  • the present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, in the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
  • the terminology used in the embodiments of the present invention is for describing specific implementations, not for limiting the protection scope of the present invention.
  • the test methods for which specific conditions are not indicated in the following examples are usually in accordance with conventional conditions, or in accordance with the conditions suggested by each manufacturer.
  • the present invention provides a charging device, including: a housing 100, a handle 300, a first roller 400, and a support assembly 500; wherein, a plurality of battery chambers 20 are arranged inside the housing 100, and the battery chamber 20 is provided with a charging slot 101; the handle 300 is held by the user and is movably connected with the housing 100; the first roller 400 is rotatably arranged at the bottom of the housing 100; When dragging the charging device, the handle 300 is held, the charging device is inclined relative to the ground, and slides relative to the ground through the first roller 400; when the charging device is placed horizontally, the first roller 400 and the support assembly 500 are in contact with the ground.
  • the charging slot 101 is provided with electrical terminals for electrically connecting the battery pack and the circuit board assembly for charging.
  • the handle 300 is located at the first end of the housing 100, the first roller 400 is located at the bottom of the housing 100, and the distance between the first roller 400 and the second end of the housing 100 is smaller than the distance from the first end of the housing 100, and the distance between the first end and the second end of the housing 100 The second end opposes the setting.
  • the housing 100 is provided with a connecting end 113, the handle 300 is partially located in the connecting end 113, and a limit stop is set between the handle 300 and the connecting end 113.
  • the limiting structure includes a first limiting member 301 and a second limiting member 112, the first limiting member 301 is arranged on the handle 300, the second limiting member 112 is arranged on the inner wall of the connecting end 113, and is connected with the first The limit piece 301 is matched.
  • the first limiting member 301 cooperates with the second limiting member 112 so that the handle 300 can only rotate within the allowable angle range.
  • the handle 300 includes a handle body 310 , a connecting rod 320 , and a first shaft 302 , and the handle body 310 is fixedly connected to the first shaft 302 through the connecting rod 320 .
  • the first limiting member 301 is a limiting protrusion
  • the second limiting member 112 is a limiting groove, and the two are used together to realize the groove limiting.
  • the first limiting member 301 is a sheet structure
  • the second limiting member 112 is a limiting rib
  • the limiting rib is disposed on the inner wall of the connecting end 113 .
  • first shaft 302 is provided with a first limiting member 301 , and the first limiting member 301 and the first shaft 302 may be integrally formed.
  • the integral molding structure has the advantages of easy processing and high strength.
  • the initial position of the handle 300 is the first position
  • the limit position of the handle 300 is the second position
  • the handle 300 can rotate arbitrarily between the first position and the second position with the first axis 302 as the fulcrum.
  • the rotation angle ⁇ refers to the angle between the initial state and the final state of the handle.
  • the initial state refers to the state when the handle 300 is in the non-working state when it is in the position where it should be placed, such as the position I in FIG. 1 .
  • the end state refers to the state when the handle 300 is rotated to the limit position, such as position II in FIG. 1 .
  • the handle 300 can rotate arbitrarily from 0 degree to ⁇ . It should be noted that, for a certain finished handle 300, its maximum rotation angle is fixed and inconvenient. Please refer to FIG. 18 , if the maximum rotation angle of the handle 300 needs to be adjusted, the angle ⁇ between the first limiting member 301 and the connecting rod 320 needs to be adjusted before the handle 300 is fabricated. By adjusting the angle ⁇ , the allowable rotation angle ⁇ of the handle 300 can reach 80 degrees to 120 degrees.
  • the connecting rod 320 includes a first rod body 321 and a second rod body 322 , the first rod body 321 and the second rod body 322 are smoothly connected, and between the first rod body 321 and the second rod body 322
  • the range of angle ⁇ is: 110 degrees ⁇ ⁇ ⁇ 180 degrees.
  • the first rod body 321 and the second rod body 322 are integrally formed or welded. If the angle ⁇ is within this angle range, it is convenient for the carrier to apply force during the process of carrying the charging device, and it is beneficial to increase the comfort of the carrier.
  • the handle 300 includes two connecting rods 320, and the two connecting rods 320 divide the handle body 310 into a first handle part 311, a second handle part 312, and a third handle part 311.
  • the length of the second handle part 312 is: 5-15 cm; the length of the first handle part 311 and/or the third handle part 313 is: 5-12 cm.
  • the setting range of the above-mentioned length meets the needs of the human palm, which is conducive to further improving the sense of use.
  • the first handle part 311 and/or the third handle part 313 is provided with an anti-slip sleeve, and the anti-slip sleeve is provided with an anti-slip pattern.
  • the roller 400 is detachably mounted on the bottom of the casing.
  • a detachable installation method is adopted between the roller 400 and the housing 100 to facilitate disassembly and subsequent maintenance. Users can choose to remove the roller 400 from the casing according to their own needs (for example, the need to store the charging device fixedly).
  • the charging device includes: two first rollers 400 , a second shaft 401 is arranged between the two first rollers 400 , and the second shaft 401 is rotatably connected to the first rollers 400 , the second shaft 401 is detachably mounted on the bottom of the casing 100 .
  • the bottom of the casing 100 is provided with a first installation slot for accommodating the second shaft 401 , and the second shaft 401 can rotate in the first installation slot.
  • the first roller 400 is connected to the second shaft 401 through a ball bearing.
  • the ball bearing can provide a certain flexible floating space for the roller, so as to have a certain buffering effect and achieve the effect of shock absorption.
  • the roller 400 can also be a directional wheel or a universal wheel directly installed on the bottom rear end of the casing 100 .
  • the support assembly 500 is detachably mounted on the bottom of the casing 100 .
  • the detachable installation makes the support assembly 500 more flexible during use, and users can disassemble and assemble the support assembly 500 according to their actual needs.
  • the support assembly 500 is a bracket 510 , the first side of the bracket 510 is in contact with the ground, and the second side of the bracket 510 is connected to the bottom of the casing 100 .
  • the width of the bracket 510 is smaller than the maximum wheelbase of the first roller 400, wherein the width of the bracket 510 refers to the maximum dimension of the bracket 510 in a direction parallel to the second axis 401, and the wheelbase of the roller 400 refers to the distance between the two first rollers. distance between.
  • the first side of the bracket 510 is in point contact or continuous interface contact with the ground.
  • a wear-resistant part 513 is disposed on the first side of the bracket 510, and when the charging device is placed horizontally, the wear-resistant part 513 is in contact with the ground.
  • the bracket 510 includes a first frame body 511 and a second frame body 512 , the first frame body 511 and the second frame body 512 are connected by a wear-resistant part 513 , and the wear-resistant part 513 It is detachably connected with the first frame body 511 , and the wear-resistant part 513 is detachably connected with the second frame body 512 .
  • the bracket 510 is integrally formed, and the two sides of the bracket 510 are provided with wear-resistant parts 513 .
  • the wear part 513 can be a rubber ring, and the effect of the rubber ring is a wear-resistant buffer, which can effectively improve the service life of the support 510.
  • the supporting component 500 is a second roller 520 , and the second roller 520 is arranged in the same direction as the first roller 400 and spaced apart.
  • the cooperation of the first roller 400 and the second roller 520 can not only enable the charging device to be placed in a stable horizontal position, but also can move the charging device smoothly.
  • rollers there are two ways to move the charging device by means of rollers: first, pull the handle 300 so that only the first roller 400 of the entire charging device is in contact with the ground, and rely on the first roller 400 to move the charging device; second, Both the first roller 400 and the second roller 520 are in contact with the ground, and when the handle 300 is pulled or the housing 100 is pushed and pulled, the charging device moves depending on the first roller 400 and the second roller 520 .
  • the second roller 520 includes: two second rollers 520 and a third shaft 521 , the two second rollers 520 are rotatably mounted on the third shaft 521 , and the third shaft 521 It can be detachably mounted on the bottom of the housing.
  • a ball bearing is provided between the third shaft 521 and the second roller 520, and the ball bearing can provide a certain flexible floating space for the roller, so as to have a certain buffering effect and achieve the effect of shock absorption.
  • the charging device further includes an auxiliary assembly 600, which is detachably mounted on the bottom of the housing 100. When lifted, one end of the auxiliary assembly 600 is in contact with the ground, and Use the end in contact with the ground as the fulcrum to lift the charging device with external force.
  • the auxiliary component 600 is used to assist the user to move the charging device to a target position with a height difference, such as transporting the charging device from the ground to the vehicle.
  • the auxiliary assembly 600 includes: several first legs 601 and a drawer rod 602 , and the plurality of first legs 601 are arranged on the side of the drawer rod 602 in contact with the ground.
  • the pull rod 602 is installed horizontally on the bottom of the housing 100 and can be pulled in the horizontal direction.
  • a pull button 603 is arranged on the inner side of the end of the pull rod 602, and the pull button 603 can be used to control the pull rod 602. pull.
  • the pull rod 602 is at least configured in the first state, the second state and the third state; that is, the pull rod 602 is pulled to the first length, And when the drawing rod 602 is drawn to the second length, the drawing rod 602 is in a locked state.
  • the drawing rod 602 is in the first state as shown in FIG. 9
  • the drawing rod 602 is in the second state as shown in FIG. 10
  • the drawing rod 602 is in the third state as shown in FIG. 11 .
  • the charging device further includes a second leg 700, the second leg 700 is arranged on the side of the casing 100 at the end of the first roller 400, and the charging device is connected between the first roller 400 and The second leg 700 is placed in a stable position, that is, placed vertically; in addition, the outer end surface of the housing 100 can be tangent to the outer peripheral end surface of the first roller 400, that is, when the charging device is placed vertically, the outer end surface of the housing 100 Both the first roller 400 and the ground are in contact with each other, so that the charging device can be placed stably.
  • the charging device further includes a drainage assembly 800 arranged in the casing, and the drainage assembly 800 includes a first drainage assembly and a second drainage assembly arranged in the casing; the casing
  • the body 100 includes an upper case 110 , a middle case 120 and a lower case 130 which are sequentially installed together from top to bottom, and the battery cavity 20 is located inside the upper case 110 .
  • the first windshield 121 and the second windshield 131 are correspondingly arranged in the middle casing 120 and the lower casing 130, and the middle casing 120 is provided with multiple groups of first windshields 121 arranged in opposite directions, and each first windshield
  • the middle casing 120 corresponding to 121 is equipped with a first drainage assembly inside.
  • each of the first windshield 121 and the second windshield 131 is composed of several mutually parallel inclined ribs 1211 arranged at equal intervals, and the inclined ribs are inclined 35°-50° downward from the horizontal plane. At least part of the high side edges of the inclined ribs in the first windshield 121 and the second windshield 131 extend upward to form a first flange 1212 .
