WO2023098598A1 - 汇流排组件、电池及用电装置 - Google Patents

汇流排组件、电池及用电装置 Download PDF

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Publication number
WO2023098598A1
WO2023098598A1 PCT/CN2022/134529 CN2022134529W WO2023098598A1 WO 2023098598 A1 WO2023098598 A1 WO 2023098598A1 CN 2022134529 W CN2022134529 W CN 2022134529W WO 2023098598 A1 WO2023098598 A1 WO 2023098598A1
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WO
WIPO (PCT)
Prior art keywords
bus bar
assembly
battery
busbar
bracket
Prior art date
Application number
PCT/CN2022/134529
Other languages
English (en)
French (fr)
Inventor
汪用广
杨辉
黄仰枝
王鹏
孙占宇
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to EP22900402.3A priority Critical patent/EP4354634A1/en
Publication of WO2023098598A1 publication Critical patent/WO2023098598A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/503Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/505Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising a single busbar
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/507Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/514Methods for interconnecting adjacent batteries or cells
    • H01M50/516Methods for interconnecting adjacent batteries or cells by welding, soldering or brazing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/521Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the material
    • H01M50/522Inorganic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of battery production, in particular to a busbar assembly, a battery and an electrical device.
  • the bus bar assembly plays the role of connecting multiple battery cells together in the battery. Compared with the cable connection form, the bus bar in the bus bar assembly has a larger contact area. Through The bus bar connects multiple battery cells, which can reduce the temperature rise of the battery.
  • One of the purposes of the embodiments of the present application is to provide a busbar assembly, a battery, and an electrical device, including but not limited to solving the problem of difficult assembly of the busbar assembly and the battery cell.
  • a bus bar assembly including a bus bar bracket and a bus bar, the bus bar bracket is provided with a plurality of abutting parts and a plurality of first notches alternately distributed along a preset direction, each first notch is used for It is inserted into the tab of the power supply core assembly; the bus bar is connected to at least part of the abutting portion for electrical connection with the tab inserted into the first notch.
  • the bus bar assembly provided in the embodiment of the present application can play the role of guiding the tabs of the battery cell assembly when assembling with the battery cell assembly through the multiple first gaps provided on the bus bar bracket, so that the battery cell assembly
  • the tab of each cell unit can be smoothly inserted into the first notch, and electrically connected to the bus bar connected to the abutment part.
  • the assembler can clearly The pairing of the tabs of the cell assembly and the first notch, as well as the degree of offset between the two, can be clearly observed, so that the assembly process of the bus bar assembly and the cell assembly can be more visualized, which is beneficial to the assembly personnel. Real-time adjustment reduces the difficulty in the assembly process.
  • the bus bar includes a plurality of bus bar bodies separated from each other, an abutment portion is spaced between every two adjacent bus bar bodies, and each bus bar body is used for electrical connection and insertion into the adjacent first bus bar body.
  • a notched pole ear is used for electrical connection and insertion into the adjacent first bus bar body.
  • multiple battery cell units can be connected in series through multiple bus bar bodies separated from each other.
  • a wiring part is provided on the outermost busbar body in the predetermined direction, and the wiring part extends from the busbar body to a direction away from other busbar bodies. Positioning slots that snap together.
  • the embodiment of the present application can provide a basis for electrical connection with the outside through the arrangement of the wiring part.
  • through holes are provided on the wiring part.
  • the external electrical connection components can be positioned through the arrangement of through holes.
  • each busbar body is further provided with a locking part, the locking part of each busbar body bends and extends from the busbar body to a preset direction, and the locking part of each busbar body A positioning notch is provided on the top, and a block for inserting into the positioning notch is provided on the bus bar support.
  • the clamping part of the bus bar body can be clamped into the clamping block on the bus bar bracket to realize the clamping between the two. catch.
  • the bus bar bracket is provided with a plurality of heat-melt columns corresponding to the plurality of bus-bar bodies, each bus-bar body is provided with a groove surrounding the corresponding heat-melt column, each heat-melt The column is fixedly connected to the corresponding bus bar body and the bus bar bracket by heat fusion.
  • the fixed connection between the bus bar body and the bus bar bracket can be realized by heat melting the hot melt column.
  • the bus bar bracket is provided with a plurality of heat-melt columns corresponding to the plurality of bus-bar bodies, and each bus-bar body is provided with a perforation surrounding the corresponding heat-melt column, and each heat-melt column The corresponding bus bar body and the bus bar bracket are fixed by heat fusion.
  • the fixed connection between the bus bar body and the bus bar bracket can be realized by heat melting the hot melt column.
  • the bus bar support is further provided with a plurality of baffles distributed along a predetermined direction, and each baffle is located between the engaging portions of two adjacent bus bar bodies.
  • the disposition of the baffle can serve as an insulation barrier for two adjacent bus bar bodies.
  • the bus bar support is further provided with a plurality of guide parts and a plurality of second notches alternately distributed along a preset direction, the plurality of second notches and the plurality of first notches are located on opposite sides of the bus bar support, The plurality of guide portions protrude toward a side away from the bus bar.
  • the bus bar assembly when the bus bar assembly is installed on the supporting tool, it can play a guiding role for the insertion of the supporting column on the supporting tool.
  • positioning holes are provided on a side of the busbar bracket close to the plurality of second notches.
  • the arrangement of the positioning holes can serve as a guide for installing the busbar bracket to the supporting tool.
  • a battery including a battery cell assembly and the above-mentioned bus bar assembly, there are two bus bar assemblies and they are arranged oppositely on both sides of the battery cell assembly, and the tab on one side of the battery cell assembly is inserted into one of the bus bar assemblies the first notch on the bus bar bracket of the bus bar assembly, and is electrically connected to the bus bar of the bus bar assembly, and the tab on the other side of the cell assembly is inserted into the first notch on the bus bar bracket of another bus bar assembly, And electrically connected with the bus bar of the bus bar assembly.
  • the cell assembly includes a plurality of cell units arranged, and two adjacent cell units are arranged in reverse, so that the positive tab of one cell unit and the negative tab of the other cell unit are located between the cells. The same side of the assembly, so that multiple battery cells of the battery assembly are connected in series.
  • two adjacent battery cells are arranged in reverse so that when the tabs of the battery cells and the busbars are electrically connected, the two adjacent battery cells can be connected in series, thereby connecting all the battery cells in series. go down.
  • the cell assembly includes a plurality of cell units arranged, and the cell units of the cell assembly are connected in series or in parallel.
  • an electric device including the above-mentioned battery.
