WO2023116840A1

WO2023116840A1 - Automatic feeding device

Info

Publication number: WO2023116840A1
Application number: PCT/CN2022/141177
Authority: WO
Inventors: 杨慧丽; 侯东云; 段全心; 谢刚; 孙丰鑫; 陈亚雄; 栾利强
Original assignee: 软控股份有限公司; 青岛软控机电工程有限公司
Priority date: 2021-12-22
Filing date: 2022-12-22
Publication date: 2023-06-29
Also published as: CN114162647A

Abstract

An automatic feeding device comprises: a guide vehicle (1); a support (5), the guide vehicle (1) being capable of moving close to and away from the support (5); a sensor assembly (4); a material tail fixing assembly (2) provided on the support (5); a lap joint device (3) provided on the support (5); and a sewing roller assembly (6) provided on the support (5), the sewing roller assembly (6) being used for sewing a material head and a material tail which are in a lap joint. By means of the device, automatic feeding can be achieved, such that the production efficiency is improved.

Description

一种自动续料装置An automatic feeding device

本申请要求于2021年12月22日提交至中国国家知识产权局、申请号为202111585238.1，发明名称为“一种自动续料装置”的专利申请的优先权，其全部内容通过引用结合在本申请中。This application claims the priority of the patent application submitted to the State Intellectual Property Office of China on December 22, 2021, with the application number 202111585238.1, and the title of the invention is "An Automatic Feeding Device", the entire content of which is incorporated in this application by reference middle.

技术领域technical field

本申请涉及轮胎加工设备技术领域，特别涉及一种自动续料装置。The present application relates to the technical field of tire processing equipment, in particular to an automatic feeding device.

背景技术Background technique

轮胎成型过程中，帘布、内衬及胎侧等物料均需要续料，在没料后，需要停机，由人工将空小车推出，将装满物料(帘布、内衬或胎侧等)的小车推入，并将物料(帘布、内衬或胎侧等)料头和料尾搭接在一起。由于整个过程需要人工完成，停机时间较长，自动化程度不高，影响到轮胎的生产效率。During the tire building process, materials such as cord, inner liner and sidewall need to be refilled. After the material is exhausted, it needs to be shut down, and the empty trolley will be pushed out manually, and the trolley filled with materials (cord, inner liner or sidewall, etc.) Push in, and overlap the material (ply, inner liner or sidewall, etc.) material head and material tail together. Since the whole process needs to be completed manually, the downtime is long and the degree of automation is not high, which affects the production efficiency of tires.

因此，如何提高生产效率，是本技术领域人员亟待解决的问题。Therefore, how to improve production efficiency is an urgent problem to be solved by those skilled in the art.

发明内容Contents of the invention

有鉴于此，本申请提供了一种自动续料装置，以提高生产效率。In view of this, the present application provides an automatic feeding device to improve production efficiency.

为实现上述目的，本申请提供如下技术方案：In order to achieve the above object, the application provides the following technical solutions:

一种自动续料装置，包括：An automatic feeding device, comprising:

导开小车；guide the car;

支架，所述导开小车能够靠近及远离所述支架移动；a bracket, the guiding trolley can move close to and away from the bracket;

传感器组件，所述传感器组件包括用于检测上一物料的料尾的料尾检测传感器及用于检测下一物料的料头的料头检测传感器；A sensor assembly, the sensor assembly includes a material tail detection sensor for detecting the material tail of the previous material and a material head detection sensor for detecting the material head of the next material;

设置于所述支架上的料尾固定组件，当所述料尾检测传感器检测到所述上一物料的料尾时，所述料尾固定组件固定所述上一物料；The material tail fixing component arranged on the support, when the material tail detection sensor detects the material tail of the previous material, the material tail fixing component fixes the last material;

设置于所述支架上的搭接装置，所述搭接装置包括能够抓取及释放所述上一物料的料尾的料尾抓取部件及驱动所述料尾抓取部件移动的料头移动装置；在所述料尾固定组件固定上一物料的状态下所述料尾抓取部件抓取所述上一物料的料尾，在所述料头检测传感器检测到下一物料的料头的状态下所述料头移动装置驱动所述料尾抓取部件向所述料头移动，所述料头移动装置驱动所述料尾抓取部件移动时所述料尾固定组件与所述上一物料相对移动，所述料尾抓取部件在带动所述料尾移动至所述料头上方后所述料尾抓取部件释放所述料尾并使所述料尾搭接于所述料头上A lapping device arranged on the bracket, the lapping device includes a material tail grabbing part capable of grabbing and releasing the tail of the previous material and a material head moving to drive the tail grabbing part to move device; in the state where the material tail fixing component fixes the previous material, the material tail grabbing part grabs the material tail of the previous material, and when the material head detection sensor detects the material head of the next material In this state, the material head moving device drives the material tail grabbing part to move towards the material head, and when the material tail moving device drives the material tail grabbing part to move, the material tail fixing component is connected The material moves relatively, and the material tail grabbing part drives the material tail to move above the material head, and then the material tail grabbing part releases the material tail and makes the material tail overlap the material head superior

设置于所述支架上的缝合辊组件，所述缝合辊组件用于将搭接的所述料头及所述料尾缝合。A stitching roller assembly arranged on the support, the stitching roller assembly is used for stitching the overlapping material head and the material tail.

可选地，上述自动续料装置中，所述料尾固定组件包括：Optionally, in the above-mentioned automatic feeding device, the tail fixing assembly includes:

机架，所述机架包括下框架及上框架；frame, the frame includes a lower frame and an upper frame;

主动辊，所述主动辊转动设置于所述下框架上；a driving roller, the driving roller is rotatably arranged on the lower frame;

动力组件，所述动力组件驱动所述主动辊转动；a power assembly, the power assembly drives the driving roller to rotate;

压辊，所述压辊与所述主动辊对应设置；a pressure roller, the pressure roller is set correspondingly to the driving roller;

与所述上框架连接的压辊驱动装置，所述压辊驱动装置驱动所述压辊向所述主动辊移动。A pressing roller driving device connected with the upper frame, the pressing roller driving device drives the pressing roller to move toward the driving roller.

可选地，上述自动续料装置中，还包括用于检测所述导开小车上是否有物料的物料检测组件；Optionally, the above-mentioned automatic feeding device further includes a material detection component for detecting whether there is material on the guiding trolley;

所述物料检测组件与所述料尾检测传感器沿物料进料方向依次排列；The material detection component and the material tail detection sensor are arranged in sequence along the material feeding direction;

所述物料检测组件检测到所述导开小车上没物料时，所述压辊驱动装置驱动所述压辊向所述主动辊移动并夹持所述物料，所述动力组件驱动所述主动辊正转并带动所述物料移动。When the material detection component detects that there is no material on the guide trolley, the pressure roller driving device drives the pressure roller to move to the driving roller and clamps the material, and the power component drives the driving roller Rotate forward and drive the material to move.

可选地，上述自动续料装置中，所述料头移动装置驱动所述连接部件移动时所述动力组件驱动所述主动辊倒转。Optionally, in the above-mentioned automatic feeding device, when the material head moving device drives the connecting part to move, the power assembly drives the driving roller to reverse.

可选地，上述自动续料装置中，所述料尾固定组件还包括用于支撑所述料尾的料尾抓取板，所述料尾抓取板的延伸方向与所述主动辊的轴线方向平行，所述料尾抓取板位于所述主动辊背向物料进料方向的一侧；Optionally, in the above-mentioned automatic feeding device, the tail fixing assembly further includes a tail grabbing plate for supporting the tail, and the extension direction of the tail grabbing plate is aligned with the axis of the driving roller. The directions are parallel, and the material tail grabbing plate is located on the side of the driving roller facing away from the material feeding direction;

所述料尾抓取部件与所述料尾抓取板对应设置。The material tail grabbing component is arranged correspondingly to the material tail grabbing plate.