  • the first drainage assembly includes: a first water collection tank 810 ; Side; the first water outlet 810 is provided with a first water outlet 811, the first water outlet 811 is in contact with the side wall of the middle casing 120, that is, one edge of the first water outlet 811 is located at the first On the inclined rib 1211 of a windshield 121 or the inner wall of the first flange 1212 .
  • the first water collecting tank 810 further includes a first waterproof rib 812 , and the first waterproof rib 812 is arranged on the side of the middle housing 120 facing the upper housing. 110, and is located at the edge of the first water collecting tank 810, the first waterproof rib 812 is provided with several first openings, the first openings are convenient for water to flow into the first water collecting tank;
  • the bottom of the water tank 810 is also provided with a second water outlet 813 , and the bottom surface of the first water collecting tank 810 is inclined toward the first water outlet 811 .
  • the first drainage assembly 800 further includes a second waterproof rib 820 and a through hole 830, and the second waterproof rib 820 is arranged on The bottom of the first water collection tank faces one side of the lower casing, and the inside of the second waterproof rib 820 is provided with a first isolation rib 821, and the first isolation rib 821 separates the second waterproof rib 820
  • the enclosed area is isolated as a first chamber 822 and a second chamber 823, the first chamber 822 communicates with the first water outlet 811 and opens toward the lower casing 130, and the first chamber 822 also faces the opposite
  • the side wall of the adjacent middle casing 120 is open; the second chamber 823 communicates with the second water outlet 813 and opens toward the lower casing 130, the first isolation rib 821 and the first isolation rib parallel to the first isolation rib
  • the end faces of the two waterproof ribs 820 facing the lower shell are both cylindrical; the through hole 830 is
  • the lower casing 130 is provided with multiple groups of second windshields 131 arranged oppositely, and each second windshield 131 corresponds to the inside of the lower casing 130
  • the second drainage assembly is configured, the first drainage assembly and the second drainage assembly are fastened up and down, and the water outlet of the second drainage assembly is connected to the outside, so that the second drainage assembly receives the accumulated water discharged by the first drainage assembly and passes through the second drainage assembly. The water outlet of the second drainage assembly is discharged.
  • the second drainage assembly 800 includes a second water collection tank 840 and a third waterproof rib 880, the second water collection tank 840 is arranged at the bottom of the lower housing 130 and is located beside the second windshield 131;
  • the outer periphery of the second water collection tank 840 is provided with a third waterproof rib 880, the second waterproof rib 820 is fastened with the third waterproof rib 880, and the bottom of the second water collection tank 840 is provided with several third outlets that communicate with the outside world.
  • the charging device further includes a fourth waterproof rib 850, the fourth waterproof rib 850 is arranged on the upper casing 110, and spreads over the edge of the battery chamber 20, the fourth waterproof rib The 850 protrudes from the contact end surface of the battery chamber 20 and the upper case 110 to build a waterproof wall, so as to play the role of waterproofing at the seam.
  • the charging device further includes a first notch 860 , the first notch 860 is arranged on the upper edge of the middle case 120 and spreads over the upper case 110 and the middle case 120 At the seam of the upper shell 110 , the first seam 860 forms a watertight wall at the contact point between the middle shell 120 and the upper shell 110 , so as to play a waterproof role.
  • the charging device further includes a second notch 870 . and partially cover the joint between the middle housing 120 and the lower housing 130 .
  • the second stop 870 is not provided, so that water can The water flows into the second water collecting tank 840 at the position of the second stop 870 and flows out from the outlet of the second water collecting tank 840 .
  • the second notch 870 is located at the first end of the lower housing 130 , and the height of the ribs is lower than that at other places.
  • the first end of the lower housing 130 is the end closer to the handle.
  • six charging slots 101 are provided in the battery chamber 20 , and six first water collecting tanks 810 are provided on the bottom of the middle casing 120 .
  • the first water outlets 811 of the six water collection tanks are arranged at the edge of the side wall of the middle casing 120, which helps to improve the drainage speed.
  • the upper housing 110 is provided with a fourth shaft 111
  • the housing 100 further includes an upper cover 140 , which is rotatably mounted on the fourth shaft 111 .
  • the user can also carry the charging device manually by holding the fourth shaft 111 and the first shaft 302 .
  • the charging device further includes: a battery pack anti-vibration assembly 900 and a circuit board anti-vibration assembly 1000.
  • the battery pack anti-vibration assembly 900 is arranged in the battery cavity 20 and is located below the battery pack.
  • the anti-vibration assembly 900 of the battery pack includes several springs and a spring cover, and the several springs are arranged on the bottom of the battery cavity and inside the spring cover.
  • the antivibration assembly 1000 for the circuit board includes: several springs and elastic pads arranged in pairs, one end of the elastic pad is open to accommodate the springs.
  • the present invention discloses a charging device 10, including: a casing 100, several charging slots 101, a heat dissipation structure 200, and a charging module 210; wherein, the heat dissipation structure 200 includes a heat dissipation component; when charging When a battery pack is inserted into the slot 101, the charging module 210 communicates with the inserted battery pack, acquires the first temperature of each battery pack, and charges the battery pack according to the first temperature.
  • the charging module 210 is provided with at least one temperature sensor, and each temperature sensor transmits the obtained second temperature of the charging module 210 to the charging module 210, and the charging module 210 is also used to generate a control signal according to the first temperature and/or the second temperature, And the control signal is output to the heat dissipation component to control the activation or shutdown of the heat dissipation component, so that the heat generated by the battery pack during the charging process is quickly and effectively dissipated to the outside of the housing 100 .
  • the battery packs involved in the present invention have a communication function, and each battery pack is equipped with a BMS battery management system.
  • the BMS battery management system can obtain the current, voltage and temperature parameters of the battery pack, and communicate and transmit them to the charging module in real time 210.
  • the charging module 210 includes a processing chip with a communication function and peripheral circuits, and can execute corresponding steps according to a pre-stored program.
  • the charging slots 101 are arranged side by side inside the housing 100 for accommodating inserted battery packs.
  • the number of charging slots 101 is configured as 6, which can accommodate 6 battery packs at the same time; correspondingly, the charging device 10 is configured with multiple charging modules 210, and each charging module 210 is at most The two battery packs are connected in communication, and a maximum of two battery packs are charged according to the obtained first temperature of each battery pack, and the charging of six battery packs can be controlled through three charging modules 210 .
  • the charging module 210 when the charging module 210 is charging two battery packs at the same time, if the difference in power between the two battery packs is less than the preset power, that is, the difference in power between the two battery packs is small or the same, then the charging power is evenly distributed; if The power difference between the two battery packs is greater than the preset power, that is, the power difference between the two battery packs is large, then the battery pack with the larger power will be charged first, and a larger charging power will be allocated to it, such as 2/3 of the charging power.
  • Charging includes:
  • the second current is used for charging
  • the low temperature threshold is set to 0 degrees, and when the first temperature is lower than 0 degrees, no charging is performed.
  • the first temperature range to 0-5 degrees. Within this range, use the first current for charging.
  • the first current can be set according to your needs.
  • the maximum first current in this embodiment does not exceed 2A.
  • the total charging power of three charging modules 210 is at most 480W.
  • the second temperature range to 5-45 degrees. Within this range, the second current is used for charging.
  • the second current in this embodiment is 6A.
  • the charging currents of the two battery packs are 3A respectively.
  • the charging current is to charge a battery pack with a normal temperature; in this embodiment, the first current is used, for example, 2A is used to charge a battery pack with a higher temperature, and 4A is used to charge a battery pack with a normal temperature; at this time, the charging of a single charging module 210
  • the charging current of each battery pack is configured to be 3A until the first temperature of the battery pack drops to the second temperature range.
  • the charging device 10 of the present invention includes a heat dissipation structure 200 for quickly and effectively dissipating the heat generated by the battery pack during the charging process to the outside of the housing 100, wherein:
  • the heat dissipation structure 200 is configured to dissipate heat for each battery pack, including: an air inlet 201 , an air outlet 202 , a vent 1120 , a first airflow generator 1110 , and a second airflow generator 203 ; the air inlet 201 is arranged on the housing 100 , The air outlet 202 is provided on the housing 100 for the air to flow out; the vent 1120 is oppositely provided on the housing 100 and located on both sides of the charging module 210 .
  • the first airflow generating device 1110 is arranged in the casing 100, and is located between two adjacent rows of opposite charging slots 101, and part or all of the airflow flowing in from the air inlet 201 is driven by the first airflow generating device 1110, After flowing through the charging tank, it is inhaled by the first airflow generating device 1110, and then discharged by the first airflow generating device 1110; the second airflow generating device 203 is arranged in the housing 100, and the airflow discharged by the first airflow generating device 1110 is exported To the outside of the air outlet 202.
  • the charging slot 101 is provided with an electrical terminal (not shown), one end of the electrical terminal matches the battery pack terminal on the battery pack to realize electrical connection with the battery pack; the other end of the electrical terminal is electrically connected to the charging module 210 .
  • the heat dissipation airflow of the heat dissipation structure 200 is as shown in FIG. 21 (wherein, the arrow indicates the flow direction of the airflow), and part or all of the airflow flowing in from the air inlet 201 flows through the charging device under the suction force of the first airflow generating device 1110.
  • the second airflow generating device 203 is arranged on the first flow direction 1113 or the second flow direction 1114 of the airflow discharged from the first airflow generating device 1110, so as to discharge the first airflow generating device 1110
  • the airflow is exported to the outside of the air outlet 202 , so that the heat generated by the battery pack during charging is quickly and effectively dissipated to the outside of the casing 100 .
  • the direction of the airflow introduced by the first airflow generating device 1110 is perpendicular to the direction of the airflow exported by the first airflow generating device 1110 that dissipates heat in the same row of battery packs.
  • the directions of the airflows guided by the first airflow generating device 1110 for dissipating heat from two adjacent rows of battery packs are opposite.
  • the first airflow generating device 1110 includes: a first fan mounting base 1111 and a first fan 1112.
  • the first fan mounting base 1111 is disposed inside the casing 100 and is located on Between two rows of opposite charging slots 101 , the first fan 1112 is installed on the first fan mounting base 1111 , and the first fan 1112 is located above the charging slots 101 .
  • the first fan 1112 is configured to dissipate heat for a single battery pack.
  • the first fan mounting base 1111 is detachably mounted inside the housing 100 , for example, the first fan mounting base 1111 is mounted inside the housing 100 by bolts.
  • a fan air inlet 1115 and a fan air outlet 1116 are disposed on the first fan mounting base 1111 .
  • the fan air inlet 1115 is arranged in the direction of the airflow and faces the corresponding charging slot 101 . Therefore, driven by the first fan 1112 , the airflow enters from the air inlet 201 , flows through the charging slot 101 and then enters the fan air inlet 1115 to take away the heat generated by the battery pack.