  • the electric device is one of a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric car, a ship or a spacecraft.
  • the beneficial effect of the busbar assembly, battery and electrical device provided by the embodiment of the present application is that the plurality of first gaps provided on the busbar bracket can serve as poles for the battery assembly when assembled with the battery assembly.
  • the function of the lug guide enables the tab of each cell unit in the cell assembly to be smoothly inserted into the first gap, and is electrically connected to the bus bar connected to the abutment part.
  • the assembler When the tab of the cell assembly is inserted into the first gap During the process of a notch, the assembler can clearly observe the pairing of the tabs of the cell assembly and the first notch, and the degree of offset between the two, so that the assembly process of the bus bar assembly and the cell assembly The higher degree of visualization is conducive to the real-time adjustment of the assembler and reduces the difficulty in the assembly process.
  • FIG. 1 is a schematic diagram of a three-dimensional structure of a cell assembly provided in an embodiment of the present application
  • Fig. 2 is a schematic perspective view of the three-dimensional structure of the busbar assembly provided by the embodiment of the present application;
  • Fig. 3 is a front view structural schematic diagram of the busbar bracket provided by the embodiment of the present application.
  • Fig. 4 is a schematic perspective view of the three-dimensional structure of the busbar body provided by the embodiment of the present application when the wiring part is provided;
  • Fig. 5 is a schematic diagram of the three-dimensional structure of the busbar body provided by the embodiment of the present application when no wiring part is provided;
  • Fig. 6 is a schematic diagram of the exploded structure when the cell assembly and the busbar assembly provided by the embodiment of the present application are assembled;
  • Fig. 7 is a schematic diagram of the exploded structure of the busbar assembly provided by the embodiment of the present application installed on the supporting tool;
  • Fig. 8 is a schematic diagram of an enlarged structure of part A in Fig. 7;
  • Fig. 9 is a schematic structural view of the cell assembly and the busbar assembly provided in the embodiment of the present application during the assembly process;
  • Fig. 10 is a schematic diagram of the front view of the assembly of the cell assembly and the bus bar assembly provided by the embodiment of the present application;
  • Fig. 11 is a schematic top view of the assembly of the cell assembly and the bus bar assembly provided by the embodiment of the present application;
  • Fig. 12 is a schematic diagram of the enlarged structure of part B in Fig. 11 .
  • Bus bar assembly 11. Bus bar bracket; 111. Contact part; 112. First notch; 113. Positioning groove; 114. Block; 118, second gap; 119, positioning hole; 12, bus bar; 120, bus bar body; 121, wiring part; 122, through hole; 123, clamping part; 124, positioning gap; 125, groove;
  • an element When an element is referred to as being “fixed on”, “mounted on” or “disposed on” another element, it can be directly on the other element or be indirectly on the other element.
  • a part When a part is said to be “connected to” another part, it may be directly or indirectly connected to the other part, either fixedly or removably, or integrally; it may also be mechanically connected , can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, and it can be an internal communication between two components or an interaction relationship between two components.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of technical features. "Plurality” means two or more, unless otherwise clearly and specifically defined. Similarly, “multiple groups” refers to more than two groups (including two groups), and “multiple pieces” refers to more than two pieces (including two pieces).
  • the battery cell 21 is the smallest energy unit constituting the battery. Chemical energy and electrical energy conversion.
  • the cell unit 21 is mainly formed by winding or stacking positive electrode sheets and negative electrode sheets, and a separator is usually provided between the positive electrode sheets and the negative electrode sheets.
  • the parts of the positive electrode sheet and the negative electrode sheet with active material constitute the main body of the cell unit 21 , and the parts of the positive electrode sheet and the negative electrode sheet without active material respectively constitute tabs 210 .
  • the positive active material and the negative active material react with the electrolyte, and the tab 210 provides a connection basis for forming a current loop.
  • a plurality of cell units 21 are stacked together in the same direction, with end plates 22 on both sides, and bound by straps 23. In order to ensure that the cell units 21 will not be easily damaged by the end plates 22, the end plates 22 and the side of the cell unit 21 can be added a layer of cushioning pad.
  • the bus bar assembly is used to realize the electrical connection between multiple battery cell units 21 in the battery cell assembly 20.
  • the bus bar assembly includes a bus bar for electrical connection and a bus bar for supporting the fixed bus bar
  • the bracket, the bus bar bracket is made of insulating material, and the tabs 210 of a plurality of battery cells 21 can be connected together through the bus bar, and the connection form can be series or parallel.
  • the current bus bar assembly is usually designed in the form of perforation, and the battery cell assembly 20 is being assembled to the bus bar assembly.
  • the tab 210 of each battery cell unit 21 needs to be perforated during the assembly process, and then connected The busbar is welded.
  • the line of sight will be blocked by the assembly parts, and it is impossible to confirm that the tabs 210 of each battery cell unit 21 can be accurately positioned.
  • perforation especially when the number of battery cells 21 is large, the difficulty of assembly will be greatly increased.
  • the busbar assembly can be designed in the form of a guide gap, that is, a plurality of gaps are opened on the busbar bracket, and each gap can ensure that the battery cell The tab 210 of the component 20 is inserted smoothly.
  • the battery cell assembly 20 is no longer assembled to the bus bar assembly, and the assembler only needs to insert the tab 210 of each cell unit 21 in the battery cell assembly 20 into the gap of the bus bar bracket , and then perform welding between the tabs 210 and the busbar components to complete the assembly between the busbar assembly and the battery cell assembly 20, because in the assembly process, the poles of each battery cell unit 21 in the battery cell assembly 20
  • the ear 210 and the bus bar assembly are staggered from each other, and the assembler can observe at all times that the tab 210 of each cell unit 21 is gradually inserted into the gap on the bus bar bracket, and the offset can be directly adjusted. Therefore, the assembly The higher degree of visualization in the process reduces the difficulty of assembly.
  • the bus bar assembly provided in the embodiments of the present application can be used in lithium-sulfur batteries, sodium-ion batteries or magnesium-ion batteries, but not limited thereto.
  • the busbar assembly 10 provided by the embodiment of the present application includes a busbar bracket 11 and a busbar 12, and the busbar bracket 11 is provided with alternating A plurality of abutting parts 111 and a plurality of first notches 112 are distributed, and each first notch 112 is used for inserting the tab 210 of the power core assembly 20; the bus bar 12 is connected with at least part of the abutting parts 111 for insertion The tab 210 of the first notch 112 is electrically connected.