可选地，上述自动续料装置中，所述搭接装置还包括：Optionally, in the above-mentioned automatic feeding device, the overlapping device also includes:

安装架，所述料尾抓取部件为设置于所述安装架上的真空吸盘；a mounting frame, the material tail grabbing component is a vacuum suction cup arranged on the mounting frame;

与所述支架连接的固定架，所述料头移动装置包括第一驱动装置及第二伸缩装置，所述第一驱动装置与所述第二伸缩装置中的一个为水平伸缩装置，所述第一驱动装置与所述第二伸缩装置中的另一个竖直升降装置；所述第一驱动装置的驱动端与所述安装架连接；所述第二伸缩装置的驱动端与所述第一驱动装置的主体连接，所述第二伸缩装置的主体与所述固定架连接。A fixed frame connected to the support, the head moving device includes a first drive device and a second telescopic device, one of the first drive device and the second telescopic device is a horizontal telescopic device, and the first A driving device is connected to another vertical lifting device in the second telescopic device; the driving end of the first driving device is connected to the mounting frame; the driving end of the second telescopic device is connected to the first driving device The main body of the device is connected, and the main body of the second telescopic device is connected with the fixing frame.

可选地，上述自动续料装置中，所述支架包括沿所述物料的宽度方向布置的缝合导轨及滑动设置于所述缝合导轨上的滑块；Optionally, in the above-mentioned automatic feeding device, the support includes a suture guide rail arranged along the width direction of the material and a slider slidably arranged on the suture guide rail;

所述缝合辊组件包括缝合辊及驱动所述缝合辊沿竖直方向移动的缝合调节装置，所述缝合辊转动设置于所述缝合调节装置的驱动端，所述缝合调节装置的主体与所述滑块连接。The stitching roller assembly includes a stitching roller and a stitching adjustment device that drives the stitching roller to move vertically. The stitching roller is rotatably arranged at the driving end of the stitching adjustment device. Slider connection.

还包括裁刀装置，所述裁刀装置包括裁刀及驱动所述裁刀沿竖直方向移动的裁刀调节装置，所述裁刀固定设置于所述裁刀调节装置的驱动端，所述裁刀调节装置的主体与所述滑块连接。Also includes a cutter device, the cutter device includes a cutter and a cutter adjustment device that drives the cutter to move vertically, the cutter is fixedly arranged at the driving end of the cutter adjustment device, the The main body of the cutter adjusting device is connected with the slide block.

可选地，上述自动续料装置中，所述导开小车的物料输出端具有供所述料头及所述料尾缝合的缝合支撑板。Optionally, in the above-mentioned automatic feeding device, the material output end of the guide trolley has a sewing support plate for sewing the material head and the material tail.

可选地，上述自动续料装置中，所述自动续料装置为帘布自动续料装置，所述导开小车上的物料为帘布层物料；Optionally, in the above-mentioned automatic feeding device, the automatic feeding device is an automatic cord feeding device, and the material on the guide trolley is the ply material;

还包括驱动所述料尾固定组件沿所述物料的宽度方向移动的纠偏装置；It also includes a deviation correcting device that drives the material tail fixing assembly to move along the width direction of the material;

所述传感器组件还包括用于检测上一物料的一侧边缘位置的第一边缘检测传感器及用于检测下一物料的同一侧边缘位置的第二边缘检测传感器；当所述第一边缘检测传感器及所述第二边缘检测传感器检测到所述上一物料的一侧边缘位置与所述下一物料的同一侧边缘位置不同时，在所述料尾固定组件固定所述上一物料的状态下，所述纠偏装置驱动所述料尾固定组件移动，使得所述上一物料的一侧边缘位置与所述下一物料的同一侧边缘位置相同。The sensor assembly also includes a first edge detection sensor for detecting the edge position of one side of the last material and a second edge detection sensor for detecting the same side edge position of the next material; when the first edge detection sensor And when the second edge detection sensor detects that the edge position on one side of the previous material is different from the edge position on the same side of the next material, in the state where the last material is fixed by the tail fixing assembly , the deviation correcting device drives the material tail fixing assembly to move, so that the edge position on one side of the last material is the same as the edge position on the same side of the next material.

可选地，上述自动续料装置中，所述纠偏装置包括：Optionally, in the above-mentioned automatic feeding device, the deviation correction device includes:

导轨装置，所述导轨装置包括沿所述物料的宽度方向设置的纠偏导轨及滑动设置于所述纠偏导轨上的纠偏滑块；所述纠偏导轨与所述纠偏滑块中的一个与所述支架连接，所述纠偏导轨与所述纠偏滑块中的另一个与所述料尾固定组件连接；A guide rail device, the guide rail device includes a deviation-correcting guide rail arranged along the width direction of the material and a deviation-correcting slider slidingly arranged on the deviation-correcting guide rail; one of the deviation-correcting guide rail and the deviation-correcting slider and the bracket connected, the other one of the correction guide rail and the correction slider is connected with the tail fixing assembly;

驱动所述纠偏滑块与所述纠偏导轨相对移动的纠错驱动装置。An error correction driving device that drives the relative movement of the deviation correction slider and the deviation correction guide rail.

可选地，上述自动续料装置中，所述纠错驱动装置包括：Optionally, in the above-mentioned automatic feeding device, the error correction driving device includes:

纠错电机；error correction motor;

丝杠，所述纠错电机驱动所述丝杠转动；Lead screw, the error correction motor drives the lead screw to rotate;

与所述丝杠相配合的丝母；A screw nut matched with the lead screw;

与所述丝母固定连接的支架，所述纠错电机的本体及所述支架中的一个与所述支架连接，所述纠错电机的本体及所述支架中的另一个与所述料尾固定组件连接。A bracket fixedly connected to the nut, the body of the error correction motor and one of the brackets are connected to the bracket, and the other of the body of the error correction motor and the bracket is connected to the material tail Fixed component connections.

可选地，上述自动续料装置中，所述传感器组件还包括：Optionally, in the above-mentioned automatic feeding device, the sensor assembly further includes:

用于沿所述物料的宽度方向设置的传动装置，所述传动装置设置于所述支架；a transmission device arranged along the width direction of the material, the transmission device is arranged on the support;

与所述第一边缘检测传感器及所述第二边缘检测传感器连接的同步连接件，所述传动装置驱动所述同步连接件移动。A synchronous link connected with the first edge detection sensor and the second edge detection sensor, the transmission device drives the synchronous link to move.

可选地，上述自动续料装置中，所述自动续料装置为内衬自动续料装置，所述导开小车上的物料为内衬层物料。Optionally, in the above-mentioned automatic feeding device, the automatic feeding device is an automatic feeding device for inner lining, and the material on the guide trolley is inner lining layer material.

可选地，上述自动续料装置中，所述自动续料装置为胎侧自动续料装置，所述导开小车上的物料为胎侧层物料；Optionally, in the above-mentioned automatic feeding device, the automatic feeding device is a sidewall automatic feeding device, and the material on the guide trolley is a sidewall layer material;

所述导开小车具有两条并排传输的物料；The guide trolley has two materials transported side by side;

所述搭接装置的数量为两个用于与所述导开小车的两个物料对称设置。The number of the overlapping devices is two, which are arranged symmetrically with the two materials of the guiding trolley.