  • the fan air outlet 1116 is arranged in the side horizontal direction of the first fan mounting base 1111, and the direction of the fan air outlet 1116 on the first fan mounting base 1111 in the same row is the same, and the first fan mounting base 1111 in two adjacent rows
  • the direction of the fan air outlet 1116 on the top is opposite.
  • the fan air outlets 1116 on one row of first fan mounting bases 1111 in two adjacent rows face the same direction as the first flow direction 1113
  • the fan air outlets 1116 on the other row of first fan mounting bases 1111 face the same direction as the second flow direction.
  • 1114 is the same, the first flow direction 1113 and the second flow direction 1114 are opposite to each other.
  • the orientations of the fan air inlets 1115 on the first fan mounts 1111 in two adjacent rows are opposite, and the orientations of the fan outlets 1116 are also opposite, that is, the airflow directions for cooling two adjacent rows of battery packs are opposite.
  • two airflow paths are formed, and each airflow is led out of the housing 100 by the corresponding air outlet 202 , thus effectively avoiding heat accumulation and improving cooling efficiency.
  • an installation window 102 is provided on the inner wall of the charging device 10 , and the first fan installation seat 1111 is located in the installation window 102 .
  • the battery pack is provided with corresponding first heat dissipation holes and second heat dissipation holes
  • the first fan mounting base 1111 is provided with a fan air inlet 1115 and a fan air outlet 1116 correspondingly. correspond. Part or all of the airflow flowing in from the air inlet 201 flows through the first heat dissipation hole and the second heat dissipation hole into the fan air inlet 1115 on the first fan mounting base 1111, and is sucked in by the first fan 1112, and then discharged from the fan air outlet 1116 .
  • the number of charging slots 101 , the number of first fan mounting bases 1111 , and the number of first fans 1112 are the same, for example, six.
  • the charging device 10 is provided with a plurality of charging slots 101, which can simultaneously charge multiple battery packs at one time, which improves the charging efficiency.
  • two first fan mounting bases 1111 located between two adjacent rows of opposite charging slots 101 are connected.
  • the two first fan mounts 1111 located between two adjacent rows of opposite charging slots 101 are integrally formed.
  • the two first fan mounts 1111 are not limited to the integrally formed structure. Split type is also available.
  • the first fan 1112 is a centrifugal fan.
  • the centrifugal fan has the advantages of good ventilation effect and low noise, and can quickly and effectively absorb the heat generated by the battery pack during charging through the inlet and dissipate it through the outlet.
  • the second airflow generating device 203 includes: second fans, which are respectively arranged at two ends of the casing 100 and located inside the casing 100 .
  • the axes of the two second fans are located on the transverse central axis of the casing. Or the axial positions of the two second fans coincide with the axial center of the fan air outlet 1116 on the first fan mounting base.
  • the second fan further discharges the hot air flow exhausted by the first fan 1112 to the outside of the housing 100, so that the heat of the battery pack forms a complete heat dissipation path from the place where it is generated to the outside of the housing, without heat retention and accumulation situation, thereby ensuring excellent heat dissipation efficiency.
  • the second fan is an axial fan.
  • the axial flow fan has the advantages of simple structure, easy installation, good ventilation effect and low noise.
  • the air outlet 202 is formed by arranging several parallel inclined ribs, and the inclined angle of the inclined ribs is 35°-55°.
  • the angle of inclination refers to the angle ⁇ at which the inclined ribs incline downward from the horizontal plane, where the angle ⁇ is 35°-55° or the angle ⁇ of the outward inclination from the vertical plane, and the sum of the angle ⁇ and the angle ⁇ is 90°.
  • the inclination angle is good for heat dissipation.
  • the air outlet 202 is installed on the casing 100 and is located beside the second fan, and the number of the air outlet 202 is the same as that of the second fan.
  • the charging module 210 is installed inside the housing 100 , the charging module 210 is electrically connected to the electrical terminals in the charging slot 101 , and the heat dissipation structure 200 also includes a third airflow generating device 204
  • the third airflow generating device 204 is installed between the vent 1120 and the charging module 210, the airflow is introduced from the vent 1120 on one side by the third airflow generating device 204, and then by the third airflow generating device 204 from the other side Vent 1120 leads out.
  • Arrows in Fig. 24 indicate the flow direction of the air flow.
  • the vent 1120 includes a first vent window 1121 and a second vent window 1122.
  • the first vent window 1121 and the second vent window 1122 are set up opposite to each other. Part or all of the airflow is inhaled by the third airflow generating device 204 and discharged from the second ventilation window 1122 .
  • the first ventilation window 1121 or the second ventilation window 1122 is formed by arranging several parallel inclined ribs, and the inclined angle of the inclined ribs is: 35°-55°.
  • the angle of inclination refers to the angle at which the inclined ribs incline downward from the horizontal plane or outward from the vertical plane. The inclination angle is good for heat dissipation.
  • the charging device 10 of this embodiment is equipped with multiple charging modules 210, two adjacent The charging modules 210 are separated by partitions.
  • the third airflow generating device 204 includes several third fans.
  • a third fan is arranged on both sides of each charging module 210, and the flow direction of the airflow generated by several third fans is the same, and the airflow direction is parallel to the partition. Specifically, the airflow is drawn from the third fan on one side of the charging module 210 A ventilation window 1121 is introduced, and flows to the corresponding third fan on the other side of the charging module 210 , and is led out of the second ventilation window 1122 by the third fan.
  • Several charging modules 210 have the advantage of being convenient for later maintenance. For example, when a certain circuit breaks down, only the charging module 210 where the circuit is located needs to be replaced instead of all charging modules 210, thereby reducing the maintenance cost.
  • the third fan may be an axial fan.
  • the plurality of first fans 1112, the plurality of second fans and the plurality of third fans together constitute the heat dissipation assembly of this solution.
  • multiple charging modules 210 are used to control the startup or shutdown of fans located in different areas, and each charging Module 210 controls up to two fans.
  • a main control module is also provided. The main control module is electrically connected to each charging module 210 and each second fan respectively. The total charging power is used to control the startup or shutdown of the second fan according to the total charging power. It should be understood that the main control module includes a processing chip and peripheral circuits, and each charging module 210 and the main control module drive each fan through a high-power switch tube.
  • the number of battery packs accommodated by the charging device 10 in FIG. 25 is 6, and 3 charging modules 210 are configured, and the labels of each charging module 210 are respectively charging module a, charging module b and charging module c; Yes, the first fan 1112 is equipped with six, the second fan is equipped with two, and the third fan is equipped with six.
  • the following uses the charging module a and the main control module as examples to illustrate the control logic of each fan:
  • each first fan 1112 is arranged on one side of a battery pack. After the battery pack 1 and/or the battery pack 2 are inserted into the charging slot 101, a communication connection is respectively established with the charging module a, and the battery pack 1 And/or the first temperature of the battery pack 2 is transmitted to the charging module a in real time. If the charging module a detects that the first temperature of any battery pack is greater than the second high temperature threshold during the charging process, it immediately stops charging and simultaneously outputs a control signal to The first fan 1112 corresponding to the battery pack starts the first fan 1112 to cool down the battery pack, and the battery pack is not allowed to continue charging until the first temperature of the battery pack drops to a normal temperature.
  • the charging module a detects that the temperature of any battery pack is greater than the second high temperature threshold, it will immediately turn on the first fan 1112 corresponding to the battery pack to cool it down until the first The battery pack is not allowed to start charging until the temperature drops to normal temperature.
  • the charging module a detects the operating temperature of the charging module a in real time according to the second temperature obtained by the temperature sensor, and when the operating temperature exceeds a preset temperature, such as 95 degrees, the charging module a outputs a control signal to the third fan 1 and the third fan 2, and turn on the third fan 1 and the third fan 2 to cool down the charging module a.
  • a preset temperature such as 95 degrees
  • the main control module obtains the charging power of each charging module 210, and calculates the total charging power during the charging process.
  • the main control module outputs a control signal to a The second fan is to turn on the second fan;
  • the main control module outputs a control signal to the two second fans, and the two second fans are turned on so that the first The hot air flow discharged by the fan 1112 is further discharged to the outside of the casing 100 .
  • the main control module also performs data interaction with each charging module 210 in real time.
  • the main control module can send control signals to each charging module 210 respectively.
  • the second fan, all the first fan, the second fan and the third fan are turned on at the same time, so as to discharge the hot air in the casing 100, and quickly reduce the temperature inside the casing.
  • start-up temperature, preset power, first preset power, and second preset power of each fan above can be set according to actual needs, and this solution does not limit specific data.
  • control logics of the charging module 210b and the charging module 210c are the same as those of the charging module 210a, and will not be repeated for space saving.
  • the air inlet 201 is formed by arranging several parallel inclined ribs.
  • the inclination angle of the inclined rib is: 35°-55°.
  • the angle of inclination refers to the angle at which the inclined ribs incline downward from the horizontal plane or outward from the vertical plane.
  • the inclination angle is good for heat dissipation.
  • the air inlet 201, the air outlet 202, the first ventilation window 1121, and the second ventilation window 1122 can also be other structures capable of circulating airflow, such as through holes, in addition to the inclined rib structure in the above-mentioned embodiment. or gaps etc.
  • a charging device in this embodiment can detect the first temperature of the battery pack in real time when charging, and adjust the charging current according to the range of the first temperature, effectively improving the charging efficiency of the battery pack; at the same time, it can also detect the charging module in real time
  • the second temperature of 210 and the total charging power of all battery packs When the first temperature, second temperature or total charging power exceeds the preset range, the fan at the corresponding position will be turned on in time to quickly dissipate the heat generated by the battery pack during charging.
  • the battery is effectively released to the outside of the casing, prolonging the service life of the battery pack, realizing the harmony and compatibility of reducing energy consumption and charging safety.
  • the present invention also provides a charging system, including: a charging device 10; a battery pack, the battery pack is provided with corresponding first cooling holes and second cooling holes; charging device 10 includes: a casing 100, several charging slots 101, a charging module 210, and a heat dissipation structure 200; several charging slots 101 are arranged side by side inside the casing 100, and each charging slot 101 is configured to accommodate a battery pack; The module 210 is arranged inside the casing 100, and a charging module is arranged on it. When a battery pack is inserted into the charging slot 101, the charging module 210 is electrically connected to the electric terminal provided inside the charging slot 101 to obtain the power of each battery pack.
  • the heat dissipation structure 200 is configured to dissipate heat for each battery pack.
  • the heat dissipation structure 200 includes a heat dissipation component.
  • the charging module 210 is provided with at least one temperature sensor for obtaining the second temperature of the charging module 210. And/or the second temperature generates a control signal, and outputs the control signal to the heat dissipation component to control the activation or shutdown of the heat dissipation component, so that the heat generated by the battery pack during the charging process is quickly and effectively dissipated to the outside of the housing 100 .