  • the bus bar bracket 11 is a component for supporting and fixing the bus bar 12
  • the bus bar 12 is a component for electrically connecting the tab 210 of the cell assembly 20
  • the bus bar support 11 is provided with a plurality of abutting parts 111 and a plurality of first notches 112 alternately distributed along the predetermined direction, which means that the plurality of first notches 112 arranged on the bus bar support 11 are distributed along the same direction, and two phases There is an interval between adjacent first notches 112 , and adjacent to each first notch 112 is an abutment portion 111 , and the first notch 112 is a guide notch for inserting the tab 210 of the power supply core assembly 20 .
  • first gaps 112 provided on the bus bar bracket 11 when assembling with the cell assembly 20, it can play the role of guiding the tabs 210 of the cell assembly 20, so that each cell in the cell assembly 20
  • the tab 210 of the unit 21 can be smoothly inserted into the first notch 112, and is electrically connected to the bus bar 12 connected to the contact portion 111.
  • the assembler can clearly observe the pairing condition of the tab 210 of the cell assembly 20 and the first notch 112, and the degree of offset between the two, so that the assembly process of the busbar assembly 10 and the cell assembly 20 can be visualized
  • the degree is higher, which is beneficial to the real-time adjustment of the assembler and reduces the difficulty in the assembly process.
  • the bus bar 12 can be used in the case of connecting multiple battery cells 21 in the battery cell assembly 20 in series, and can also be used in the case of connecting multiple battery cells 21 in the battery cell assembly 20 in parallel.
  • the bus bar 12 is used for series connection
  • the specific form of the bus bar assembly 10 will be described by taking the case of a plurality of battery cell units 21 in the battery cell assembly 20 as an example.
  • the busbar 12 includes a plurality of mutually separated busbar bodies 120 (shown in FIG. 4 and FIG. 5 ), and every two adjacent busbar bodies 120 are separated by one The abutting portion 111 and each bus bar body 120 are used for electrically connecting the tab 210 inserted into the adjacent first notch 112 .
  • the busbar body 120 refers to a single entity forming the busbar 12 , and the plurality of busbar bodies 120 are separated from each other, which means that the plurality of busbar bodies 120 are insulated from each other, and are not electrically connected to each other.
  • each bus bar body 120 can be electrically connected to two adjacent battery cell units 21, wherein the positive tab of one battery cell unit 21 is connected to the other battery cell. While connecting the negative tab of the unit 21, ensure that the multiple battery units 21 in the battery assembly 20 are connected in series all the way, so as to realize the series connection of the multiple battery units 21 in the battery assembly 20.
  • the tabs 210 of a plurality of cell units 21 are arranged in the form of one positive and one negative, that is, two adjacent cell units 21 are arranged in reverse, so that the positive pole of one of the cell units 21
  • the ear 210 is located on the same side of the battery assembly 20 as the negative ear 210 of another battery unit 21 .
  • a wiring part 121 that is, the busbar body shown in FIG.
  • the bus bar body 120 extends away from other bus bar bodies 120 , and the bus bar bracket 11 is provided with a positioning groove 113 that is engaged with the wiring portion 121 .
  • the wiring part 121 refers to the part provided on the busbar body 120 for electrical connection with the outside. Since the busbar body 120 here is used for the occasion of connecting multiple battery cells 21 in the battery cell assembly 20 in series, the wiring part 121 is disposed on the outermost busbar body 120 in the predetermined direction, and the positioning groove 113 refers to a groove structure provided on the busbar support 11 to engage with the wiring part 121 .
  • connection basis and sufficient connection space can be provided for the electrical connection between the battery cell assembly 20 and the outside.
  • connection portion 121 is provided with a through hole 122 .
  • the through hole 122 refers to the through hole provided on the wiring portion 121 , and the through hole 122 provided on the wiring portion 121 can facilitate the positioning of external connecting components.
  • each busbar body 120 is also provided with a snap-in portion 123, and the snap-in portion 123 of each busbar body 120 faces a predetermined direction from the busbar body 120 ( The direction indicated by the arrow X in FIG. 3 ) bends and extends, and the clamping portion 123 of each busbar body 120 is provided with a positioning notch 124 , and the busbar support 11 is provided with a locking block 114 inserted into the positioning notch 124 .
  • the clamping part 123 refers to the part of the busbar body 120 that engages with the busbar bracket 11
  • the positioning notch 124 refers to the notch structure provided on the busbar body 120 .
  • the clamping connection between each bus bar body 120 and the bus bar bracket 11 can be realized, which is beneficial to the positioning of the bus bar body 120 on the bus bar bracket 11.
  • the locking block 114 on the bus bar bracket 11 is inserted into the positioning notch 124 on the bus bar body 120 , so that the bus bar body 120 is locked on the bus bar bracket 11 .
  • the bus bar support 11 is provided with a plurality of thermal melt columns 115 corresponding to the plurality of bus bar bodies 120 one-to-one, and each bus bar body 120 is provided with surrounding corresponding The grooves 125 of the heat-melt pillars 115 , each heat-melt pillar 115 is fixedly connected to the corresponding busbar body 120 and the busbar bracket 11 by heat fusion.
  • the heat-melt column 115 is a cylinder provided on the bus bar bracket 11 , which can be fused into a mushroom shape by heat, and plays a role in fixing the bus bar body 120 arranged around the heat-melt column 115 .
  • the head of the heat-melt column 115 is formed into a mushroom shape, thereby preventing the busbar body 120 disposed around the heatmelt column 115 from detaching from the busbar bracket 11 and working together with the clamping block 114 To the function of fixedly connecting the bus bar body 120 and the bus bar bracket 11 .
  • the clamping block 114 can prevent the busbar body 120 from detaching from the bottom of the drawing in FIG.
  • the left and right directions of the drawing in FIG. 3 are separated, therefore, it plays the role of firmly fixing the bus bar body 120 on the return bar bracket 11 .
  • the busbar body 120 may also be provided with a perforated structure surrounding the heat-melt column 115 , and the busbar body 120 and the bus-bar bracket 11 may be fixedly connected after the heat-melt column 115 is melted.
  • the bus bar support 11 is further provided with a plurality of blocking pieces 116 distributed along a predetermined direction, and each blocking piece 116 is located on the card of two adjacent bus bar bodies 120 Between the joints 123.
  • the barrier piece 116 can function as an insulation barrier for two adjacent bus bar bodies 120 to ensure that the two adjacent bus bar bodies 120 are in an insulated state.
  • the ear 210 is inserted into the first notch 112 on the busbar bracket 11 .