从上述的技术方案可以看出，本申请提供的自动续料装置，当上一个导开小车的物料导空后，将导开小车远离支架，再将下一个导开小车(装满物料)向靠近支架的方向运送到位，此时，物料的料头的位于导开小车靠近支架的一侧。由于上一个导开小车的物料导空，因此，料尾检测传感器检测到上一物料的料尾，料尾固定组件固定上一物料，避免上一物料的料尾通过料尾固定组件；在料尾固定组件固定上一物料的状态下料尾抓取部件抓取上一物料的料尾，确保了料尾的抓取效果。由于下一个导开小车向靠近支架的方向运送到位，该导开小车上物料的料头(下一物料的料头)能被料头检测传感器检测到，在该状态下料头移动装置驱动料尾抓取部件向料头(下一物料的料头)移动，即，料头移动装置驱动料尾抓取部件向导开小车移动。由于料头移动装置驱动料尾抓取部件移动时料尾固定组件与上一物料相对移动，因此，料尾固定组件不会阻碍料尾抓取部件的移动。并且，料尾抓取部件在带动料尾(上一物料的料尾)移动至料头(下一物料的料头)上后，料尾抓取部件释放料尾，使得上一物料的料尾搭接于下一物料的料头上。缝合辊组件设置于支架上的缝合辊组件，通过缝合辊组件将搭接的料头及料尾缝合，使得上一物料的料尾与下一物料的料头连接，从而完成续料操作。本申请实施例提供的自动续料装置，避免人工续料操作，提高自动化程度，进而提高了续料操作的效率；减少了停机时间，进而提高了轮胎的生产效率。It can be seen from the above-mentioned technical scheme that the automatic feeding device provided by the present application, when the material of the last guide car is empty, the guide car will be far away from the support, and then the next guide car (full of materials) will be moved to the The direction close to the support is transported in place. At this time, the head of the material is located on the side of the guide trolley close to the support. Due to the emptying of the material of the previous guide trolley, the material tail detection sensor detects the material tail of the previous material, and the material tail fixing component fixes the previous material to prevent the material tail of the previous material from passing through the material tail fixing component; The material tail grabbing part grabs the material tail of the previous material under the state that the tail fixing component fixes the previous material, which ensures the grabbing effect of the material tail. Since the next guide trolley is delivered to the position close to the support, the material head of the material on the guide trolley (the material head of the next material) can be detected by the material head detection sensor. In this state, the material head moving device drives the material The tail grabbing part moves to the material head (the material head of the next material), that is, the material head moving device drives the material tail grabbing part to guide the dolly to move. Since the material tail fixing component moves relative to the previous material when the material tail moving device drives the material tail grabbing component to move, the material tail fixing component will not hinder the movement of the material tail grabbing component. And, after the material tail grasping part drives the material tail (the material tail of the previous material) to move to the material head (the material head of the next material), the material tail grabbing part releases the material tail, so that the material tail of the previous material Overlap on the head of the next material. The stitching roller assembly is set on the bracket, and the overlapping material head and material tail are stitched together by the seaming roller assembly, so that the material tail of the previous material is connected with the material head of the next material, thereby completing the refilling operation. The automatic material refilling device provided in the embodiment of the present application avoids manual material refilling operation, improves the degree of automation, and further improves the efficiency of the material refilling operation; reduces downtime, thereby improving the production efficiency of tires.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本申请实施例提供的第一种自动续料装置的结构示意图；Figure 1 is a schematic structural view of the first automatic feeding device provided in the embodiment of the present application;

图2为本申请实施例提供的料尾固定组件的结构示意图；Fig. 2 is a schematic structural view of the tail fixing assembly provided by the embodiment of the present application;

图3为本申请实施例提供的搭接装置的结构示意图；Fig. 3 is the schematic structural view of the overlapping device that the embodiment of the present application provides;

图4为本申请实施例提供的支架及传感器组件的结构示意图；FIG. 4 is a schematic structural diagram of a bracket and a sensor assembly provided in an embodiment of the present application;

图5为本申请实施例提供的缝合辊组件的结构示意图；FIG. 5 is a schematic structural view of a seaming roller assembly provided in an embodiment of the present application;

图6为本申请实施例提供的裁刀装置的结构示意图；Fig. 6 is a schematic structural diagram of a cutting device provided in an embodiment of the present application;

图7为本申请实施例提供的纠错驱动装置的结构示意图；FIG. 7 is a schematic structural diagram of an error correction drive device provided by an embodiment of the present application;

图8为本申请实施例提供的第一种自动续料装置的另一结构示意图；Fig. 8 is another structural schematic diagram of the first automatic feeding device provided by the embodiment of the present application;

图9为本申请实施例提供的第二种自动续料装置的结构示意图；Fig. 9 is a schematic structural diagram of the second automatic feeding device provided in the embodiment of the present application;

图10为本申请实施例提供的第三种自动续料装置的结构示意图。Fig. 10 is a schematic structural diagram of a third automatic feeding device provided in the embodiment of the present application.

具体实施方式Detailed ways

本申请公开了一种自动续料装置，以提高生产效率。The application discloses an automatic feeding device to improve production efficiency.

下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.

如图1-图8所示，本申请实施例提供了一种自动续料装置，包括导开小车1、支架5、传感器组件4、料尾固定组件2、搭接装置3及缝合辊组件6。导开小车1能够靠近及远离支架5移动；传感器组件4包括用于检测上一物料的料尾的料尾检测传感器46及用于检测下一物料的料头的料头检测传感器45；料尾固定组件2设置于支架5上，当料尾检测传感器46检测到上一物料的料尾时，料尾固定组件2固定上一物料；搭接装置3设置于支架5上，搭接装置3包括能够抓取及释放上一物料的料尾的料尾抓取部件31及驱动料尾抓取部件31移动的料头移动装置；在料尾固定组件2固定上一物料的状态下料尾抓取部件31抓取上一物料的料尾，在料头检测传感器45检测到下一物料的料头的状态下料头移动装置驱动料尾抓取部件31向料头移动，料头移动装置驱动料尾抓取部件31移动时料尾固定组件2与上一物料相对移动，料尾抓取部件31在带动料尾移动至料头上方后料尾抓取部件31释放料尾并使料尾搭接于所述料头上；缝合辊组件6设置于支架5上的缝合辊组件6，缝合辊组件6用于将搭接的料头及料尾缝合。As shown in Figures 1 to 8, the embodiment of the present application provides an automatic feeding device, including a guide trolley 1, a bracket 5, a sensor assembly 4, a material tail fixing assembly 2, an overlapping device 3 and a sewing roller assembly 6 . The guide trolley 1 can move close to and away from the support 5; the sensor assembly 4 includes a material tail detection sensor 46 for detecting the material tail of the last material and a material head detection sensor 45 for detecting the material head of the next material; The fixing assembly 2 is arranged on the support 5, and when the tail detection sensor 46 detects the tail of the last material, the tail fixing assembly 2 fixes the last material; the lapping device 3 is arranged on the support 5, and the lapping device 3 includes The tail grabbing part 31 capable of grabbing and releasing the tail of the previous material and the material head moving device that drives the tail grabbing part 31 to move; grabbing the tail when the tail fixing assembly 2 fixes the previous material Part 31 grabs the material tail of the previous material, and when the material head detection sensor 45 detects the material head of the next material, the material head moving device drives the material tail grabbing part 31 to move to the material head, and the material head moving device drives the material head. When the tail grabbing part 31 moves, the tail fixing component 2 moves relative to the previous material, and the tail grabbing part 31 drives the tail to move to the top of the head, and then the tail grabbing part 31 releases the tail and makes the tail overlap On the material head; the seaming roller assembly 6 is arranged on the seaming roller assembly 6 on the support 5, and the seaming roller assembly 6 is used for sewing the overlapped material head and material tail.