  • the heat dissipation structure 200 includes: an air inlet 201, an air outlet 202, an air outlet 1120, a first airflow generating device 1110, and a second airflow generating device; the air inlet 201 is arranged on the casing 100 for airflow to enter; the air outlet 202 is arranged on the casing 100 for air flow out; vents 1120 are oppositely disposed on the casing 100 and located on both sides of the charging module 210 .
  • the first air flow generating device 1110 includes: a first fan mounting base 1111 and a first fan 1112, the first fan mounting base 1111 is arranged in the casing 100, and is located between two adjacent rows of opposite charging slots 101 , the first fan 1112 is installed on the first fan mounting base 1111 , and the first fan 1112 is located above the charging slot 101 .
  • the first fan 1112 is configured to dissipate heat for a single battery pack. Driven by the first airflow generating device 1110 , the airflow flowing in from the air inlet 201 at least partly flows through the first heat dissipation hole and the second heat dissipation hole to dissipate heat from the battery pack, and is led out by the first airflow generating device.
  • the second air flow generating device 203 includes: a second fan, the second fan is respectively arranged at the two ends of the casing 100, and is located in the casing 100, and the axes of the two second fans are located in the lateral direction of the casing on the central axis. Or the axial positions of the two second fans coincide with the axial center of the fan air outlet 1116 on the first fan mounting base.
  • the second fan is located on the flow direction of the airflow exhausted by the first fan 1112 , and the second fan guides the airflow introduced by the first fan 1112 to the outside of the air outlet 202 .
  • the heat dissipation structure 200 also includes a third airflow generating device 204, the third airflow generating device 204 is installed between the vent 1120 and the charging module 210, the airflow is introduced by the third airflow generating device 204 from the vent 1120 on one side, and then The third airflow generator 204 is led out from the vent 1120 on the other side.
  • Arrows in Fig. 24 indicate the flow direction of the air flow.
  • the third airflow generating device 204 includes a third fan.
  • a third fan is arranged on both sides of each charging module 210 , and the airflows generated by the third fans have the same flow direction.
  • the third fan may be an axial fan.
  • first fan 1112, the second fan and the third fan together constitute the heat dissipation component of this solution.
  • the charging slot 101 is provided with an electrical terminal (not shown), one end of the electrical terminal matches the battery pack terminal on the battery pack to realize electrical connection with the battery pack; the other end of the electrical terminal is electrically connected to the charging module 210 .
  • the bottom of the casing 100 is provided with a roller 400, and the lifting handle 300 can make the charging device move by the rolling of the roller 400, and the roller 400 cooperates with the support assembly 500
  • the charging device can be placed stably, and the drainage assembly 800 can effectively play a waterproof role, reducing the risk of electric leakage; the anti-shock assembly can effectively relieve vibration during transportation. Therefore, the charging device of the present invention can improve the problem of difficult transportation of the existing charging device.
  • a charging device and charging system of the present invention can detect the first temperature of the battery pack in real time when charging, and adjust the charging current according to the range of the first temperature, effectively improving the charging efficiency of the battery pack; Real-time detection of the second temperature of the charging module 210 and the total charging power of all battery packs.
  • the fan at the corresponding position will be turned on in time to keep the battery packs in the charging process.
  • the generated heat is quickly and effectively dissipated to the outside of the housing, prolonging the service life of the battery pack, realizing the harmonious compatibility of reducing energy consumption and charging safety. Therefore, the present invention effectively overcomes some practical problems in the prior art and thus has high utilization value and use significance.

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Abstract

本发明提供一种充电装置及充电***,包括:壳体、若干个充电槽、手柄、第一滚轮以及支撑组件;其中,若干个充电槽并排设置于所述壳体的内部,用于容纳***的电池包;手柄供用户握持并与壳体活动连接;第一滚轮可转动的设置于壳体的底部;支撑组件设置于壳体的底部;当拖拉充电装置时,手柄被握持,充电装置呈倾斜状并通过第一滚轮相对地面滑动;当充电装置水平放置时,第一滚轮和支撑组件与地面接触。本发明用于改善现有的充电装置搬运困难的问题。

Description

一种充电装置及充电*** 技术领域
本发明涉及电池包充电领域,具体涉及一种充电装置及充电***。
背景技术
园林工具是人类绿化景观的养护设备,是以养护草坪、绿篱、保护花草、树木为作业对象的,代替大部分手工劳动为代表的机械化工具,例如割草机、推草机、打草机等。电池包为园林工具提供电源,是种可充电式电源。电池包充电装置用于为电池包充电。现有的电池包充电装置的自身重量较重,若放入电池包后重量更重,难以搬动,不利于搬运;现有的电池包充电装置防水性能差,存在漏电风险,且伴随着充电装置的充电效率的提高,充电装置自身产生的热量也越来越大,充电过程中产生的热量若不及时散去会导致热量堆积、电池包的温度迅速上升,不仅会影响电池包的充电效率,还会降低电池包的使用寿命,存在重大安全隐患。
发明内容