  • the bus bar bracket 11 is also provided with a plurality of guide parts 117 and a plurality of The second notch 118 , the plurality of second notches 118 and the plurality of first notches 112 are located on opposite sides of the bus bar bracket 11 , and the plurality of guide portions 117 protrude toward a side away from the bus bar 12 .
  • the bus bar support 11 is also provided with a plurality of guide parts 117 and a plurality of second notches 118 alternately distributed along the predetermined direction, which means that the plurality of second notches 118 arranged on the bus bar support 11 are distributed along the same direction, and two phases There is an interval between the adjacent second notches 118, and adjacent to each second notch 118 is a guide portion 117, the second notch 118 is a notch for providing guidance when the busbar assembly 10 is installed on the supporting tool,
  • the distribution direction of the plurality of second notches 118 is the same as that of the plurality of first notches 112 , which is also distributed along the direction indicated by arrow X in FIG. 3 .
  • a plurality of second notches 118 and a plurality of first notches 112 are located on opposite sides of the bus bar bracket 11, which means that the opening direction of the second notch 118 is opposite to that of the first notch 112. As shown in FIG. 3, the first notch 112 is opened from the top to the bottom of the bus bar support 11 in FIG. 3 , and the second notch 118 is opened from the bottom to the top of the bus bar support 11 in FIG. 3 .
  • a guiding function can be provided for installing the bus bar assembly 10 on the support tooling 10, thereby facilitating the easy installation of the bus bar assembly 10.
  • Installed on the support tool 30 the support column 31 on the support tool 30 can be inserted along the second gap 118 .
  • the supporting column 31 provided on the supporting tool 30 can withstand the pressure from the welding tip of the welding torch during the process of welding the tab 210 of the battery cell assembly 20 .
  • the support tool 30 is a rectangular flat plate, and the opposite sides of the support tool 30 are provided with recessed areas for positioning the busbar bracket 11 to be installed, and at the same time, the recessed area of the support tool 30 is provided with a row of support columns 31, the support column 31 can be inserted along the second gap 118 between two adjacent guide parts 117 when the bus bar bracket 11 is installed on the support tooling 30, until the support column 31 abuts against the abutment of the bus bar bracket 11 part 111, and then assemble the cell assembly 20 and the bus bar assembly 10, after the tabs 210 are welded, take the assembled cell assembly 20 and bus bar assembly 10 out of the supporting tool 30.
  • Fig. 9 shows the structure in which the tab 210 of the cell assembly 20 is gradually dropped and inserted into the busbar bracket 11, and Fig. 10 and Fig. 11 respectively show that the tab 210 of the cell assembly 20 is welded to the busbar body 120
  • Figure 12 shows the space between the busbar bracket 11 and the battery cell unit 21 (the area shown in the rectangular box C), which is the battery cell after the busbar assembly 10 is assembled.
  • a positioning hole 119 (shown in FIG. 2 ) is provided on a side of the busbar support 11 close to the plurality of second notches 118 .
  • the positioning hole 119 is used to cooperate with the positioning column 32 on the support tool 30 , so as to position the bus bar bracket 11 when the bus bar assembly 10 is installed on the support tool 30 .
  • the busbar assembly 10 includes a busbar bracket 11 and a busbar 12, the busbar bracket 11 is provided with a plurality of abutting parts 111 and a plurality of first notches 112 alternately distributed along a predetermined direction, Each first notch 112 is used for inserting the tab 210 of the power supply core assembly 20, and the bus bar support 11 is also provided with a plurality of guiding parts 117 and a plurality of second notches 118 alternately distributed along a preset direction, and the plurality of second notches 118 and a plurality of first notches 112 are located on opposite sides of the bus bar bracket 11, and a plurality of guide parts 117 protrude toward the side away from the bus bar 12, and the bus bar 12 includes a plurality of bus bar bodies 120 separated from each other, each The busbar body 120 is connected to one of the abutment parts 111, and there is an abutment part 111 between every two busbar bodies 120, and a connection part 121 is provided on the
  • the embodiment of the present application also provides a battery, including a battery cell assembly 20, and the busbar assembly 10 in the above-mentioned embodiment, there are two busbar assemblies 10 and they are arranged on opposite sides of the battery cell assembly 20, the battery cell assembly 20
  • the tab 210 on one side is inserted into the first notch 112 on the bus bar bracket 11 of one of the bus bar assemblies 10, and is electrically connected to the bus bar 12 of the bus bar assembly 10, and the tab on the other side of the cell assembly 20 210 is inserted into the first notch 112 of the bus bar bracket 11 of another bus bar assembly 10 and is electrically connected with the bus bar 12 of the bus bar assembly 10 .
  • the assembler can clearly observe the pairing of the tab 210 of the cell assembly 20 with the first notch 112, and the offset between the two Therefore, the degree of visualization of the assembly process of the bus bar assembly 10 and the battery cell assembly 20 is higher, which is beneficial to the real-time adjustment of the assembly personnel and reduces the difficulty in the assembly process.
  • the embodiment of the present application also provides an electric device, which uses the battery in the above embodiment as a power source.
  • the electric device provided in the embodiment of the present application may be, but not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, an electric car, a ship, a spacecraft, and the like.
  • electric toys may include fixed or mobile electric toys, such as game consoles, electric car toys, electric boat toys, electric airplane toys, etc.
  • spacecraft may include airplanes, rockets, space shuttles, spaceships, etc.