本申请实施例提供的自动续料装置，当上一个导开小车1的物料导空后，将导开小车1远离支架5，再将下一个导开小车1(装满物料)向靠近支架5 的方向运送到位，此时，物料的料头的位于导开小车1靠近支架5的一侧。由于上一个导开小车1的物料导空，因此，料尾检测传感器46检测到上一物料的料尾，料尾固定组件2固定上一物料，避免上一物料的料尾通过料尾固定组件2；在料尾固定组件2固定上一物料的状态下料尾抓取部件31抓取上一物料的料尾，确保了料尾的抓取效果。由于下一个导开小车1向靠近支架5的方向运送到位，该导开小车1上物料的料头(下一物料的料头)能被料头检测传感器45检测到，在该状态下料头移动装置驱动料尾抓取部件31向料头(下一物料的料头)移动，即，料头移动装置驱动料尾抓取部件31向导开小车1移动。由于料头移动装置驱动料尾抓取部件31移动时料尾固定组件2与上一物料相对移动，因此，料尾固定组件2不会阻碍料尾抓取部件31的移动。并且，料尾抓取部件31在带动料尾(上一物料的料尾)移动至料头(下一物料的料头)上后，料尾抓取部件31释放料尾，使得上一物料的料尾搭接于下一物料的料头上。缝合辊组件6设置于支架5上的缝合辊组件6，通过缝合辊组件6将搭接的料头及料尾缝合，使得上一物料的料尾与下一物料的料头连接，从而完成续料操作。本申请实施例提供的自动续料装置，避免人工续料操作，提高自动化程度，进而提高了续料操作的效率；减少了停机时间，进而提高了轮胎的生产效率。The automatic feeding device provided in the embodiment of the present application, when the material of the last guide trolley 1 is empty, the guide trolley 1 will be far away from the support 5, and then the next guide trolley 1 (full of materials) will be moved closer to the support 5 At this time, the head of the material is located on the side of the guide trolley 1 close to the support 5. Due to the emptying of the material of the last guiding trolley 1, the material tail detection sensor 46 detects the material tail of the previous material, and the material tail fixing assembly 2 fixes the previous material to prevent the material tail of the previous material from passing through the material tail fixing assembly 2. In the state where the material tail fixing component 2 fixes the previous material, the material tail grabbing part 31 grabs the material tail of the previous material, which ensures the grasping effect of the material tail. Because the next guide trolley 1 is transported in place towards the direction close to the support 5, the material head (the material head of the next material) on the guide car 1 can be detected by the material head detection sensor 45. In this state, the material head The moving device drives the material tail grabbing part 31 to move towards the material head (the material head of the next material), that is, the material head moving device drives the material tail grabbing part 31 to move to the guide trolley 1 . Since the tail moving device drives the tail grabbing part 31 to move, the tail fixing assembly 2 moves relative to the previous material, so the tail fixing assembly 2 will not hinder the tail grabbing part 31 from moving. And, after the material tail grasping part 31 drives the material tail (the material tail of the last material) to move on the material head (the material head of the next material), the material tail grabbing part 31 releases the material tail, so that the last material The material tail is lapped on the material head of the next material. The seaming roller assembly 6 is arranged on the seaming roller assembly 6 on the support 5, and the overlapping material head and material tail are stitched by the seaming roller assembly 6, so that the material tail of the previous material is connected with the material head of the next material, thereby completing the continuous process. material operation. The automatic material refilling device provided in the embodiment of the present application avoids manual material refilling operation, improves the degree of automation, and further improves the efficiency of the material refilling operation; reduces downtime, thereby improving the production efficiency of tires.

本实施例中，上一个导开小车1(空车)及下一个导开小车1(装满物料的小车)移动可以通过AGV(Automated Guided Vehicle，自动导引运输车)移动，其中，AGV可以为设置于导开小车1的部件，也可以通过连接部位或连接部件将AGV与导开小车1可拆卸连接。In this embodiment, the movement of the last guide car 1 (empty car) and the next guide car 1 (car filled with materials) can be moved by an AGV (Automated Guided Vehicle, automatic guided vehicle), wherein the AGV can As a component arranged on the guiding trolley 1, the AGV can also be detachably connected to the guiding trolley 1 through a connecting part or a connecting component.

进一步地，料尾固定组件2包括机架、主动辊26、动力组件22、压辊24及压辊驱动装置25。本实施例中，机架包括下框架21及上框架27；主动辊26转动设置于下框架21上；动力组件22驱动主动辊26转动；压辊24与主动辊26对应设置；压辊驱动装置25与上框架27连接的压辊驱动装置25，压辊驱动装置25驱动压辊24向主动辊26移动。通过压辊驱动装置25实现主动辊26与压辊24的相对靠近及远离，物料通过主动辊26与压辊24之间，当压辊24向主动辊26压紧物料且主动辊26静止不动时，使得料尾固定组件 2固定物料。并且，动力组件22驱动主动辊26转动，能实现物料相对于料尾固定组件2的调整，以便于调节料尾相对于料尾抓取部件31的位置，确保料尾抓取部件31抓取料尾的精确度。Further, the material tail fixing assembly 2 includes a machine frame, a driving roller 26 , a power assembly 22 , a pressing roller 24 and a pressing roller driving device 25 . In this embodiment, the frame includes a lower frame 21 and an upper frame 27; the driving roller 26 is rotatably arranged on the lower frame 21; the power assembly 22 drives the driving roller 26 to rotate; the pressure roller 24 is arranged correspondingly to the driving roller 26; the pressure roller driving device 25 is connected to the pressing roller driving device 25 of the upper frame 27, and the pressing roller driving device 25 drives the pressing roller 24 to move toward the driving roller 26. The driving roller 26 and the pressing roller 24 are relatively close to and far away from the pressing roller driving device 25. The material passes between the driving roller 26 and the pressing roller 24. When the pressing roller 24 presses the material to the driving roller 26 and the driving roller 26 is still , so that the material tail fixing component 2 fixes the material. Moreover, the power assembly 22 drives the driving roller 26 to rotate, which can realize the adjustment of the material relative to the material tail fixing assembly 2, so as to adjust the position of the material tail relative to the material tail grabbing part 31, and ensure that the material tail grabbing part 31 grabs the material tail precision.

当然，也可以设置两个能够相互靠近及远离的夹取装置，两个夹取装置之间为物料通道。通过两个夹取装置对物料的夹取，实现物料的固定；再通过两个夹取装置相互远离，可以在料头移动装置驱动料尾抓取部件31移动时料尾抓取部件31带动料尾(上一物料)相对于料尾固定组件2移动。Of course, two clamping devices that can approach and move away from each other can also be provided, and the material channel is between the two clamping devices. The fixing of the material is realized through the clamping of the material by the two clamping devices; and then the two clamping devices are separated from each other, and the material tail grasping component 31 can drive the material when the material head moving device drives the material tail grasping component 31 to move. The tail (previous material) moves relative to the tail fixing assembly 2.

进一步地，还包括用于检测导开小车1上是否有物料的物料检测组件9。物料检测组件9与料尾检测传感器46沿物料进料方向依次排列；即，物料检测组件9先检测到导开小车1上没有物料后，料尾检测传感器46再检测到上一物料的料尾。物料检测组件9检测到导开小车1上没物料时，压辊驱动装置25驱动压辊24向主动辊26移动并夹持物料，动力组件22驱动主动辊26正转并带动物料移动。通过压辊24向主动辊26移动并夹持物料，使得物料以动力组件22驱动主动辊26转动的速度移动，通过控制主动辊26转动的速度，从而方便控制物料的料尾相对于料尾抓取部件31的移动速度。优选地，动力组件22驱动主动辊26正转并带动物料慢速移动。慢速移动即使得物料以低于其进料的速度移动。通过上述设置，进一步提高了料尾抓取部件31抓取料尾的精确度。Further, it also includes a material detection component 9 for detecting whether there is material on the guide trolley 1 . The material detection component 9 and the material tail detection sensor 46 are arranged in sequence along the material feeding direction; that is, the material detection component 9 first detects that there is no material on the guide trolley 1, and then the material tail detection sensor 46 detects the material tail of the previous material. . When the material detection component 9 detects that there is no material on the guide trolley 1, the pressure roller driving device 25 drives the pressure roller 24 to move to the driving roller 26 and clamp the material, and the power component 22 drives the driving roller 26 to rotate forward and drive the material to move. The pressure roller 24 moves to the driving roller 26 and clamps the material, so that the material moves at the speed at which the driving roller 26 is driven by the power assembly 22. By controlling the rotating speed of the driving roller 26, it is convenient to control the tail of the material relative to the tail of the material. The moving speed of the part 31 is taken. Preferably, the power assembly 22 drives the driving roller 26 to rotate forward and drive the material to move at a slow speed. Slow movement means that the material moves at a slower rate than it is fed. Through the above arrangement, the accuracy of catching the tail of material by the component 31 for catching the tail of material is further improved.

本实施例中，压辊驱动装置25可以为气缸，也可以为液压缸或直线电机等，在此不做具体限制且均在保护范围之内。In this embodiment, the pressure roller driving device 25 may be an air cylinder, or a hydraulic cylinder or a linear motor, etc., which are not specifically limited here and are within the scope of protection.