鉴于以上现有技术的缺点,本发明提供一种充电装置及充电***,以改善现有的充电装置搬运困难,防水性能差以及散热效率低的问题。
为实现上述目的及其它相关目的,本发明提供一种充电装置,包括:壳体、若干个充电槽、手柄、第一滚轮以及支撑组件;其中,若干个充电槽并排设置于所述壳体的内部,用于容纳***的电池包;手柄供用户握持并与壳体活动连接;第一滚轮可转动的设置于壳体的底部;支撑组件设置于壳体的底部;当拖拉充电装置时,手柄被握持,充电装置呈倾斜状并通过第一滚轮相对地面滑动;当充电装置水平放置时,第一滚轮和支撑组件与地面接触。
在本发明一实施方式中,所述壳体被配置为多层,至少两层所述壳体设置 有对应的风窗,与所述风窗对应的该层所述壳体内部配置有排水组件。
在发明一实施方式中,至少两层所述壳体上下布置,以使每层所述壳体对应的所述排水组件上下扣合,下层所述排水组件的出水口与外界连通。
在本发明一实施方式中,风窗各由若干个相互平行的倾斜筋等间距排列组成,倾斜筋自水平面向下倾斜35°-50°。
在本发明一实施方式中,手柄与壳体之间设置有限位结构,限位结构包括第一限位件和第二限位件,第一限位件设置在手柄上,第二限位件设置在壳体上,并与第一限位件相配合以实现对手柄限位。在本发明一实施方式中,支撑组件为支架,支架的第一侧与地面接触,第二侧与壳体底部连接。在本发明一实施方式中,支撑组件为第二滚轮,第二滚轮与第一滚轮同向且间隔设置。
在本发明一实施方式中,充电装置还包括辅助组件,辅助组件设置于壳体的底部,抬升时,辅助组件的一端与地面接触,并以与地面接触的这一端为支点配合外力抬升充电装置。
在本发明一实施方式中,所述充电装置还包括充电模块、温度传感器和散热组件;其中,充电模块设置于所述壳体内,所述充电模块与***的电池包通信连接后获取各电池包的第一温度,并根据所述第一温度对所述电池包进行充电;温度传感器设置于所述充电模块上,用于获取所述充电模块的第二温度;散热组件设置于所述壳体内;所述充电模块,还用于根据所述第一温度和/或所述第二温度生成控制信号到所述散热组件,控制所述散热组件的启动或关闭。
在本发明一实施方式中,所述充电模块根据所述第一温度对各电池包进行充电包括:
当所述第一温度大于低温阈值,开始充电;
当所述第一温度升高到第一温度区间,采用第一电流进行充电;
当所述第一温度升高到第二温度区间,采用第二电流进行充电;
当任一电池包的第一温度上升到第一高温阈值,维持当前充电总功率不变,并采用第一电流对该电池包进行充电;
当任一电池包的第一温度上升到第二高温阈值,停止充电并报警。
在本发明一实施方式中,所述充电装置配置有多个所述充电模块,且每个所述充电模块最多与两个电池包通信连接,并根据获取的各电池包的第一温度,对最多两个电池包进行充电;其中,
当两个电池包的电量差小于预设电量,平均分配充电功率;
当两个电池包的电量差大于预设电量,优先对电量较大的电池包进行充电,为其分配更大的充电功率。
在本发明一实施方式中,所述散热组件包括:
第一风扇,安装于相邻两排中对立的充电槽之间,用于根据产生于第一温度的控制信号启动或关闭,且每个所述第一风扇被配置成将所述壳体外的气流通过所述壳体上的进风口导入所述充电槽内为单个电池包散热;
第二风扇,分别设置于所述壳体的两个端部,并位于所述壳体的内侧,且所述第二风扇被配置成将所述第一风扇排出的气流通过所述壳体上的出风口导出至所述壳体外;
第三风扇,分别设置于充电模块的两侧,用于根据产生于第二温度的控制信号启动或关闭。
在本发明一实施方式中,所述第一风扇导入的气流方向与其导出的气流方向垂直,且对同一排电池包进行散热的第一风扇,其所导出的气流方向一致,对相邻两排电池包散热的第一风扇所导出的气流方向相反。
在本发明一实施方式中,所述壳体上还设有:通风口,所述通风口对立的设置于壳体上、并位于充电模块的两侧,所述第三风扇安装于所述通风口与充电模块之间,气流自其中一侧的通风口被第三风扇导入、再被第三风扇自另一侧的通风口导出。
本发明的第二方面还提供一种充电***,包括:
电池包;
充电装置,用于为电池包充电,所述充电装置包括:
壳体;
若干个充电槽,并排设置于所述壳体的内部,用于容纳***的电池包;
手柄,所述手柄供用户握持并与所述壳体活动连接;
第一滚轮,所述第一滚轮可转动的设置于所述壳体的底部;以及
支撑组件,设置于所述壳体的底部;
当拖拉所述充电装置时,所述手柄被握持,所述充电装置呈倾斜状并通过所述第一滚轮相对地面滑动;当所述充电装置水平放置时,所述第一滚轮和所述支撑组件与地面接触。
如上所述,本发明的一种充电装置及充电***,具有以下有益效果:
本发明充电装置,其壳体底部设置有滚轮,提拉手柄能够使得充电装置依靠第一滚轮的滚动发生移动,且第一滚轮与支撑组件配合能够使充电装置平稳放置,因此本发明充电装置能够改善现有的充电装置搬运困难的问题,同时,本发明设置有充电模块和散热组件,在充电时实时检测电池包的第一温度及充电模块的第二温度,充电模块根据第一温度对电池包充电,同时充电模块还根据第一温度和/或第二温度控制散热组件,将电池包在充电过程中产生的热量被快速有效地散出至壳体外,有效提高了充电效率、延长了电池包的使用寿命、实现了降低能耗和充电安全的和谐兼容。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明充电装置于一实施方式中的结构示意图;
图2为本发明充电装置拆除上盖后于一实施方式中的结构示意图;
图3为本发明电池腔的结构示意图;
图4为本发明壳体的***图;
图5为本发明限位结构的结构示意图;
图6为本发明手柄于一实施方式中的结构示意图;
图7为本发明下壳体、支撑组件以及第一滚轮于一实施方式中的装配图;
图8为本发明抽拉杆处于第一状态时的结构示意图;
图9为本发明抽拉杆处于第二状态时的结构示意图;
图10为本发明抽拉杆处于第三状态时的结构示意图;
图11为本发明中壳体于一实施方式中的底部结构示意图;
图12为本发明图12中A区域的局部放大图;
图13为本发明图12中的B区域的局部放大图;
图14为本发明图12中的C区域的局部放大图;
图15为本发明第二止口于中壳体的第一端的结构示意图;
图16为本发明第一风窗于一实施方式中的结构示意图;
图17为本发明下壳体与电路板防震组件的***图;
图18为本发明γ角的示意图。
图19为本发明充电装置于一实施方式中的结构示意图;
图20为本发明进风口及通风口于一实施方式中的结构示意图;
图21为本发明散热结构于一实施方式中的结构示意图;
图22为本发明安装窗口于一实施方式中的结构示意图;
图23为本发明第二气流发生装置及出风口的剖视图;
图24为本发明充电模块于一实施方式中的结构示意图;
图25为本发明充电装置的电气连接示意图。
元件标号说明
10、充电装置;100、壳体;101、充电槽;102、安装窗口;110、上壳体;111、第四轴;112、第二限位件;113、连接端;1110、第一气流发生装置; 1111、第一风扇安装座;1112、第一风扇;1113、第一流向;1114、第二流向;1115、风扇进风口;1116、风扇出风口;1120、通风口;1121、第一通风窗;1122、第二通风窗;120、中壳体;121、第一风窗;1211、倾斜筋;1212、第一翻边;130、下壳体;131、第二风窗;140、上盖;20、电池腔;200、散热结构;201、进风口;202、出风口;203、第二气流发生装置;204、第三气流发生装置;210、充电模块;300、手柄;301、第一限位件;302、第一轴;310、柄体;311、第一手持部;312、第二手持部;313、第三手持部;320、连接杆;321、第一杆体;322、第二杆体;400、第一滚轮;401、第二轴;500、支撑组件;510、支架;511、第一架体;512、第二架体;513、耐磨件;520、第二滚轮;521、第三轴;600、辅助组件;601、第一支脚;602、抽拉杆;603、抽拉按钮;700、第二支脚;800、排水组件;810、第一集水槽;811、第一出水口;812、第一防水筋;813、第二出水口;820、第二防水筋;821、第一隔离筋;822、第一腔室;823、第二腔室;830、通孔;831、第二翻边;840、第二集水槽;841、第三出水口;850、第四防水筋;860、第一止口;870、第二止口;880、第三防水筋;900、电池包防震组件;1000、电路板防震组件。
具体实施方式
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其它优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。还应当理解,本发明实施例中使用的术语是为了描述特定的具体实施方案,而不是为了限制本发明的保护范围。下列实施例中未注明具体条件的试验方法,通常按照常规条件,或者按照各制造商所建议的条件。
须知,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范 围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。
请参阅图1至图4,本发明提供一种充电装置,包括:壳体100、手柄300、第一滚轮400以及支撑组件500;其中,壳体100内部设置有多个电池腔20,电池腔20内设置有充电槽101;手柄300供用户握持并与壳体100活动连接;第一滚轮400可转动的设置于壳体100的底部;支撑组件500安装于壳体100的底部。当拖拉充电装置时,手柄300被握持,充电装置相对于地面呈倾斜状、并通过第一滚轮400相对地面滑动;当充电装置水平放置时,第一滚轮400和支撑组件500与地面接触。充电槽101上设置有接电端子,接电端子用于电连接电池包与充电用的电路板组件。手柄300位于壳体100的第一端,第一滚轮400位于壳体100的底部,且第一滚轮400距离壳体100第二端的距离小于距离壳体100第一端的距离,第一端与第二端对立设置。
请参阅图1及图5,在本发明一实施方式中,所述壳体100上设置有连接端113,手柄300部分位于所述连接端113内,手柄300与连接端113之间设置有限位结构,限位结构包括第一限位件301和第二限位件112,第一限位件301设置在手柄300上,第二限位件112设置在连接端113的内壁,并与第一限位件301相配合。第一限位件301与第二限位件112配合使用可使得手柄300只在允许的角度范围内进行转动。手柄300包括柄体310、连接杆320、以及第一轴302,柄体310通过连接杆320与第一轴302固定连接。
在本发明一实施方式中,第一限位件301为限位凸起,第二限位件112为限位凹槽,二者配合使用实现凹槽限位。
请参阅图5,在本发明一实施方式中,第一限位件301为片状结构,第二限位件112为限位筋,限位筋设置于连接端113的内壁上。片状限位结构以及限位筋的优点在于结构简单、节省材料、强度高、稳定性好、以及限位效果好。
请参阅图6,第一轴302的至少一个端部上设置有第一限位件301,第一限位件301与第一轴302可以是一体成型结构。一体成型结构具有便于加工、强 度大等优点。
请参阅图1,在本发明一实施方式中,手柄300的初始位置为第一位置,手柄300的限位位置时为第二位置,手柄300的第一位置与第二位置之间的角度α为80度-120度,手柄300在第一位置与第二位置之间能以第一轴302为支点进行任意旋转。该旋转角度α是指手柄初始状态与终止状态之间的角度,初始状态是指不工作状态下的手柄300位于应当放置位置时的状态,例如图1中的Ⅰ位置。终止状态是指手柄300旋转至限位位置时的状态,例如图1中的Ⅱ位置。在第一位置与第二位置之间,手柄300可以在0度至α任意转动。需要说明的是,对于某一成品手柄300,其最大旋转角度是固定不便的。请参阅图18,若需要调节手柄300的最大旋转角度,需要在手柄300制作前调节第一限位件301与连接杆320之间的角度之间的角度γ。通过调整角度γ可以使得手柄300允许的旋转角度α达到80度至120度。