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  • Connection Of Batteries Or Terminals (AREA)
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Abstract

本申请公开一种汇流排组件(10)、电池及用电装置,汇流排组件(10)包括汇流排支架(11)和汇流排(12),汇流排支架(11)设置有沿预设方向交替分布的多个抵接部(111)和多个第一缺口(112),每个第一缺口(112)用于供电芯组件(20)的极耳(210)***;汇流排(12)与至少部分抵接部(111)连接、用于与***第一缺口(112)的极耳(210)电性连接。汇流排组件(10)能够降低与电芯组件(20)装配时的难度。

Description

汇流排组件、电池及用电装置
本申请要求于2021年12月1日在中国专利局提交的、申请号为202123006685.5、发明名称为“汇流排组件、电池及用电装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及电池生产技术领域,具体涉及一种汇流排组件、电池以及用电装置。
背景技术
汇流排组件作为电池中的重要部件,在电池中起到将多个电芯单元连接在一起的作用,相比于线缆连接形式,汇流排组件中的汇流排具有更大的接触面积,通过汇流排对多个电芯单元进行连接,可以降低电池的温升。
但是目前的汇流排组件在与电芯组件装配时,由于多个电芯单元的极耳处的视线受到阻隔,装配人员无法确认每个电芯单元的极耳都能准确地穿过汇流排组件,因此,装配较为困难。
技术问题
本申请实施例的目的之一在于:提供一种汇流排组件、电池、用电装置,包括但不限于解决汇流排组件与电芯装配困难的问题。
技术解决方案
本申请实施例采用的技术方案是:
第一方面,提供了一种汇流排组件,包括汇流排支架和汇流排,汇流排支架设置有沿预设方向交替分布的多个抵接部和多个第一缺口,每个第一缺口用于供电芯组件的极耳***;汇流排与至少部分抵接部连接、用于与***第一缺口的极耳电性连接。
本申请实施方式提供的汇流排组件,通过汇流排支架上设置的多个第一缺口,可以在与电芯组件装配时,起到为电芯组件的极耳导向的作用,使电芯组件中每个电芯单元的极耳能够顺利地***第一缺口,并与连接在抵接部上的汇流排电性连接,在电芯组件的极耳***第一缺口的过程中,装配人员可以明确地观察到电芯组件的极耳与第一缺口的配对情况,及二者之间的偏移程度,从而使得汇流排组件与电芯组件的装配过程的可视化程度更高,有利于装配人员的实时调整,降低了装配过程中的难度。
在一个实施例中,汇流排包括多个相互分隔的汇流排本体,每两个相邻的汇流排本体之间间隔一个抵接部,每个汇流排本体用于电性连接***相邻的第一缺口的极耳。
本申请实施例通过多个相互分隔的汇流排本体可实现多个电芯单元之间的串联。
在一个实施例中,在预设方向上位于最外侧的一个汇流排本体上设置有接线部,接线部自该汇流排本体向远离其他汇流排本体的方向延伸,汇流排支架上设置有与接线部相扣合的定位槽。
本申请实施例通过接线部的设置可以提供与外部的电性连接基础。
在一个实施例中,接线部上设置有通孔。
本申请实施例通过通孔的设置可以对外部的电性连接部件进行定位。
在一个实施例中,每个汇流排本体上还设置有卡接部,每个汇流排本体的卡接部自该汇流排本体向预设方向弯折延伸,每个汇流排本体的卡接部上设置有定位缺口,汇流排支架上设置有***定位缺口的卡块。
本申请实施例通过在汇流排本体上设置卡接部,在汇流排支架上设置卡块,可以使汇流排本体的卡接部卡入汇流排支架上的卡块,实现二者之间的卡接。
在一个实施例中,汇流排支架上设置有与多个汇流排本体一一对应的多个热熔柱,每个汇流排本体上设置有环绕对应的热熔柱的凹槽,每个热熔柱通过热熔固接对应的汇流排本体与汇流排支架。
本申请实施例可以通过对热熔柱进行热熔,实现汇流排本体与汇流排支架之间的固定连接。
在一个实施例中,汇流排支架上设置有与多个汇流排本体一一对应的多个热熔柱,每个汇流排本体上设置有环绕对应的热熔柱的穿孔,每个热熔柱通过热熔固接对应的汇流排本体与汇流排支架。
本申请实施例可以通过对热熔柱进行热熔,实现汇流排本体与汇流排支架之间的固定连接。
在一个实施例中,汇流排支架上还设置有沿预设方向分布的多个挡片,每个挡片位于两个相邻的汇流排本体的卡接部之间。
本申请实施例通过挡片的设置可以对两个相邻的汇流排本体起到绝缘阻隔的作用。
在一个实施例中,汇流排支架还设置有沿预设方向交替分布的多个导向部和多个第二缺口,多个第二缺口与多个第一缺口位于汇流排支架的相对两侧,多个导向部向远离汇流排的一侧凸起。
本申请实施例通过第二缺口的设置,可以在将汇流排组件安装至支撑工装时,为支撑工装上的支撑柱的***起到导向作用。
在一个实施例中,汇流排支架靠近多个第二缺口的一侧设置有定位孔。
本申请实施例通过定位孔的设置,可以为汇流排支架安装至支撑工装起到导向作用。
第二方面,提供了一种电池,包括电芯组件和上述的汇流排组件,汇流排组件有两个且相对设置在电芯组件的两侧,电芯组件一侧的极耳***其中一个汇流排组件的汇流排支架上的第一缺口、并与该汇流排组件的汇流排电性连接,电芯组件另一侧的极耳***另一个汇流排组件的汇流排支架上的第一缺口、并与该汇流排组件的汇流排电性连接。
在一个实施例中,电芯组件包括排列的多个电芯单元,相邻两个电芯单元反向设置,使得其中一个电芯单元的正极耳与另外一个电芯单元的负极耳位于电芯组件的同一侧,从而电芯组件的多个电芯单元串联。
本申请实施例通过将相邻两个电芯单元反向设置,使得电芯单元的极耳和汇流排电性连接时,相邻两个电芯单元能够串联,从而将所有电芯单元一路串联下去。
在一个实施例中,电芯组件包括排列的多个电芯单元,电芯组件的多个电芯单元串联或者并联。
第三方面,提供一种用电装置,包括上述的电池。
在一个实施例中,用电装置为手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船或航天器中的一种。
有益效果
本申请实施方式提供的汇流排组件、电池及用电装置的有益效果在于,通过汇流排支架上设置的多个第一缺口,可以在与电芯组件装配时,起到为电芯组件的极耳导向的作用,使电芯组件中每个电芯单元的极耳能够顺利地***第一缺口,并与连接在抵接部上的汇流排电性连接,在电芯组件的极耳***第一缺口的过程中,装配人员可以明确地观察到电芯组件的极耳与第一缺口的配对情况,及二者之间的偏移程度,从而使得汇流排组件与电芯组件的装配过程的可视化程度更高,有利于装配人员的实时调整,降低了装配过程中的难度。
附图说明
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或示范性技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。