优选地，料头移动装置驱动连接部件移动时动力组件22驱动主动辊26倒转。即，料头移动装置驱动料尾抓取部件31移动时，主动辊26倒转，从而方便料尾向导开小车1(料头)移动。Preferably, when the material head moving device drives the connecting part to move, the power assembly 22 drives the driving roller 26 to reverse. That is, when the material head moving device drives the material tail grabbing part 31 to move, the driving roller 26 reverses, thereby facilitating the movement of the material tail guide trolley 1 (material head).

当然，也可以在料头移动装置驱动连接部件移动时，使得压辊驱动装置25驱动压辊24远离主动辊26，使得上一物料能够直接通过压辊24与主动辊26之间，实现料尾固定组件2与上一物料的相对移动。Of course, when the material head moving device drives the connecting parts to move, the pressure roller driving device 25 drives the pressure roller 24 away from the driving roller 26, so that the previous material can directly pass between the pressure roller 24 and the driving roller 26 to realize the material tail. The relative movement between the fixed component 2 and the previous material.

优选地，料尾固定组件2还包括用于支撑料尾的料尾抓取板23，料尾抓取板23的延伸方向与主动辊26的轴线方向平行，料尾抓取板23位于主动辊 26背向物料进料方向的一侧；料尾抓取部件31与料尾抓取板23对应设置。通过设置料尾抓取板23，以便于将料尾移动至料尾抓取板23，方便料尾抓取部件31对料尾抓取板23上的料尾进行抓取。尤其适用于料尾抓取部件31为真空吸盘或粘贴盘等需要一个支撑平台(料尾抓取板23)进行支撑的结构。Preferably, the material tail fixing assembly 2 also includes a material tail grabbing plate 23 for supporting the material tail, the extension direction of the material tail grabbing plate 23 is parallel to the axial direction of the driving roller 26, and the material tail grabbing plate 23 is located on the driving roller 26 is the side facing away from the feeding direction of the material; the material tail grabbing component 31 is arranged corresponding to the material tail grabbing plate 23 . By setting the material tail grabbing plate 23 , it is convenient to move the material tail to the material tail grabbing plate 23 , and it is convenient for the material tail grabbing part 31 to grab the material tail on the material tail grabbing plate 23 . It is especially suitable for the structures in which the material tail grabbing part 31 is a vacuum suction cup or a pasting plate, etc., which needs a supporting platform (material tail grabbing plate 23 ) for support.

当然，也可以将料尾抓取部件31设置为夹爪，直接对压辊24与主动辊26固定的上一物料的料尾进行夹取。Of course, the material tail grabbing part 31 can also be set as a gripper to directly grab the material tail of the previous material fixed by the pressing roller 24 and the driving roller 26 .

搭接装置3还包括安装架32和固定架35。料尾抓取部件31为设置于安装架32上的真空吸盘；固定架35与支架5连接，料头移动装置包括第一驱动装置33及第二伸缩装置34，第一驱动装置33与第二伸缩装置34中的一个为水平伸缩装置，第一驱动装置33与第二伸缩装置34中的另一个竖直升降装置；第一驱动装置33的驱动端与安装架32连接；第二伸缩装置34的驱动端与第一驱动装置33的主体连接，第二伸缩装置34的主体与固定架35连接。在本实施例中，安装架32上可以设置多个料尾抓取部件31，以便于提高抓取料尾的稳定性。当然，也可以仅设置一个料尾抓取部件31。料头移动装置也可以设置为摆臂结构等，在此不再一一累述。The overlapping device 3 also includes a mounting frame 32 and a fixing frame 35 . The material tail grasping part 31 is a vacuum suction cup arranged on the mounting frame 32; the fixed frame 35 is connected with the support 5, and the material head moving device includes a first driving device 33 and a second telescopic device 34, and the first driving device 33 and the second One of the telescopic devices 34 is a horizontal telescopic device, and the first drive device 33 is another vertical lift device in the second telescopic device 34; the driving end of the first drive device 33 is connected with the mounting frame 32; the second telescopic device 34 The driving end of the drive end is connected with the main body of the first driving device 33 , and the main body of the second telescopic device 34 is connected with the fixed frame 35 . In this embodiment, a plurality of material tail grabbing components 31 may be arranged on the installation frame 32 so as to improve the stability of grabbing the material tail. Of course, only one material tail grabbing part 31 can also be provided. The head moving device can also be configured as a swing arm structure, etc., which will not be repeated here.

进一步地，支架5包括沿物料的宽度方向布置的缝合导轨53及滑动设置于缝合导轨53上的滑块54；缝合辊组件6包括缝合辊61及驱动缝合辊61沿竖直方向移动的缝合调节装置62，缝合辊61转动设置于缝合调节装置62的驱动端，缝合调节装置62的主体与滑块54连接。可以理解的是，还包括驱动电机(如电机42)以驱动滑块54相对于缝合导轨53的移动，驱动电机可以通过电机、气缸或液压缸等驱动装置实现。Further, the support 5 includes a sewing guide rail 53 arranged along the width direction of the material and a slider 54 slidably arranged on the sewing guide rail 53; the sewing roller assembly 6 includes a sewing roller 61 and a sewing adjustment device that drives the sewing roller 61 to move vertically. The device 62 , the sewing roller 61 is rotatably arranged at the driving end of the sewing adjustment device 62 , and the main body of the sewing adjustment device 62 is connected with the slider 54 . It can be understood that a driving motor (such as the motor 42 ) is also included to drive the movement of the slider 54 relative to the suturing rail 53 , and the driving motor can be realized by a driving device such as a motor, an air cylinder or a hydraulic cylinder.

进一步地，还包括裁刀装置7，裁刀装置7包括裁刀71及驱动裁刀71沿竖直方向移动的裁刀调节装置73，裁刀71固定设置于裁刀调节装置73的驱动端，裁刀调节装置73的主体与滑块54连接。其中，裁刀装置7可以在更换物料规格时使用。如，目前输送的物料宽度为1m，需要更换为宽度是0.6m的物料，而目前输送的物料还没有输送完，可以通过裁刀调节装置73调节裁刀71的高度，并通过滑块54相对于缝合导轨53的移动使得裁刀71裁断目前输送的物料，再通过缝合辊组件6将需要更换的物料的料头与目前输送的物料的裁断位置(相当于料尾)进行缝合即可。也可以在上一物料的料尾存在残缺时直接对上一物料的料尾进行切割再与下一物料的料头进行缝合。Further, a cutter device 7 is also included, and the cutter device 7 includes a cutter 71 and a cutter adjusting device 73 that drives the cutter 71 to move vertically, and the cutter 71 is fixedly arranged at the driving end of the cutter adjusting device 73, The main body of the cutter adjusting device 73 is connected with the slide block 54 . Wherein, the cutter device 7 can be used when changing material specifications. Such as, the width of the currently conveyed material is 1m, and it needs to be replaced with a material with a width of 0.6m, and the conveyed material has not been conveyed yet, the height of the cutter 71 can be adjusted by the cutter adjusting device 73, and the relative height of the cutter 71 can be adjusted by the slider 54. Due to the movement of the sewing guide rail 53, the cutter 71 cuts the currently conveyed material, and then through the sewing roller assembly 6, the head of the material to be replaced and the cutting position (equivalent to the tail) of the currently conveyed material are sewed together. It is also possible to directly cut the tail of the previous material and then sew it to the head of the next material when the tail of the previous material is incomplete.

为了方便裁刀装置7与缝合辊组件6连接滑块54，调节裁刀71与缝合辊61的相对位置，确保裁剪与缝合相互独立运行，还包括弯板11，缝合辊组件6具有连接弯板11与缝合调节装置62的缝合连接部63，裁刀装置7还包括连接裁刀调节装置73的驱动端与裁刀71的水平连接板72。In order to facilitate the connection between the cutter device 7 and the seaming roller assembly 6 with the slider 54, adjust the relative position of the cutter 71 and the seaming roller 61 to ensure that cutting and stitching operate independently of each other, and also include a curved plate 11, and the seaming roller assembly 6 has a connecting curved plate 11 and the suture connecting portion 63 of the suture adjustment device 62 , the knife device 7 also includes a horizontal connecting plate 72 connecting the driving end of the knife adjustment device 73 and the knife 71 .