请参阅图1,在本发明一实施方式中,连接杆320包括第一杆体321与第二杆体322,第一杆体321与第二杆体322平滑连接,第一杆体321与第二杆体322之间的角度β的范围是:110度≤β≤180度。第一杆体321与第二杆体322为一体成型或焊接结构。β角处于该角度范围内,能够使得搬运者在搬运充电装置的过程中便于施力,并且利于增加搬运者的舒适度。
请参阅图6,在本发明一实施方式中,手柄300包括两个连接杆320,两个连接杆320将柄体310分为第一手持部311、第二手持部312、以及第三手持部313,第二手持部312的长度为:5-15厘米;第一手持部311和/或第三手持部313的长度为:5-12厘米。上述长度设定范围符合人体手掌使用需求,利于进一步提高使用感。第一手持部311和/或第三手持部313上设置有防滑套,防滑套上设置有防滑纹。
请参阅图1及图7,在本发明一实施方式中,滚轮400可拆卸安装于壳体的底部。滚轮400与壳体100之间采用可拆卸安装方式便于拆装以及后期维护。使用者可根据自身需求(例如需固定存放充电装置),选择将滚轮400自壳体上 拆除。
请参阅图8,在本发明一实施方式中,充电装置包括:两个第一滚轮400,两个第一滚轮400之间设有第二轴401,第二轴401与第一滚轮400转动连接,第二轴401可拆卸安装于壳体100的底部。壳体100的底部设置有容置第二轴401的第一安装槽,第二轴401可在第一安装槽内转动。
在本发明一实施方式中,第一滚轮400与第二轴401通过滚珠轴承连接。滚珠轴承可以为滚轮提供一定的柔性浮动空间,从而具备一定的缓冲作用,达到减震的效果。提拉手柄时,可以使得整个充电装置只有第一滚轮与地面接触,充电装置的其余部分均脱离地面。通过提拉手柄,可以拖动第一滚轮转动,轻松搬运充电装置。
在本发明一实施方式中,滚轮400还可为直接安装与壳体100底部后端的定向轮或万向轮。
请参阅图1,在本发明一实施方式中,支撑组件500可拆卸安装于壳体100的底部。可拆卸安装使得支撑组件500在使用过程中更具灵活性,使用者可根据自己的实际需求对支撑组件500进行拆装。
在本发明一实施方式中,支撑组件500为支架510,支架510的第一侧与地面接触,支架510的第二侧与壳体100底部连接。支架510的宽度小于第一滚轮400的最大轮距,其中,支架510的宽度是指支架510在平行于第二轴401方向上的最大尺寸,滚轮400的轮距是指两个第一滚轮之间的距离。支架510的第一侧与地面点接触或连续界面接触。支架510的第一侧上设置有耐磨件513,充电装置水平放置时,耐磨件513与地面接触。
请参阅图7,在本发明一实施方式中,支架510包括第一架体511以及第二架体512,第一架体511与第二架体512通过耐磨件513连接,耐磨件513与第一架体511可拆卸连接,耐磨件513与第二架体512可拆卸连接。
在本发明一实施方式中,支架510为一体成型结构,支架510的上的两侧设置有耐磨件513。耐磨件513可以为橡胶圈,橡胶圈的作用是耐磨缓冲,能 够有效提高支架510的使用寿命。
请参阅图8,在本发明一实施方式中,支撑组件500为第二滚轮520,第二滚轮520与第一滚轮400同向且间隔设置。第一滚轮400与第二滚轮520配合使用既能使充电装置平稳的放置即卧式放置,又能平稳的移动充电装置。在本实施方式中,依靠滚轮移动充电装置的方式有两种:第一,提拉手柄300,使得整个充电装置只有第一滚轮400与地面接触,依靠第一滚轮400移动充电装置;第二,第一滚轮400与第二滚轮520均与地面接触,拉手柄300或者推拉壳体100,充电装置依靠第一滚轮400和第二滚轮520发生移动。
请参阅图8,在本发明一实施方式中,第二滚轮520包括:两个第二滚轮520以及第三轴521,两个第二滚轮520转动安装至第三轴521上,第三轴521可拆卸安装于壳体的底部。
在本发明一实施方式中,第三轴521与第二滚轮520之间设有滚珠轴承,滚珠轴承可以为滚轮提供一定的柔性浮动空间,从而具备一定的缓冲作用,达到减震的效果。
请参阅图8至图10,在本发明一实施方式中,充电装置还包括辅助组件600,辅助组件600可拆卸安装于壳体100的底部,抬升时,辅助组件600的一端与地面接触,并以与地面接触的这一端为支点配合外力抬升充电装置。辅助组件600用于辅助使用者将充电装置移动至有高度差的目标位置,例如从地面搬运至车上。
请参阅图8至图10,在本发明一实施方式中,辅助组件600包括:若干个第一支脚601、以及抽拉杆602,若干个第一支脚601排列设置于抽拉杆602与地面接触侧的端部,抽拉杆602水平安装于壳体100的底部且可沿水平方向进行抽拉,抽拉杆602的端部的内侧设置有抽拉按钮603,通过抽拉按钮603可以实现对抽拉杆602的抽拉。需要将充电装置搬至某一高度或者车上时,将抽拉杆602拉出,并抬升壳体,使得第一支脚601支在地面上,然后继续抬升壳体至目标高度,并使壳体的底部或第一滚轮与储物体或车体接触(必要时, 可以拖拽充电装置),然后再按压壳体,从而将充电装置搬运至目标高度或车上,该过程省时省力,提高了使用便利度。
请参阅图8至图10,在本发明一实施方式中,抽拉杆602至少配置位于第一状态、第二状态以及第三状态;即抽拉杆602在初始状态下、抽拉至第一长度、以及抽拉至第二长度时,抽拉杆602处于锁定状态。其中,抽拉杆602处于第一状态时如图9所示,抽拉杆处于第二状态时如图10所示,抽拉杆602处于第三状态时如图11所示。
请参阅图8至图10,在本发明一实施方式中,充电装置还包括第二支脚700,第二支脚700设于第一滚轮400端的壳体100侧面上,充电装置在第一滚轮400与第二支脚700配合下平稳放置即立式放置;此外还可使得壳体100外侧端面与第一滚轮400的外周端面相切,即在充电装置立式放置时,所述壳体100的外侧端面与第一滚轮400均与地面接触,也可实现充电装置的平稳放置。
请参阅图4及图16,在本发明一实施方式中,充电装置还包括布置于壳体内的排水组件800,排水组件800包括布置于壳体中的第一排水组件和第二排水组件;壳体100包括自上而下依次安装在一起的上壳体110、中壳体120以及下壳体130,电池腔20位于上壳体110的内部。中壳体120和下壳体130内对应布置有第一风窗121和第二风窗131,中壳体120上设置有多组对向布置的第一风窗121,每个第一风窗121对应的中壳体120内部配置有第一排水组件。
在本发明一实施方式中,第一风窗121和第二风窗131各由若干个相互平行的倾斜筋1211等间距排列组成,倾斜筋自水平面向下倾斜35°-50°。第一风窗121和第二风窗131中的至少部分倾斜筋的高侧边缘向上延伸形成第一翻边1212。
在本发明一实施方式中,所述第一排水组件包括:第一集水槽810;所述第一集水槽810设置于所述中壳体120的底部,并位于所述第一风窗121的旁侧;所述第一集水槽810上设置有第一出水口811,第一出水口811与中壳体 120的侧壁相接触,即所述第一出水口811的一个边沿位于所述第一风窗121的倾斜筋1211或第一翻边1212的内壁上。
请参阅图4,在本发明一实施方式中,所述第一集水槽810还包括第一防水筋812,所述第一防水筋812设置于所述中壳体120的朝向所述上壳体110的一侧、且位于所述第一集水槽810的边缘处,所述第一防水筋812上开设有若干个第一开口,第一开口便于水流入第一集水槽;所述第一集水槽810的底部还设置有第二出水口813,所述第一集水槽810的底面朝向所述第一出水口811倾斜。
请参阅图4、图11、图12以及图13,在本发明一实施方式中,所述第一排水组件800还包括第二防水筋820及通孔830,所述第二防水筋820设置于所述第一集水槽的底部朝向所述下壳体的一侧,所述第二防水筋820的内部设置有第一隔离筋821,所述第一隔离筋821将所述第二防水筋820围成的区域隔离为第一腔室822及第二腔室823,所述第一腔室822与所述第一出水口811连通且朝向下壳体130开口,第一腔室822还朝向相邻的中壳体120侧壁开口;所述第二腔室823与所述第二出水口813连通且朝向下壳体130开口,所述第一隔离筋821及与第一隔离筋平行的第二防水筋820朝向所述下壳体的端面均为圆柱面;所述通孔830设置于所述中壳体120的底部,所述通孔830的外周遍布第二翻边831,所述第二翻边831朝向所述上壳体110,电池包的接电端子位于第二翻边831的外部。
请参阅图4及图13,在本发明一实施方式中,所述下壳体130设置有多组对向布置的第二风窗131,每个第二风窗131对应的下壳体130内部配置有第二排水组件,第一排水组件和第二排水组件上下扣合,第二排水组件的出水口与外界连通,以使第二排水组件接收第一排水组件排出的积水,并通过第二排水组件的出水口排出。第二排水组件800包括第二集水槽840及第三防水筋880,所述第二集水槽840设置于所述下壳体130的底部,并位于所述第二风窗131的旁侧;所述第二集水槽840的外周设置有第三防水筋880,第二防水筋 820与第三防水筋880扣合,所述第二集水槽840的底部设置有若干个与外界连通的第三出水口841。
请参阅图2,在本发明一实施方式中,充电装置还包括第四防水筋850,第四防水筋850设置于上壳体110上、并遍布于电池腔20的边缘处,第四防水筋850自电池腔20与上壳体110的接触端面上凸起,建立起一个防水墙,从而起到接缝处防水的作用。
请参阅图4,在本发明一实施方式中,充电装置还包括第一止口860,第一止口860设置于中壳体120的上边缘,并遍布于上壳体110与中壳体120的接缝处,第一止口860在中壳体120与上壳体110的接触处形成一防水墙,从而起到防水作用。
请参阅图11至图15,在本发明一实施方式中,充电装置还包括第二止口870,第二止口870设置于中壳体120上,并位于中壳体120与下壳体130的接缝处,且部分覆盖中壳体120与下壳体130的接缝处。例如,在中壳体120与下壳体130的接缝处、第二集水槽840的上方(或第二风窗的上边缘处)未设置第二止口870,从而使得水可以在未设第二止口870的位置处流入至第二集水槽840,并自第二集水槽840的出口处流出。第二止口870位于下壳体130第一端部的位置处的筋位高度低于其他处的筋位高度,下壳体130的第一端部为距离手柄较近的一端。
请参阅图4,在本发明一实施方式中,电池腔20内设置有6个充电槽101,中壳体120的底部上设置有六个第一集水槽810。六个集水槽的第一出水口811设置于中壳体120侧壁的边缘处,有助于提高排水速度。
请参阅图1,在本发明一实施方式中,上壳体110上设置有第四轴111,壳体100还包括上盖140,上盖140转动安装于第四轴111上。充电装置除前述的搬运方式外,使用者还可以通过握持第四轴111与第一轴302进行人工搬运充电装置。
请参阅图3及图17,在本发明一实施方式中,充电装置还包括:电池包防 震组件900及电路板防震组件1000,电池包防震组件900设置于电池腔20内,位于电池包的下方。电池包防震组件900包括若干个弹簧以及弹簧盖,若干个弹簧排列设置于电池腔的底部并位于弹簧盖的内部。电路板防震组件1000包括:若干个成对设置的弹簧及弹性垫,弹性垫一端开口以容纳弹簧。
请参阅图19至图21,本发明揭示了一种充电装置10,包括:壳体100、若干个充电槽101、散热结构200、以及充电模块210;其中,散热结构200包括散热组件;当充电槽101内***有电池包时,充电模块210与***的电池包通信连接,获取各电池包的第一温度,并根据第一温度对电池包进行充电。充电模块210上设置有至少一个温度传感器,各温度传感器将获取的充电模块210的第二温度传输至充电模块210,充电模块210还用于根据第一温度和/或第二温度生成控制信号,并将该控制信号输出至散热组件,控制散热组件的启动或关闭,从而将电池包在充电过程中产生的热量被快速有效地散出至壳体100外。应理解,本发明中涉及的电池包具有通信功能,且各电池包均设有BMS电池管理***,该BMS电池管理***可获取电池包的电流、电压及温度参数,并实时通信传输至充电模块210。此外,充电模块210包括具有通信功能的处理芯片及***电路,可根据预先存入的程序执行相应的步骤。
以下对充电装置10的结构及工作原理进行详细说明:
充电槽101,并排设置于壳体100的内部,用于容纳***的电池包。在本发明一实施方式中,充电槽101的个数被配置为6个,可同时容纳6个电池包;相应的,充电装置10配置有多个充电模块210,且每个充电模块210最多与两个电池包通信连接,并根据获取的各电池包的第一温度,对最多两个电池包进行充电,六个电池包可通过三个充电模块210进行充电控制。
进一步说明,当充电模块210同时为两个电池包进行充电时,若两个电池包的电量差小于预设电量,即两个电池包的电量相差较小或相同,则平均分配充电功率;若两个电池包的电量差大于预设电量,即两个电池包的电量相差较大,则优先为电量较大的电池包进行充电,为其分配更大的充电功率,例如2/3 的充电功率。
进一步说明,充电模块210获取电池包的第一温度后,根据温度范围调整相应的充电电流,从而控制不同温度条件下的充电功率,具体的说,充电模块210根据第一温度对各电池包进行充电包括:
当第一温度大于低温阈值,开始充电;
当第一温度升高到第一温度区间,采用第一电流进行充电;
当第一温度升高到第二温度区间,采用第二电流进行充电;
当任一电池包的第一温度上升到第一高温阈值,维持当前充电总功率不变,并采用第一电流对该电池包进行充电;
当任一电池包的第一温度上升到第二高温阈值,停止充电并报警。
应理解,温度过低或过高都会影响电池包性能,在低温或高温下对电池包充电,会对电池包造成损伤,缩短电池包的使用寿命,具体到本实施例中:
设定低温阈值为0度,当第一温度低于0度,不进行充电。
设定第一温度区间为0-5度,在此区间内,采用第一电流进行充电,该第一电流可根据需要自行设定,本实施例中的第一电流最大不超过2A,此时,若单个电池包的额定电压为80V,两个电池包的充电电流分别为1A,单个充电模块210的充电功率最大为80*2=160W,三个充电模块210的充电总功率最大为480W。
设定第二温度区间为5-45度,在此区间内,采用第二电流进行充电,本实施例中的第二电流为6A,此时,两个电池包的充电电流分别为3A,单个充电模块210的充电功率最大为80*6=480W,三个充电模块210的充电总功率最大为1440W。
设定第一高温阈值为45度,当任一电池包的第一温度达到45度,在维持当前充电总功率不变的前提下,采用小电流对该电池包进行充电,同时采用更多的充电电流为温度正常的电池包充电;本实施例中,采用第一电流,例如2A为温度较高的电池包充电,采用4A为温度正常的电池包充电;此时,单个充电 模块210的充电功率最大为80*(2+4)=480W,三个充电模块210的充电总功率最大为1440W。直到电池包的第一温度降低到第二温度区间,再将每个电池包的充电电流配置为3A。
设定第二高温阈值为55度,当任一电池包的第一温度达到55度,为确保电池包的充电安全,应立即停止充电并报警,直到电池包的温度降低到正常范围,充电模块210再恢复充电。
继续说明,为了控制电池包充电时的上升温度,本发明的充电装置10包括散热结构200,用于将电池包在充电过程中产生的热量被快速有效地散出至壳体100外,其中:
散热结构200配置成为每个电池包散热,包括:进风口201、出风口202、通风口1120、第一气流发生装置1110、以及第二气流发生装置203;进风口201设置于壳体100上,供气流进入;出风口202设置于壳体100上,供气流流出;通风口1120对立的设置于壳体100上、并位于充电模块210的两侧。第一气流发生装置1110设置于壳体100内,并位于相邻两排相对立的两个充电槽101之间,进风口201流入的气流部分或全部在第一气流发生装置1110的驱动下,流经充电槽后被第一气流发生装置1110吸入,然后再被第一气流发生装置1110排出;第二气流发生装置203设置于壳体100内,并将第一气流发生装置1110排出的气流导出至出风口202外。充电槽101上设置有接电端子(未示出),接电端子的一端与电池包上的电池包端子匹配,以实现与电池包电连接;接电端子的另一端电连接充电模块210。
请参阅图21,散热结构200的散热气流如图21所示,(其中,箭头表示气流的流向),进风口201流入的气流部分或全部在第一气流发生装置1110的吸力下,流经充电槽101后被第一气流发生装置1110吸入,第二气流发生装置203设置于第一气流发生装置1110排出气流的第一流向1113或第二流向1114上,以将第一气流发生装置1110排出的气流导出至出风口202外,从而使得电池包在充电过程中产生的热量被快速有效地散出至壳体100外。
在本发明一实施方式中,第一气流发生装置1110导入的气流方向与其导出的气流方向垂直,且对同一排电池包进行散热的第一气流发生装置1110,其所导出的气流方向一致,对相邻两排电池包散热的第一气流发生装置1110所导出的气流方向相反。
请参阅图21,在本发明一实施方式中,第一气流发生装置1110包括:第一风扇安装座1111以及第一风扇1112,第一风扇安装座1111设置于壳体100的内部,并位于相邻两排相对立的充电槽101之间,第一风扇1112安装于第一风扇安装座1111上,第一风扇1112位于充电槽101的上方。第一风扇1112被配置成为单个电池包散热。
第一风扇安装座1111可拆卸安装于壳体100的内部,例如通过螺栓将第一风扇安装座1111安装于壳体100的内部。第一风扇安装座1111上设置有一个风扇进风口1115和一个风扇出风口1116。其中,风扇进风口1115布置在气流流入方向上,并朝向对应的充电槽101。因此,在第一风扇1112的驱动下,气流由进风口201进入、流经充电槽101后进入风扇进风口1115、并带走电池包产生的热量。
风扇出风口1116布置在第一风扇安装座1111的侧边水平方向上,且位于同一排的第一风扇安装座1111上的风扇出风口1116方向一致,相邻两排的第一风扇安装座1111上的风扇出风口1116方向相反。例如,相邻两排中的一排第一风扇安装座1111上的风扇出风口1116朝向与第一流向1113相同,另一排第一风扇安装座1111上的风扇出风口1116朝向与第二流向1114相同,第一流向1113与第二流向1114互为反方向。
因此,相邻两排的第一风扇安装座1111上的风扇进风口1115的朝向相反,且风扇出风口1116的朝向亦相反,即用于冷却相邻两排电池包的气流方向是相反的,从而形成了两个气流通路,每一气流被相应的出风口202导出壳体100外部,因此有效地避免了热量堆积,提高了冷却效率。
请参阅图22,在本发明一实施方式中,充电装置10的内壁上设置有安装 窗口102,第一风扇安装座1111位于安装窗口102内。电池包上设置有相对应的第一散热孔与第二散热孔,第一风扇安装座1111对应的设置有风扇进风口1115和风扇出风口1116,风扇进风口1115的位置与第一风扇1112相对应。进风口201流入的气流部分或全部流经第一散热孔、第二散热孔进入第一风扇安装座1111上的风扇进风口1115,并经由第一风扇1112吸入后,再从风扇出风口1116排出。
请参阅图19及图21,在本发明一实施方式中,充电槽101的个数、第一风扇安装座1111的个数、以及第一风扇1112的个数相同,例如为6个。充电装置10设置有多个充电槽101,一次性可以给多个电池包同时充电,提高了的充电效率,同时每个充电槽101旁侧均设置有第一风扇1112,即每个电池包都有相应的第一风扇1112进行散热,因此具备了优良的散热效率。
在本发明一实施方式中,位于相邻两排相对立的两个充电槽101之间的两个第一风扇安装座1111相连接。位于相邻两排相对立的两个充电槽101之间的两个第一风扇安装座1111为一体成型结构,在另一实施方式中,两个第一风扇安装座1111不限于一体成型结构,也可选用分体式。
请参阅图21,在本发明一实施方式中,第一风扇1112为离心风扇。离心风扇具备通风效果好、噪音低等优点,能快速有效的将电池包在充电过程中产生的热量自入口吸入并自出口散出。
请参阅图21,在本发明一实施方式中,第二气流发生装置203包括:第二风扇,第二风扇分别设置于壳体100的两个端部,并位于壳体100的内侧。两个第二风扇的轴心位于壳体的横向中心轴线上。或者两个第二风扇的轴线位置与第一风扇安装座上的风扇出风口1116中心轴向重合。第二风扇将第一风扇1112排出的热气流进一步的排出至壳体100的外部,从而使得电池包的热量自产生处至壳外之间形成一个完整的散热通路,不会发生热量滞留聚积的情况,进而保证了优良的散热效率。
在本发明一实施方式中,第二风扇为轴流风扇。轴流风扇具备结构简单、 便于安装、通风效果好、噪音低等优点。
请参阅图21及图23,在本发明一实施方式中,出风口202由若干个相互平行的倾斜筋排列而成,倾斜筋的倾斜角度为:35度-55度。倾斜角度指的是倾斜筋自水平面向下倾斜的角度α,其中角度α为35度-55度或者自垂直面向外倾斜角度β,角度β与角度α之和为90度。该倾斜角度利于散热。出风口202安装于壳体100上,并位于第二风扇的旁侧,出风口202的个数与第二风扇的个数相同。
请参阅图24,在本发明一实施方式中,充电模块210安装于壳体100的内部,充电模块210与充电槽101内的接电端子电连接,散热结构200还包括第三气流发生装置204,第三气流发生装置204安装于通风口1120与充电模块210之间,气流自其中一侧的通风口1120被第三气流发生装置204导入、再被第三气流发生装置204自另一侧的通风口1120导出。图24中的箭头表示气流的流向。
请参阅图24,在本发明一实施方式中,通风口1120包括第一通风窗1121以及第二通风窗1122,第一通风窗1121与第二通风窗1122相对设立,第一通风窗1121进入的气流部分或全部被第三气流发生装置204吸入并自第二通风窗1122排出。第一通风窗1121或第二通风窗1122由若干个相互平行的倾斜筋排列而成,倾斜筋的倾斜角度为:35度-55度。倾斜角度指的是倾斜筋自水平面向下倾斜的角度或者自垂直面向外倾斜角度。该倾斜角度利于散热。
请参阅图24,在本发明一实施方式中,为避免后期使用时单个充电模块210出现问题导致整个电路无法使用,本实施例的充电装置10配置有多个充电模块210,相邻的两个充电模块210之间由隔板隔离。
第三气流发生装置204包括若干个第三风扇。每一充电模块210的两侧各设置一第三风扇,若干个第三风扇产生的气流的流向相同,且气流流向与隔板平行,具体地气流被充电模块210一侧的第三风扇自第一通风窗1121导入,并流向充电模块210另一侧对应的第三风扇,并被该第三风扇导出至第二通风窗 1122外。若干个充电模块210,其优点是便于后期的维护。例如某电路出现故障时,只需要更换该电路所处的充电模块210而不是更换全部充电模块210,从而降低了维修成本。在本发明一实施方式中,第三风扇可以为轴流风扇。
应理解,若干个第一风扇1112、若干个第二风扇及若干个第三风扇共同构成本方案的散热组件。
为方便对各区域进行分区控制及针对性散热,提高散热效率,同时也避免了散热不足以及过度散热的问题,采用多个充电模块210分别控制位于不同区域风扇的启动或关闭,且每个充电模块210最多控制两个风扇。此外,为方便整体控制风扇的启停,还设置有一个主控制模块,该主控制模块分别与每个充电模块210及每个第二风扇电连接,主控制模块用于获取所有充电模块210的充电总功率,并根据该充电总功率控制第二风扇的启动或关闭。应理解,主控制模块包括处理芯片及***电路,且各充电模块210及主控制模块通过大功率的开关管驱动各风扇。
请参阅图25,图25中充电装置10容纳的电池包的数量为6个,配置有3个充电模块210,各充电模块210的标号分别为充电模块a、充电模块b及充电模块c;相应的,第一风扇1112配置有六个、第二风扇配置有两个、第三风扇配置有六个,以下以充电模块a及主控制模块为例,对各风扇的控制逻辑进行说明:
针对第一风扇1112,每个第一风扇1112配置于一个电池包的一侧,电池包1和/或电池包2***充电槽101后,分别与充电模块a建立通信连接,并将电池包1和/或电池包2的第一温度实时传输至充电模块a,若充电模块a在充电过程中检测到任一电池包的第一温度大于第二高温阈值,立即停止充电,同时输出控制信号到该电池包对应的第一风扇1112,启动该第一风扇1112,对该电池包进行降温处理,直到电池包的第一温度降低到正常温度,才允许电池包继续充电。进一步的,在开始充电前,若充电模块a检测到任一电池包的温度大于第二高温阈值,则立即开启该电池包对应的第一风扇1112对其进行降温, 直到该电池包的第一温度降低到正常温度,才允许电池包开始充电。
针对第三风扇,充电模块a根据温度传感器获取的第二温度,实时检测充电模块a的工作温度,当该工作温度超出预设温度,例如95度,充电模块a输出控制信号到第三风扇1和第三风扇2,开启第三风扇1和第三风扇2,对充电模块a进行降温处理。
针对第二风扇,主控制模块获取各充电模块210的充电功率,计算得到充电过程中的充电总功率,当充电总功率大于预设功率小于第一预设功率,主控制模块输出控制信号到一个第二风扇,开启该第二风扇;当充电总功率大于第一预设功率小于第二预设功率,主控制模块输出控制信号到两个第二风扇,开启两个第二风扇从而将第一风扇1112排出的热气流进一步的排出至壳体100的外部。进一步的,主控制模块还与各充电模块210实时进行数据交互,在特定状况下,例如任一电池包的第一温度达到55度,此时主控制模块可分别发送控制信号到各充电模块210及第二风扇,同时开启所有的第一风扇、第二风扇及第三风扇,以便将壳体100内的热气流排出,快速降低壳体内部的温度。
需要说明的是,上述各风扇的启动温度、预设功率、第一预设功率及第二预设功率均可根据实际需要自行设定,本方案不对具体数据进行限定。
应理解,充电模块210b、充电模块210c的控制逻辑与充电模块210a相同,为节省篇幅,不再赘述。
请参阅图20,在本发明一实施方式中,进风口201由若干个相互平行的倾斜筋排列而成。倾斜筋的倾斜角度为:35度-55度。倾斜角度指的是倾斜筋自水平面向下倾斜的角度或者自垂直面向外倾斜角度。该倾斜角度利于散热。
本发明中的进风口201、出风口202、第一通风窗1121、以及第二通风窗1122除上述实施方式中的倾斜筋结构外,还可以为其他的能够流通气流的结构,例如为通孔或缝隙等。
可见,本实施方式的一种充电装置,可实时检测电池包充电时的第一温度,并根据第一温度的范围调整充电电流,有效提高了电池包的充电效率;同时, 还实时检测充电模块210的第二温度,以及所有电池包的充电总功率,当第一温度、第二温度或充电总功率超出预设范围,及时开启对应位置的风扇,将电池包在充电过程中产生的热量快速有效地散出至壳体外,延长了电池包的使用寿命、实现了降低能耗和充电安全的和谐兼容。
请参阅图19至图21,及图24,本发明还提供一种充电***,包括:充电装置10;电池包,电池包上设置有相对应的第一散热孔与第二散热孔;充电装置10包括:壳体100、若干个充电槽101、充电模块210、以及散热结构200;若干个充电槽101,并排设置于壳体100的内部,各充电槽101配置成为用于容纳电池包;充电模块210设置于壳体100的内部,其上设置有充电模块,当充电槽101内***有电池包时,充电模块210与设在充电槽101内部的接电端子电连接,获取各电池包的第一温度,并根据第一温度对电池包进行充电。散热结构200配置成为每个电池包散热,散热结构200包括散热组件,充电模块210上设置有至少一个温度传感器,用于获取充电模块210的第二温度,充电模块210还用于根据第一温度和/或第二温度生成控制信号,并将该控制信号输出至散热组件,控制散热组件的启动或关闭,从而将电池包在充电过程中产生的热量被快速有效地散出至壳体100外。
散热结构200包括:进风口201、出风口202、通风口1120第一气流发生装置1110以及第二气流发生装置;进风口201设置于壳体100上,供气流进入;出风口202设置于壳体100上,供气流流出;通风口1120对立的设置于壳体100上、并位于充电模块210的两侧。
第一气流发生装置1110,包括:第一风扇安装座1111以及第一风扇1112,第一风扇安装座1111设置于壳体100内,并位于相邻两排相对立的两个充电槽101之间,第一风扇1112安装于第一风扇安装座1111上,第一风扇1112位于充电槽101的上方。第一风扇1112被配置成为单个电池包散热。进风口201流入的气流在第一气流发生装置1110的驱动下至少部分流经第一散热孔、第二散热孔对电池包散热,并由第一气流发生装置导出。
第二气流发生装置203包括:第二风扇,第二风扇分别设置于壳体100的两个端部,并位于所述壳体100的内,两个第二风扇的轴心位于壳体的横向中心轴线上。或者两个第二风扇的轴线位置与第一风扇安装座上的风扇出风口1116中心轴向重合。第二风扇位于第一风扇1112排出气流的流向上,第二风扇将第一风扇1112导入的气流导出至出风口202外。
散热结构200还包括第三气流发生装置204,第三气流发生装置204安装于通风口1120与充电模块210之间,气流自其中一侧的通风口1120被第三气流发生装置204导入、再被第三气流发生装置204自另一侧的通风口1120导出。图24中的箭头表示气流的流向。
第三气流发生装置204包括第三风扇。每一充电模块210的两侧各设置一第三风扇,若干个第三风扇产生的气流的流向相同。在本发明一实施方式中,第三风扇可以为轴流风扇。
应理解,第一风扇1112、第二风扇及第三风扇共同构成本方案的散热组件。
充电槽101上设置有接电端子(未示出),接电端子的一端与电池包上的电池包端子匹配,以实现与电池包电连接;接电端子的另一端电连接充电模块210。
综上所述,本发明的一种充电装置及充电***,其壳体100底部设置有滚轮400,提拉手柄300能够使得充电装置依靠滚轮400的滚动发生移动,且滚轮400与支撑组件500配合能够使充电装置平稳放置,排水组件800能有效起到防水作用,降低了漏电风险;防震组件可有效缓解搬运过程中震动。因此本发明充电装置能够改善现有的充电装置搬运困难的问题。另一方面,本发明的一种充电装置及充电***,可实时检测电池包充电时的第一温度,并根据第一温度的范围调整充电电流,有效提高了电池包的充电效率;同时,还实时检测充电模块210的第二温度,以及所有电池包的充电总功率,当第一温度、第二温度或充电总功率超出预设范围,及时开启对应位置的风扇,将电池包在充电过程中产生的热量快速有效地散出至壳体外,延长了电池包的使用寿命、实现 了降低能耗和充电安全的和谐兼容。所以,本发明有效克服了现有技术中的一些实际问题从而有很高的利用价值和使用意义。
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。

Claims (15)

  1. 一种充电装置,其特征在于,包括:
    壳体;
    若干个充电槽,并排设置于所述壳体的内部,用于容纳***的电池包;
    手柄,所述手柄供用户握持并与所述壳体活动连接;
    第一滚轮,所述第一滚轮可转动的设置于所述壳体的底部;以及
    支撑组件,设置于所述壳体的底部;
    当拖拉所述充电装置时,所述手柄被握持,所述充电装置呈倾斜状并通过所述第一滚轮相对地面滑动;当所述充电装置水平放置时,所述第一滚轮和所述支撑组件与地面接触。
  2. 根据权利要求1的充电装置,其特征在于,所述壳体被配置为多层,至少两层所述壳体设置有对应的风窗,与所述风窗对应的该层所述壳体内部配置有排水组件。
  3. 根据权利要求2所述的充电装置,其特征在于,至少两层所述壳体上下布置,以使每层所述壳体对应的所述排水组件上下扣合,下层所述排水组件的出水口与外界连通。
  4. 根据权利要求2所述的充电装置,其特征在于,所述风窗各由若干个相互平行的倾斜筋等间距排列组成,所述倾斜筋自水平面向下倾斜35-50°。
  5. 根据权利要求1的充电装置,其特征在于,所述手柄与所述壳体之间设置有限位结构,所述限位结构包括第一限位件和第二限位件,所述第一限位件设置在所述手柄上,所述第二限位件设置在所述壳体上,并与所述第一限位件相配合。
  6. 根据权利要求1的充电装置,其特征在于,所述支撑组件为支架,所述支架的第一侧与地面接触,第二侧与所述壳体底部连接。
  7. 根据权利要求1所述的充电装置,其特征在于,所述支撑组件为第二滚轮,所述第二滚轮与所述第一滚轮同向且间隔设置。
  8. 根据权利要求1所述的充电装置,其特征在于,所述充电装置还包括辅助组件,所述辅助组件设置于所述壳体的底部,抬升时,所述辅助组件的一端与地面接触,并以与地面接触的这一端为支点配合外力抬升所述充电装置。
  9. 根据权利要求1的充电装置,其特征在于,还包括:
    充电模块,设置于所述壳体内,所述充电模块与***的电池包通信连接后获取各电池包的第一温度,并根据所述第一温度对所述电池包进行充电;
    温度传感器,设置于所述充电模块上,用于获取所述充电模块的第二温度;
    散热组件,设置于所述壳体内;
    所述充电模块,还用于根据所述第一温度和/或所述第二温度生成控制信号到所述散热组件,控制所述散热组件的启动或关闭。
  10. 根据权利要求9所述的充电装置,其特征在于,所述充电模块根据所述第一温度对各电池包进行充电包括:
    当所述第一温度大于低温阈值,开始充电;
    当所述第一温度升高到第一温度区间,采用第一电流进行充电;
    当所述第一温度升高到第二温度区间,采用第二电流进行充电;
    当任一电池包的第一温度上升到第一高温阈值,维持当前充电总功率不变,并采用第一电流对该电池包进行充电;
    当任一电池包的第一温度上升到第二高温阈值,停止充电并报警。
  11. 根据权利要求10所述的充电装置,其特征在于,所述充电装置配置有多 个所述充电模块,且每个所述充电模块最多与两个电池包通信连接,并根据获取的各电池包的第一温度,对最多两个电池包进行充电;其中,
    当两个电池包的电量差小于预设电量,平均分配充电功率;
    当两个电池包的电量差大于预设电量,优先对电量较大的电池包进行充电,为其分配更大的充电功率。
  12. 根据权利要求9所述的充电装置,其特征在于,所述散热组件包括:
    第一风扇,安装于相邻两排中对立的充电槽之间,用于根据产生于第一温度的控制信号启动或关闭,且每个所述第一风扇被配置成将所述壳体外的气流通过所述壳体上的进风口导入所述充电槽内为单个电池包散热;
    第二风扇,分别设置于所述壳体的两个端部,并位于所述壳体的内侧,且所述第二风扇被配置成将所述第一风扇排出的气流通过所述壳体上的出风口导出至所述壳体外;
    第三风扇,分别设置于充电模块的两侧,用于根据产生于第二温度的控制信号启动或关闭。
  13. 根据权利要求12所述的充电装置,其特征在于,所述第一风扇导入的气流方向与其导出的气流方向垂直,且对同一排电池包进行散热的第一风扇,其所导出的气流方向一致,对相邻两排电池包散热的第一风扇所导出的气流方向相反。
  14. 根据权利要求12所述的充电装置,其特征在于,所述壳体上还设有:
    通风口,所述通风口对立的设置于壳体上、并位于充电模块的两侧,所述第三风扇安装于所述通风口与充电模块之间,气流自其中一侧的通风口被第三风扇导入、再被第三风扇自另一侧的通风口导出。
  15. 一种充电***,其特征在于,包括:
    电池包;以及
    充电装置,用于为电池包充电,所述充电装置包括:
    壳体;
    若干个充电槽,并排设置于所述壳体的内部,用于容纳***的电池包;
    手柄,所述手柄供用户握持并与所述壳体活动连接;
    第一滚轮,所述第一滚轮可转动的设置于所述壳体的底部;以及
    支撑组件,设置于所述壳体的底部;
    当拖拉所述充电装置时,所述手柄被握持,所述充电装置呈倾斜状并通过所述第一滚轮相对地面滑动;当所述充电装置水平放置时,所述第一滚轮和所述支撑组件与地面接触。
PCT/CN2022/139555 2021-12-30 2022-12-16 一种充电装置及充电*** WO2023125070A1 (zh)

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