图1是本申请实施例提供的电芯组件的立体结构示意图;
图2是本申请实施例提供的汇流排组件的立体结构示意图;
图3是本申请实施例提供的汇流排支架的主视结构示意图;
图4是本申请实施例提供的设置有接线部时、汇流排本体的立体结构示意图;
图5是本申请实施例提供的未设置接线部时、汇流排本体的立体结构示意图;
图6是本申请实施例提供的电芯组件与汇流排组件装配时的***结构示意图;
图7是本申请实施例提供的汇流排组件安装至支撑工装的***结构示意图;
图8是图7中A部的放大结构示意图;
图9是本申请实施例提供的电芯组件与汇流排组件处于装配过程中的结构示意图;
图10是本申请实施例提供的电芯组件与汇流排组件装配完成后的主视结构示意图;
图11是本申请实施例提供的电芯组件与汇流排组件装配完成后的俯视结构示意图;
图12图11中B部的放大结构示意图。
附图标记:
10、汇流排组件;11、汇流排支架;111、抵接部;112、第一缺口;113、定位槽;114、卡块;115、热熔柱;116、挡片;117、导向部;118、第二缺口;119、定位孔;12、汇流排;120、汇流排本体;121、接线部;122、通孔;123、卡接部;124、定位缺口;125、凹槽;
20、电芯组件;21、电芯单元;210、极耳;22、端板;23、绑带;
30、支撑工装;31、支撑柱;32、定位柱。
本发明的实施方式
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本申请。除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。需说明的是,本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。
术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。
当部件被称为“固定于”、“安装于”或“设置于”另一个部件,它可以直接在另一个部件上或者间接在该另一个部件上。当一个部件被称为是“连接于”另一个部件,它可以是直接或者间接连接至该另一个部件上,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电性连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。
术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。
术语“第一”、“第二”仅用于便于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上,除非另有明确具体的限定。同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。
为了说明本申请所提供的技术方案,以下结合具体附图及实施例进行详细说明。
随着新能源的快速发展,电池的应用越加广泛。而为了保证电池在应用中具有足够的能量密度,如图1所示,通常将多个电芯单元21进行串联或者并联形成电芯组件20,电芯单元21是构成电池的最小能量单元,实现化学能和电能转换。电芯单元21主要由正极片和负极片卷绕或层叠放置形成,并且通常在正极片与负极片之间设有隔膜。正极片和负极片具有活性物质的部分构成电芯单元21的主体部,正极片和负极片不具有活性物质的部分各自构成极耳210。在电池的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳210为形成电流回路提供了连接基础。多个电芯单元21沿同一方向层叠在一起,两侧加上端板22,并通过绑带23进行绑定,为了保证电芯单元21不会轻易被端板22挤压致损,在端板22与电芯单元21贴合的一侧可以加上一层缓冲垫。
汇流排组件用于实现电芯组件20中多个电芯单元21之间的电性连接,汇流排组件包括用于起到电性连接作用的汇流排,及用于支撑固定汇流排的汇流排支架,汇流排支架采用绝缘材料制成,通过汇流排可以将多个电芯单元21的极耳210连接在一起,连接形式可以为串联或者并联。
但是,申请人注意到,目前的汇流排组件通常设计为穿孔形式,电芯组件20正对汇流排组件进行装配,每个电芯单元21的极耳210需要在装配过程中经过穿孔,后与汇流排进行焊接,在装配人员实际装配过程中,由于电芯组件20与汇流排组件保持正对,视线会受到装配部件的阻隔,无法确认每个电芯单元21的极耳210均能准确地经过穿孔,尤其是当电芯单元21的数量较多时,装配的困难会大幅提升。
为了降低汇流排组件与电芯组件20装配时的难度,申请人发现,可以将汇流排组件设计为导向缺口的形式,即在汇流排支架上开设多个缺口,每个缺口均能保证电芯组件20的极耳210顺利***。
在采用这样的汇流排组件后,电芯组件20不再正对汇流排组件进行装配,装配人员只需将电芯组件20中每个电芯单元21的极耳210***汇流排支架的缺口中,而后进行极耳210与汇流排部件之间的焊接,即可完成汇流排组件与电芯组件20之间的装配,由于在装配过程中,电芯组件20中每个电芯单元21的极耳210与汇流排组件是相互错开的,装配人员可以时刻观察到,每个电芯单元21的极耳210逐渐***汇流排支架上的缺口的过程,并且可以直接进行偏移调整,因此,装配过程中的可视化程度更高,降低了装配难度。
本申请实施例提供的汇流排组件可以但不限用于锂硫电池、钠离子电池或镁离子电池。
如图2和图3所示,本申请实施例提供的汇流排组件10包括汇流排支架11和汇流排12,汇流排支架11设置有沿预设方向(图3中箭头X所示方向)交替分布的多个抵接部111和多个第一缺口112,每个第一缺口112用于供电芯组件20的极耳210***;汇流排12与至少部分抵接部111连接、用于与***第一缺口112的极耳210电性连接。
汇流排支架11是用于支撑固定汇流排12的部件,汇流排12是用于电性连接电芯组件20的极耳210的部件。汇流排支架11设置有沿预设方向交替分布的多个抵接部111和多个第一缺口112,是指汇流排支架11上设置的多个第一缺口112沿同一方向分布,两个相邻的第一缺口112之间具有间隔,与每个第一缺口112相邻的是一个抵接部111,第一缺口112即用于供电芯组件20的极耳210***的导向缺口。
通过汇流排支架11上设置的多个第一缺口112,可以在与电芯组件20装配时,起到为电芯组件20的极耳210导向的作用,使电芯组件20中每个电芯单元21的极耳210能够顺利地***第一缺口112,并与连接在抵接部111上的汇流排12电性连接,在电芯组件20的极耳210***第一缺口112的过程中,装配人员可以明确地观察到电芯组件20的极耳210与第一缺口112的配对情况,及二者之间的偏移程度,从而使得汇流排组件10与电芯组件20的装配过程的可视化程度更高,有利于装配人员的实时调整,降低了装配过程中的难度。