为了方便料尾进与料头的缝合，导开小车1的物料输出端具有供料头及料尾缝合的缝合支撑板。In order to facilitate the stitching of the feed tail and the feed head, the material output end of the guide trolley 1 has a sewing support plate for sewing the feed head and the feed tail.

也可以将缝合支撑板与支架5连接。It is also possible to connect the suture support plate with the bracket 5 .

如图1所示，在第一种实施例中，自动续料装置为帘布自动续料装置，导开小车1上的物料为帘布层物料。由于帘布在轮胎成型过程中直接使用，不需要裁掉，因此，上一物料与下一物料的侧边缘需要对齐。自动续料装置还包括驱动料尾固定组件2沿物料的宽度方向移动的纠偏装置；传感器组件4还包括用于检测上一物料的一侧边缘位置的第一边缘检测传感器47及用于检测下一物料的同一侧边缘位置的第二边缘检测传感器48；当第一边缘检测传感器47及第二边缘检测传感器48检测到上一物料的一侧边缘位置与下一物料的同一侧边缘位置不同时，在料尾固定组件2固定上一物料的状态下，纠偏装置驱动料尾固定组件2移动，使得上一物料的一侧边缘位置与下一物料的同一侧边缘位置相同。As shown in FIG. 1 , in the first embodiment, the automatic feeding device is an automatic cord feeding device, and the material on the guiding trolley 1 is the ply material. Since the cord is used directly in the tire building process and does not need to be cut off, the side edges of the previous material and the next material need to be aligned. The automatic feeding device also includes a deviation correcting device that drives the material tail fixing assembly 2 to move along the width direction of the material; the sensor assembly 4 also includes a first edge detection sensor 47 for detecting the edge position of one side of the previous material and a first edge detection sensor 47 for detecting the edge position of the next material. The second edge detection sensor 48 of the same side edge position of a material; when the first edge detection sensor 47 and the second edge detection sensor 48 detect that the side edge position of the previous material is different from the same side edge position of the next material , in the state where the material tail fixing component 2 fixes the previous material, the deviation correction device drives the material tail fixing component 2 to move, so that the position of one side edge of the previous material is the same as that of the same side edge of the next material.

本实施例中，以第一边缘检测传感器47与第二边缘检测传感器48设置于物料的左侧为例。第二边缘检测传感器48获取料头左侧边缘模拟量并传到控制器，第一边缘检测传感器47获取料尾左侧边缘模拟量并传到控制器，控制器通过比较二者模拟量大小，若二者大小一致，则说明料头和料尾左侧一致，无需纠偏。若上述模拟量不相等，控制器控制纠偏装置驱动料尾固定组件2沿物料的宽度方向移动，直至上述模拟量一致。通过上述设置，有效提高了续料的精确性。In this embodiment, it is taken as an example that the first edge detection sensor 47 and the second edge detection sensor 48 are disposed on the left side of the material. The second edge detection sensor 48 obtains the analog quantity of the left edge of the material head and passes it to the controller, and the first edge detection sensor 47 obtains the analog quantity of the left edge of the material tail and passes it to the controller, and the controller compares the analog quantity of the two, If the size of the two is the same, it means that the left side of the material head and the material tail are consistent, and there is no need for deviation correction. If the above analog values are not equal, the controller controls the deviation correcting device to drive the material tail fixing component 2 to move along the width direction of the material until the above analog values are consistent. Through the above settings, the accuracy of feeding is effectively improved.

本实施例中，纠偏装置包括导轨装置10及纠错驱动装置8。导轨装置包括沿物料的宽度方向设置的纠偏导轨及滑动设置于纠偏导轨上的纠偏滑块；纠偏导轨与纠偏滑块中的一个与支架5连接，纠偏导轨与纠偏滑块中的另一个与料尾固定组件2连接；驱动纠偏滑块与纠偏导轨相对移动的纠错驱动装置8。也可以将纠偏装置设置为直线驱动装置，如直线电机或气缸等。In this embodiment, the deviation correction device includes a guide rail device 10 and an error correction drive device 8 . The guide rail device includes a deviation-correcting guide rail arranged along the width direction of the material and a deviation-correcting slider which is slidably arranged on the deviation-correcting guide rail; The tail fixing assembly 2 is connected; the error correction driving device 8 that drives the deviation correction slider and the deviation correction guide rail to move relatively. The deviation correction device can also be set as a linear drive device, such as a linear motor or a cylinder.

为了进一步提高纠偏精确性，纠错驱动装置8包括纠错电机81、丝杠82、丝母83及支架84。纠错电机81驱动丝杠82转动；丝母83与丝杠82相配合；支架84与丝母83固定连接，纠错电机81的本体及支架84中的一个与支架5连接，纠错电机81的本体及支架84中的另一个与料尾固定组件2连接。也可以设置为伸缩气缸等。In order to further improve the accuracy of deviation correction, the error correction driving device 8 includes an error correction motor 81 , a lead screw 82 , a screw nut 83 and a bracket 84 . Error correction motor 81 drives leading screw 82 to rotate; Screw nut 83 cooperates with leading screw 82; Support 84 is fixedly connected with screw nut 83, and one of the body of error correction motor 81 and support 84 is connected with support 5, and error correction motor 81 The other of the main body and the bracket 84 is connected with the material tail fixing assembly 2. It can also be set as a telescopic cylinder, etc.

传感器组件4还包括：用于沿物料的宽度方向设置的传动装置，传动装置设置于支架5；与第一边缘检测传感器47及第二边缘检测传感器48连接的同步连接件410，传动装置驱动同步连接件410移动。通过上述设置，方便调节第一边缘检测传感器47及第二边缘检测传感器48距离物料的位置，以便于适用于不同规格的物料。本实施例中，支架5包括竖直杆51及水平板52，水平板52两侧均设置有竖直杆51。传感器组件4包括同步带411及驱动同步带411转动的驱动电机44，驱动电机44通过电机支架412安装于水平板52上，同步连接件410为连接在同步带411上的同步带压板。The sensor assembly 4 also includes: a transmission device for being arranged along the width direction of the material, and the transmission device is arranged on the support 5; a synchronous connector 410 connected with the first edge detection sensor 47 and the second edge detection sensor 48, and the transmission device drives synchronously The link 410 moves. Through the above arrangement, it is convenient to adjust the positions of the first edge detection sensor 47 and the second edge detection sensor 48 from the material, so as to be applicable to materials of different specifications. In this embodiment, the bracket 5 includes a vertical rod 51 and a horizontal plate 52 , and the vertical rods 51 are arranged on both sides of the horizontal plate 52 . The sensor assembly 4 includes a synchronous belt 411 and a driving motor 44 that drives the synchronous belt 411 to rotate. The driving motor 44 is installed on the horizontal plate 52 through a motor bracket 412 .

上框架27朝向水平板52的一面具有上框架滑槽，上框架滑槽与水平板52朝向上框架27的一侧滑动接触，进一步提高了纠偏过程中料尾固定组件2的调节稳定性。The upper frame 27 has an upper frame chute on the side facing the horizontal plate 52, and the upper frame chute is in sliding contact with the side of the horizontal plate 52 facing the upper frame 27, which further improves the adjustment stability of the tail fixing assembly 2 during the deviation correction process.

如图9所示，在第二种实施例中，自动续料装置为内衬自动续料装置，导开小车1上的物料为内衬层物料。As shown in Fig. 9, in the second embodiment, the automatic feeding device is an automatic feeding device for inner lining, and the material on the guiding trolley 1 is the inner lining layer material.

如图10所示，在第三种实施例中，自动续料装置为胎侧自动续料装置，导开小车1上的物料为胎侧层物料；导开小车1具有两条并排传输的物料；搭接装置3的数量为两个用于与导开小车1的两个物料对称设置。As shown in Figure 10, in the third embodiment, the automatic feeding device is a sidewall automatic feeding device, and the material on the guide trolley 1 is the sidewall layer material; the guide trolley 1 has two materials that are transported side by side ; The number of overlapping devices 3 is two, which are used to set up symmetrically with the two materials of the guide trolley 1.

本说明书中各个实施例采用递进的方式描述，每个实施例重点说明的都是与其他实施例的不同之处，各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

对所公开的实施例的上述说明，使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下，在其它实施例中实现。因此，本申请将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

一种自动续料装置，其特征在于，包括：An automatic feeding device, characterized in that it comprises:

支架(5)；bracket (5);

设置于所述支架(5)上的料尾固定组件(2)，所述料尾固定组件(2)固定上一物料；a material tail fixing component (2) arranged on the support (5), and the material tail fixing component (2) fixes a material;

设置于所述支架(5)上的搭接装置(3)，所述搭接装置(3)包括能够抓取及释放所述上一物料的料尾的料尾抓取部件(31)及驱动所述料尾抓取部件(31)移动的料头移动装置；在所述料尾固定组件(2)固定上一物料的状态下所述料尾抓取部件(31)抓取所述上一物料的料尾，所述料头移动装置驱动所述料尾抓取部件(31)向下一物料的料头移动，所述料头移动装置驱动所述料尾抓取部件(31)移动时所述料尾固定组件(2)与所述上一物料相对移动，所述料尾抓取部件(31)在带动所述料尾移动至所述料头上方后所述料尾抓取部件(31)释放所述料尾并使所述料尾搭接于所述料头上；The lapping device (3) arranged on the support (5), the lapping device (3) includes a material tail grabbing part (31) capable of grabbing and releasing the tail of the last material and a driving The material head moving device that the material tail grabbing part (31) moves; when the material tail fixing component (2) fixes the previous material, the material tail grabbing part (31) grabs the last material For the material tail of the material, the material tail moving device drives the material tail grabbing part (31) to move to the next material tail, and the material tail moving device drives the material tail grabbing part (31) to move The material tail fixing component (2) moves relative to the last material, and the material tail grabbing part (31) drives the material tail to move above the material head after the material tail grabbing part ( 31) releasing the material tail and overlapping the material tail on the material head;

设置于所述支架(5)上的缝合辊组件(6)，所述缝合辊组件(6)用于将搭接的所述料头及所述料尾缝合。A seaming roller assembly (6) arranged on the support (5), the seaming roller assembly (6) is used for sewing the overlapped material head and material tail.
如权利要求1所述的自动续料装置，其特征在于，所述自动续料装置还包括：The automatic feeding device according to claim 1, wherein the automatic feeding device further comprises:

导开小车(1)，所述导开小车(1)能够靠近及远离所述支架(5)移动；The guide trolley (1), the guide trolley (1) can move close to and away from the support (5);

传感器组件(4)，所述传感器组件(4)包括用于检测所述上一物料的料尾的料尾检测传感器(46)及用于检测所述下一物料的料头的料头检测传感器(45)；A sensor assembly (4), the sensor assembly (4) comprising a tail detection sensor (46) for detecting the tail of the last material and a head detection sensor for detecting the head of the next material (45);

当所述料尾检测传感器(46)检测到所述上一物料的料尾时，所述料尾固定组件(2)固定所述上一物料；在所述料头检测传感器(45)检测到所述下一物料的料头的状态下，所述料头移动装置驱动所述料尾抓取部件(31)向所述下一物料的料头移动。When the tail detection sensor (46) detects the tail of the previous material, the tail fixing assembly (2) fixes the last material; when the tail detection sensor (45) detects In the state of the material head of the next material, the material head moving device drives the tail grabbing part (31) to move to the material head of the next material.
如权利要求2所述的自动续料装置，其特征在于，所述料尾固定组件(2)包括：The automatic feeding device according to claim 2, characterized in that, the tail fixing assembly (2) comprises:

机架，所述机架包括下框架(21)及上框架(27)；A frame, the frame comprising a lower frame (21) and an upper frame (27);

主动辊(26)，所述主动辊(26)转动设置于所述下框架(21)上；a driving roller (26), the driving roller (26) is rotatably arranged on the lower frame (21);

动力组件(22)，所述动力组件(22)驱动所述主动辊(26)转动；a power assembly (22), the power assembly (22) drives the drive roller (26) to rotate;

压辊(24)，所述压辊(24)与所述主动辊(26)对应设置；Pressing roller (24), described pressing roller (24) and described driving roller (26) corresponding setting;

与所述上框架(27)连接的压辊驱动装置(25)，所述压辊驱动装置(25)驱动所述压辊(24)向所述主动辊(26)移动。A pressing roller driving device (25) connected to the upper frame (27), the pressing roller driving device (25) drives the pressing roller (24) to move towards the driving roller (26).
如权利要求3所述的自动续料装置，其特征在于，还包括用于检测所述导开小车(1)上是否有物料的物料检测组件(9)；The automatic feeding device according to claim 3, further comprising a material detection component (9) for detecting whether there is material on the guiding trolley (1);

所述物料检测组件(9)与所述料尾检测传感器(46)沿物料进料方向依次排列；The material detection component (9) and the material tail detection sensor (46) are arranged in sequence along the material feeding direction;

所述物料检测组件(9)检测到所述导开小车(1)上没物料时，所述压辊驱动装置(25)驱动所述压辊(24)向所述主动辊(26)移动并夹持所述物料，所述动力组件(22)驱动所述主动辊(26)正转并带动所述物料移动。When the material detection component (9) detects that there is no material on the guide trolley (1), the pressing roller driving device (25) drives the pressing roller (24) to move toward the driving roller (26) and Clamping the material, the power assembly (22) drives the driving roller (26) to rotate forward and drive the material to move.
如权利要求4所述的自动续料装置，其特征在于，所述料头移动装置驱动所述料尾抓取部件(31)移动时所述动力组件(22)驱动所述主动辊(26)倒转。The automatic feeding device according to claim 4, characterized in that, when the material head moving device drives the material tail grabbing part (31) to move, the power assembly (22) drives the driving roller (26) reverse.
如权利要求5所述的自动续料装置，其特征在于，所述料尾固定组件(2)还包括用于支撑所述料尾的料尾抓取板(23)，所述料尾抓取板(23)的延伸方向与所述主动辊(26)的轴线方向平行，所述料尾抓取板(23)位于所述主动辊(26)背向物料进料方向的一侧；The automatic feeding device according to claim 5, characterized in that, the tail fixing assembly (2) further comprises a tail grabbing plate (23) for supporting the tail, and the tail grabbing The extension direction of the plate (23) is parallel to the axial direction of the driving roller (26), and the material tail grabbing plate (23) is located on the side of the driving roller (26) facing away from the material feeding direction;

所述料尾抓取部件(31)与所述料尾抓取板(23)对应设置。The material tail grabbing component (31) is arranged correspondingly to the material tail grabbing plate (23).
如权利要求1至6中任一项所述的自动续料装置，其特征在于，所述搭接装置(3)还包括：The automatic feeding device according to any one of claims 1 to 6, characterized in that the overlapping device (3) further comprises:

安装架(32)，所述料尾抓取部件(31)为设置于所述安装架(32)上的真空吸盘；The mounting frame (32), the material tail grabbing component (31) is a vacuum suction cup arranged on the mounting frame (32);