此处汇流排12可以用于串联电芯组件20中多个电芯单元21的场合,也可以用于并联电芯组件20中多个电芯单元21的场合,下面以汇流排12用于串联电芯组件20中多个电芯单元21的场合为例,说明汇流排组件10的具体形式。
在本申请的一些实施例中,可选地,汇流排12包括多个相互分隔的汇流排本体120(图4和图5所示),每两个相邻的汇流排本体120之间间隔一个抵接部111,每个汇流排本体120用于电性连接***相邻的第一缺口112的极耳210。
汇流排本体120指形成汇流排12的单个实体,多个汇流排本体120相互分隔指多个汇流排本体120处于相互绝缘的情况,彼此之间没有电性连接在一起。
通过使多个汇流排本体120之间相互分隔,可以使每个汇流排本体120在电性连接两个相邻的电芯单元21中,其中一个电芯单元21的正极耳和另外一个电芯单元21的负极耳的同时,确保电芯组件20中多个电芯单元21一路串联下去,从而实现电芯组件20中多个电芯单元21的串联。
这里的电芯组件20中,多个电芯单元21的极耳210呈一正一负的形式设置,即两个相邻的电芯单元21反向设置,使得其中一个电芯单元21的正极耳210与另外一个电芯单元21的负极耳210位于电芯组件20的同一侧。
在本申请的一些实施例中,可选地,在预设方向上位于最外侧的一个汇流排本体120上设置有接线部121(即图4所示的汇流排本体),接线部121自该汇流排本体120向远离其他汇流排本体120的方向延伸,汇流排支架11上设置有与接线部121相扣合的定位槽113。
接线部121指汇流排本体120上设置的用于与外部电性连接的部分,由于此处的汇流排本体120用于串联电芯组件20中多个电芯单元21的场合,因此,接线部121设置在预设方向上位于最外侧的一个汇流排本体120上,定位槽113指汇流排支架11上设置的与接线部121相扣合的凹槽结构。
通过在预设方向上位于最外侧的一个汇流排本体120上设置接线部121,可以为电芯组件20与外部的电性连接提供连接基础和足够的连接空间。
在本申请的一些实施例中,可选地,接线部121上设置有通孔122。
通孔122指接线部121上设置的穿孔,通过在接线部121上设置通孔122,可以有利于外部连接部件的定位。
在本申请的一些实施例中,可选地,每个汇流排本体120上还设置有卡接部123,每个汇流排本体120的卡接部123自该汇流排本体120向预设方向(图3中箭头X所示方向)弯折延伸,每个汇流排本体120的卡接部123上设置有定位缺口124,汇流排支架11上设置有***定位缺口124的卡块114。
卡接部123指汇流排本体120上与汇流排支架11进行卡接的部分,定位缺口124指汇流排本体120上设置的缺口结构。
通过卡接部123的设置,可以实现每个汇流排本体120与汇流排支架11之间的卡接,有利于汇流排本体120在汇流排支架11上的定位,在汇流排本体120与汇流排支架11卡接时,汇流排支架11上的卡块114***汇流排本体120上的定位缺口124,从而将汇流排本体120卡在汇流排支架11上。
在本申请的一些实施例中,可选地,汇流排支架11上设置有与多个汇流排本体120一一对应的多个热熔柱115,每个汇流排本体120上设置有环绕对应的热熔柱115的凹槽125,每个热熔柱115通过热熔固接对应的汇流排本体120与汇流排支架11。
热熔柱115是汇流排支架11上设置的柱体,可以通过热熔成蘑菇状,对环绕热熔柱115设置的汇流排本体120起到固定作用。
通过对热熔柱115进行热熔,使热熔柱115的头部形成蘑菇状,从而可以防止环绕热熔柱115设置的汇流排本体120从汇流排支架11上脱离,与卡块114共同起到固定连接汇流排本体120与汇流排支架11上的作用。
其中,卡块114可以防止汇流排本体120从图3图面的下方脱离,热熔柱115可以防止汇流排本体120从图3图面的上方脱离,同时,两者均能防止回流本体120从图3图面的左右方向脱离,因此,起到了将汇流排本体120牢固地固定在回流排支架11上的作用。
此处也可以在汇流排本体120上设置环绕热熔柱115的穿孔结构,同样可以在对热熔柱115进行热熔后,固定连接汇流排本体120与汇流排支架11。
在连接汇流排本体120与汇流排支架11时,将汇流排本体120沿正对汇流排支架11的方向贴附在汇流排支架11上,使汇流排支架11上的卡块114***汇流排本体120上的定位缺口124,并使汇流排本体120上的凹槽125环绕汇流排支架11上的热熔柱115,然后对热熔柱115进行热熔,即可将汇流排本体120固定在汇流排支架11上。
在本申请的一些实施例中,可选地,汇流排支架11上还设置有沿预设方向分布的多个挡片116,每个挡片116位于两个相邻的汇流排本体120的卡接部123之间。
通过挡片116可以对两个相邻的汇流排本体120起到绝缘阻隔的作用,以确保两个相邻的汇流排本体120处于绝缘状态。
在进行电芯组件20与汇流排组件10的装配时,如图6所示,可以先将汇流排组件10安装至支撑工装30上,然后将电芯组件20落下,直至电芯组件20的极耳210***汇流排支架11上的第一缺口112。
而为了便于将汇流排组件10安装至支撑工装30上,在本申请的一些实施例中,可选地,汇流排支架11还设置有沿预设方向交替分布的多个导向部117和多个第二缺口118,多个第二缺口118与多个第一缺口112位于汇流排支架11的相对两侧,多个导向部117向远离汇流排12的一侧凸起。
汇流排支架11还设置有沿预设方向交替分布的多个导向部117和多个第二缺口118,是指汇流排支架11上设置的多个第二缺口118沿同一方向分布,两个相邻的第二缺口118之间具有间隔,与每个第二缺口118相邻的是一个导向部117,第二缺口118即用于为汇流排组件10安装至支撑工装上时提供导向的缺口,多个第二缺口118的分布方向与多个第一缺口112的分布方向相同,同样是沿图3中箭头X所示方向分布。
多个第二缺口118与多个第一缺口112位于汇流排支架11的相对两侧,指第二缺口118的开设方向与第一缺口112的开设方向相反,如图3所示,第一缺口112自图3中汇流排支架11的顶部向底部开设,第二缺口118自图3中汇流排支架11的底部向顶部开设。
通过汇流排12上设置的第二缺口118和导向部117,如图7和图8所示,可以为汇流排组件10安装至支撑工装10上提供导向作用,从而有利于将汇流排组件10轻松安装至支撑工装30上,支撑工装30上的支撑柱31可以沿第二缺口118***。
另外,支撑工装30上设置的支撑柱31,可以在焊接电芯组件20的极耳210的过程中,承受来自焊枪焊嘴的压力。
如图7所示,支撑工装30为一块矩形平板,支撑工装30的相对两侧设置有凹陷区域,用于定位待安装的汇流排支架11,同时,支撑工装30的凹陷区域设置有一排支撑柱31,支撑柱31可以在汇流排支架11安装至支撑工装30时,沿两个相邻的导向部117之间的第二缺口118***,直至支撑柱31抵接在汇流排支架11的抵接部111上,然后再进行电芯组件20与汇流排组件10的装配,待极耳210焊接完成后,将装配好的电芯组件20与汇流排组件10从支撑工装30上取出即可。
图9示出了电芯组件20的极耳210逐渐落下并***汇流排支架11的结构,图10和图11则分别示出了电芯组件20的极耳210与汇流排本体120完成焊接后的主视结构和俯视结构,图12则示出了在汇流排支架11与电芯单元21之间存在的空间(矩形框C所示区域),该空间为装配汇流排组件10后的电芯组件20在从支撑工装30上取出时,支撑工装30上的支撑柱31所占据的空间,以便在电芯组件20的极耳210与汇流排本体120的焊接过程中,通过支撑柱31承受来自焊枪焊嘴的压力。
在本申请的一些实施例中,可选地,汇流排支架11靠近多个第二缺口118的一侧设置有定位孔119(图2所示)。
定位孔119用于与支撑工装30上的定位柱32相配合,以在将汇流排组件10安装至支撑工装30上时,对汇流排支架11起到定位的作用。
在本申请的一些实施例中,汇流排组件10包括汇流排支架11和汇流排12,汇流排支架11设置有沿预设方向交替分布的多个抵接部111和多个第一缺口112,每个第一缺口112用于供电芯组件20的极耳210***,汇流排支架11还设置有沿预设方向交替分布的多个导向部117和多个第二缺口118,多个第二缺口118与多个第一缺口112位于汇流排支架11的相对两侧,多个导向部117向远离汇流排12的一侧凸起,汇流排12包括多个相互分隔的汇流排本体120,每个汇流排本体120与其中一个抵接部111连接,每两个汇流排本体120之间间隔一个抵接部111,在预设方向上位于最外侧的一个汇流排本体120上设置有接线部121,每个汇流排本体120与汇流排支架11通过热熔进行固定。
本申请实施例还提供一种电池,包括电芯组件20,以及上述实施例中的汇流排组件10,汇流排组件10有两个且相对设置在电芯组件20的两侧,电芯组件20一侧的极耳210***其中一个汇流排组件10的汇流排支架11上的第一缺口112、并与该汇流排组件10的汇流排12电性连接,电芯组件20另一侧的极耳210***另一个汇流排组件10的汇流排支架11上的第一缺口112、并与该汇流排组件10的汇流排12电性连接。
在电芯组件20的极耳210***第一缺口112的过程中,装配人员可以明确地观察到电芯组件20的极耳210与第一缺口112的配对情况,及二者之间的偏移程度,从而使得汇流排组件10与电芯组件20的装配过程的可视化程度更高,有利于装配人员的实时调整,降低了装配过程中的难度。
本申请实施例还提供一种用电装置,用电装置使用上述实施例中的电池作为电源。本申请实施例提供的用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。
以上仅为本申请的可选实施例而已,并不用于限制本申请。对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。

Claims (15)

  1. 一种汇流排组件,其特征在于,包括:
    汇流排支架,设置有沿预设方向交替分布的多个抵接部和多个第一缺口,每个所述第一缺口用于供电芯组件的极耳***;
    汇流排,与至少部分所述抵接部连接、用于与***所述第一缺口的极耳电性连接。
  2. 根据权利要求1所述的汇流排组件,其特征在于:
    所述汇流排包括多个相互分隔的汇流排本体,每两个相邻的所述汇流排本体之间间隔一个所述抵接部,每个所述汇流排本体用于电性连接***相邻的所述第一缺口的极耳。
  3. 根据权利要求2所述的汇流排组件,其特征在于:
    在所述预设方向上位于最外侧的一个所述汇流排本体上设置有接线部,所述接线部自该汇流排本体向远离其他所述汇流排本体的方向延伸,所述汇流排支架上设置有与所述接线部相扣合的定位槽。
  4. 根据权利要求3所述的汇流排组件,其特征在于:
    所述接线部上设置有通孔。
  5. 根据权利要求2至4任一项所述的汇流排组件,其特征在于:
    每个所述汇流排本体上还设置有卡接部,每个所述汇流排本体的所述卡接部自该汇流排本体向所述预设方向弯折延伸,每个所述汇流排本体的所述卡接部上设置有定位缺口,所述汇流排支架上设置有***所述定位缺口的卡块。
  6. 根据权利要求5所述的汇流排组件,其特征在于:
    所述汇流排支架上还设置有沿所述预设方向分布的多个挡片,每个所述挡片位于两个相邻的所述汇流排本体的所述卡接部之间。
  7. 根据权利要求2至6任一项所述的汇流排组件,其特征在于:
    所述汇流排支架上设置有与多个所述汇流排本体一一对应的多个热熔柱,每个所述汇流排本体上设置有环绕对应的所述热熔柱的凹槽,每个所述热熔柱通过热熔固接对应的所述汇流排本体与所述汇流排支架。
  8. 根据权利要求2至6任一项所述的汇流排组件,其特征在于:
    所述汇流排支架上设置有与多个所述汇流排本体一一对应的多个热熔柱,每个所述汇流排本体上设置有环绕对应的所述热熔柱的穿孔,每个所述热熔柱通过热熔固接对应的所述汇流排本体与所述汇流排支架。
  9. 根据权利要求1至8任一项所述的汇流排组件,其特征在于:
    所述汇流排支架还设置有沿所述预设方向交替分布的多个导向部和多个第二缺口,多个所述第二缺口与多个所述第一缺口位于所述汇流排支架的相对两侧,多个所述导向部向远离所述汇流排的一侧凸起。
  10. 根据权利要求9所述的汇流排组件,其特征在于:
    所述汇流排支架靠近多个所述第二缺口的一侧设置有定位孔。
  11. 一种电池,其特征在于,包括:
    电芯组件;以及
    权利要求1至10任一项所述的汇流排组件,所述汇流排组件有两个且相对设置在所述电芯组件的两侧,所述电芯组件一侧的极耳***其中一个所述汇流排组件的所述汇流排支架上的所述第一缺口、并与该汇流排组件的所述汇流排电性连接,所述电芯组件另一侧的极耳***另一个所述汇流排组件的所述汇流排支架上的所述第一缺口、并与该汇流排组件的所述汇流排电性连接。
  12. 如权利要求11所述的电池,其特征在于,所述电芯组件包括排列的多个电芯单元,相邻两个所述电芯单元反向设置,使得其中一个所述电芯单元的正极耳与另外一个所述电芯单元的负极耳位于所述电芯组件的同一侧,从而所述电芯组件的多个所述电芯单元串联。
  13. 如权利要求11所述的电池,其特征在于,所述电芯组件包括排列的多个电芯单元,所述电芯组件的多个所述电芯单元串联或者并联。
  14. 一种用电装置,其特征在于,包括:
    如权利要求11至13任一项所述的电池。
  15. 如权利要求14所述的用电装置,其特征在于,所述用电装置为手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船或航天器中的一种。
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