与所述支架(5)连接的固定架(35)，所述料头移动装置包括第一驱动装置(33)及第二伸缩装置(34)，所述第一驱动装置(33)与所述第二伸缩装置(34)中的一个为水平伸缩装置，所述第一驱动装置(33)与所述第二伸缩装置(34)中的另一个竖直升降装置；所述第一驱动装置(33)的驱动端与所述安装架(32)连接；所述第二伸缩装置(34)的驱动端与所述第一驱动装置(33)的主体连接，所述第二伸缩装置(34)的主体与所述固定架(35)连接。A fixed frame (35) connected with the support (5), the head moving device includes a first drive device (33) and a second telescopic device (34), the first drive device (33) and the One of the second telescopic device (34) is a horizontal telescopic device, another vertical lifting device in the first drive device (33) and the second telescopic device (34); the first drive device ( 33) the driving end is connected with the mounting frame (32); the driving end of the second telescopic device (34) is connected with the main body of the first driving device (33), and the second telescopic device (34) The main body is connected with the fixed mount (35).
如权利要求1至6中任一项所述的自动续料装置，其特征在于，所述支架(5)包括沿所述物料的宽度方向布置的缝合导轨(53)及滑动设置于所述缝合导轨(53)上的滑块(54)；The automatic feeding device according to any one of claims 1 to 6, characterized in that, the support (5) includes a sewing guide rail (53) arranged along the width direction of the material and is slidably arranged on the sewing guide rail (53). Slide block (54) on the guide rail (53);

所述缝合辊组件(6)包括缝合辊(61)及驱动所述缝合辊(61)沿竖直方向移动的缝合调节装置(62)，所述缝合辊(61)转动设置于所述缝合调节装置(62)的驱动端，所述缝合调节装置(62)的主体与所述滑块(54)连接。The stitching roller assembly (6) includes a stitching roller (61) and a stitching adjusting device (62) that drives the stitching roller (61) to move vertically, and the stitching roller (61) is rotatably arranged on the stitching adjusting The driving end of the device (62), the main body of the suture adjusting device (62) is connected with the slider (54).
如权利要求1至6中任一项所述的自动续料装置，其特征在于，所述支架(5)包括沿所述物料的宽度方向布置的缝合导轨(53)及滑动设置于所述缝合导轨(53)上的滑块(54)；The automatic feeding device according to any one of claims 1 to 6, characterized in that, the support (5) includes a sewing guide rail (53) arranged along the width direction of the material and is slidably arranged on the sewing guide rail (53). Slide block (54) on the guide rail (53);

还包括裁刀装置(7)，所述裁刀装置(7)包括裁刀(71)及驱动所述裁刀(71)沿竖直方向移动的裁刀调节装置(73)，所述裁刀(71)固定设置于所述裁刀调节装置(73)的驱动端，所述裁刀调节装置(73)的主体与所述滑块(54)连接。Also includes a cutter device (7), the cutter device (7) includes a cutter (71) and a cutter adjusting device (73) that drives the cutter (71) to move vertically, the cutter (71) is fixedly arranged at the driving end of the cutter adjusting device (73), and the main body of the cutter adjusting device (73) is connected with the slider (54).
如权利要求2所述的自动续料装置，其特征在于，所述导开小车(1)的物料输出端具有供所述料头及所述料尾缝合的缝合支撑板。The automatic feeding device according to claim 2, characterized in that, the material output end of the guide trolley (1) has a sewing support plate for sewing the material head and the material tail.
如权利要求2至6中任一项所述的自动续料装置，其特征在于，所述自动续料装置为帘布自动续料装置，所述导开小车(1)上的物料为帘布层物料；The automatic feeding device according to any one of claims 2 to 6, characterized in that, the automatic feeding device is an automatic feeding device for cords, and the material on the guide trolley (1) is the cord layer material ;

还包括驱动所述料尾固定组件(2)沿所述物料的宽度方向移动的纠偏装置；It also includes a deviation correcting device that drives the material tail fixing component (2) to move along the width direction of the material;

所述传感器组件(4)还包括用于检测上一物料的一侧边缘位置的第一边缘检测传感器(47)及用于检测下一物料的同一侧边缘位置的第二边缘检测传感器(48)；当所述第一边缘检测传感器(47)及所述第二边缘检测传感器(48)检测到所述上一物料的一侧边缘位置与所述下一物料的同一侧边缘位置不同时，在所述料尾固定组件(2)固定所述上一物料的状态下，所述纠偏装置驱动所述料尾固定组件(2)移动，使得所述上一物料的一侧边缘位置与所述下一物料的同一侧边缘位置相同。The sensor assembly (4) also includes a first edge detection sensor (47) for detecting the edge position of one side of the previous material and a second edge detection sensor (48) for detecting the edge position of the same side of the next material ; when the first edge detection sensor (47) and the second edge detection sensor (48) detect that the edge position on one side of the last material is different from the edge position on the same side of the next material, When the material tail fixing component (2) fixes the last material, the correction device drives the material tail fixing component (2) to move, so that the side edge position of the last material is the same as that of the lower material. The edge position of the same side of a material is the same.
如权利要求11所述的自动续料装置，其特征在于，所述纠偏装置包括：The automatic material feeding device according to claim 11, wherein the deviation correcting device comprises:

导轨装置(10)，所述导轨装置包括沿所述物料的宽度方向设置的纠偏导轨及滑动设置于所述纠偏导轨上的纠偏滑块；所述纠偏导轨与所述纠偏滑块中的一个与所述支架(5)连接，所述纠偏导轨与所述纠偏滑块中的另一个与所述料尾固定组件(2)连接；Guide rail device (10), described guide rail device comprises the deviation correction guide rail that is arranged along the width direction of described material and the deviation correction slider that is slidably arranged on the described deviation correction guide rail; One of described deviation correction guide rail and described deviation correction slider and The support (5) is connected, and the other one of the correction guide rail and the correction slider is connected with the tail fixing assembly (2);

驱动所述纠偏滑块与所述纠偏导轨相对移动的纠错驱动装置(8)。An error correction drive device (8) that drives the relative movement of the deviation correction slider and the deviation correction guide rail.
如权利要求12所述的自动续料装置，其特征在于，所述纠错驱动装置(8)包括：The automatic feeding device according to claim 12, characterized in that, the error correction driving device (8) comprises:

纠错电机(81)；Error correction motor (81);

丝杠(82)，所述纠错电机(81)驱动所述丝杠(82)转动；Lead screw (82), described error correction motor (81) drives described lead screw (82) to rotate;

与所述丝杠(82)相配合的丝母(83)；A screw nut (83) matched with the lead screw (82);

与所述丝母(83)固定连接的支架(84)，所述纠错电机(81)的本体及所述支架(84)中的一个与所述支架(5)连接，所述纠错电机(81)的本体及所述支架(84)中的另一个与所述料尾固定组件(2)连接。The bracket (84) fixedly connected with the nut (83), the body of the error correction motor (81) and one of the brackets (84) are connected to the bracket (5), and the error correction motor The body of (81) and the other of the bracket (84) are connected with the tail fixing component (2).
如权利要求11所述的自动续料装置，其特征在于，所述传感器组件(4)还包括：The automatic feeding device according to claim 11, characterized in that, the sensor assembly (4) further comprises:

用于沿所述物料的宽度方向设置的传动装置，所述传动装置设置于所述支架(5)；A transmission device arranged along the width direction of the material, the transmission device is arranged on the support (5);

与所述第一边缘检测传感器(47)及所述第二边缘检测传感器(48)连接的同步连接件(410)，所述传动装置驱动所述同步连接件(410)移动。A synchronous link (410) connected to the first edge detection sensor (47) and the second edge detection sensor (48), the transmission device drives the synchronous link (410) to move.
如权利要求2至6中任一项所述的自动续料装置，其特征在于，所述自动续料装置为内衬自动续料装置，所述导开小车(1)上的物料为内衬层物料。The automatic feeding device according to any one of claims 2 to 6, characterized in that, the automatic feeding device is an automatic feeding device for lining, and the material on the guide trolley (1) is a lining layer material.
如权利要求2至6中任一项所述的自动续料装置，其特征在于，所述自动续料装置为胎侧自动续料装置，所述导开小车(1)上的物料为胎侧层物料；The automatic feeding device according to any one of claims 2 to 6, characterized in that, the automatic feeding device is a sidewall automatic feeding device, and the material on the guide trolley (1) is a sidewall layer material;

所述导开小车(1)具有两条并排传输的物料；The guide trolley (1) has two materials transported side by side;

所述搭接装置(3)的数量为两个用于与所述导开小车(1)的两个物料对称设置。The number of the overlapping devices (3) is two, which are arranged symmetrically with the two materials of the guiding trolley (1).